KR100794133B1 - Manufacturing Method Of Non-yellowing Flexible Polyurethane Foam With High Resilience And Durability - Google Patents

Manufacturing Method Of Non-yellowing Flexible Polyurethane Foam With High Resilience And Durability Download PDF

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KR100794133B1
KR100794133B1 KR1020060050055A KR20060050055A KR100794133B1 KR 100794133 B1 KR100794133 B1 KR 100794133B1 KR 1020060050055 A KR1020060050055 A KR 1020060050055A KR 20060050055 A KR20060050055 A KR 20060050055A KR 100794133 B1 KR100794133 B1 KR 100794133B1
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weight
parts
polyol
polyurethane foam
isocyanate
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KR20070115509A (en
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고정윤
박창하
박인하
이성호
허동권
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에스케이씨 주식회사
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Abstract

본 발명은 이소시아네이트와 폴리올을 촉매 반응시켜 연질 폴리우레탄 폼을 제조하는 방법에 있어서, (A)에틸렌 옥사이드 함량 0∼30중량%, 프로필렌 옥사이드 함량 70∼100중량%이고, 분자량 400∼7,000인 폴리에테르 폴리올 및 (B)폴리비닐계 화합물의 고형분 함량이 20-60중량% 함유된 폴리에테르 폴리올을 함께 사용한 폴리올, 또는 (C)알코올과 산의 축합중합에 의해 합성되며, 관능기수 2~3, 점도 5,000~30,000cps인 폴리에스테르 폴리올, 또는 상기 (A), (B) 및 (C) 폴리올의 혼합 폴리올에 옥틸산 주석과 디라우르산 디부틸주석의 혼합촉매, 아민 촉매를 동시에 사용한 레진 프리믹스(resin premix)를 반응성이 개조된 지방족 이소시아네이트와 반응시켜서 내황변성이 우수한 연질 우레탄을 제조하는 방법이 제공된다.The present invention provides a method for producing a flexible polyurethane foam by catalyzing an isocyanate with a polyol. (A) A polyether having an ethylene oxide content of 0 to 30% by weight, a propylene oxide content of 70 to 100% by weight, and a molecular weight of 400 to 7,000. A polyol using a polyether polyol containing 20 to 60% by weight of a polyol and (B) a polyvinyl compound, or (C) an alcohol and is synthesized by condensation polymerization of an alcohol with a functional group of 2 to 3, viscosity A resin premix using a polyester polyol of 5,000 to 30,000 cps or a mixed catalyst of octylic acid tin and dibutyltin dilaurate and an amine catalyst simultaneously in a mixed polyol of the above (A), (B) and (C) polyols A method for producing a flexible urethane having excellent yellowing resistance is provided by reacting a premix) with an aliphatic isocyanate modified with reactivity.

연질 폴리우레탄 폼, 이소시아네이트, 폴리올, 수지화 반응 촉매, 아민 촉매, 주석 촉매 Flexible polyurethane foams, isocyanates, polyols, resin reaction catalysts, amine catalysts, tin catalysts

Description

탄성과 내구성이 우수한 난황변 연질 폴리우레탄 폼의 제조방법{Manufacturing Method Of Non-yellowing Flexible Polyurethane Foam With High Resilience And Durability}Manufacturing Method Of Non-yellowing Flexible Polyurethane Foam With High Resilience And Durability}

도 1은 본 발명의 실시예 1과 비교예 3에서 얻어진 연질 폴리우레탄 폼의 황변도를 나타낸 그래프이다.1 is a graph showing the yellowness of the flexible polyurethane foam obtained in Example 1 and Comparative Example 3 of the present invention.

본 발명은 안정한 폼 구조 및 탄성과 내구성을 확보하면서 내황변성을 갖는 연질 폴리우레탄 폼의 제조방법에 관한 것이다. 보다 구체적으로는 이소시아네이트와 폴리올을 촉매 반응시켜 연질 폴리우레탄 폼을 제조하는 방법에 있어서,The present invention relates to a method for producing a flexible polyurethane foam having a yellowing resistance while ensuring a stable foam structure and elasticity and durability. More specifically, in the method for producing a flexible polyurethane foam by catalytic reaction of isocyanate and polyol,

i)(A)에틸렌 옥사이드 함량 0∼30중량%, 프로필렌 옥사이드 함량 70∼100중량%, 분자량 400∼7,000인 폴리에테르 폴리올을 함께 사용한 폴리올, (B)폴리비닐계 화합물의 고형분 함량이 20-60중량% 함유된 폴리에테르 폴리올을 함께 사용하는 폴리올,i) (A) Polyol using polyether polyol having 0 to 30% by weight of ethylene oxide content, 70 to 100% by weight of propylene oxide and molecular weight 400 to 7,000, and (B) solid content of polyvinyl compound is 20-60 Polyols using together polyether polyols by weight,

ii)(C)알코올과 산의 축합중합에 의해 합성되며, 관능기수 2~3, 점도 5,000~30,000cps인 폴리에스테르 폴리올, 또는ii) (C) polyester polyol which is synthesized by condensation polymerization of alcohol and acid, and has 2 to 3 functional groups and a viscosity of 5,000 to 30,000 cps, or

iii)(A)에틸렌 옥사이드 함량 0∼30중량%, 프로필렌 옥사이드 함량 70∼100중량%, 분자량 400∼7,000인 폴리에테르 폴리올, (B)폴리비닐계 화합물의 고형분 함량이 20-60중량% 함유된 폴리에테르 폴리올 및 (C)알코올과 산의 축합중합에 의해 합성되며, 관능기수 2~3, 점도 5,000~30,000cps인 폴리에스테르 폴리올을 함께 사용한 폴리올인iii) (A) 0-30 wt% of ethylene oxide, 70-100 wt% of propylene oxide, 400-7,000 polyether polyol, and (B) 20-60 wt% of solid content of polyvinyl compound Polyether polyol and (C) a polyol synthesized by condensation polymerization of an alcohol and an acid, and using a polyester polyol having a functional group of 2 to 3 and a viscosity of 5,000 to 30,000 cps.

각각의 폴리올 i), ii), iii)에 옥틸산 주석과 디라우르산 디부틸주석의 혼합촉매, 아민 촉매를 포함하는 레진 프리믹스(resin premix)를 반응성이 개조된 지방족 및 지환족 이소시아네이트와 반응시켜서 내황변성이 우수한 연질 우레탄을 제조하는 방법에 관한 것이다.In each of the polyols i), ii) and iii), a mixed catalyst of tin octylic acid and dibutyl dilaurate and a resin premix comprising an amine catalyst are reacted with an aliphatic and alicyclic isocyanate modified with reactivity. The present invention relates to a method for producing a flexible urethane having excellent yellowing resistance.

연질 폴리우레탄은 다양한 물성을 구현할 수 있다는 점과 고유의 탄성 경량성으로 인해 침구류의 쿠션 재료, 의류제품, 신발 재료, 의료용 등에 널리 사용되고 있다.Soft polyurethane is widely used for cushioning materials, clothing products, footwear materials, medical use, etc. because of the ability to implement a variety of physical properties and inherent elastic and lightweight.

그러나 일반 폴리우레탄 폼은 방향족계 화합물인 톨루엔 디이소시아네이트(TDI)나 디페닐메탄 디이소시아네이트(MDI)를 주로 사용하기 때문에, 빛에 의하여 아조화합물 구조나 퀴논이미드 구조로 변화하면서 황색 또는 갈색의 외관을 형성하게 된다. 이는 직접적으로 큰 물성 저하를 일으키지는 않지만, 외관상 좋지 않은 인상을 주어 일부 상품의 구매력을 저하시키게 된다. 따라서 이런 황변을 지연 하기 위해, 우레탄 합성시 UV 안정제 및 흡수제를 첨가하기도 하지만, 이러한 황변 현상의 주요 원인 물질인 방향족 이소시아네이트를 배제하지 않고는 황변 현상을 지연할 뿐 원천적으로 막을 수 없다. 이와 같은 황변 현상은 이소시아네이트를 지방족 또는 지환족의 이소시아네이트를 사용하여 우레탄을 합성함으로써 원천적으로 막을 수 있는 것으로 알려져 있다.However, since general polyurethane foam mainly uses toluene diisocyanate (TDI) or diphenylmethane diisocyanate (MDI), which are aromatic compounds, the appearance of yellow or brown color is changed to azo compound structure or quinone imide structure by light. Will form. This does not directly cause a large drop in physical properties, but gives an impression of appearance, which lowers the purchasing power of some products. Therefore, in order to delay such yellowing, UV stabilizers and absorbents may be added in urethane synthesis, but the yellowing phenomenon cannot be prevented at the source without precluding the aromatic isocyanate which is the main cause of the yellowing phenomenon. Such a yellowing phenomenon is known that the isocyanate can be prevented by synthesizing urethane using aliphatic or alicyclic isocyanate.

지방족 또는 지환족 이소시아네이트를 사용한 난황변 폴리우레탄 기술은 연질 우레탄 분야에서는 널리 알려져 있지 않으며, 특히, 밀도 50kg/m3 이하의 저밀도 폼에 관한 기술로서 알려져 있는 것은 매우 적다. 다만, 밀도 50kg/m3 이상의 고밀도 폼 제조방법까지 포함한 난황변 폴리우레탄 폼의 대표적인 종래 기술로는 일본특허공고 소52-030437호, 일본특허공고 소54-015599호, 일본특허공개 소54-162795호, 일본특허공개 평4-239016호, 일본출원공개 제2000-226429호, 일본특허공개 2000-273136호, 일본특허공개 제2001-72738호, 일본특허공개 제2001-278942호, 미국특허 제4,067,832호, 미국특허 제6,031,013호, 미국특허 제6,191,179호, 미국특허공개 제2002/0035165호 등에 개시되어 있다.Egg yolk polyurethane technology using aliphatic or cycloaliphatic isocyanates is not widely known in the field of flexible urethanes, and in particular, is known as a technique for low density foams having a density of 50 kg / m 3 or less. However, representative conventional techniques of yolk-urethane polyurethane foam including a high density foam manufacturing method having a density of 50 kg / m 3 or more include Japanese Patent Publication No. 52-030437, Japanese Patent Publication No. 54-015599, and Japanese Patent Publication No. 54-162795 Japanese Patent Application Laid-Open No. 4-239016, Japanese Patent Application Laid-Open No. 2000-226429, Japanese Patent Application Laid-Open 2000-273136, Japanese Patent Publication No. 2001-72738, Japanese Patent Publication No. 2001-278942, US Patent No. 4,067,832 US Patent No. 6,031,013, US Patent No. 6,191,179, US Patent Publication No. 2002/0035165, and the like.

일본특허공고 소52-030437호에는 지방족 또는 지환족 이소시아네이트에 특정한 촉매를 사용하여, 폴리우레탄 폼의 물성을 유지하면서 내후성을 향상시킨 기술이 기재되어 있고, 일본특허공고 소54-015599호에는 이소시아네이트로서 NCO기가 방향족 고리에 직접 결합되어 있지 않은 폴리이소시아네이트와 특정 촉매를 사용하여 폴리우레탄의 색 안정성을 얻는 방법이 기재되어 있다.Japanese Patent Publication No. 52-030437 describes a technique for improving weather resistance while maintaining physical properties of a polyurethane foam by using a catalyst specific to aliphatic or alicyclic isocyanates, and Japanese Patent Publication No. 54-015599 describes as isocyanate. A method of obtaining the color stability of polyurethanes using polyisocyanates in which NCO groups are not directly bonded to aromatic rings and certain catalysts is described.

일본특허공개 소54-162795호에는 지방족 또는 지환족 폴리이소시아네이트에 대해 알칼리 금속의 수산화물, 알코올레이트 또는 페놀레이트, 약산의 알칼리 금속염 또는 헥사히드로트리아진-S-유도체 중에서 선택된 적어도 1종의 화합물과 납, 아연 또는 철의 유기화합물 중에서 선택된 적어도 1종의 화합물을 병용하여 광안정성이 개선된, 즉 빛에 의한 황변성이 개선된 폴리우레탄이 개시되어 있다.Japanese Patent Application Laid-Open No. 54-162795 discloses at least one compound selected from the group consisting of hydroxides, alcoholates or phenolates of alkali metals, alkali metal salts of weak acids or hexahydrotriazine-S-derivatives with respect to aliphatic or alicyclic polyisocyanates. A polyurethane having improved light stability, that is, improved yellowing due to light, is disclosed by using at least one compound selected from organic compounds such as zinc or iron.

일본특허공개 2001-72738호에는 옥시에틸렌 함유량이 18중량% 이하인 폴리올과 지방족계 폴리이소시아네이트를 특정 촉매 존재하에서 반응, 경화시켜 알칼리성 세제가 0.5중량% 포함된 수용액 중에서의 팽윤율이 15% 이하인 무황변 폴리우레탄 폼의 제조방법이 기재되어 있다.Japanese Patent Application Laid-Open No. 2001-72738 discloses yellowing-free yellowing with an oxyethylene content of 18% by weight or less and an aliphatic polyisocyanate reacted and cured in the presence of a specific catalyst in an aqueous solution containing 0.5% by weight of an alkaline detergent. A method for producing a polyurethane foam is described.

미국특허 제4,025,466호에는 디에틸렌 글리콜/아디페이트 폴리에스테르 폴리올 또는 폴리에테르 폴리올, 이소포론 디이소시아네이트(isophorone diisocyanate) 또는 수소첨가 디페닐메탄 디이소시아네이트(diphenylmethane diisocyanate), 디아자바이시클로알켄과 금속 카르복실산 염을 조합한 촉매를 사용하여 밀도 27~37kg/m3의 저밀도 연질 폼을 제조하는 방법이 개시되어 있다.U.S. Patent No. 4,025,466 discloses diethylene glycol / adipate polyester polyols or polyether polyols, isophorone diisocyanate or hydrogenated diphenylmethane diisocyanate, diazabicycloalkenes and metal carboxyl. A method for producing a low density soft foam having a density of 27 to 37 kg / m 3 using a catalyst in combination with an acid salt is disclosed.

미국특허 제6,031,013호에서는 바이유렛 또는 이소시안유레이트 구조의 이소시아네이트를, 일차 수산기가 50% 이상인 폴리올을 포함하는 분자량 400~8,000의 폴리올 혼합물, 발포제, 금속염과 아민 혼합물의 촉매와 40℃ 이상에서 반응시켜 밀도 50~80g/ℓ의 난황변 가구용 폼을 제조하였다. 미국특허 제6,191,179에서는 바이유렛 또는 이소시안유레이트 구조의 이소시아네이트와 일차 수산기가 50% 이상인 폴리올을 적어도 한 개 포함하는 분자량 400~8,000의 폴리올 혼합물, 일차 아민기를 갖는 화합물, 예를 들어, 디에탄올 아민과 N,N-디메틸프로필렌 디아민, 발포제, 주석과 삼차 아민 촉매를 25~35℃에서 반응시켜, 밀도 30~78g/ℓ의 폼을 제조하였다.U.S. Pat.No. 6,031,013 discloses isocyanates of biuret or isocyanurate structure with a catalyst of polyol mixtures of 400-8,000 molecular weight, blowing agents, metal salts and amine mixtures containing polyols having a primary hydroxyl group of at least 50%, and at least 40 ° C. Reaction was carried out to produce a yolk yellow furniture foam having a density of 50 ~ 80g / ℓ. U.S. Pat.No. 6,191,179 discloses a polyol mixture having a molecular weight of 400 to 8,000 comprising at least one isocyanate of a biuret or isocyanurate structure and at least one polyol having a primary hydroxyl group of at least 50%, a compound having a primary amine group, for example diethanol An amine, an N, N-dimethylpropylene diamine, a blowing agent, tin, and a tertiary amine catalyst were reacted at 25 to 35 ° C to prepare a foam having a density of 30 to 78 g / L.

미국특허공개 제2002/0035165에는 지방족 또는 지환족 이소시아네이트 폼의 열악한 물성을 보완하기 위해 아크릴레이트 폴리올을 첨가한 기술이 기재되어 있다.U.S. Patent Publication No. 2002/0035165 describes the addition of acrylate polyols to compensate for the poor physical properties of aliphatic or cycloaliphatic isocyanate foams.

또한, 대한민국특허 제0525352호에는 옥틸산 주석과 디라우르산 디부틸주석의 조성 비율을 폴리올 중량에 대하여 1:0.5~10중량%로 하고, 금속 카르복실산계 촉매를 0.05~5중량%로 하여 폴리우레탄을 제조하는 기술이 기재되어 있다.In addition, Korean Patent No. 0525352 has a composition ratio of tin octylic acid and dibutyl dilauric acid in a ratio of 1: 0.5 to 10% by weight based on the weight of polyol, and a polycarboxylic acid catalyst of 0.05 to 5% by weight. Techniques for preparing urethanes are described.

내황변성을 갖는 우레탄은 지방족 또는 지환족 이소시아네이트의 반응으로 생성되나, 이들의 낮은 반응성으로 인해, 과량의 촉매를 사용하여 반응성을 과도하게 끌어올리므로, 안정하지 못한 폼 프로파일(Profile)을 갖게 된다. 또한, 이로 인해 만들어진 우레탄 폼은 우레탄 수지 반응이 완전히 완결되지 않아 고분자사슬 이 약하거나 불안정하여 붕괴하거나, 생산되는 폼의 탄성 및 내구성이 기존의 방향족 이소시아네이트를 사용한 폼보다 저하되기 쉽다. 이와 같은 문제점을 극복하기 위해, 폴리올 구성 성분과 이소시아네이트를 최적화하여, 우수한 탄성과 내구성을 갖는 난황변 폼을 제공함을 목적으로 한다.Sulfur-resistant urethanes are produced by the reaction of aliphatic or cycloaliphatic isocyanates, but due to their low reactivity, excessive reactivity is increased with an excess of catalyst, resulting in an unstable foam profile. In addition, the resulting urethane foam is not completely completed the urethane resin reaction is weak or unstable polymer chain collapse, or the elasticity and durability of the foam produced is lower than the foam using the conventional aromatic isocyanate. In order to overcome this problem, it is an object to optimize the polyol constituents and isocyanates, to provide a yellowing foam having excellent elasticity and durability.

본 발명은 연질 폴리우레탄 폼을 제조하는 방법에 있어서,The present invention provides a method for producing a flexible polyurethane foam,

i)(A)에틸렌 옥사이드 함량 0~30중량%이고, 프로필렌 옥사이드 함량 70~100중량%이고, 분자량 400~7,000인 폴리에테르 폴리올 10~90중량% 및 (B)폴리비닐계 화합물의 고형분 함량이 20~60중량% 함유된 폴리에테르 폴리올 10~90중량%를 포함하는 폴리올,i) (A) 10 to 90% by weight of ethylene oxide content, 70 to 100% by weight of propylene oxide, molecular weight 400 to 7,000, and 10 to 90% by weight of (B) polyvinyl compound Polyol containing 10 to 90% by weight of polyether polyol containing 20 to 60% by weight,

(C)알코올과 산의 축합중합에 의해 합성되며, 관능기수 2~3, 점도 5,000~30,000cps인 폴리에스테르 폴리올, 또는(C) a polyester polyol synthesized by condensation polymerization of an alcohol and an acid, having a functional group of 2 to 3, and a viscosity of 5,000 to 30,000 cps, or

(A)에틸렌 옥사이드 함량 0~30중량%이고, 프로필렌 옥사이드 함량 70~100중량%이고, 분자량 400~7,000인 폴리에테르 폴리올 5~90중량%, (B)폴리비닐계 화합물의 고형분 함량이 20~60중량% 함유된 폴리에테르 폴리올 5~90중량% 및 (C)알코올과 산의 축합중합에 의해 합성되며, 관능기수 2~3, 점도 5,000~30,000cps인 폴리에스테르 폴리올 1~80중량%를 포함하는 폴리올(A) 5 to 90% by weight of an ethylene oxide content of 0 to 30% by weight, a propylene oxide content of 70 to 100% by weight, a polyether polyol having a molecular weight of 400 to 7,000, and (B) a solid content of a polyvinyl compound of 20 to 20% 5 to 90% by weight of polyether polyol containing 60% by weight and (C) alcohol and acid are synthesized by condensation polymerization, and includes 2 to 3 functional groups and 1 to 80% by weight of polyester polyol having a viscosity of 5,000 to 30,000 cps. Polyol

인 각각의 폴리올 100중량부;100 parts by weight of each polyol;

가교제 0.1~2.5중량부; 옥틸산 주석 0.5~5.0중량부; 디라우르산 디부틸 주석 1.0~10중량부; 아민촉매 0.5~5.0중량부; 실리콘 정포제 0.2~3중량부; 및 발포제 0.2~5중량부;로 조성된 레진 프리믹스와0.1-2.5 parts by weight of crosslinking agent; 0.5-5.0 parts by weight of octylic acid tin; 1.0-10 weight part of dibutyl tin dilaurate; 0.5-5.0 parts by weight of amine catalyst; 0.2 to 3 parts by weight of the silicone foam stabilizer; And 0.2 to 5 parts by weight of a blowing agent; and a resin premix

지방족 및 지환족 이소시아네이트를 이소시아네이트 인덱스 90~130 범위로 하여 반응시키는 내황변성이 우수한 연질 우레탄을 제조하는 방법을 제공한다.Provided is a method for producing a flexible urethane having excellent yellowing resistance by reacting aliphatic and alicyclic isocyanates in the range of isocyanate index 90 to 130.

이하, 본 발명을 보다 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail.

본 발명에서 사용되는 폴리올은 (A)관능기수 2~5, 에틸렌 옥사이드 함량이 0~30중량%이고, 프로필렌 옥사이드 함량이 70~100중량%인 분자량 400~7,000의 폴리에테르 폴리올, 바람직하게는 관능기수 2~3, 에틸렌 옥사이드 함량을 10~20중량% 함유하고, 분자량 400~7,000의 폴리에테르 폴리올과 (B)비닐계 화합물인 아크릴로니트릴과 스티렌 모노머가 공중합된 형태의 고형분 함량이 30~50중량%인 폴리에테르 폴리올을 혼합하여 사용하는 것이 바람직하다. 상기 폴리올의 (A)와 (B)의 혼합비율은 10~90:90~10중량%로 포함하는 것이 바람직하다.The polyol used in the present invention is (A) polyether polyol having a molecular weight of 400 to 7,000, preferably a functional group having 2 to 5 functional groups and an ethylene oxide content of 0 to 30% by weight, and a propylene oxide content of 70 to 100% by weight. 30 to 50 solids in the form of copolymers containing 2 to 3 and 10 to 20% by weight of ethylene oxide, a copolymer of a polyether polyol having a molecular weight of 400 to 7,000, an acrylonitrile and a styrene monomer (B) vinyl compound It is preferable to mix and use the polyether polyol which is weight%. It is preferable to contain the mixing ratio of (A) and (B) of the said polyol in 10-90: 90-10 weight%.

본 발명에서 사용되는 폴리올 성분으로는 상기 (A) 및 (B)폴리에테르 폴리올 이외에 (C)폴리에스테르 폴리올을 사용할 수 있다. 상기 폴리에스테르 폴리올은 알코올과 산의 축합중합에 의해 합성된 것으로서, 상기 알코올로는 트리메틸프로판올, 디프로필글리콜, 트리프로필글리콜, 프로필글리콜, 디에틸글리콜, 에틸글리콜 등을 들 수 있으며, 상기 산으로는 테레프탈린산, 아디픽산, 디메틸산 등을 들 수 있다. 상기 알코올과 산의 축합중합에 의해 합성되는 폴리에스테르 폴리올은 관능기수 2~3이며, 점도 5,000~30,000cps인 것이 바람직하다.(C) polyester polyol can be used as a polyol component used by this invention other than said (A) and (B) polyether polyol. The polyester polyol is synthesized by condensation polymerization of an alcohol and an acid, and the alcohol may include trimethylpropanol, dipropyl glycol, tripropyl glycol, propyl glycol, diethyl glycol, ethyl glycol, and the like. And terephthalic acid, adipic acid, dimethyl acid and the like. The polyester polyol synthesize | combined by condensation polymerization of the said alcohol and an acid is 2-3 of functional groups, and it is preferable that it is a viscosity of 5,000-30,000cps.

나아가, 본 발명의 폴리올은 상기 (A), (B) 및 (C) 폴리올을 혼합하여 사용할 수 있다. 이때 각 폴리올 (A), (B) 및 (C)의 혼합비율은 5~90:5~90:1~80의 비율로 혼합하여 사용하는 것이 바람직하다.Furthermore, the polyol of this invention can mix and use the said (A), (B) and (C) polyol. At this time, it is preferable to mix and use the mixing ratio of each polyol (A), (B), and (C) in the ratio of 5-90: 5-90: 1-80.

본 발명의 난황변 연질 폴리우레탄 폼을 제조함에 있어서, 지방족 및 지환족 이소시아네이트를 이소시아네이트 인덱스 90~130의 범위로 하여 상기 폴리올과 촉매 등의 기타 첨가제를 포함하는 레진 프리믹스와 반응시켜 제조할 수 있다.In producing the yolk yellow soft polyurethane foam of the present invention, aliphatic and cycloaliphatic isocyanates may be prepared by reacting with a resin premix containing the polyol and other additives such as catalysts in the range of isocyanate index 90 to 130.

본 발명에 사용될 수 있는 상기 지방족 또는 지환족 이소시아네이트로는 1,6-헥사메틸렌 디이소시아네이트, 이소포론 디이소시아네이트, 메틸렌 디시클로 헥시이소시아네이트, 수첨 4,4'-디아미노 디페닐메탄, 라이신 디이소시아네이트, 2,5(2,6)-비스(이소시아네이토메틸)바이시클로(2.2.1)헵탄의 단량체 또는 올리고머를 들 수 있다. 이 중 1,6-헥사메틸렌 디이소시아네이트, 이소포론 디이소시아네이트, 또는 2,5(2,6)-비스(이소시아네이토메틸)바이시클로(2.2.1)헵탄의 단량체 또는 올리고머를 사용할 수 있다. 지방족 이소시아네이트와 지환족 이소시아네이트는 5~90:10~95당량% 비율로 사용하며, 바람직하게는, 20~50:50~80당량%인 것이 바람직하며, 이때 적절한 블로잉(blowing) 반응과 겔링(gelling) 반응의 발란스를 얻을 수 있어 폼의 안정적인 생산에 바람직하다.The aliphatic or cycloaliphatic isocyanates which can be used in the present invention include 1,6-hexamethylene diisocyanate, isophorone diisocyanate, methylene dicyclo hexisocyanate, hydrogenated 4,4'-diamino diphenylmethane, lysine diisocyanate, And monomers or oligomers of 2,5 (2,6) -bis (isocyanatomethyl) bicyclo (2.2.1) heptane. Among these, monomers or oligomers of 1,6-hexamethylene diisocyanate, isophorone diisocyanate, or 2,5 (2,6) -bis (isocyanatomethyl) bicyclo (2.2.1) heptane can be used. . Aliphatic isocyanate and cycloaliphatic isocyanate are used at a ratio of 5 to 90: 10 to 95 equivalent%, preferably, 20 to 50: 50 to 80 equivalent%, where appropriate blowing reaction and gelling Balance of the reaction can be obtained, which is desirable for stable production of foam.

본 발명에 사용되는 가교제로는 에틸렌 글리콜, 디에틸렌 글리콜, 트리에틸렌 글리콜, 테트라에틸렌 글리콜, 프로필렌 글리콜, 디프로필렌 글리콜, 트리프로필렌 글리콜, 1,4-부탄디올, 디에틸 톨루엔 디아민, 글리세린, 디에탄올 아민, 트리에탄올 아민, 분자량 2,000 이하의 디올, 트리올, 테트라올 중에서 선택한 1종 또는 2, 3종을 혼합하여 사용할 수 있으며, 바람직하게는 에틸렌 글리콜, 디에틸렌 글리콜, 프로필렌 글리콜, 1,4-부탄디올, 디에틸 톨루엔 디아민, 글리세린, 디에탄올 아민, 트리에탄올 아민을 단독 또는 혼합하여 0.1~2.5중량%의 범위로 사용할 수 있다. 가교제의 함량이 상기 범위를 초과하여 과량 포함되면 독립 기포율의 발생이 현저하게 증가하여 폼의 안정적인 생산 범위가 좁아지게 되어 바람직하지 않다.Crosslinking agents used in the present invention include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, 1,4-butanediol, diethyl toluene diamine, glycerin, diethanol amine , Triethanol amine, diol having a molecular weight of 2,000 or less, triol, tetraol, or a mixture selected from one or two or three can be used. Preferably, ethylene glycol, diethylene glycol, propylene glycol, 1,4-butanediol, Diethyl toluene diamine, glycerin, diethanol amine and triethanol amine may be used alone or in a mixture of 0.1 to 2.5% by weight. If the content of the cross-linking agent is included in excess of the above range, the generation of independent bubble rate is significantly increased to narrow the stable production range of the foam is not preferable.

본 발명의 수지화 반응의 촉매로는 수지화 반응의 시너지 효과를 내기 위해 주석촉매와 아민 촉매를 동시에 사용하는 것이 바람직하다. 상기 주석 촉매로서는 옥틸산 주석, 디라우르산 디부틸 주석 촉매를 들 수 있으며, 이들을 함께 사용하는 것이 바람직하다. 이들 주석 촉매는 안정적인 폼의 생산을 위해, 옥틸산 주석은 0.2~10.0중량부의 범위로 사용하는 것이 바람직하고, 디라우르산 디부틸 주석 촉매는 0.2~10중량부의 범위로 사용하는 것이 바람직하다.It is preferable to use a tin catalyst and an amine catalyst simultaneously as a catalyst of the resination reaction of this invention in order to produce the synergy effect of resination reaction. Examples of the tin catalyst include tin octylate and dilauric dibutyl tin catalyst, and it is preferable to use these together. These tin catalysts are preferably used in the range of 0.2 to 10.0 parts by weight of tin octylate, and in the range of 0.2 to 10 parts by weight of dilauric dibutyl tin catalyst in order to produce stable foams.

나아가, 상기 아민 촉매로서는 강한 블로잉(blowing) 촉매와 밸런스(balance) 촉매를 혼합하여 사용하며, 구체적으로는 트리에틸렌 디아민, 트리에틸아민, 비스(디메틸아미노에틸)에테르, N,N,N'-트리메틸아미노에틸에탄올아민, 비스(N,N-디메틸아미노에틸)에테르, N,N'-디메틸피페라진, 펜타메틸디프로필트리아민, 1,8-디아자비시클로(5,4,0)운데칸-7, N-(N',N'-2-디메틸아미노에틸)모르폴린, 트리(디메틸아민메틸)페놀, 디프로필렌글리콜에 용해된 33중량% 트리에틸렌 디아민 등을 사용할 수 있다. 상기 아민 촉매는 0.5~1.0중량부의 범위로 사용하는 것이 바람직하다. 0.5중량부 미만으로 사용한 경우 폼의 블로잉 반응이 늦어져서 공정의 언더러닝(underrunning)이나 수축이 발생되기 쉽고, 5.0중량부를 초과하면 폼의 붕괴나 스플릿이 발생하기 쉽다.Further, as the amine catalyst, a strong blowing catalyst and a balance catalyst are mixed and used. Specifically, triethylene diamine, triethylamine, bis (dimethylaminoethyl) ether, N, N, N'- Trimethylaminoethylethanolamine, bis (N, N-dimethylaminoethyl) ether, N, N'-dimethylpiperazine, pentamethyldipropyltriamine, 1,8-diazabicyclo (5,4,0) undecane -7, N- (N ', N'-2-dimethylaminoethyl) morpholine, tri (dimethylaminemethyl) phenol, 33 wt% triethylene diamine dissolved in dipropylene glycol and the like can be used. It is preferable to use the said amine catalyst in the range of 0.5-1.0 weight part. If the amount is less than 0.5 parts by weight, the blowing reaction of the foam is delayed, and the underruning or shrinkage of the process is likely to occur, and if it is more than 5.0 parts by weight, the foam is likely to collapse or split.

또한, 본 발명의 실리콘 정포제는 시판되고 있는 제품을 사용하되, 구체적으로는 크롬프톤사의 L-580, L-600, L603, L-3002, L-626, L-627 또는 에어프로덕트사의 DABOC DC-198, DC-5230 DC-5388 또는 데구사의 BF-2370, B4900, B-8002, B-8680 중에서 선택하되, 바람직하게는 L-626, DC-198, B-8002를 단독 또는 혼합하여 0.5~4.5중량% 사용할 수 있다. 상기 범위를 벗어나서 과량의 실리콘 정포제를 사용하면 독립 기포를 많이 생성하게 되어 폼의 신율이나 내구성에 악영향을 주게 되며, 너무 적게 사용할 경우에는 폼의 붕괴나 스플릿이 발생할 수 있다. 그러나 필요에 따라서, 기공 생성반응 또는 발포제의 양이 많은 처방에서는 실리콘의 양을 늘려서 발포시킬 수 있다.In addition, the silicone foam stabilizer of the present invention may be a commercially available product, specifically, L-580, L-600, L603, L-3002, L-626, L-627 or Air Products Co., Ltd. DABOC DC -198, DC-5230 DC-5388 or Degussa BF-2370, B4900, B-8002, B-8680 is selected, preferably L-626, DC-198, B-8002 alone or mixed 0.5 ~ 4.5% by weight can be used. Using an excessive amount of silicon foam stabilizer outside the above range generates a large number of independent bubbles, which adversely affects the elongation or durability of the foam. If used too little, foam collapse or splitting may occur. However, if necessary, in a pore-forming reaction or a formulation with a large amount of blowing agent, the amount of silicone may be increased to foam.

나아가, 발포제로는 물, 염화메틸렌, 액상 이산화탄소, n-펜탄, 수소화 염화 불화탄소(hydrogenated chloro fluoro carbon)를 용도 및 밀도에 맞추어 사용한다. 상기 발포제의 함량은 0.2~5중량부의 범위 내에서 사용하는 것이 바람직하다.Further, as the blowing agent, water, methylene chloride, liquid carbon dioxide, n-pentane, hydrogenated chloro fluoro carbon may be used depending on the use and density. The content of the blowing agent is preferably used in the range of 0.2 to 5 parts by weight.

또한 지방족 또는 지환족 이소시아네이트를 사용한 폴리우레탄 폼은 내황변성은 뛰어나지만, 사용하는 첨가제에 의해 황변이 생길 수 있으므로, 적절한 UV 안정제 및 노화방지제를 투입하는 것이 바람직하다. 상기 UV 안정제 및 노화방지제는 본 발명이 속하는 분야에서 통상적으로 사용되는 것이라면 특별히 제한하지 않는다.In addition, the polyurethane foam using aliphatic or cycloaliphatic isocyanate is excellent in yellowing resistance, but yellowing may occur due to the additive to be used. Therefore, it is preferable to add an appropriate UV stabilizer and anti-aging agent. The UV stabilizer and anti-aging agent is not particularly limited as long as it is commonly used in the field of the present invention.

실시예Example

이하, 실시예를 들어 본 발명을 구체적으로 설명한다. 그러나 본 발명은 다음의 실시예에 의해 한정되는 것은 아니다.Hereinafter, an Example is given and this invention is demonstrated concretely. However, the present invention is not limited by the following examples.

실시예Example 1 One

폴리올, 물, 가교제, 촉매, 정포제 및 안정제를 다음 표 1에 기재된 바와 같은 함량으로 사용하여 레진 프리믹스를 제조하였다. 상기 레진 프리믹스를 디이소시아네이트를 인덱스 110으로 혼합하고, 5,000rpm으로 8초간 교반하여 연질 우레탄 폼을 제조하였다. 디이소시아네이트는 1,6-헥사메틸렌 디이소시아네이트와 이소포론 디이소시아네이트의 당량비 5:5로 된 혼합액이다.Resin premixes were prepared using polyols, water, crosslinkers, catalysts, foam stabilizers and stabilizers in the amounts as set forth in Table 1 below. The resin premix was mixed with diisocyanate at index 110 and stirred at 5,000 rpm for 8 seconds to produce a flexible urethane foam. Diisocyanate is a mixed liquid with an equivalent ratio of 5: 5 of 1,6-hexamethylene diisocyanate and isophorone diisocyanate.

실시예Example 2~4 2 ~ 4

실시예 2~4에서 사용된 디이소시아네이트는 상기 실시예 1에서 사용된 것과 동일한 것을 사용하였다. 또한, 실시예 2에서는 아민 촉매의 종류를 변화시켰고, 실시예 3 및 4에서는 가교제의 종류와 폴리올 B의 양과 밀도를 높이기 위해 물의 양을 변화시킨 것 이외에는 실시예 1과 동일한 방법으로 폴리우레탄 폼을 제조하였다. 각 실시예 2 내지 4에서 사용한 폴리우레탄 폼의 조성 및 함량을 하기 표 1에 나타내었다.The diisocyanate used in Examples 2 to 4 was the same as that used in Example 1 above. In addition, in Example 2, the type of amine catalyst was changed, and in Examples 3 and 4, the polyurethane foam was prepared in the same manner as in Example 1 except that the amount of water was changed to increase the type and density of polyol B and the amount of the crosslinking agent. Prepared. The composition and content of the polyurethane foam used in each of Examples 2 to 4 are shown in Table 1 below.

실시예Example 5 5

폴리올로서 에스테르 폴리올을 사용하여 실시예 1과 동일한 방법으로 폴리우레탄 폼을 제조하였다. 사용한 폴리우레탄 폼의 조성 및 함량을 하기 표 1에 나타내었다.Polyurethane foams were prepared in the same manner as in Example 1 using ester polyols as polyols. The composition and content of the polyurethane foam used are shown in Table 1 below.

실시예Example 6 6

폴리올로서 폴리올 A, B 및 C를 혼합 사용하여 실시예 1과 동일한 방법으로 폴리우레탄 폼을 제조하였다. 사용한 폴리우레탄 폼의 조성 및 함량을 하기 표 1에 나타내었다.Polyurethane foams were prepared in the same manner as in Example 1 using polyols A, B and C mixed as polyols. The composition and content of the polyurethane foam used are shown in Table 1 below.

비교예Comparative example 1~3 1 to 3

비교예 1~2에서는 디이소시아네이트는 이소포론 디이소시아네이트를 사용하였으며, 비교예 3에서는 톨루엔 디이소시아네이트-80을 사용하였다. 또한, 비교예 1에서는 폴리비닐계의 고형분이 없는 폴리에테르 폴리올만 사용하고, 이소포론 디이소시아네이트 단독으로만 사용하였고, 비교예 2는 폼 물성을 비교하기 위해 지방족 이소시아네이트를 이소포론 디이소시아네이트 단독으로 하였다. 비교예 3에서는 톨루엔 디이소시아네이트-80을 사용하고, 광안정제를 첨가하여 황변을 지연시킨 저황변 폴리우레탄 폼을 제조하였다.In Comparative Examples 1 and 2, isophorone diisocyanate was used as the diisocyanate, and toluene diisocyanate-80 was used in Comparative Example 3. In Comparative Example 1, only polyether polyol having no polyvinyl solids was used, and only isophorone diisocyanate was used alone. In Comparative Example 2, aliphatic isocyanate was used as isophorone diisocyanate alone to compare foam properties. . In Comparative Example 3, toluene diisocyanate-80 was used, and a low yellowing polyurethane foam was prepared in which yellowing was delayed by adding a light stabilizer.

상기 기재한 바를 제외하고는 실시예 1과 동일한 방법으로 연질의 폴리우레탄 폼을 제조하였다. 비교예 1 내지 3의 조성 및 함량을 하기 표 1에 나타내었다. 하기 표 1의 각 성분의 단위는 중량부이다.Except as described above, a flexible polyurethane foam was prepared in the same manner as in Example 1. The compositions and contents of Comparative Examples 1 to 3 are shown in Table 1 below. The unit of each component of following Table 1 is a weight part.

실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 실시예 6Example 6 비교예 1Comparative Example 1 비교예 2Comparative Example 2 비교예 3Comparative Example 3 폴리올 APolyol A 9090 9090 8080 6060 -- 6060 100100 9090 100100 폴리올 BPolyol B 1010 1010 2020 4040 -- 2020 00 1010 00 폴리올 CPolyol C 100100 2020 water 3.03.0 3.03.0 2.52.5 2.52.5 3.03.0 3.03.0 3.03.0 -- 0.20.2 가교제Crosslinking agent 1One 0.80.8 0.80.8 -- 0.50.5 0.50.5 0.30.3 0.80.8 -- 0.20.2 22 -- -- 0.80.8 -- -- -- -- -- -- 촉매   catalyst 1One 0.40.4 0.50.5 0.50.5 0.50.5 0.50.5 0.20.2 0.40.4 0.30.3 0.10.1 22 0.20.2 -- 0.20.2 0.20.2 0.20.2 0.10.1 0.20.2 -- 0.20.2 33 -- 0.30.3 -- 0.30.3 -- -- -- 0.30.3 -- 44 1.01.0 2.02.0 0.50.5 -- -- -- 1.01.0 -- -- 55 0.40.4 1.11.1 1.51.5 1.51.5 1.51.5 1.01.0 0.40.4 -- 0.30.3 66 0.50.5 0.50.5 1.01.0 1.51.5 1.51.5 1.51.5 0.40.4 -- -- 77 1.01.0 1.51.5 2.02.0 2.02.0 1.51.5 1.51.5 1.01.0 -- 1.01.0 정포제Foam stabilizer 1.51.5 1.51.5 1.31.3 1.31.3 1.21.2 1.21.2 0.80.8 1.51.5 0.80.8 안정제stabilizator -- -- -- 2.02.0 -- -- -- -- 2.02.0 이소시아네이트 인덱스Isocyanate Index 110110 110110 110110 110110 105105 105105 110110 110110 110110

실시예 1 내지 5 및 비교예 1 내지 3에서 사용한 폴리올 등 각 성분에 대한 구체적인 설명은 다음과 같다.The specific description about each component, such as the polyol used in Examples 1-5 and Comparative Examples 1-3, is as follows.

폴리올 A: 평균 분자량 3,500(수산기가 48mgKOH/g), EO 함량이 11중량%의 폴리프로필렌 글리콜(에스케이씨의 YUKOL4813)Polyol A: polypropylene glycol having an average molecular weight of 3,500 (hydroxyl value of 48 mgKOH / g) and an EO content of 11% by weight (YUKOL4813 of Escei's)

폴리올 B: 아크릴로나이트릴과 스타일렌 모노머의 공중합된 고분자의 고형분이 25중량%인 폴리프로필렌글리콜(에스케이씨의 YUKOL 1564)Polyol B: Polypropylene glycol having a solid content of 25% by weight of the copolymerized polymer of acrylonitrile and styrene monomer (YUKOL 1564 by Escei)

폴리올 C: 관능기수 2.7, 점도 20,000의 에스테르 폴리올(Bayer사 Desmophen 2200)Polyol C: ester polyol having a functional number of 2.7 and a viscosity of 20,000 (Bayer Desmophen 2200)

가교제 1: 1,4-부타디엔Crosslinking agent 1: 1,4-butadiene

가교제 2: 에틸렌글리콜Crosslinker 2: Ethylene Glycol

촉매 1: 비스(디메틸아미노에틸)에테르Catalyst 1: Bis (dimethylaminoethyl) ether

촉매 2: 트리에틸렌디아민Catalyst 2: Triethylenediamine

촉매 3: 디프로필렌글리콜에 용해된 33중량% 트리에틸렌디아민Catalyst 3: 33 wt% triethylenediamine dissolved in dipropylene glycol

촉매 4: 펜타메틸디프로필렌트리아민Catalyst 4: pentamethyldipropylenetriamine

촉매 5: 1,8-디아자비시클로(5,4,0)운데칸-7Catalyst 5: 1,8-diazabicyclo (5,4,0) undecane-7

촉매 6: 옥틸산 주석Catalyst 6: Octyl Acid Tin

촉매 7: 디라우르산 디부틸 주석Catalyst 7: Dibutyl Dilaurate

정포제: 지이사의 L-626Defoamer: L-626 of Giza

안정제: 시바스페셜티케미칼스사의 티누빈(Tinuvin) B 75Stabilizer: Tinuvin B 75 from Ciba Specialty Chemicals

이소시아네이트: 실시예 1,2,3, 4 및 5에서 1,6-헥사메틸렌 디이소시아네이트와 이소포론 디이소시아네이트를 당량비로 5:5인 혼합액을 사용하였다. 비교예 1 및 2에서는 이소포론 디이소시아네이트를 단독으로 사용하였다.Isocyanate In Examples 1, 2, 3, 4, and 5, a mixed solution of 5: 5 having an equivalent ratio of 1,6-hexamethylene diisocyanate and isophorone diisocyanate was used. In Comparative Examples 1 and 2, isophorone diisocyanate was used alone.

방향족 이소시아네이트: 비교예 3에서는 톨루엔 디이소시아네이트-80을 사용하였다.Aromatic Isocyanates: Toluene diisocyanate-80 was used in Comparative Example 3.

반응성 및 폼 물성 시험Reactivity and Foam Property Test

우레탄 발포시 초시계로 크림 타임(초)과 라이즈 타임(초)을 측정하여 반응성을 평가하고, 폼 안정성은 발포시 폼이 최고 높이에 도달한 후 가라앉는 정도를 육안으로 관찰하여 판단하였다. 또한, 탄성과 내구성은 각각 ASTM D3574로 측정하였다. 결과를 다음 표 2에 나타낸다.When urethane foaming, the cream time (seconds) and rise time (seconds) were measured with a stopwatch to evaluate the reactivity, and foam stability was determined by visually observing the degree of sinking after the foam reached its maximum height during foaming. In addition, elasticity and durability were measured by ASTM D3574, respectively. The results are shown in Table 2 below.

실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 실시예 6Example 6 비교예 1Comparative Example 1 비교예 2Comparative Example 2 비교예 3Comparative Example 3 크림 타임(초)Cream Time (Seconds) 3030 2626 2525 2020 1515 1515 3333 2020 1010 라이즈 타임(초)Rise time (seconds) 178178 146146 152152 146146 150150 140140 168168 115115 9595 밀도(kg/m3)Density (kg / m 3 ) 30.230.2 30.530.5 33.533.5 34.134.1 32.132.1 31.931.9 30.130.1 30.230.2 30.530.5 탄성(%)Shout(%) 3030 3131 3434 3434 2828 3030 1616 2424 3333 내구성(comp. set)Durability (comp.set) 77 88 33 44 33 55 3535 2525 55

실시예 1과 비교예 2를 비교하였을 때, 실시예 1에 의한 연질 폴리우레탄 폼의 탄성과 내구성이 비교예 2에 비하여 급격히 증가하였음을 알 수 있다. 또한, 폴리올 B의 함량을 증가시키더라도, 탄성과 내구성이 유지됨을 알 수 있다.When comparing Example 1 and Comparative Example 2, it can be seen that the elasticity and durability of the flexible polyurethane foam according to Example 1 was increased sharply compared to Comparative Example 2. In addition, it can be seen that even if the content of polyol B is increased, elasticity and durability are maintained.

황변도Yellowing degree 시험 exam

실시예 1과 비교예 3에서 얻어진 연질 우레탄 폼을 내광성 시험기(경진계측기사 제품)에 넣고, 0~40시간 동안 10시간 단위로 ASTM E313-96, ASTM D1925에서 규정하는 방법에 따라 황변도(yellowness indes)를 측정하였다. 이때 내광성 시험기의 광원은 오스람 태양광 램프로 300W이었다. 결과를 도 1에 나타내었다.The soft urethane foams obtained in Example 1 and Comparative Example 3 were placed in a light resistance tester (manufactured by Kyung-King Co., Ltd.), and yellowed according to the method specified in ASTM E313-96 and ASTM D1925 for 10 hours for 0 to 40 hours. indes) was measured. At this time, the light source of the light resistance tester was an Osram solar lamp of 300W. The results are shown in FIG.

도 1은 본 발명의 실시예 1과 비교예 3 등에서 얻어진 연질 폴리우레탄 폼의 황변도를 나타낸 그래프이다. 도 1에서 Y1은 황변도를 나타내며, 그 값이 낮을수록 황변도가 낮다는 것을 의미한다. 실시예 1에 의해 제조된 연질 폴리우레탄 폼의 경우 시간의 경과에 대해 황변도 값의 변화가 없음을 알 수 있다.1 is a graph showing the yellowing degree of the flexible polyurethane foam obtained in Example 1, Comparative Example 3 and the like of the present invention. In FIG. 1, Y1 represents yellowness, and a lower value means lower yellowness. In the case of the flexible polyurethane foam prepared in Example 1, it can be seen that there is no change in the yellowing value over time.

본 발명의 방법으로 제조되는 우레탄은 안정된 성형성과 탄성 및 내구성을 가지면서, 장시간 빛에 폭로되는 경우에도 내황변성을 지니기 때문에 의류, 위생용품, 포장재, 의료용, 자동차 용품 등으로 사용되는 기존의 방향족 이소시아네이트를 사용하는 우레탄을 대체할 수 있다.Urethane prepared by the method of the present invention has stable moldability, elasticity and durability, and has a yellowing resistance even when exposed to light for a long time, so that conventional aromatic isocyanates used in clothing, hygiene products, packaging materials, medical products, automobile products, etc. It can replace the urethane using.

Claims (10)

연질 폴리우레탄 폼을 제조하는 방법에 있어서,In the method of manufacturing the flexible polyurethane foam, 에틸렌 옥사이드 함량 0~30중량%, 프로필렌 옥사이드 함량 70~100중량%, 분자량 400~7,000인 폴리에테르 폴리올 10~90중량% 및 폴리비닐계 화합물의 고형분 함량이 20~60중량% 함유된 폴리에테르 폴리올 10~90중량%를 포함하는 폴리올 100중량부;Polyether polyol containing 0 to 30% by weight of ethylene oxide, 70 to 100% by weight of propylene oxide, 10 to 90% by weight of polyether polyol having a molecular weight of 400 to 7,000, and 20 to 60% by weight of solid content of polyvinyl compounds 100 parts by weight of a polyol including 10 to 90% by weight; 가교제 0.1~2.5중량부;0.1-2.5 parts by weight of crosslinking agent; 옥틸산 주석 0.5~5.0중량부;0.5-5.0 parts by weight of octylic acid tin; 디라우르산 디부틸 주석 1.0~10중량부;1.0-10 weight part of dibutyl tin dilaurate; 아민 촉매 0.5~5.0중량부;0.5 to 5.0 parts by weight of an amine catalyst; 실리콘 정포제 0.2~3중량부; 및0.2 to 3 parts by weight of the silicone foam stabilizer; And 발포제 0.2~5중량부;0.2 to 5 parts by weight of blowing agent; 를 포함하는 레진 프리믹스와 지방족 및 지환족 이소시아네이트를 이소시아네이트 인덱스 90~130 범위로 하여 반응시키는 것을 특징으로 하는 난황변 연질 폴리우레탄 폼의 제조방법.Resin premix and aliphatic and cycloaliphatic isocyanate containing a method for producing an egg yolk soft polyurethane foam characterized in that the reaction is carried out in the range of isocyanate index 90 ~ 130. 연질 폴리우레탄 폼을 제조하는 방법에 있어서,In the method of manufacturing the flexible polyurethane foam, 알코올과 산의 축합중합에 의해 합성되고, 관능기수 2~3, 점도 5,000~30,000cps인 폴리에스테르 폴리올 100중량부;100 parts by weight of a polyester polyol synthesized by condensation polymerization of an alcohol and an acid and having 2 to 3 functional groups and a viscosity of 5,000 to 30,000 cps; 가교제 0.1~2.5중량부;0.1-2.5 parts by weight of crosslinking agent; 옥틸산 주석 0.5~5.0중량부;0.5-5.0 parts by weight of octylic acid tin; 디라우르산 디부틸 주석 1.0~10중량부;1.0-10 weight part of dibutyl tin dilaurate; 아민 촉매 0.5~5.0중량부;0.5 to 5.0 parts by weight of an amine catalyst; 실리콘 정포제 0.2~3중량부; 및0.2 to 3 parts by weight of the silicone foam stabilizer; And 발포제 0.2~5중량부;0.2 to 5 parts by weight of blowing agent; 를 포함하는 레진 프리믹스와 지방족 및 지환족 이소시아네이트를 이소시아네이트 인덱스 90~130 범위로 하여 반응시키는 난황변 연질 폴리우레탄 폼의 제조방법.Resin premix and the aliphatic and cycloaliphatic isocyanate containing a method of producing an egg yolk soft polyurethane foam to react in the range of isocyanate index 90 ~ 130. 연질 폴리우레탄 폼을 제조하는 방법에 있어서,In the method of manufacturing the flexible polyurethane foam, 에틸렌 옥사이드 함량 0~30중량%이고, 프로필렌 옥사이드 함량 70~100중량%이고, 분자량 400~7,000인 폴리에테르 폴리올 5~90중량%, 폴리비닐계 화합물의 고형분 함량이 20~60중량% 함유된 폴리에테르 폴리올 5~90중량% 및 알코올과 산의 축합중합에 의해 합성되며, 관능기수 2~3, 점도 5,000~30,000cps인 폴리에스테르 폴리올 1~80중량%를 포함하는 폴리올 100중량부;Polyethylene containing 0 to 30% by weight of ethylene oxide, 70 to 100% by weight of propylene oxide, 5 to 90% by weight of polyether polyol having a molecular weight of 400 to 7,000, and a solid content of 20 to 60% by weight of polyvinyl compound 100 parts by weight of a polyol comprising 5 to 90% by weight of an ether polyol and 1 to 80% by weight of a polyester polyol having a functional group of 2 to 3 and a viscosity of 5,000 to 30,000 cps; 가교제 0.1~2.5중량부;0.1-2.5 parts by weight of crosslinking agent; 옥틸산 주석 0.5~5.0중량부;0.5-5.0 parts by weight of octylic acid tin; 디라우르산 디부틸 주석 1.0~10중량부;1.0-10 weight part of dibutyl tin dilaurate; 아민 촉매 0.5~5.0중량부;0.5 to 5.0 parts by weight of an amine catalyst; 실리콘 정포제 0.2~3중량부; 및0.2 to 3 parts by weight of the silicone foam stabilizer; And 발포제 0.2~5중량부;0.2 to 5 parts by weight of blowing agent; 를 포함하는 레진 프리믹스와 지방족 및 지환족 이소시아네이트를 이소시아네이트 인덱스 90~130 범위로 하여 반응시키는 난황변 연질 폴리우레탄 폼의 제조방법.Resin premix and the aliphatic and cycloaliphatic isocyanate containing a method of producing an egg yolk soft polyurethane foam to react in the range of isocyanate index 90 ~ 130. 제 2항 또는 제 3항에 있어서,The method of claim 2 or 3, 상기 알코올은 트리메틸프로판올, 디프로필글리콜, 트리프로필글리콜, 트리프로필글리콜, 프로필글리콜, 디에틸글리콜 및 에틸글리콜로 이루어진 군으로부터 선택되는 적어도 하나이고, 상기 산은 테레프탈산, 아디픽산 및 디메틸산으로 이루어진 군으로부터 선택되는 적어도 하나임을 특징으로 하는 난황변 연질 폴리우레탄 폼의 제조방법.The alcohol is at least one selected from the group consisting of trimethylpropanol, dipropylglycol, tripropylglycol, tripropylglycol, propylglycol, diethylglycol and ethylglycol, the acid from the group consisting of terephthalic acid, adipic acid and dimethyl acid Method for producing a yolk yellow soft polyurethane foam characterized in that at least one selected. 제 1항 내지 제 3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3, 상기 지방족 이소시아네이트와 지환족 이소시아네이트의 당량 비율이 5~90:10~95당량%로 구성된 난황변 연질 폴리우레탄 폼의 제조방법.A method for producing an egg yolk soft polyurethane foam, wherein the equivalent ratio of the aliphatic isocyanate and the alicyclic isocyanate is 5 to 90: 10 to 95 equivalent%. 제 1항 내지 제 3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3, 상기 지방족 이소시아네이트가 1,6-헥사메틸렌 디이소시아네이트, 수첨 4,4'-디아미노 디페닐메탄, 및 라이신 디이소시아네이트로 이루어진 군으로부터 선 택되는 적어도 하나이고, 지환족 이소시아네이트가 이소포론 디이소시아네이트, 메틸렌 디시클로헥시이소시아네이트 및 2,5(2,6)비스(이소시아네이토메틸)바이시클로(2,2,1)헵탄인 난황변 연질 폴리우레탄 폼의 제조방법.The aliphatic isocyanate is at least one selected from the group consisting of 1,6-hexamethylene diisocyanate, hydrogenated 4,4'-diamino diphenylmethane, and lysine diisocyanate, and the alicyclic isocyanate is isophorone diisocyanate, methylene A method for producing an egg yolk soft polyurethane foam, which is dicyclohex isocyanate and 2,5 (2,6) bis (isocyanatomethyl) bicyclo (2,2,1) heptane. 제 1항 내지 제 3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3, 상기 가교제는 에틸렌 글리콜, 디에틸렌 글리콜, 트리에틸렌 글리콜, 테트라에틸렌 글리콜, 프로필렌 글리콜, 디프로필렌 글리콜, 트리프로필렌 글리콜, 1,4-부탄디올, 디에틸 톨루엔 디아민, 글리세린, 디에탄올 아민, 트리에탄올 아민, 분자량 2,000 이하의 디올, 트리올 및 테트라올 중에서 1종, 2종, 또는 3종을 선택되는 것임을 특징으로 하는 난황변 연질 폴리우레탄 폼의 제조방법.The crosslinking agent is ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, 1,4-butanediol, diethyl toluene diamine, glycerin, diethanol amine, triethanol amine, molecular weight A method for producing a yolk yellow soft polyurethane foam, characterized in that one, two, or three selected from 2,000 or less diols, triols and tetraols. 제 1항 내지 제 3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3, 상기 아민 촉매는 트리에틸렌 디아민, 트리에틸아민, 비스(디메틸아미노에틸)에테르, N,N,N'-트리메틸아미노에틸에탄올아민, 비스(N,N-디메틸아미노에틸)에테르, N,N'-디메틸피페라진, 펜타메틸디프로필트리아민, 1,8-디아자비시클로(5,4,0)운데칸-7, N-(N',N'-2-디메틸아미노에틸)모르폴린, 트리(디메틸아민메틸)페놀, 디프로필렌글리콜에 용해된 33중량% 트리에틸렌 디아민으로 이루어진 군으로부터 선택되는 적어도 하나임을 특징으로 하는 난황변 연질 폴리우레탄 폼의 제조방법.The amine catalyst is triethylene diamine, triethylamine, bis (dimethylaminoethyl) ether, N, N, N'-trimethylaminoethylethanolamine, bis (N, N-dimethylaminoethyl) ether, N, N'- Dimethylpiperazine, pentamethyldipropyltriamine, 1,8-diazabicyclo (5,4,0) undecane-7, N- (N ', N'-2-dimethylaminoethyl) morpholine, tri ( Dimethylamine methyl) phenol, at least one selected from the group consisting of 33% by weight of triethylene diamine dissolved in dipropylene glycol. 제 1항 내지 제 3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3, 상기 발포제는 물, 염화메틸렌, 액상 이산화탄소, n-펜탄, 수소화 염화불화탄소로 이루어진 군으로부터 선택되는 것임을 특징으로 하는 난황변 연질 폴리우레탄 폼의 제조방법.The foaming agent is a method for producing a yolk yellow soft polyurethane foam, characterized in that selected from the group consisting of water, methylene chloride, liquid carbon dioxide, n- pentane, chlorofluorocarbons. 삭제delete
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