KR100903302B1 - A Ice-caving mold devie manufacture method - Google Patents

Abstract

The present invention relates to a mold used for manufacturing ice sculptures that are decorated indoors and outdoors, in particular, ice sculptures that are sculpted with ice, and the shape of the mold is deformed due to the volume increase as water freezes, or the mold is easily broken in the manufacturing process. The present invention relates to a method for manufacturing a mold having a single layer structure that allows the shape of the silicone to be preserved so that it can be applied to the mold while using silicone having high elasticity and easy to imitate the shape of the object to solve the problem.

Accordingly, the apparatus of the present invention, the first step 100 to produce a circular shape 10 by mixing FRP and lime powder, and on the one side corresponding to 1/2 of the shape-engraved circular shape 10 (20) and a second step 200 of forming a first inner frame 30A by stacking a plurality of silicon layers and asbestos layers of a predetermined thickness on the other side, and solidifying the first inner frame 30A. After the mixing, the FRP and lime powder are mixed and applied, and a third step 300 of forming a first outer frame 40A by stacking a plurality of asbestos layers and FRP layers on the upper surface thereof, and the first outer frame 40A. ), After the solidification, the fourth step 400 of removing the clay soil 20 applied to one side of the circular shape 10 and the circular shape 10 from which the clay soil 20 is removed, is turned over to the first inner frame ( 30A) a fifth step 500 of attaching the film 50 to the end surface, and after attaching the film 50, a silicon layer having a predetermined thickness on the surface of the circular shape 10 from which the ong soil 20 is removed; 2nd asbestos layer laminated After solidifying the sixth step 600 of forming the inner mold 30B and the second inner mold 30B, FRP and lime powder are mixed and applied, and asbestos layers and FRP layers are laminated on the upper surface thereof. To form a second outer mold 40B, and to solidify the second outer mold 40B, and then to the first and second inner molds 30A and 30B and the first and second outer molds. Characterized in that the eighth step (800) for separating and removing the 40A, 40B, respectively.

Template, Statue, Ice Sculpture, Silicon

Description

A ice-caving mold devie manufacture method

The present invention relates to a mold used to produce ice sculptures that are decorated indoors and outdoors, in particular, ice sculptures are sculpted with ice, and more specifically, the shape of the mold is deformed by increasing the volume while freezing water, In order to solve the problem that the mold is easily broken, the present invention relates to a manufacturing method of a mold having a single-layer structure that allows the shape of the silicone to be preserved so that it can be applied to the mold while using silicone having high elasticity and easily emulating the shape of the object. .

Ice sculptures are made of ice to carve animals, human figures, buildings, and other forms. They are highly lively and artistic, which gives the interior a grand and colorful decoration, making it suitable for interiors of various banquets, parties, weddings, and restaurants. It is used a lot.

These ice sculptures are used as decoration for banquet and are decorated by inserting pictures, symbols or letters into the ice sculptures, or in harmony with various foods to enhance the taste of customers and at the same time serve to maintain the freshness of the food.

On the other hand, a piece of ice usually takes about 30 to 40 minutes of carving time, and in the case of pieces made of a combination of ice may take 3 hours or more.

When sculpting ice like this, first sketch the basic pattern with an ice knife, cut it with a chainsaw, trim it with a flat knife, express a pattern with a triangular knife, and finish it with a finishing knife.

As mentioned above, ice sculptures need to be sculpted for a long time using a sculptor with a lot of sculptors, and the quality of the works varies greatly depending on the sculptor's ability and requires a lot of experience and effort to obtain a certain level of artwork. Nowadays, as demand increases, there is a problem that cannot supply the quantity.

Therefore, in recent years, by forming a frame that mimics the appearance of the statue, and by pouring water in the frame to freeze ice cubes of the same shape can be produced, a large amount of ice sculptures are rapidly produced using this.

 However, such a conventional mold 1000, as shown in Fig. 1, a thin plate 1100 of plastic simply stamped with a press or the like and the outer surface of the mold 1100, the iron plate for supporting the intermediate side of the ice sculpture ( 1200), there was not enough to express the three-dimensional representation of the ice sculpture as it is, when the rapid cooling to freeze the internal water, the outer mold (1100) is frozen and easily broken, the ice sculpture completely frozen If the outer frame was broken before the water flowed out, there was a need to re-form the statue.

In other words, the conventional ice sculpture mold is a simple press injection mold made of plastic material, the three-dimensional appearance of the shape is inadequate, and due to the material problem, the plastic mold freezes due to the freezing of the material, which easily breaks due to external pressure. There was a short disadvantage.

Therefore, the present invention has been invented in view of the above-mentioned conventional problems, and the first object of the present invention is to express the surface of the actual sculpture as it is so as to make the sculptor feel like hand carved by hand. To provide a template.

A second object of the present invention is to use a material which can be naturally contracted / received as the internal water freezes even when the mold is rapidly cooled, and prevents the mold from being broken.

The third object of the present invention is to enable the popularization of ice sculptures by allowing the sculptor to produce a large amount of high quality ice sculptures, such as the ones carved by themselves, to meet a large demand.

The above objects and other objects, advantages and features of the present invention will become more apparent from the detailed description for carrying out the invention with reference to the accompanying drawings showing the preferred embodiments.

The apparatus according to the object of the present invention as described above, by mixing the FRP and lime powder to form a circle of a certain size, the first step of engraving various shapes on the formed circle, and carved circle, on one side of the clay And a second step of forming a first inner frame by sequentially stacking a plurality of silicon layers and asbestos layers of a predetermined thickness on the other side, and solidifying the first inner frame, and then mixing FRP and lime powder The third step of forming a first outer frame by sequentially stacking a plurality of asbestos layers and FRP layers on the upper surface, and after solidifying the first outer frame at room temperature, and then applied on the one side of the circle A fourth step of removing, and a fifth step of attaching the film to the end surface of the first inner frame after the first inner frame and the first outer frame face downward by turning the circular shape from which the clay is removed; After attaching, the clay is removed The sixth step of forming a second inner frame by sequentially laminating a silicon layer and an asbestos layer of a predetermined thickness on the surface, and after solidifying the second inner frame, a mixture of FRP and lime powder is applied and applied to the upper surface A seventh step of forming a second outer frame by sequentially stacking asbestos layers and a plurality of FRP layers, and solidifying the second outer frame at room temperature, and then, respectively, the first and second inner frames and the first and second outer frames. It is achieved by being manufactured in an eighth step of separating and removing.

At this time, the mixing ratio of the FRP and lime powder, may be carried out in 40 to 60% by weight of FRP and lime powder 40 to 60% by weight, attaching a bandage to the upper layer of the first and second inner frame to draw a predetermined depth in the upper layer It can be carried out by further comprising a bandage layer to be solidified after.

In addition, the first and second inner frame is formed of a thickness of about 0.8 to 1 cm by stacking the silicon layer and the asbestos layer 2 to 4 times, the first and second outer frame, the FRP layer and asbestos layer 3 It may be carried out by forming a thickness of 0.8 ~ 1cm by stacking ~ 5 times.

Through the use of the manufacturing method of the mold for molding the ice sculpture of the present invention obtained through the above object and the means for solving the problem to achieve the object, it is possible to produce a large amount of ice sculptures of the feeling like carved by the sculptor by hand There is an advantage.

In addition, even when the mold for forming the ice sculpture is rapidly cooled, as the internal water freezes, it is naturally contracted / tensioned and can be repeatedly used for a long time, thereby lowering the manufacturing cost of the ice sculpture.

On the other hand, it is possible to produce high-quality ice sculptures, such as sculptor's own sculptures, in rapid and mass production, so that they can meet the demand of the ice sculptures.

Hereinafter will be described in more detail with reference to the accompanying drawings showing an embodiment of the present invention.

The present invention forms a circular shape 10 of a predetermined size by mixing 40 to 60% by weight of FRP (Fiber glass Reinforced Plastic) and 40 to 60% by weight of lime powder as shown in Figure 2, various shapes in the formed circular 10 Carved. At this time, the shape of the sculpture is represented by various animals, figures, etc., depending on the purpose of the ice sculpture, and expresses delicately by using appropriately carved knife of various sizes. (100S)

Meanwhile, as shown in FIG. 3, the onggi soil 20 is coated on one side of the engraved circle 10, and a plurality of silicon layers 32 and asbestos layers 33 of a predetermined thickness are sequentially stacked on the other side. 1 forms the inner frame 30A. (200S)
(The present invention relates to a mold consisting of two molds, the upper mold and the lower mold, which are the most common mold structures in the mold field. In the present invention, one side refers to a corresponding surface of a circle corresponding to an inner surface of an upper mold or an inner surface of a lower mold. Those skilled in the art will readily appreciate that the term “part of the circular surface corresponding to the inner surface of the upper mold or the inner mold of the upper mold” refers to a portion other than the one side.
As shown in Figure 3, when the circular shape is long or wide, for convenience of mold making, one side of the circle becomes a portion corresponding to one of the upper or lower surface when the circular statue is laid horizontally long, and the other side of the circle. Iran may be a portion corresponding to the surface opposite to the one side.)

At this time, the clay pot 20 is not limited to the clay pot 20 as an example of a general clay that can be easily removed with high adhesion, it may be modified by various types of clay for those skilled in the art to easily implement.

In addition, the silicon layer 32 and the asbestos layer 33 of the predetermined thickness are sequentially stacked as shown in FIG. 4 so that the thickness H1 of the first inner frame 30A as a whole may be approximately 0.8 to 1 cm. desirable. This is because when the thickness H1 of the first inner frame 30A is less than or equal to 0.8 cm, the first inner frame 30A is easily torn or ductile, so that it is difficult to be applied as a mold. If the ductility of the silicon is reduced and the volume increases during freezing, such as ice cubes, the first inner frame 30A may not be extended and be easily damaged.

In this case, the silicon layer 32 and the asbestos layer 33 are preferably laminated about 2 to 4 times.

This is to apply the asbestos layer 33 together in order to prevent the silicone layer 32 from having a strong structure due to its high elasticity, so that the rigidity of the first inner frame 30A can be maintained. The bandage layer 31 may be further included on the uppermost layer to prevent tearing during the stretching process.

Meanwhile, after solidifying the first inner frame 30A having a predetermined thickness in which the silicon layer 32 and the asbestos layer 33 are stacked in the room temperature for about 7 to 9 hours, the first inner frame as shown in FIG. 5 is shown. (30A) 40 to 60% by weight of FRP and 40 to 60% by weight of lime powder are mixed and coated to form a FRP lime powder mixture layer 41, and the asbestos layer 42 and the upper surface of the FRP lime powder mixture layer 41 A plurality of FRP layers 43 are laminated so that the thickness H2 of the first inner frame 40A maintains approximately 0.8 to 1 cm. (300S) The thickness H2 of the first inner frame 40A is obtained. If the inner diameter of the first frame 40A is less than 0.8cm, the rigidity may be damaged by internal and external pressure. If the thickness is greater than 1cm, the weight of the first inner frame 40A may be increased to carry the molding. And there is a problem that is difficult to install.

Here, the asbestos layer 42 and the FRP layer 43 stacked on the upper surface of the FRP lime powder mixture layer 41 are preferably made of a structure that is stacked about 3 to 5 times.

After forming the first outer frame 40A and completely solidifying it, as shown in FIG. 6, the first inner frame 30A and the first outer frame 40A are rotated to the bottom surface side, and the ong is attached to the other side. The toe 20 is positioned to face upward. Thereafter, the pottery soil 20 is removed from the circle 10 so that the other side of the circle 10 is exposed to the outside. At this time, by washing the surface of the circular shape (10) from which the ong soil (20) has been removed cleanly so as not to produce a body molding frame in which foreign substances are introduced into the molding frame.

In addition, after removing the pottery soil 20 to wash the surface of the circular shape 10, the film 50 having a predetermined thickness on the end surface of the first inner frame (30A), that is, the surface contacted with the pottery soil 20. This is to prevent the second inner frame 30B and the first inner frame 30A from being attached later.

On the other hand, the second inner frame 30B is formed by stacking a large number of silicon layers 32 and asbestos layers 33 on the surface from which the ong soil 20 is removed, as in the method of forming the first inner frame 30A. 600S)

After forming the second inner frame (30B), and solidified at room temperature for about 7 to 9 hours, as shown in Figure 8 FRP 40 to 60% by weight and lime powder 40 to 60% by weight of the mixed coating and FRP lime powder A mixed layer 41 is formed, and a plurality of asbestos layers 42 and FRP layers 43 are stacked on the upper surface of the FRP lime powder mixture layer 41 to form a second outer frame 40B.

At this time, by combining the first and second inner frame (30A, 30B) and the first and second outer frame (40A, 40B) to form a plurality of coupling holes (J) in each end so as to easily mold the ice sculpture separately Coupling is fixed by using a fixing member (bolt, nut, etc.) of the raw material is injected into the inner through the through hole 34 formed through the first and second inner frame (30A, 30B). As described above, the first and second inner frames 30A and 30B are closely fixed to each other by the silicon layers 32 on both sides, and even though water-soluble raw materials such as water are injected into the inside, the raw materials do not leak to the outside of the mold, thereby forming ice sculptures. Easy to do

In the present invention, the raw material injected into the inside may be water for forming an ice sculpture, but this may be used as an example for forming a decorative statue mainly made of gypsum or FRP.

On the other hand, it is carried out by adding a curing agent for solidifying the first and second inner frame (30A, 30B) and the first and second outer frame (40A, 40B) of the present invention, which is generally mixed in order to solidify the mold Since the mixing ratio is also changed according to the sizes of the first and second inner frames 30A and 30B and the first and second outer frames 40A and 40B, a detailed description thereof will be omitted.

Although the present invention has been described in connection with the above-mentioned preferred embodiments, it will be readily apparent to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is obvious that all modifications belong to the appended claims.

1 is a front view showing an example of a mold for producing a conventional sculpture.

Figure 2 is a block diagram of a manufacturing method of the mold for forming the ice sculpture of the present invention.

3, 4, 5, 6, 7, 8 is a side cross-sectional view showing an embodiment of a manufacturing method of the mold for forming the ice sculpture of the present invention.

Figure 9 is a front view showing another embodiment of the mold manufactured by the manufacturing method of the mold for forming the ice sculpture of the present invention.

[Explanation of symbols on the main parts of the drawings]

1: Shape 10: Round

20: Onggito 30A: First Inner Frame

30B: second inner frame 31: bandage layer

32: silicon layer 33: asbestos layer

34: through hole 40A: first outer frame

40B: 2nd outer frame 41: FRP asbestos powder mixing layer

42: asbestos layer 43: FRP layer

50: film H1: first and second internal frame height

H2: 1st and 2nd outer frame height J: Coupling hole

Claims (3)

In the mold for forming a product by forming an intaglio / embossed mold having a specific shape, A first step (100S) of forming a circle 10 by mixing 40 to 60% by weight of FRP and 40 to 60% by weight of lime powder, and carving a shape on the formed circle 10; A second step (200S) of applying the pottery soil 20 on one side of the engraved circle 10 and laminating a silicon layer and an asbestos layer on the other side to form a first inner frame 30A; After solidifying the first inner frame 30A for 7 to 9 hours, 40 to 60% by weight of FRP and 40 to 60% by weight of lime powder are mixed and applied, and an asbestos layer and an FRP layer are laminated on the upper surface thereof. A third step 300S of forming the outer frame 40A; A fourth step (400S) of solidifying the first outer mold (40A) at room temperature and then removing the pottery soil (20) applied to one side of the circular shape (10); After turning the circle 10 from which the pottery soil 20 was removed, the first inner frame 30A and the first outer frame 40A face downward, and then the film 50 on the end surface of the first inner frame 30A. Attaching a fifth step 500S; After attaching the film 50, a sixth step 600S of sequentially stacking the silicon layer and the asbestos layer on the surface of the circular shape 10 from which the ong soil 20 is removed to form a second inner frame 30B. Wow; After solidifying the second inner frame (30B) for 7 to 9 hours, a mixture of FRP and lime powder is mixed and applied, and the asbestos layer and the FRP layer are sequentially stacked on the upper surface to form a second outer frame (40B) A seventh step 700S; After solidifying the second outer frame (40B) at room temperature, the eighth step (800S) to separate and remove the first and second inner frame (30A, 30B) and the first and second outer frame (40A, 40B), respectively Method for producing a mold for molding production of ice sculptures, characterized in that the configuration. The method of claim 1, A mold for forming and manufacturing ice sculptures, characterized in that it further comprises a bandage layer 31 which is attached to the upper layer of the first and second inner frame (30A, 30B) to be introduced into the upper layer and then solidified. Manufacturing method. The method of claim 1, The first and second inner frames 30A and 30B are formed to have a thickness of 0.8 to 1 cm by stacking a silicon layer and an asbestos layer 2 to 4 times, and the first and second outer frames 40A and 40B are provided. Method for producing a mold for the production of ice sculptures, characterized in that the FRP layer and asbestos layer 3 to 5 times laminated to form a thickness of 0.8 ~ 1cm.

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