KR100926928B1 - Polyamide copolymer composition with excellent transparency and flexibility and method for manufacturing the same - Google Patents
Polyamide copolymer composition with excellent transparency and flexibility and method for manufacturing the same Download PDFInfo
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
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- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
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- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
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Abstract
본 발명은 투명성과 유연성이 우수한 폴리아미드 공중합체 조성물 및 그의 제조방법에 관한 것으로서, 보다 구체적으로 본 발명의 폴리아미드 공중합체 조성물은 (ⅰ)나일론 6, 나일론 66 및 나일론 6Ⅰ가 82~98:1~6:1~12의 중량비로 공중합 되어 있으며 미반응 카프로락탐의 함량(잔류량)이 2~8중량%인 폴리아미드 공중합체와 (ⅱ)핵제인 비스(P-메틸 벤지리덴)솔비톨 0.05~0.15중량%가 혼합되어 있는 것을 특징으로 한다.The present invention relates to a polyamide copolymer composition having excellent transparency and flexibility, and a method for preparing the same. More specifically, the polyamide copolymer composition according to the present invention includes (i) nylon 6, nylon 66 and nylon 6I, which is 82-98: 1. Copolymerized in a weight ratio of ˜6: 1 to 12, polyamide copolymer having an unreacted caprolactam content of 2 to 8% by weight, and (ii) bis (P-methylbenzilidene) sorbitol 0.05 ~ 0.15% by weight is characterized in that the mixture.
본 발명은 폴리아미드 공중합체 내에 미반응 카프로락탐이 3~5중량% 잔류하여 가소제 역할을 수행하기 때문에 어망사 제조시 유연성이 뛰어남과 동시에 핵제인 비스(P-메틸 벤지리덴) 솔비톨 0.05~0.15중량%가 혼합되어 있어 어망사 제조시 투명성이 크게 향상되는 장점이 있다.
In the present invention, since 3 to 5% by weight of unreacted caprolactam remains in the polyamide copolymer, it plays a role as a plasticizer. Since the weight% is mixed, there is an advantage in that the transparency of the fishing net is greatly improved.
어망사, 폴리아미드, 공중합체, 조성물, 유연성, 투명성, 미반응, 카프로락탐.Fishnets, polyamides, copolymers, compositions, flexibility, transparency, unreacted, caprolactam.
Description
본 발명은 투명성과 유연성이 우수한 폴리아미드 공중합체 조성물 및 그의 제조방법에 관한 것으로서, 보다 구체적으로는 낚시줄이나 어망사등의 제조에 특히 적합하도록 투명성과 유연성이 동시에 우수한 폴리아미드 공중합체 조성물 및 그의 제조방법에 관한 것이다.The present invention relates to a polyamide copolymer composition having excellent transparency and flexibility, and a method for producing the same, and more particularly, to a polyamide copolymer composition having excellent transparency and flexibility at the same time so as to be particularly suitable for the manufacture of fishing lines or fishing nets. It relates to a manufacturing method.
낚시줄이나 어망사는 폴리아미드 모노필라멘트로서 결절강도와 같은 기계적 물성 뿐만 아니라 유연성과 투명성도 동시에 요구된다.Fishing lines and fishing nets are polyamide monofilaments that require flexibility and transparency as well as mechanical properties such as nodular strength.
일반적으로, 폴리아미드 모노필라멘트는 용융 폴리아미드를 압출(방사) 급냉후 제 1단계로 3~4배 연신한 다음, 계속해서 높은 온도에서 2단계 연신을 한후 열고정하는 방법으로 제조되어 왔다.In general, polyamide monofilaments have been prepared by extruding (spinning) the melted polyamide in a first step, followed by stretching three to four times, followed by two step stretching at high temperatures, followed by heat setting.
이때, 폴리아미드 모노필라멘트의 투명성을 향상시키기 위해서 방사된 원사를 급냉하고 있으나, 이 경우 투명성은 다소 양호해지나 유연성이 저하되는 문제가 있었다.In this case, in order to improve the transparency of the polyamide monofilament, the spun yarn is quenched.
한편, 폴리아미드 모노필라멘트의 유연성과 투명성을 동시에 향상시키기 위해서 기존의 폴리아미드 중합물에 제 3의 물질을 첨가, 공중합하는 여러방법들도 제안된 바 있었다.On the other hand, in order to simultaneously improve the flexibility and transparency of the polyamide monofilament, various methods of adding and copolymerizing a third material to the existing polyamide polymer have also been proposed.
구체적으로, 대한민국 공개특허 제1998-0056773호에서는 ε-카프로락탐과 아디프산/헥사메틸렌디아민의 혼합염의 혼합물(기존의 폴리아미드 모노필라멘트 중합물)에 제3의 성분으로 2-메틸펜타메틸렌디아민과 이소프탈산의 염 및 라우르락탐을 첨가, 공중합하는 방법을 게재하고 있다.Specifically, Korean Patent Laid-Open Publication No. 1998-0056773 discloses a mixture of ε-caprolactam and adipic acid / hexamethylenediamine (the existing polyamide monofilament polymer) as a third component and 2-methylpentamethylenediamine as a third component. A method of adding and copolymerizing a salt of isophthalic acid and laulactam is disclosed.
또한, 대한민국 공개특허 제1997-0042679호에는 ε-카프로락탐과 아디프산/헥사메틸렌디아민의 혼합물의 혼합물(기존의 폴리아미드 모노필라멘트 중합물)에 제3의 성분으로 (ⅰ)헥사메틸렌디아민 및/또는 2-메틸펜타메틸렌디아민과 (ⅱ)이소프탈산을 첨가, 공중합하는 방법을 제재하고 있다.In addition, Korean Patent Laid-Open Publication No. 1997-0042679 discloses a mixture of ε-caprolactam and adipic acid / hexamethylenediamine (existing polyamide monofilament polymer) as a third component (iii) hexamethylenediamine and / or Or a method of adding and copolymerizing 2-methylpentamethylenediamine and (ii) isophthalic acid.
그러나, 상기의 종래방법들은 단순히 폴리아미드 모노필라멘트의 조성물에 제 3성분을 첨가, 공중합 시키는 방법들로서 폴리아미드 모노필라멘트의 유연성을 향상시키는데 한계가 있었다.However, the above conventional methods have a limitation in improving the flexibility of the polyamide monofilament as a method of simply adding and copolymerizing a third component to the composition of the polyamide monofilament.
다시말해, 상기의 종래방법들은 어망사 또는 낚시줄등에 요구되는 수준의 유연성을 얻기 위해서는 상기 조성물에 별도로 가소제를 첨가해야 하는 한계가 있었다.In other words, the conventional methods have a limitation in that a plasticizer must be added to the composition separately in order to obtain the level of flexibility required for fishing nets or fishing lines.
본 발명은 상기의 종래 문제점들을 해결할 수 있도록 폴리아미드 공중합체내에 미반응 카프로락탐의 잔류량을 2~8중량%로 유지시켜 별도의 가소제를 사용하지 않아도 유연성이 뛰어난 폴리아미드 공중합체 조성물을 제조하고자 한다.The present invention is to maintain a residual amount of unreacted caprolactam in the polyamide copolymer to 2 to 8% by weight so as to solve the above conventional problems to prepare a polyamide copolymer composition excellent in flexibility without using a separate plasticizer .
또한 본 발명은 유연성이 우수함과 동시에 특정 핵제를 함유하여 종래 제품보다 투명성이 크게 향상된 폴리아미드 공중합체 조성물을 제조하고자 한다.
In addition, the present invention is to produce a polyamide copolymer composition having excellent flexibility and significantly improved transparency than the conventional products by containing a specific nucleating agent.
이와 같은 과제들을 달성하기 위한 본 발명의 폴리아미드 공중합체 조성물은 (ⅰ)나일론 6, 나일론 66 및 나일론 6Ⅰ가 82~98:1~6:1~12의 중량비로 공중합 되어 있으며 미반응 카프로락탐의 함량(잔류량)이 2~8중량%인 폴리아미드 공중합체와 (ⅱ)핵제인 비스(P-메틸 벤지리덴)솔비톨 0.05~0.15중량%가 혼합되어 있는 것을 특징으로 한다.The polyamide copolymer composition of the present invention for achieving the above problems is (i) nylon 6, nylon 66 and nylon 6I is copolymerized in a weight ratio of 82 ~ 98: 1 ~ 6: 1 ~ 12 and the unreacted caprolactam A polyamide copolymer having a content (residual amount) of 2 to 8% by weight and (ii) 0.05 to 0.15% by weight of bis (P-methylbenzylidene) sorbitol as a nucleating agent are characterized in that the mixture is mixed.
또한 본 발명에 따른 폴리아미드 공중합체 조성물의 제조방법은 (ⅰ)카프로락탐, 헥사메틸렌디아민과 아디픽산의 혼합염(Salt), 헥사메틸렌디아민 및 이소프탈산으로 이루어진 모노머들과 첨가제 및 순수(물)을 반응관에 투입한후 이들을 공중합 반응시켜 폴리아미드 공중합체를 제조 한 다음, (ⅱ)상기 폴리아미드 공중합체를 추출조에서 온수로 처리하여 폴리아미드 공중합체내 미반응 카프로락탐 잔류량이 2~8중량%가 되도록 미반응 카프로락탐을 추출하고, (ⅲ)계속해서 추출조에서 처리된 폴리아미드 공중합체를 건조 후 냉각한 다음, 여기에 핵제인 비스(P-메틸벤 지리덴)솔비톨 0.05~0.15중량%를 혼합하는 것을 특징으로 한다.In addition, the method for preparing a polyamide copolymer composition according to the present invention includes (i) monomers, additives and pure water consisting of caprolactam, a mixed salt of hexamethylenediamine and adipic acid, hexamethylenediamine and isophthalic acid. Was added to the reaction tube and then copolymerized to prepare a polyamide copolymer, and then (ii) the polyamide copolymer was treated with hot water in an extraction bath to maintain 2 to 8 weight of unreacted caprolactam in the polyamide copolymer. Extract the unreacted caprolactam to%, and (iii) continue to dry and cool the polyamide copolymer treated in the extraction tank, and then add 0.05 to 0.15 weight of bis (P-methylbenzilidene) sorbitol, which is a nucleating agent. It is characterized by mixing the%.
이하, 본 발명을 상세하게 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.
먼저, 본 발명의 폴리아미드 공중합체 조성물은 (ⅰ)나일론 6, 나일론 66 및 나일론 6Ⅰ가 94:2:4의 중량비로 공중합되어 있으며 미반응 카프로락탐의 함량(잔류량)이 2~8중량%인 폴리아미드 공중합체와 (ⅱ)핵제인 비스(P-메틸 벤지리덴) 솔비톨(동보화학제품, 상품명:Nu-500) 0.05~0.15중량%가 혼합된 조성을 갖는다.First, in the polyamide copolymer composition of the present invention, (6) nylon 6, nylon 66 and nylon 6I are copolymerized at a weight ratio of 94: 2: 4, and the content (remaining amount) of unreacted caprolactam is 2 to 8% by weight. It has a composition in which a polyamide copolymer and (ii) a bis (P-methyl benzylidene) sorbitol (Nu-500), which is a nucleating agent, are mixed at 0.05 to 0.15% by weight.
상기 나일론 6Ⅰ는 헥사메틸렌디아민과 이소프탈산이 중합된 중합체이다.Nylon 6I is a polymer in which hexamethylenediamine and isophthalic acid are polymerized.
상기 폴리아미드 공중합체는 미반응 카프로락탐을 2~8중량%, 보다 바람직하기로는 3~5중량% 함유한다. 다시말해 종래의 폴리아미드 공중합체 보다 미반응 카프로락탐의 함량(잔류량)이 높아 별도의 가소제 첨가 없이도 폴리아미드 모노필라멘트 제조시 우수한 유연성을 발현한다.The polyamide copolymer contains 2 to 8% by weight of unreacted caprolactam, and more preferably 3 to 5% by weight. In other words, the content (remaining amount) of the unreacted caprolactam is higher than that of the conventional polyamide copolymer, thereby expressing excellent flexibility in preparing polyamide monofilament without adding a plasticizer.
폴리아미드 공중합체내의 미반응 카프로락탐의 함량이 2중량% 미만일 경우에는 유연성이 나빠지고, 8중량%를 초과할때에는 강도등의 기계적 물성이 나빠져 바람직하지 않다.When the content of unreacted caprolactam in the polyamide copolymer is less than 2% by weight, the flexibility is poor, and when it exceeds 8% by weight, mechanical properties such as strength are deteriorated, which is not preferable.
한편, 본 발명의 폴리아미드 공중합체 조성물은 핵제인 비스(P-메틸 벤지리덴)솔비톨이 0.05~0.15중량% 혼합되어 있어서 종래보다 더욱 우수한 투명성을 발현한다.On the other hand, in the polyamide copolymer composition of the present invention, bis (P-methylbenzylidene) sorbitol, which is a nucleating agent, is mixed in an amount of 0.05 to 0.15% by weight, thereby expressing more excellent transparency than in the prior art.
선택적으로, 상기의 폴리아미드 공중합체에는 인산, 내열제 및 보색제중에서 선택된 1종 이상의 첨가제가 함유될 수도 있다.Optionally, the polyamide copolymer may contain one or more additives selected from phosphoric acid, heat resistant and complementing agents.
상기 내열제는 이가녹스 B 1171등이며, 보색제는 초산 코발트(Cobalt Acetate)등이 있다.The heat-resistant agent is Iganox B 1171 and the like, and the complementary agent is cobalt acetate (Cobalt Acetate) and the like.
다음으로, 본 발명의 폴리아미드 공중합체 조성물을 제조하는 방법에 대하여 상세하게 살펴본다.Next, the method for producing the polyamide copolymer composition of the present invention will be described in detail.
먼저, 반응관내에 모노머 성분들과 첨가제와 순수(물)를 투입 한후 반응관내에 질소를 충입 시킨 다음, 이들을 교반하면서 공중합 반응시켜 폴리아미드 공중합체를 제조한다.First, monomer components, additives, and pure water (water) are added to a reaction tube, and nitrogen is charged into the reaction tube, and then, these are copolymerized with stirring to prepare a polyamide copolymer.
제조된 폴리아미드 공중합체는 스파게티 형식으로 토출하면서 절단하여 칩(Chip) 형태로 제조한다.The prepared polyamide copolymer is cut while discharging in a spaghetti form to prepare a chip form.
상기 공중합 반응조건은 260℃의 온도 및 15kg/㎠의 입력하여서 90분 정도 유지한후 30분간 상압으로 감압 처리하고, 계속해서 30분간 440㎜Hg으로 감압하는 것이 바람직하다.It is preferable that the said copolymerization reaction conditions hold | maintain about 90 minutes by inputting the temperature of 260 degreeC, and 15 kg / cm <2>, and depressurizing-process to atmospheric pressure for 30 minutes, and depressurizing to 440 mmHg for 30 minutes continuously.
반응관내에 투입하는 모노머 성분들은 (ⅰ)카프로락탐, (ⅱ)헥사메틸렌디아민과 아디픽산의 혼합염(Salt), (ⅲ)헥사메틸렌디아민 및 (ⅳ)이소프탈산이다. 상기 모노머 성분들의 투입량은 카프로락탐 100중량부에 대하여 헥사멘틸렌디아민과 아디픽산의 혼합염은 4~6중량부, 헥사메틸렌디아민과 이소프탈산은 각각 6~7중량부로 하는 것이 바람직하다.The monomer components introduced into the reaction tube are (i) caprolactam, (ii) mixed salt of hexamethylenediamine and adipic acid, (iii) hexamethylenediamine and (i) isophthalic acid. The amount of the monomer component is preferably 4 to 6 parts by weight of the mixed salt of hexamentylene diamine and adipic acid, and 6 to 7 parts by weight of hexamethylenediamine and isophthalic acid based on 100 parts by weight of caprolactam.
다음으로, 상기와 같이 제조된 칩(Chip)형태의 폴리아미드 공중합체를 추출조에 투입한후 온수로 처리하여 폴리아미드 공중합체 내 미반응 카프로락탐 잔류량이 2~8중량%가 되도록 미반응 카프로락탐을 추출한다.Next, the polyamide copolymer of the chip type prepared as described above is added to an extraction tank and treated with hot water so that the amount of unreacted caprolactam in the polyamide copolymer remains 2 to 8% by weight. Extract
상기의 미반응 카프로락탐 추출 공정에서는 폴리아미드 공중합체를 92~98℃ 의 온수로 20~40분 동안 처리하는 것이 가장 바람직하다.In the above unreacted caprolactam extraction process, it is most preferable to treat the polyamide copolymer with hot water at 92 to 98 ° C. for 20 to 40 minutes.
다음으로, 추출조에서 처리된 폴리아미드 공중합체를 건조후 냉각하고, 여기에 핵제인 비스(P-메틸 벤지리덴) 솔비톨 0.05~0.15 중량%를 혼합하여 본 발명인 폴리아미드 공중합체 조성물을 제조한다.Next, the polyamide copolymer treated in the extraction tank is dried and then cooled, and the polyamide copolymer composition of the present invention is prepared by mixing 0.05 to 0.15 wt% of a bis (P-methylbenzilidene) sorbitol which is a nucleating agent thereto. .
상기 공정에서 건조는 진공건조기에서 115~125℃의 온도 및 550~650㎜Hg의 압력 조건으로 4~6시간 처리하고, 80℃까지 냉각한 후, 이를 슈퍼믹서 투입하여 핵제와 5분정도 혼합하는 것이 바람직하다.Drying in the process is treated for 4 to 6 hours at a temperature of 115 ~ 125 ℃ and a pressure condition of 550 ~ 650 mmHg in a vacuum dryer, cooled to 80 ℃, mixed with a nucleating agent for about 5 minutes by adding a supermixer It is preferable.
핵제와 동시에 내부 이형제도 함께 혼합할 수도 있다.Nucleating agents and internal release agents can also be mixed together.
이하, 실시예 및 비교실시예를 통하여 본 발명을 보다 구체적으로 살펴본다. 그러나 본 발명은 하기 실시예에만 한정되는 것은 아니다.
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples. However, the present invention is not limited only to the following examples.
실시예 1Example 1
모노머 성분으로 카프로락탐 620㎏, 헥사메틸렌디아민과 아딕픽산의 혼합염 31.0㎏, 헥사메틸렌디아민 41.0㎏ 및 이소프탈산 40.5㎏과, 순수 67㎏과, 첨가제로 인산 0.126㎏, 이가녹스 B1171 0.8㎏ 및 초산 코발트 0.012㎏을 반응관내에 투입한후, 교반하면서 온도를 260℃로 승온하면서 압력을 15㎏/㎠로 하여 90분간 유지한 다음, 온도를 270℃로 유지하면서 감압하여 상기 모노머 성분들을 공중합시켜 폴리아미드 공중합체를 제조하고, 이를 스파게티 형식으로 토출하면서 절단하여 칩(Chip)형태의 폴리아미드 공중합체를 제조한다.620 kg of caprolactam, 31.0 kg of mixed salt of hexamethylenediamine and adipic acid, 41.0 kg of hexamethylenediamine and 40.5 kg of isophthalic acid, 67 kg of pure water, 0.126 kg of phosphoric acid as additive, 0.8 kg of Iganox B1171 and acetic acid 0.012 kg of cobalt was added to the reaction tube, the temperature was raised to 260 ° C. while stirring, the pressure was maintained at 15 kg / cm 2 for 90 minutes, and the pressure was maintained at 270 ° C. to reduce the pressure to copolymerize the monomer components. An amide copolymer is prepared and cut while discharging it in a spaghetti form to prepare a polyamide copolymer in the form of a chip.
다음으로, 제조된 폴리아미드 공중합체를 추출조에 투입한후 95℃의 온수로 30분간 처리하여 미반응 카프로락탐의 함량(잔류량)이 4중량%가 되도록 폴리아미드 공중합체내의 미반응 카프로락탐을 추출한다.Next, the prepared polyamide copolymer was added to an extraction tank and treated with 95 ° C. hot water for 30 minutes to extract unreacted caprolactam in the polyamide copolymer such that the content (remaining amount) of the unreacted caprolactam was 4% by weight. do.
다음으로, 상기와 같이 추출 처리된 폴리아미드 공중합체를 진공건조기에 투입한후 120℃의 온도 및 600㎜Hg의 압력하에서 5시간동안 건조 한후 80℃까지 냉각처리 한다.Next, the polyamide copolymer extracted as described above is introduced into a vacuum dryer and then dried for 5 hours at a temperature of 120 ° C. and a pressure of 600 mmHg, and then cooled to 80 ° C.
다음으로, 냉각처리된 폴리아미드 공중합체를 슈퍼믹서에 투입한후 핵제인 비스(P-메틸 벤지리덴)솔비톨과 5분 동안 혼합하여 폴리아미드 공중합체 조성물을 제조한다.Next, the cooled polyamide copolymer is added to a supermixer and mixed with a nucleating agent bis (P-methyl benzylidene) sorbitol for 5 minutes to prepare a polyamide copolymer composition.
이때, 폴리아미드 공중합체 조성물내 상기 핵제의 함량은 0.1중량%가 되도록 하였다.At this time, the content of the nucleating agent in the polyamide copolymer composition was 0.1% by weight.
이와 같이 제조된 폴리아미드 공중합체 조성물로 시트상 시편을 제조하여 유연성(굴곡강도/굴곡 탄성율)과 투명성(광투과도)를 측정한 결과는 표 2와 같다.
The sheet-like specimens were prepared using the polyamide copolymer composition thus prepared, and the results of measuring flexibility (flexural strength / flexural modulus) and transparency (light transmittance) are shown in Table 2.
비교실시예 1~비교실시예 2Comparative Example 1-Comparative Example 2
미반응 카프로락탐의 추출조건 및 핵제인 비스 (P-메틸 벤지리덴)솔비톨의 혼합량을 표 1과 같이 변경한 것을 제외하고는 실시예 1과 동일하게 폴리아미드 공중합체 조성물 또는 폴리아미드 공중합체를 제조한다.A polyamide copolymer composition or a polyamide copolymer was prepared in the same manner as in Example 1 except that the extraction conditions of the unreacted caprolactam and the mixing amount of the bis (P-methylbenzylidene) sorbitol as nucleating agents were changed as shown in Table 1. Manufacture.
이와 같이 제조된 폴리아미드 공중합체 조성물로 시트상 시편을 제조하여 유연성(굴곡강도/굴곡탄성율)과 투명성(광투과도)를 측정한 결과는 표 2와 같다. The sheet-like specimens were prepared using the polyamide copolymer composition thus prepared, and the results of measuring flexibility (flexural strength / flexural modulus) and transparency (light transmittance) are shown in Table 2.
상기 굴곡강도와 굴곡탄성율은 ASTM D790방법으로 측정 하였고, 광투과도는 2㎜ 두께의 시편을 사용하여 측정한 결과이다.
The flexural strength and flexural modulus were measured by ASTM D790 method, and the light transmittance was measured using a specimen having a thickness of 2 mm.
본 발명은 투명성과 유연성이 동시에 우수하여 어망사 또는 낚시줄등의 제조에 유용하다.The present invention is excellent in transparency and flexibility at the same time is useful for the manufacture of fishing nets or fishing lines.
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