KR100778788B1 - Method for manufacturing lamp device for illumination structure - Google Patents

Abstract

A method for manufacturing a lamp device for an illumination structure is provided to improve productivity and a quality of products by fixing components of a lamp using a sealing member without a bolt. A method for manufacturing a lamp device for an illuminations structure includes the steps of: forming an outer appearance of a lamp by integrating a housing of a cylindrical shape to a base(21); installing a condenser(23) and a resistor(24) on the housing, and electrically connecting the condenser and the resistor to the base; spraying a first sealing member when the condenser and the resistor are installed through the inside of the housing, and fixing the condenser and the resistor inside the based and the housing; connecting a circuit board of an LED module to a wire which is coupled with the resistor, the condenser and the base, and installing the circuit board on a supporting unit of the housing; spreading a second sealing member(28) on the circuit board except the LED, and a border unit with an inner wall of the circuit board and the housing when the LED module is installed on the housing; pressing a lower part of a cover through an aperture of the housing before the second sealing member is hardened, coupling a piece of the cover with a connection groove of the housing, contacting and fixing an inner lower part of the cover on a part of the second sealing member; and electrically connecting the sockets to each other by using an electric wire, and connecting the completed lamp to a socket unit of the socket.

Description

Method for manufacturing Lamp Device for Illumination Structure

1 is a perspective view showing a lamp device for a conventional lighting structure.

2 is a partially enlarged cross-sectional view showing in detail the structure of the lamp of the lamp device of FIG.

Figure 3 is an exploded perspective view showing a lamp device for a lighting structure manufactured by the manufacturing method according to the present invention

Figure 4 is a perspective view showing a state in which the lamp device for a lighting structure of Figure 3 is coupled.

5 is a cross-sectional view taken along the line VV of FIG. 4.

6a to 6d is a process diagram showing a manufacturing method of a lamp device for a lighting structure according to the present invention.

♣ Explanation of symbols for the main parts of the drawing ♣

10: socket 12: mounting portion

14: socket 20: lamp

21: base 23: condenser

25: LED module 27: the first sealing member

The present invention relates to a method for manufacturing a lamp device for a lighting structure for ruminari (RUMINARIE) or advertising lighting and landscape lighting, more specifically, excellent waterproof and dustproof performance, can prevent the departure of the cover completely, lighting structure The present invention relates to a method for manufacturing a lamp device for a lighting structure that can be accurately installed in, easy to manufacture and quick.

In recent years, as living standards have improved and interest in nighttime landscapes or lighting landscapes has increased, events using various lighting structures such as landscape lighting for buildings or lighting festivals called luminarie have been widely performed. Such a lighting structure is provided with a lamp device for lighting structure to provide a landscape lighting or advertising effect according to the structure. One example of such a lamp device for a lighting structure is known from Patent No. 10-629985.

In the lamp device of Patent No. 10-629985, as shown in Figs. 1 and 2, a plurality of lamps 1 are continuously connected by an electric wire (2). Each lamp 1 has a rectangular body 3 having an insertion hole 3a through which the electric wire 2 is inserted and passed, and a printing in which the LED 4a is attached to the body 3. A circuit board 4 and a cap 5 fixedly coupled to the body 3 to protect and shield the printed circuit board 4. The coupling between the body 3 and the cap 5 is made by waterproof coupling between the groove 3b formed in the body 3 and the circumferential protrusion 5a formed in the cap 5.

According to such a configuration, when power is supplied to the printed circuit board 4 through the wire 2, light of a predetermined color is generated by the LED 4a, thereby emitting light to the outside through the cap 5, Landscape lighting or advertising will be provided.

However, the lamp device of Patent Registration No. 10-629985 has an insertion hole for inserting or penetrating an electric wire only in one direction, thus limiting the freedom of installation of the lamp, and by simply combining the body and the cap, the cap and the body are separated. It is not possible to achieve complete waterproof and dustproof, and also there is no separate fixing means between the body and the printed circuit board, the printed circuit board is rocked, vibrated, damaged or short-circuited, and it is difficult to assemble and manufacture and consume excessive time. .

The present invention has been made in view of the above-described problems, and an object of the present invention is to improve the degree of freedom of installation of the lamp by plural number of insertion holes for inserting or penetrating electric wires, and the cap is coupled so as not to be separated from the body To provide a complete waterproof and dustproof effect, and also to prevent vibration and damage of resistors and capacitors and printed circuit boards, and to provide a method for manufacturing a lamp device for a lighting structure, which is quick and easy to manufacture.

In order to achieve the above object, the manufacturing method for a lighting structure according to the present invention is composed of a mounting portion and a body portion installed on the lighting structure to form the overall appearance according to the purpose in order to provide a landscape lighting or advertising effect in the luminaire. A plurality of sockets electrically connected to each other, a base electrically coupled to a body portion of each socket, and a base electrically coupled to the socket portion of the socket, the housing being fixed to the base and formed in a cylindrical shape. A capacitor and a resistor electrically connected to a base and embedded in the housing, an LED module electrically connected to the capacitor and a resistor, intrinsic to the housing, and actually emitting light, and illuminating light emitted from the LED module to the outside. The cover, the capacitor and the resistor fixed to the housing for 1. A method of manufacturing a lamp device for a lighting structure, comprising: a lamp comprising a first sealing member for fixing the light to the housing; and a second sealing member for fixing the LED module to the housing and the cover. Integrating the housing to form a basic outline of the lamp; Installing a capacitor and a resistor in the housing and electrically connecting the capacitor and the resistor to the base; Spraying or applying a first sealing member while the capacitor and the resistor are installed through the inside of the housing to completely fix the capacitor and the resistor to the inside of the base and the housing; Connecting the circuit board of the LED module to the base and the wire connected to the capacitor and the resistor, and placing the circuit board on a support of the housing; Applying a second sealing member to a circuit board excluding each LED and a boundary between the circuit board and an inner wall of the housing while the LED module is installed in the housing; Before the second sealing member is cured, the lower part of the cover is press-fitted through the opening of the housing to connect and engage the lock piece of the cover to the coupling groove of the housing, and the inner lower part of the cover is connected to the second sealing member. Contacting and fixing a portion to complete the lamp; And electrically connecting the predetermined number of the sockets with wires, and then connecting the completed lamps to the sockets of the sockets to complete a lamp device.

Hereinafter, a method of manufacturing a lamp device for a lighting structure according to the present invention will be described in detail with reference to the accompanying drawings.

Figure 3 is an exploded perspective view showing a lamp device for a lighting structure manufactured by the manufacturing method according to the invention, Figure 4 is a perspective view showing a state in which the lamp device for a lighting structure of Figure 3 is coupled, Figure 5 is a 6 is a cross-sectional view taken along line V-V, and FIGS. 6A to 6D are process diagrams illustrating a method of manufacturing a lamp device for a lighting structure according to the present invention.

3 to 6, first, a brief description of the lamp device for a lighting structure manufactured by the method for manufacturing a lamp device for a lighting structure according to the present invention, reference numeral 10 denotes a lighting structure (S) for illuminating the object to be illuminated. The socket is installed on. The socket 10 is made of synthetic resin or plastic for ease of manufacture, and the inside of the socket 10 is made of metal so that a lamp to be described later can be electrically connected.

The socket 10 is provided with a mounting portion 12 is interconnected by the wire (W) and mounted to the installation groove of the lighting structure. The mounting part 12 may have a third surface 123 which is also opposite to the first surface 121 and the second surface 122 which face each other so as to be properly installed according to the shape of the installation groove of the lighting structure. The fourth surface 124 is formed in a rectangular shape. Here, the third surface 123 and the fourth surface 124 is formed in a round shape for ease of installation.

Each of the surfaces 121; 122; 123; 124 is perforated so that the wire installation grooves through which the wires W for electrically connecting the respective sockets 10 are inserted and inserted therebetween are opposed to each other. That is, a first through hole 121a is drilled in the first surface 121 and a second through hole 122a corresponding to the first through hole 121a is drilled in the second surface, and in the same manner. A third through hole 123a is drilled in the third surface 123, and a fourth through hole 124a corresponding to the third through hole 123a is drilled in the fourth surface. As described above, according to the formation of the through holes 121a; 122a; 123a; 124a, the wires W are freely installed in a straight direction or at right angles according to the installation position or installation direction of the socket 10. The respective sockets 10 will be able to connect and install.

In addition, the mounting portion 12 is formed with a fixing pin 125 protruding upward and downward in order to stably fix or temporarily maintain the bottom of the installation groove of the lighting structure. Optionally, a fixing hole may be formed in which a fixing means such as a bolt is releasably inserted and fixed to completely fix or install the mounting portion 12.

The upper portion of the mounting portion 12 is integrally provided with a socket portion 14 to which the lamp described later is actually coupled. The socket portion 14 has a cylindrical body portion 141 integrally formed with the mounting portion 12, and the inside of the mounting portion 12 to be electrically coupled to the lamp which is built in the body portion 141 and described later Consists of a connection portion 142 extending to and electrically connected to the wire (W).

In addition, the front end of the body portion 141 is formed with a flange 143 protruding to achieve a waterproof and dust-proof combination with the lamp to be described later. That is, the flange 143 is elastically sufficiently in close contact with the body of the lamp coupled to the socket portion 14 to prevent the gap, it can be provided with a waterproof and dustproof effect. In order to form the flange 143, the body 141 and the flange 143 are formed of the same soft material, and the flange 143 is integrally formed with a soft material at the tip of the body 141. There is a way to form.

Reference numeral 20 denotes a lamp that is replaceably installed in each of the sockets 10. The lamp 20 is formed of an LED lamp. Each lamp 20 is configured to provide a predetermined illumination, for example, with LEDs emitting a variety of colors, such as red, green, blue, white, for example for luminaires, advertising or landscape lighting.

Each of the lamps 20 includes a base 21 electrically and releasably coupled to the socket 14 of the socket 10, a housing 22 fixed to the base 21 and formed in a cylindrical shape. And a capacitor 23 and a resistor 24 electrically connected to the base 21 and embedded in the housing 22, and electrically connected to the capacitor 23 and a resistor 24 and to the housing 22. And a transparent or semi-transparent to fix the light emitted from the LED module 25 and the light emitted from the LED module 25 to the outside in a color rendering manner, and fixed to the housing 22. Consisting of a cover 26.

Here, the base 21 is formed with a spiral 212 so that the outer surface thereof can be electrically and releasably coupled to the connecting portion 141 of the socket portion 14. In addition, the housing 22 is integrally formed so as not to be separated from the base 21, and the support part 222 is formed in a stage shape so that the LED module can be stably mounted inside.

In particular, an upper end of the housing 22 is formed with a coupling groove 224 to which the cover 26 is coupled, and the coupling groove 224 is reversed to prevent the cover 26 from being separated from the housing. (Iii) is formed in the form.

In addition, the LED module 25 is basically, a disk-shaped circuit board 252 supported by the support 222 of the housing 22, and electrically connected to the circuit board 252 to emit actual light And a plurality of LEDs 254 that are installed and maintained, each of the LEDs 254 to maintain a stable light emission and a capacitor 256 installed on the back of the circuit board 252 for a stable electricity supply, electric shock Resistance 258 for prevention and the like.

In addition, inside the cone of the cover 26, the light emitted from the LED 254 of the LED module 25 is suitable for the user or purpose, and also for excellent divergence effect of the cover 26, A plurality of diverging portions 262 are formed which are formed in a stepwise manner so that the diameter is gradually reduced toward the central axis.

On the other hand, the inner chain around the inner lower portion of the cover 26 so that the cover 26 is coupled to the housing 22 without a gap, the chain clamping piece 264 is coupled to the coupling groove 124 of the housing 22 without a gap Is formed to protrude. When the clasp crystal piece 264 is coupled to the housing 22, it is formed in a short shape corresponding to the coupling groove 124 so as not to be separated or separated therefrom.

In particular, the lamp 20 may prevent the condenser 23 and the resistor 24 in the housing 22 from vibrating or shaking, as well as the first sealing member 27 for absorbing shock from the outside. It includes more. The first sealing member 27 is formed of silicone or soft sealant having some elasticity.

Optionally, a second sealing member 28 having the same or similar function as the first sealing member 27 may be applied to the LED module 25. That is, the second sealing member 28 couples the cover 26 to the housing 22 so that the LED module 25 may be integrally fixed to the housing 22 and the cover 26. Before the liquid crystal or gel type silicone or sealant may be applied or sprayed onto the LED module 25 to seal.

Next, a method of manufacturing and assembling a lamp device for a lighting structure configured as described above will be described in detail with reference to FIGS. 6A to 6D.

First, the worker integrates the cylindrical housing 22 to the base 21 where the spiral is formed outside to form a basic outline of the lamp (S100).

The capacitor 23 and the resistor 24 are installed in the housing 22, and the capacitor 23 and the resistor 24 are electrically connected to the base 21 (S102). Here, the condenser 23 and the resistor 24 are formed in a set and are electrically connected to the base 21 by welding (not shown).

The first sealing member 27 is sprayed or coated through the inside of the housing 22 and the capacitor 23 and the resistor 24 are installed to apply the capacitor 23 and the resistor 24 to the base ( 21) and completely fixed to the inside of the housing 22 (S104). Here, the first sealing member 27 uses a liquid or gel-like silicone or sealant.

Thereafter, the circuit board 252 of the LED module 25 is connected to the wire W1 connected to the base 21, the capacitor 23, and the resistor 24, and then the circuit board 252 is connected to the circuit board 252. It mounts on the support part 222 of the housing | casing 22, and installs it (S106).

As such, the circuit board 252 excluding the LEDs 254 and the boundary between the circuit board 252 and the inner wall of the housing 22 in the state in which the LED module 25 is installed in the housing 22 as described above. The second sealing member 28 is applied to it (S108). Here, the second sealing member 28 uses a liquid or gel silicone or sealant.

Thereafter, before the second sealing member 28 is cured, the lower portion of the cover 26 is press-fitted through the opening of the housing 22 to insert the cover 26 into the coupling groove 124 of the housing 22. The clamping piece 264 is connected to each other, and the inner lower portion of the cover 26 is fixed in contact with a part of the second sealing member 28 to complete the lamp 20 (S110). Here, after the second sealing member 28 is hardened, the housing 22, the LED module 25, and the cover 26 serve as an adhesive to fix the same time.

After the lamp 20 is completed as described above, the desired number of sockets 10 are electrically connected using the wires W, and then each lamp 20 is connected to the socket portion of the socket 10. It connects to 14, and completes a lamp apparatus (S112). In this case, the wire W is selectively inserted into the first through fourth through holes 121a through 124a formed in the first through surfaces 121 through 124 of the socket 10, respectively. Through it, it is possible to complete a lamp device suitable for the fixed structure or the advertisement to be installed.

Therefore, it is possible to manufacture the lamp by fastening, stably and easily fixing the components in the lamp without providing fixing means such as bolts. In this way, the entire lamp apparatus is also quick and easy because the lamp can be manufactured quickly and easily. It can be manufactured.

As described above, according to the method of manufacturing a lamp device for a lighting structure according to the present invention, it is possible to firmly fix the components of the lamp by using a sealing member without using bolts or separate fixing means to fix the components inside the lamp. Not only can it be stably protected, but also the omission of the fixing means can quickly and easily manufacture, thereby improving the productability and workability.

Claims (4)

The first through fourth through-holes made of a mounting portion 12 and a body portion 14 to be installed in the lighting structure installed in the luminaire at the event venue and electrically connected by the wire (W) (W) can be installed ( 121a-124a are electrically coupled to the plurality of sockets 10 having the first to fourth surfaces 121-124 perforated therein, and to the body portions 14 of the respective sockets 10, and the sockets 10 The base 21 is releasably coupled to the socket portion 14 of the), the housing 22 is fixed to the base 21 and formed in a cylindrical shape, is electrically connected to the base 21 and the housing 22 The LED module 25 and the LED module, which are electrically connected to the capacitor 23 and the resistor 24, the capacitor 23 and the resistor 24 embedded in the housing 22, are embedded in the housing 22, and emit light. The cover 26, the condenser 23, and the resistor 26 fixed to the housing 22 to illuminate the light emitted from the 25 to the outside. First sealing member 27 for fixing 24 to the housing 22, and second sealing member 28 for fixing the LED module 25 to the housing 22 and the cover 26 In the lamp device manufacturing method for a lighting structure consisting of a lamp 20 made of, Integrating the cylindrical housing 22 to the base 21 to form a basic appearance of the lamp (S100); Installing a capacitor (23) and a resistor (24) in the housing (22) and electrically connecting the capacitor (23) and the resistor (24) to the base (S102); The first sealing member 27 is sprayed in the state where the condenser 23 and the resistor 24 are installed through the inside of the housing 22 to supply the condenser 23 and the resistor 24 to the base 21. And completely fixing the inside of the housing 22 (S104). After connecting the circuit board 252 of the LED module 25 to the wire (W1) connected to the base 21, the capacitor 23 and the resistor 24, the circuit board 252 is connected to the housing Step S106 of mounting on the support 222 of the support 22; In the state where the LED module 25 is installed in the housing 22, a circuit board 252 except for each LED 254, and a boundary portion between the circuit board 252 and an inner wall of the housing 22 are provided. Applying a sealing member 28 (S108); Before the second sealing member 28 is cured, the lower portion of the cover 26 is press-fitted through the opening of the housing 22 to lock the cover 26 in the coupling groove 124 of the housing 22. Connecting the front piece (264), and fixing the inner lower portion of the cover (26) by contacting a part of the second sealing member (28) to complete the lamp (20); And After electrically connecting the predetermined number of the sockets 10 using the wires W, the respective lamps 20 are connected to the sockets 14 of the sockets 10 to complete the lamp device. Lamp device manufacturing method for a lighting structure comprising the step (S112). The method according to claim 1, wherein the first sealing member (27) and the second sealing member (28) are made of silicon. 3. The lamp of claim 1, wherein the second sealing member 28 fixes the housing 22, the LED module 25, and the cover 26 simultaneously. Device manufacturing method. According to claim 1, wherein the wire (W) is selectively in the first through fourth through holes (121a-124a) formed in the first to fourth surfaces (121-124) of the socket 10, respectively. Lamp device manufacturing method for a lighting structure, characterized in that inserted or penetrated.

Images