KR100918241B1 - Molding apparatus having automatic supply/take-out device - Google Patents

Abstract

The present invention relates to a mold apparatus having an automatic feed / take-out apparatus capable of automatically supplying and withdrawing a base material to a mold apparatus automatically when molding interior materials covering an automobile floor or a ceiling, and the like, wherein the sheet 100 is loaded. A horizontal movable table 15; A support part 10 having a vertical fixed beam 4 fixed to the ground so as to be positioned on an upper side of the horizontal movable table 15 and a horizontal beam 2 extending perpendicularly to an end of the vertical fixed beam 4; ; A moving part 20 formed on the horizontal beam 2 of the support part 10 and movable in a longitudinal direction and a vertical direction; An insert chuck unit 40 fixed to one end of the moving unit 20 so as to be rotated at a predetermined angle, and having suction units 30 and 49 formed on one side thereof; At a position opposite to the insert chuck part 40 of the moving part 20, fixed at a predetermined angle to be rotatable, and suction means 30 and 49 are formed at one side thereof, and the extraction chuck part grips the finished product of the sheet 100. 60; It is characterized in that the mold chuck 80, the sheet 100 is supplied and withdrawn by the insert chuck 40 and the draw chuck 60 of the moving part 20.

Suction part, clamping part, mold frame, sheet

Description

Mold device with automatic feeding / drawing device {MOLDING APPARATUS HAVING AUTOMATIC SUPPLY / TAKE-OUT DEVICE}

The present invention relates to a mold apparatus having an automatic feed / take-out apparatus, and more particularly, when molding the interior material, such as covering the interior floor or ceiling of a car, the mother material is automatically fed and withdrawn to the mold apparatus to increase the working speed. The present invention relates to a mold apparatus having an automatic feed / draw apparatus that can increase not only high, but also significantly lower labor costs and the like due to automation.

Generally, in order to obtain interior materials for decorating floors and ceilings of automobiles and the like, a method of deforming at a predetermined temperature with a heat deformation cloth is used. For example, using a moving mold and a stationary mold, the base material of the heat-deformed cloth deformed by heat is sandwiched between the molds, and then the molds are woven together to apply heat to make the base material have a constant shape to form a desired interior material. .

As a base material of the above-mentioned interior material, thermosetting resin, a thermoplastic resin material, etc. are used a lot.

In such a molding operation, the operator inserts the interior material base material into pins formed at each corner of the lower mold and fixes it, and then moves the moving mold and pushes it into the fixed mold to apply a constant heat to the combined mold frame. The interior material of the required shape is formed.

At this time, the interior mold is formed by the moving mold and the fixed mold, and the edge portion which is unnecessary as the interior material is kept in a state of being pushed to the fixed mold side while being cut while the moving mold and the fixed mold are combined.

When the interior mold frame is completed by the moving mold and the fixed mold as described above, the operator removes the completed interior material from the fixed mold after returning the moving mold, which has been moved to the fixed mold side, and the edges, which are not required as interior materials, are manually operated. There was a hassle to get rid of.

In particular, since the worker enters between the moving mold and the fixed mold to fix the cloth sheet, which is the base material, to the moving mold, and draws out the interior material of the finished product from the fixed mold after the molding operation is completed, there are many problems in safety. It is a situation that contains.

In addition, when a worker relies solely on a mold, he or she must manually fix a cloth sheet having a large shape by hand, which may adversely affect the musculoskeletal system, resulting in industrial accidents, and accordingly, Work efficiency is very low.

Accordingly, the present invention has been made in view of the above-described conventional problems, and an object of the present invention is to automatically supply and withdraw a cloth of a base material to a mold apparatus at the time of forming an interior material covering an automobile floor or a ceiling material. The present invention provides a mold apparatus having an automatic feed / draw apparatus that can not only increase work speed but also significantly lower labor costs due to automation.

In order to achieve the object of the present invention as described above, and the horizontal movable table is stacked; A support portion having a vertical fixed beam fixed to the ground so as to be positioned on an upper side of the horizontal movable table and a horizontal beam extending perpendicularly to an end of the vertical fixed beam; A moving part formed on a horizontal beam of the support part and movable in a longitudinal direction and a vertical direction; An insert chuck fixed to one end of the movable part to be rotatable at an angle, and having one suction means formed at one side thereof; A take-out chuck part fixed to the position opposite to the insert chuck part of the moving part so as to be rotatable at a predetermined angle, and having a suction means formed at one side thereof to hold the finished product of the sheet; There is provided a mold apparatus having an automatic feed / draw apparatus, including a mold frame through which the sheet is fed and drawn out by the insert chuck and the extract chuck of the moving unit.

On one side of the insert chuck portion, one or more clamping portions, which are fixed by a fixing pin portion and whose one end is operated by a cylinder rod, are formed.

In addition, a fixture is further formed on the insert chuck, and a pair of tong pins for pinching and fixing the sheet is formed at one end of the fixture.

In addition, the mold frame is composed of a fixed mold and a moving mold, the moving mold is formed by a clamping lever is operated by the clamping cylinder to press the edge of the seat surface to be fixed.

The configuration of the mold apparatus having the automatic feed / draw apparatus of the present invention will be specifically described as follows.

In the mold apparatus having the automatic feed / drawer of the present invention, the lifting plate 16 for lifting and lowering the sheet 100 in the horizontal and vertical directions on the horizontal movable table 15 on which the sheet 100 is loaded. Is formed.

On the upper side of the horizontal movable base 15, a horizontal beam 2 positioned to maintain a horizontal state with the ground at a predetermined distance from the horizontal movable base 15, and a vertical fixing substantially perpendicular to the horizontal beam 2 A support 10 having a beam 4 is formed.

In addition, a moving part 20 that is movable in the longitudinal direction is formed on the horizontal beam 2.

Moreover, the moving part 20 is provided with the lifting cylinder 27 which has the lifting cylinder rod 25 inside, and can move up and down on the horizontal beam 2 up and down.

At one end of the moving part 20 moving along the longitudinal direction of the horizontal beam 2, an insert chuck part 40 for supplying a sheet is fixed to the rotating pin 90 by a fixing pin 42.

Although not shown, the insert chuck 40 is formed to be bent by adjusting the length of the cylinder rod fastened to rotate about the fixing pin 42.

In addition, the clamping portion 30 and the suction portion 49 for fixing the sheet 100 are formed on the insert chuck portion 40.

In addition, one side of the insert chuck 40 is fixed to the rotation by the fixing pin portion 57, one end is formed with one or more horizontal holding clamping portion 56 is fastened to the cylinder rod 52 to operate.

The leveling clamping portion 56 may be formed to face each other on the insert chuck portion 40.

In the clamping portion 30 on the insert chuck portion 40, a fixture 33 having a pneumatic flow path is fixed on the insert chuck portion 40, and the surface of the seat 100 is gripped by the fixture 33. A pair of tong pins 31 are formed to be fixed.

At the position opposite to the insert chuck portion 40 on the moving part 20, a pullout chuck portion 60 is formed to draw the finished sheet material out of the mold.

The same fixing pin as that of the insert chuck 40 is formed on the pullout chuck 60 so as to be rotatable by a predetermined angle (eg, 90 degrees), and on one side, a clamping part 30 for holding the sheet 100 and The adsorption part 49 is formed similarly.

In addition, unlike the insert chuck unit 40, the width direction gripping unit 90 that pushes and holds the finished product 102 of the sheet 100 in the width direction is formed on the extraction chuck unit 60.

After inserting the sheet 100 between the insert chuck 40 and the draw chuck 60 formed on the moving part 20, a mold frame 80 is formed to pressurize to make a predetermined shape of the interior material.

The mold frame 80 is composed of a fixed mold 82 and a moving mold 81, the shape of the moving mold 81 is bent by the operation of the clamping cylinder 72, the edge of the sheet 100 surface A clamping lever 74 is formed to press and lock.

According to the structure of Claim 1 of this invention, a sheet | seat can be automatically supplied and taken out to a metal mold | die rapidly, a work speed can be shortened, it can work automatically, and there exists an effect which can significantly reduce labor cost.

According to the configuration of claim 2 of the present invention, since one or more horizontal holding clamping portions 56 are formed and fixed, the sheet can be moved in a fixed state without being wrinkled, so that a neat surface can be obtained at the time of mold. There is.

According to the structure of Claim 3 of the present invention, since the clamping part 30 picks up and fixes the surface of the sheet 100 by the tong pin part 31 formed in the fixing body 33, the sheet | seat is not detached during a movement, and a certain fastening force is provided. It can give an effect.

According to the structure of Claim 4 of this invention, the clamping lever 74 is bent by the action of the clamping cylinder 72, and the edge of the surface of the sheet | seat 100 is pressed and fixed to the moving metal mold 81 of the metal mold | die mold 80. Therefore, when the moving mold 81 is pushed by the stationary mold 82, the sheet is not folded, and the sheet can be automatically fixed to keep the sheet flat.

With reference to the accompanying drawings of the mold apparatus having an automatic supply / take-out device of the present invention configured as described above will be described in detail the operating state.

1 is a view showing a mold apparatus having an automatic feed / take out device of the present invention, Figure 2 is a view showing a state in which the insert chuck of the mold apparatus having an automatic feed / take out device of the present invention, Figure 3 FIG. 4 is a view showing an operating state of a mold apparatus in which a sheet is supplied to a mold apparatus having an automatic feeding / drawing apparatus of the present invention. FIG. 4 is a schematic cross-sectional view of an operating state of the mold apparatus of the present invention. FIG. 6 is a view showing a moving state in which a finished product is taken out in a mold apparatus having an automatic feeding / drawing apparatus of FIG.

In the mold apparatus having the automatic feed / draw apparatus of the present invention, as shown in Figs. 1 and 2, the sheet 100 is loaded on the lift carrier plate 16 of the horizontal movable table 15. As shown in Figs.

When the sheet 100 is loaded on the lift transfer plate 16, the lift transfer plate 16 moves in the direction of the lower position of the insert chuck 40 on the mover 20.

When the sheet 100 on the ascending transfer plate 16 is moved to a predetermined position, the moving part 20 on which the insert chuck part 40 is mounted is also moved while sliding along the longitudinal direction of the horizontal beam 2.

The moving unit 20 is driven by a motor (not shown) mounted to move automatically along the horizontal beam 2.

In addition, the moving unit 20 is operated to adjust the length of the elevating cylinder bar 25 by the operation of the elevating cylinder 27 on the horizontal beam (2) to lift the insert chuck 40 of the moving unit 20 To descend.

As described above, when the moving part 20 is moved along the longitudinal direction of the horizontal beam 2 and positioned on the upper side of the ascending conveyance plate 16 of the horizontal moving table 15, at one end of the moving part 20. Insert chuck 40 is mounted is rotated 90 degrees counterclockwise around the fixing pin 42 to maintain a position opposite to the horizontal plane of the transfer plate (16).

The insert chuck portion 40 is coupled to rotate around the fixing pin 42, and as shown in the art, although not shown in the connection portion, the cylinder rod is mounted so that it is easily flipped by the push and pull action It works.

As such, when the insert chuck 40 is maintained at a predetermined angle (eg, 90 degrees) rotated on the end of the moving part 20, the ascending conveyance plate 16 is raised to the lower surface position of the insert chuck 40, or On the contrary, by operating the elevating cylinder 27 mounted on the moving part 20, the elevating cylinder bar 25 can be operated to descend to the lower side.

When the sheet 100 on the ascending transfer plate 16 approaches the lower surface position of the insert chuck portion 40, as shown in FIG. 1, the clamping portion 56 formed at one end of the insert chuck portion 40 is formed. The cylinder rod 52 is pressurized by supplying pneumatic pressure so as to be folded.

When the cylinder rod 52 is pressurized and pushed under its pressure when the pneumatic pressure is supplied, the clamping portion 56 is rotated about the fixing pin portion 57 toward the insert chuck portion 40 because the length thereof is extended. The edge of the sheet 100 is fixed by the clamping portion 56.

In addition, in order to more reliably maintain the fixed state of the seat 100 by the clamping part 56, an adsorption part 49 is formed on the insert chuck part 40, and air is supplied into the said adsorption part 49. It is continuously sucked so that the seat 100 is adsorbed and fixed without being separated.

In addition, in addition to the clamping portion 56 and the adsorption portion 49, the four edge sides of the insert chuck portion 40 so that the surface of the large sheet 100, which is the base material, does not shake off when the insert chuck portion 40 moves. In addition, another clamping portion 30 may be further mounted.

The clamping part 30 has a fixed body 33 having a pneumatic flow path therein fixed thereto, and the tong pin 31 mounted at one end of the fixed body 33 is operated in the form of tongs by the action of pneumatic pressure. .

Since the base pin of the sheet 100 is made of heat-deformed fiber or the like, the pair of tong pins 31 are rotated at a predetermined angle (for example, 90 degrees) toward the surface of the sheet 100, and thus the surface portion thereof. It is fixed to penetrate through. That is, when the pair of tong pins 31 are supplied to the fixing body 33 and penetrate through the sheet 100 while rotating toward the sheet 100 surface, the sheet has the same shape as that shown in FIG. Fix the (100).

As described above, when the sheet 100 is fixed using a pair of tong pins 31, the fixing force of the sheet 100 by the insert chuck 40 is further increased, and the insert chuck portion ( Not only can it be prevented from releasing from 40, but also fast fixing of the seat can be achieved.

As described above, when the seat 100 is fixed by the clamping portion 56 and the suction portion 49 and the tong pin portion 31 in addition thereto, the ascending transfer plate 16 is lowered to the lower side to return to the original position And, the insert chuck 40 is rotated so as to stand vertically around the fixing pin portion 42 on the moving part 20.

Subsequently, as shown in FIG. 3, the moving unit 20 moves along the horizontal beam 2, whereby the insert chuck unit 40 holding the sheet 100 fixedly moves the sheet to the mold frame 80. ) Ready to make the finished interior materials.

The insert chuck 40 is positioned between the moving mold 81 and the fixed mold 82 of the mold die 80, and then moves to the moving mold 81 side to move the sheet 100 to FIG. 4 (a). Feed as shown.

The sheet 100 supplied as described above is operated by the cylinder 72 formed on the left and right sides of the moving mold 81 to operate the clamping lever 74 as shown in FIG. The edge is pressed and fixed.

When the clamping lever 74 on the moving mold 81 fixes the sheet 100 as described above, the pair of tong pins 31 and the horizontal holding clamping portion fixing the sheet 100 on the insert chuck portion 20 ( 56) and after the fixing force of the suction unit 49 is released, the insert chuck unit 20 is raised and then returned to its original position.

Subsequently, the moving mold 81 supplied with the sheet 100 is moved toward the stationary mold 82 to heat-press the sheets 100 while pressing each other, as shown in FIG. Is completed.

When the sheet 100 is completed with the interior material 102 in the mold frame 80, the clamping lever 74 formed on the moving mold 81, which is holding the sheet 100, is released while the sheet is unlocked. The gripping portion on the edge of 100 is released.

When this mold work process is complete | finished, the moving mold 81 which was moved to the stationary mold 82 side is returned to an original position.

At this time, the fixing mold 82, as shown in Figure 4 (b), the interior material 102 forming the form of the finished product and the border portion 101 cut off needlessly to the fixed mold 82 in a state separated from each other. It will be inserted.

The interior material 102 and the edge 101 of the finished sheet seated in the fixing mold 82 may be taken out so that the following process may be repeatedly performed.

Therefore, as described above, the insert chuck 40 on the moving part 20 is moved to its original position while the work is performed in the mold 80 and repeats the operation of receiving another sheet 100.

As such, when another sheet 100 is resupplied on the insert chuck 40 of the moving unit 20, the moving unit 20 is transferred to the mold frame 80 again.

The sheet 100 is re-supplied to the moving mold 81 of the mold mold 80, and the drawing chuck part 60 mounted at the position opposite to the insert chuck part 40 of the moving part 20 is fixed to the fixed mold ( 82) to fix the interior material 102 of the finished seat sheet while pressing the interior material 102 in the width direction of the interior material 102 in the width direction of the interior material 102, as shown in FIG. Let's do it.

In addition, at the same time, the edge portion 101 cut when the interior material 102 is completed by the sheet may be gripped and drawn out by using a pair of tong pins 31 formed at four corner edges of the takeout chuck 60.

Although the structure of the widthwise gripping portion 90 on the lead-out chuck portion 60 is not specifically illustrated, as shown in FIG. In the form of a pair of bars to be pushed and fixed to each other from both sides toward the center side, which is a commonly used structure.

In this way, the interior material 102 and its edge 101 are drawn out from the fixing die 82 by the widthwise gripping portion 90 and the clamping portion 30 of the lead-out chuck portion 60.

Subsequently, as shown in FIG. 6, the take-out chuck unit 60 is moved to a predetermined position and rotated to be horizontal to the ground to operate the interior material 102 and its edge portion 101 in a predetermined space. That is, after the interior material 102 is flipped in the direction of the arrow by the extraction chuck part 60, the gripper on the extraction chuck part 60 is released and the interior material 102 is loaded to the lower side again. It is operated to position. Thereafter, the insert chuck 40 mounted on the left side on the moving part 20 is rotated again in the direction of the arrow and repeatedly operated so that the sheet 100 on the horizontal movable table 15 is resupplyed.

Since the present invention operates the insert chuck 40 and the draw chuck 60 together on the moving part 10, the sheet 100 of the base material is supplied to the mold 80 and the interior material 102 of the finished product is immediately taken out. Working as efficiently as possible can significantly speed up your work.

BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the metal mold | die apparatus which has the automatic feed / draw apparatus of this invention.

Figure 2 is a view showing a state in which the insert chuck operation of the mold apparatus having an automatic feed / take-out device of the present invention.

3 is a view showing an operating state of a mold apparatus in which a sheet is supplied to a mold apparatus having an automatic feed / draw apparatus of the present invention.

Figure 4 is a schematic cross-sectional view of the operating state of the mold apparatus of the present invention.

Fig. 5 is a diagram showing a moving state in which a finished product is taken out in a mold apparatus having an automatic feed / draw apparatus of the present invention.

Figure 6 is a view showing the operating state of the take-out chuck in the mold apparatus having an automatic feed / take-out device of the present invention.

A brief description of the symbols for the main parts of the drawing

2: horizontal beam 4: vertical fixed beam

10: support portion 15: horizontal movable table

16: ascending transfer plate 20: moving part

30: clamping part 31: clamp pin part

40: insert chuck 42: fixed pin

49: adsorption portion 52: cylinder rod

56: clamping portion 57: fixing pin portion

60: drawing out chuck 72: clamping cylinder

74: clamping lever 80: mold

81: moving mold 82: fixed mold

90: width direction holding part 100: sheet

101: edge portion 102: interior material

Claims (4)

In a mold apparatus having an automatic feed / drawer, A horizontal movable table 15 on which the sheet 100 is stacked; A support part 10 having a vertical fixed beam 4 fixed to the ground so as to be positioned on an upper side of the horizontal movable table 15 and a horizontal beam 2 extending perpendicularly to an end of the vertical fixed beam 4; ;  A moving part 20 formed on the horizontal beam 2 of the support part 10 and movable in a longitudinal direction and a vertical direction; An insert chuck unit 40 fixed to one end of the moving unit 20 so as to be rotated at a predetermined angle, and having suction units 30 and 49 formed on one side thereof; At a position opposite to the insert chuck part 40 of the moving part 20, fixed at a predetermined angle to be rotatable, and suction means 30 and 49 are formed at one side thereof, and the extraction chuck part grips the finished product of the sheet 100. 60; And a mold frame 80 through which the seat 100 is supplied and withdrawn by the insert chuck 40 and the draw chuck 60 of the moving part 20. Mold device. According to claim 1, wherein one side of the insert chuck portion 40, one or more horizontal holding clamping portion 56, which is fixed to rotate by the fixing pin portion 57, one end of which is operated by the cylinder rod 52 is formed Mold apparatus having an automatic supply / withdrawal device, characterized in that. According to claim 1, On the insert chuck 40 and the drawer chuck 60, a pair of forceps pin 31 for pinching and fixing the sheet in the thickness direction is further formed, characterized in that the automatic supply / withdrawal device Having mold apparatus. According to claim 1, wherein the mold frame 80 is composed of a fixed mold 82 and a moving mold 81, the moving mold 81 is operated by a clamping cylinder 72, the sheet 100 surface Molding device having an automatic supply / withdrawal device characterized in that the clamping lever 74 is formed by pressing the edge of the fixing.

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