KR100757674B1 - Manufacturing method of granules comprised onion extract - Google Patents
Manufacturing method of granules comprised onion extract Download PDFInfo
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- KR100757674B1 KR100757674B1 KR1020060053329A KR20060053329A KR100757674B1 KR 100757674 B1 KR100757674 B1 KR 100757674B1 KR 1020060053329 A KR1020060053329 A KR 1020060053329A KR 20060053329 A KR20060053329 A KR 20060053329A KR 100757674 B1 KR100757674 B1 KR 100757674B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/10—Natural spices, flavouring agents or condiments; Extracts thereof
- A23L27/14—Dried spices
- A23L27/16—Onions
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
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Abstract
Description
도1은 본 발명에 의한 양파 추출물이 함유된 과립제의 제조과정을 보인 공정순서도.1 is a process flow chart showing a manufacturing process of the granules containing onion extract according to the present invention.
본 발명은 양파 추출물이 함유된 과립제 제조방법에 관한 것으로, 보다 상세하게는 양파 본래의 향과 영양가 및 약효를 그대로 유지한 상태의 과립제로 제조하여 소비자가 손쉽게 섭취할 수 있도록 한 양파 추출물이 함유된 과립제 제조방법에 관한 것이다.The present invention relates to a method for preparing granules containing onion extract, and more particularly, to prepare the granules in a state of maintaining the original flavor and nutritional value and medicinal properties of onions containing the onion extract for easy consumption by consumers. It relates to a granule manufacturing method.
일반적으로 양파는 기원전 1500년경으로 추측되는 고대 이집트의 기록에도 심장병과 두통, 기생충 등에 효능이 있으며 피라미드를 건설할 때 노동자에게 스테미너식으로 지급되었다고 전하고 있을 정도로 그 이용 역사가 깊다. In general, onions have a long history of being used in ancient Egyptian records, estimated around 1500 B.C.E., which are effective in heart disease, headaches, and parasites, and have been given stamina to workers when building pyramids.
또한, 양파에는 그루타치온이라는 간장에 있는 것과 똑같은 성분이 함유되어 있는데 이 성분은 해독작용을 비롯해 간장을 정상으로 지켜주는 기능을 하고 있는 것으로, 실제 양파 속에는 에너지의 근본이 되는 당질과 비타민 b1, b2, c등 비타 민류, 칼슘, 인, 철분 등의 미네랄이 풍부하게 들어 있다. 더구나 최근 들어 노화방지와 항암 효과까지 있다는 것이 밝혀져 화제가 되고 있다.In addition, onions contain the same ingredients as those found in the soy sauce called glutathione. These ingredients are detoxifying and functioning to keep the liver normal. Actual onions contain sugars, vitamins b1, which are fundamental to energy. It is rich in vitamins such as vitamins b2 and c, calcium, phosphorus and iron. In addition, it has recently been found that there is an anti-aging and anti-cancer effect has become a hot topic.
그러나, 양파는 이상과 같은 항균작용, 혈액순환 개선, 생식기능 향상, 지질흡수 등 건강기능성이 탁월하지만 특유의 매운 맛과 냄새 때문에 섭취에 지장이 있었으며 가공하기가 곤란한 단점이 있었다. However, onion has excellent health functions such as antibacterial action, blood circulation improvement, reproductive function, lipid absorption, etc., but it has a disadvantage in ingestion due to its peculiar pungent taste and odor and has difficulty in processing.
종래에는 양파를 이용하여 음료 또는 차 및 화장품을 제조하는 방법이 제안되어 양파를 분쇄, 가열 등의 처리를 함으로써 양파의 매운 맛과 냄새를 제거하는데 성공하였으나, 양파 특유의 향미 및 양파가 가지고 있는 건강기능 성분들도 제거된다는 문제가 있었다.Conventionally, a method of manufacturing beverages or teas and cosmetics using onions has been proposed and succeeded in eliminating the spicy taste and smell of onions by crushing and heating the onions, but the onion's unique flavor and health There was a problem that functional ingredients were also removed.
따라서, 양파의 매운 맛과 냄새는 제거되지만, 양파 특유의 향미 및 양파의 건강기능성이 손상되지 않는 상태로 제조할 수 있는 기술의 개발이 필요한 실정이며, 음료 또는 차를 탈피하여 소비자가 손쉽게 섭취할 수 있는 새로운 종류 즉, 과자류 또는 타블렛 등의 과립제에 대한 기술개발이 필요한 실정이다.Therefore, although the pungent taste and smell of onions are removed, it is necessary to develop a technology capable of manufacturing the onion's unique flavor and onion's health functionalities in a state of being intact. There is a need for technology development for new kinds of granules, such as confectionery or tablets.
본 발명은 상기한 문제점을 해결하기 위하여 창안된 것으로, 본 발명의 목적은 양파의 매운맛과 풋내를 제거하고, 양파 본래의 향과 영양가 및 약효를 그대로 유지한 상태의 과립제로 제조함으로써 소비자가 손쉽게 섭취할 수 있도록 한 양파 추출물이 함유된 과립제 제조방법을 제공하는 데 있다.The present invention was devised to solve the above problems, and an object of the present invention is to remove the spicy taste and freshness of onions, and easily ingested by consumers by preparing granules in a state of maintaining the original flavor, nutritional value, and efficacy of onions. It is to provide a granule manufacturing method containing one onion extract to be able to.
상기의 목적을 달성하기 위한 본 발명은, 양파의 수용성 추출물의 고형분 함 량이 18~22브릭스(brix%)가 되도록 저온에서 감압농축하는 농축단계와; 상기 단계로부터 얻어진 양파 농축액에 중합도가 8~10인 말토덱스트린을 혼합하되, 상기 양파 농축액의 고형분 함량과 말토덱스트린을 각각 35~45중량%와 55~65중량%가 되도록 혼합하여 용해시키는 용해단계와; 상기 단계로부터 얻어진 혼합물에 증류수를 혼합물의 양만큼 투입한 후 분무건조시키되, 분무건조시 흡기온도 170~190℃, 챔퍼온도 100~110℃, 배기온도 95~100℃로 하여 분말상태로 건조시키는 분무건조단계와; 상기 단계로부터 생산된 양파분말 87~93중량%, 활택제 0.5~1.5중량%, 비타민C 0.5~1.5중량%, 사과 착즙분말 3~5중량%, 오렌지 착즙분말 3~5중량%를 균일하게 혼합한 후 타정기에 투입하여 장방형의 타블렛으로 타정하는 타정단계로 이루어진 것을 특징으로 한다.The present invention for achieving the above object, the concentration step of concentrating under reduced pressure at a low temperature so that the solid content of the water-soluble extract of onion is 18 ~ 22 brix (brix%); A dissolution step of mixing and dissolving maltodextrin having a polymerization degree of 8 to 10 in the onion concentrate obtained from the above step, so that the solid content and maltodextrin of the onion concentrate are mixed to 35 to 45% by weight and 55 to 65% by weight, respectively; ; Distilled water was added to the mixture obtained in the above step by the amount of the mixture, followed by spray drying. The spray drying was carried out at the intake temperature of 170 to 190 ° C, the chamfer temperature of 100 to 110 ° C, and the exhaust temperature of 95 to 100 ° C to dry the powder. Spray drying step; 87-93% by weight of onion powder produced from the above step, 0.5-1.5% by weight of lubricant, 0.5-1.5% by weight of vitamin C, 3-5% by weight of apple juice powder, 3-5% by weight of orange juice powder It is then put into a tableting machine characterized in that consisting of a tableting step of tableting into a rectangular tablet.
여기서, 상기 활택제는 이산화규소와 마그네슘 스테아르산인 것이 바람직하다.Here, the lubricant is preferably silicon dioxide and magnesium stearic acid.
이하, 첨부된 도면을 참조하여 본 발명의 양파 추출물이 함유된 과립제 제조방법을 상세히 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail a granule preparation method containing the onion extract of the present invention.
도1은 본 발명에 의한 양파 추출물이 함유된 과립제의 제조과정을 보인 공정순서도이다.1 is a process flow chart showing a manufacturing process of the granules containing onion extract according to the present invention.
본 발명에 의한 양파 추출물이 함유된 과립제는 양파의 수용성 추출물을 고형분 함량이 18~22브릭스(brix%)가 되도록 저온에서 감압농축한 후 농축된 양파 농 축액에 중합도가 8~10인 말토덱스트린을 혼합하되, 양파농축액의 고형분 함량과 말토덱스트린이 각각 35~45중량%와 55~65중량%가 되도록 혼합하여 분무건조시키기 용이하도록 용해시킨 후 용해된 양파 농축액과 말토덱스트린 혼합물에 증류수를 상기 혼합물의 양만큼 더 투입하여 걸죽한 상태의 상기 혼합물을 보다 묽게한 다음 분무건조시킨다. 이때, 상기 혼합물의 분무건조시 흡기온도 170~190℃, 챔퍼온도 100~110℃, 배기온도 95~100℃로 하여 분말상태로 건조시키고, 혼합물의 공급량은 시간당 7~9ℓ로 공급시키도록 하여 건조가 원만히 이루어질 수 있게 하는 것이 바람직하다.Granules containing onion extract according to the present invention was concentrated under reduced pressure at a low temperature so that the water-soluble extract of onion to 18 to 22 brix (brix%) solid content of the maltodextrin having a polymerization degree of 8 to 10 in the concentrated onion concentrate Mix, but mix so that the solid content of the onion concentrate and maltodextrin is 35 to 45% by weight and 55 to 65% by weight, respectively, so that it can be easily spray-dried, distilled water in the dissolved onion concentrate and maltodextrin mixture of the mixture The amount is further added in an amount to thinner the mixture in a thick state and then spray dried. At this time, the spray drying of the mixture to the intake temperature 170 ~ 190 ℃, chamfer temperature 100 ~ 110 ℃, exhaust temperature 95 ~ 100 ℃ dried to a powder state, and the feed amount of the mixture to be supplied to 7 ~ 9ℓ per hour It is desirable to allow for smooth drying.
분무건조시킨 다음에는 양파분말 87~93중량%, 활택제 0.5~1.5중량%, 비타민C 0.5~1.5중량%, 사과 착즙분말 3~5중량%, 오렌지 착즙분말 3~5중량%를 균일하게 혼합한 후 통상의 타정기에 투입하여 장방형의 타블렛 등 과립제로 타정하면 되며, 상기 타블렛은 750mg 중량의 경도 11.8kgf/㎟을 지닌 것이 바람직하다.After spray drying, onion powder 87 ~ 93%, lubricant 0.5 ~ 1.5%, vitamin C 0.5 ~ 1.5%, apple juice powder 3 ~ 5%, orange juice powder 3 ~ 5% by weight After that, it may be put into a conventional tabletting machine and compressed into granules such as a rectangular tablet, and the tablet preferably has a hardness of 11.8kgf / mm 2 of a 750 mg weight.
이때, 상기 활택제는 상기의 분말원료가 타정기의 다이(die)에 잘 흘러들어 가도록함과 아울러 상기 분말원료가 타정기의 펀치(punch) 및 다이(die)에 부착되는 것을 방지하고, 광택을 주기 위한 것으로, 이산화규소와 마그네슘 스테아르산인 것이 바람직하고, 더욱 바람직하게는 상기 이산화규소 0.25~1.25중량%와, 상기 마그네슘 스테아르산 0.25~1.25중량%이다.At this time, the glidant to allow the powder material to flow well into the die of the tableting machine, and to prevent the powder material from adhering to the punch and die of the tableting machine, and to give gloss. For this purpose, it is preferable that they are silicon dioxide and magnesium stearic acid, More preferably, they are 0.25-1.25 weight% of said silicon dioxide, and 0.25-1.25 weight% of said magnesium stearic acid.
이하에서는 본 발명의 양파 추출물이 함유된 과립제 제조방법을 바람직한 실시예로서 설명하기로 한다.Hereinafter, a method for preparing granules containing onion extract of the present invention will be described as a preferred embodiment.
[ [ 실시예Example ] ]
농축단계Concentration
통상의 양파 성분의 추출과정과 같이, 양파를 손질하고 분쇄기를 이용하여 분쇄한 후 정제수를 첨가하여 양파의 추출물을 얻는다.As in the usual onion extraction process, the onion is trimmed and ground using a grinder and purified water is added to obtain an extract of the onion.
이후, 상기 양파의 추출물을 고형분 함량이 18~22브릭스(brix%)가 되도록 저온(50~60℃)에서 감압농축한다.Then, the extract of the onion is concentrated under reduced pressure at low temperature (50 ~ 60 ℃) so that the solid content is 18 ~ 22 brix (brix%).
용해단계Dissolution step
상기 저온 농축된 양파 농축액에 중합도가 8~10인 말토덱스트린을 혼합하여 상기 양파 농축액을 과립화하도록 즉, 용이하게 분무건조시켜 분말로 형성시키도록 한다.Mixing the maltodextrin having a polymerization degree of 8 to 10 to the low-temperature concentrated onion concentrate to granulate the onion concentrate, that is, easily spray-dried to form a powder.
이때, 상기 양파 농축액의 고형분 함량과 말토덱스트린이 각각 35~45중량%와 55~65중량%가 되도록 혼합한다.At this time, the solid content and maltodextrin of the onion concentrate is mixed so as to be 35 to 45% by weight and 55 to 65% by weight, respectively.
분무건조단계Spray Drying Step
상기 양파 농축액과 말토덱스트린의 혼합물에 증류수를 혼합물의 양만큼 투입하여 분무건조가 용이하도록 더욱 묽게 한 후 분무건조시켜 분말상태로 형성시킨다.Distilled water was added to the mixture of the onion concentrate and maltodextrin by the amount of the mixture to further dilute to facilitate spray drying, and then spray dried to form a powder.
이때, 분무건조시 흡기온도 170~190℃, 챔퍼온도 100~110℃, 배기온도 95~100℃로 하여 건조시키고, 공급량을 시간당 7~9ℓ로 하여 건조가 원만히 이루어질 수 있게 한다.At this time, the spray drying at the intake temperature 170 ~ 190 ℃, chamfer temperature 100 ~ 110 ℃, exhaust temperature 95 ~ 100 ℃ to dry, the supply amount is 7 ~ 9ℓ per hour to ensure that the drying can be made smoothly.
타정단계Tableting stage
분무건조된 양파분말 87~93중량%와 활택제 0.5~1.5중량%와 비타민C 0.5~1.5 중량%와 사과 착즙분말 3~5중량%와 오렌지 착즙분말 3~5중량%를 교반기 또는 용기에 투입하여 균일하게 혼합한다.Spray dried onion powder 87-93%, lubricant 0.5-1.5% by weight, vitamin C 0.5-1.5% by weight, apple juice powder 3-5% by weight and orange juice powder 3-5% by weight in a stirrer or container Mix evenly.
이때, 상기 활택제는 수분 흡수량이 높은 이산화규소 0.25~1.25중량%와 상기 마그네슘 스테아르산 0.25~1.25중량%를 투입하여 혼합하도록 한다.At this time, the lubricant is mixed with 0.25 to 1.25% by weight of silicon dioxide and 0.25 to 1.25% by weight of magnesium stearate having high water absorption.
상기의 분말원료가 균일하게 혼합되어 지면, 타정기에 투입하여 750mg 중량의 경도 11.8kgf/㎟을 지닌 장방형의 타블렛으로 타정하면 된다.When the above powder raw materials are mixed uniformly, it can be put into a tablet press and tableted with a rectangular tablet having a hardness of 11.8 kgf / mm 2 of 750 mg weight.
상술한 바와 같이 본 발명에 따르면, 양파의 매운맛과 풋내를 제거하고, 양파 본래의 향과 영양가 및 약효를 그대로 유지한 상태의 과립제로 제조함으로써 소비자가 손쉽게 섭취할 수 있도록 하여 인체의 건강 증진을 도모할 수 있도록 함과 아울러 음식물의 조리시 간편하게 투입하여 조리할 수 있는 장점이 있다.As described above, according to the present invention, by removing the spicy taste and the foot of the onion, and preparing the granules in the state of maintaining the original aroma, nutritional value and medicinal properties of the onion to be easily consumed by the consumer to promote the health of the human body In addition to making it possible, there is an advantage in that the food can be prepared simply by cooking.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101465647B1 (en) * | 2013-02-25 | 2014-11-27 | 김성호 | The manufacturing method of soluble tablet-typed vegetable juice tea |
CN105166825A (en) * | 2015-09-25 | 2015-12-23 | 广州大学 | Method for adopting ionic liquid serving as dissolution promotor to prepare shallot-flavored substance |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20000009495A (en) * | 1998-07-24 | 2000-02-15 | 정동옥 | Process for manufacturing onion beverage |
KR20010007675A (en) * | 2000-03-28 | 2001-02-05 | 김길환 | Manufacturing Method for Deodorized and Clarified Onion Beverage Using Organic Acids |
KR20030024040A (en) * | 2001-09-15 | 2003-03-26 | (주)늘푸른샘 | Preparation of a beverage containing an onion extract |
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KR20000009495A (en) * | 1998-07-24 | 2000-02-15 | 정동옥 | Process for manufacturing onion beverage |
KR20010007675A (en) * | 2000-03-28 | 2001-02-05 | 김길환 | Manufacturing Method for Deodorized and Clarified Onion Beverage Using Organic Acids |
KR20030024040A (en) * | 2001-09-15 | 2003-03-26 | (주)늘푸른샘 | Preparation of a beverage containing an onion extract |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101465647B1 (en) * | 2013-02-25 | 2014-11-27 | 김성호 | The manufacturing method of soluble tablet-typed vegetable juice tea |
CN105166825A (en) * | 2015-09-25 | 2015-12-23 | 广州大学 | Method for adopting ionic liquid serving as dissolution promotor to prepare shallot-flavored substance |
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