KR100648934B1 - Manufacturing method of rainbow color coating film - Google Patents
Manufacturing method of rainbow color coating film Download PDFInfo
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- KR100648934B1 KR100648934B1 KR1020040090193A KR20040090193A KR100648934B1 KR 100648934 B1 KR100648934 B1 KR 100648934B1 KR 1020040090193 A KR1020040090193 A KR 1020040090193A KR 20040090193 A KR20040090193 A KR 20040090193A KR 100648934 B1 KR100648934 B1 KR 100648934B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
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Abstract
본 발명은 레인보우 코팅필름, 더욱 상세히는 보는 각도에 따라 다양한 색상을 표출하는 레인보우 코팅필름의 제조방법에 관한 것으로, The present invention relates to a rainbow coating film, and more particularly to a method for manufacturing a rainbow coating film to express a variety of colors according to the viewing angle,
폴리에스터 또는 PVC재질의 투명 또는 불투명, 유색 또는무색의 필름원단 표면에 코팅염료의 균등한 도포를 위해 활석분말을 마찰시켜 스크래칭을 실시하는 표면 스크래칭 공정과; 상기 스크래칭 처리된 필름원단 표면의 이물을 제거하는 이물제거 공정과; 상기 이물제거 된 필름원단을 염료에 침지하여 수직으로 구간 간헐이동 시키면서 건조를 실시하는 코팅건조 공정; 으로 구성되어,A surface scratching process for rubbing the talc powder to perform scratching for uniform application of the coating dye onto the transparent or opaque, colored or colorless film fabric surface of polyester or PVC material; A foreign material removal step of removing foreign substances on the surface of the scratched film fabric; A coating drying step of performing drying while immersing the foreign material-removed film fabric in a dye while intermittently moving the section vertically; Consist of,
필름원단의 표면에 레인보우 색상이 코팅되어 수입 대체효과와 원가절감을 구현할 수 있고, 장기간 사용시 또는 마찰에 의한 손상이 최소화되므로 사용자의 제품신뢰도를 향상시킬 수 있으며, 특히 염료에 침지된 필름원단을 구간 간헐이동 시키며 건조를 실시하여 형성된 흐름선이 스팽글 등의 제품 다양화와 시인성향상을 도모할 수 있는 등의 효과가 있다. Rainbow color is coated on the surface of film fabric to realize import substitution effect and cost reduction, and it can improve user's product reliability because long-term use or damage by friction is minimized. Especially, film fabric immersed in dye The flow lines formed by intermittent movement and drying are effective in diversifying products such as sequins and improving visibility.
레인보우필름, 염료, 부틸아세테이트, 메틸알콜, 노르멀부타놀, 에틸렌글리콜, 혼합수지Rainbow Film, Dye, Butyl Acetate, Methyl Alcohol, Normal Butanol, Ethylene Glycol, Mixed Resin
Description
도 1은 본 발명 레인보우 코팅필름의 제조공정 블럭도1 is a manufacturing process block diagram of the present invention the rainbow coating film
도 2는 본 발명에 의해 얻어진 레인보우 코팅필름의 예시도Figure 2 is an illustration of the rainbow coating film obtained by the present invention
- 도면의 주요부분에 대한 부호의 설명 --Explanation of symbols for the main parts of the drawings-
1 : 레인보우 코팅필름 12 : 흐름선1: rainbow coating film 12: flow line
본 발명은 레인보우 코팅필름, 더욱 상세히는 보는 각도에 따라 다양한 색상을 표출하는 레인보우 코팅필름의 제조방법에 관한 것으로, 특히 필름원단의 표면을 스크래칭(scratching)처리하고, 이물을 제거한 후, 무지개색을 표출하는 염료로 코팅 및 간헐 구간이동 건조시켜 줌으로써 미려한 색상과 무늬를 갖는 레인보우 코팅필름을 얻을 수 있도록 한 것이다.The present invention relates to a rainbow coating film, and more particularly to a manufacturing method of the rainbow coating film to display a variety of colors according to the viewing angle, in particular, the surface of the film material (scratching), remove the foreign material, and then the rainbow color is displayed Coating and intermittent section movement drying with a dye to obtain a rainbow coating film having a beautiful color and pattern.
일반적으로 레인보우 코팅필름은 의류의 장식용으로 쓰이는 스팽글(spangle) 등에 널리 사용되고 있으며, 보는 각도에 따라 다양한 무지개색을 표출하여 무지개필름 또는 홀로그래피 필름(Holography Film)으로도 명명되고 있다.In general, the rainbow coating film is widely used in the sequins (spangle) used for the decoration of the clothing, and is also named as a rainbow film or holography film by expressing various rainbow colors according to the viewing angle.
상기한 종래 레인보우 필름은 필름원단의 표면에 복층의 레인보우 필름을 열융착 또는 본드접착 공정을 통해 완성된 레인보우 코팅필름을 얻게 되므로 많은 문제점들이 유발되었다.The conventional rainbow film has a number of problems caused by obtaining a rainbow coating film completed through the thermal fusion or bond bonding process of the rainbow film of the multilayer on the surface of the film fabric.
즉, 상기 복층의 레인보우 필름은 전량 수입에 의존하고 있으므로 원가상승의 주 요인을 제공하게 되고, 열융착 도는 본드접착에 의해 완성된 레인보우 필름을 사용할 경우, 외부마찰 또는 시간의 경과에 따라 레인보우 필름의 박리가 유발되어 스팽글 자체의 기능을 손실하게 됨은 물론, 레인보우 필름과 필름원단의 접착을 효과적으로 진행하는 공정기술이 개발되지 않아 공정지연과 생산성 저하가 유발된다는 등의 문제점이 그것이다.That is, since the rainbow film of the multi-layer depends on the total amount of imports, it provides the main factor of the cost increase, and when the rainbow film completed by thermal fusion or bond bonding is used, the rainbow film Delamination is caused to lose the function of the sequins themselves, as well as the process of effectively developing the adhesion of the film and the film of the rainbow is not developed, the process delays and productivity problems are caused.
본 발명은 상기한 문제점들을 감안하여, 폴리에스터 또는 PVC재질의 투명 또는 불투명, 유색 또는무색의 필름원단 표면에 무재개색을 표출하는 코팅을 실시하되, 코팅염료의 원활한 도포를 위해 표면 스크래칭 및 이물제거처리를 실시하고, 염료가 도포된 필름원단을 이동시키며 건조를 실시하여 줌으로써 완성된 레인보우 코팅필름을 얻을 수 있도록 한 레인보우 코팅필름의 제조방법을 제공함에 그 목적이 있다.In view of the above problems, the present invention is to perform a coating to express a colorless color on the surface of the transparent or opaque, colored or colorless film of polyester or PVC material, the surface scratching and foreign material removal for smooth application of the coating dye It is an object of the present invention to provide a method for manufacturing a rainbow coated film to obtain a finished rainbow coated film by performing a treatment, moving a fabric coated with dye, and drying.
본 발명의 또 다른 목적은 염료가 도포된 필름원단을 건조 시킬 때 간헐 구 간이동 시켜줌으로써 적정간격으로 염료의 흐름선(Flow down line)이 형성되어 제품의 시인성 향상과 다양화를 적극 구현할 수 있게 된 레인보우 코팅필름의 제조방법을 제공함에 그 목적이 있다.
Another object of the present invention is to allow the intermittent section to be moved when drying the film fabric coated with the dye to form a flow down line of the dye at an appropriate interval so that the visibility and improvement of the product can be actively implemented. Its purpose is to provide a method for producing a rainbow coating film.
이하에서 상기 본 발명의 바람직한 실시예를 첨부도면에 의해 상세히 설명한다.Hereinafter, a preferred embodiment of the present invention will be described in detail by the accompanying drawings.
본 발명 레인보우 코팅필름의 제조방법은, 권취된 필름원단의 표면에 코팅염료의 균등한 도포를 위해 스크래칭을 실시하는 표면 스크래칭 공정과, 상기 스크래칭 처리된 필름원단 표면의 이물을 제거하는 이물제거 공정과, 상기 이물제거된 필름원단의 표면에 염료를 도포하여 구간 간헐이동 시키면서 건조를 실시하는 코팅건조 공정으로 구성된다.The manufacturing method of the rainbow coating film of the present invention includes a surface scratching step of performing a scratch for the uniform coating of the coating dye on the surface of the wound film fabric, and a foreign material removal process of removing foreign substances on the surface of the scratched film fabric; The coating and drying process is performed by applying a dye to the surface of the film removing the foreign material and performing drying while intermittently moving the section.
상기 본 발명을 각 공정별로 상세히 설명한다.The present invention will be described in detail for each process.
스크래칭Scratching 공정 fair
본 발명에 사용되는 필름원단은 폴리에스터 또는 PVC재질의 투명 또는 불투명, 유색 또는무색의 필름원단이 사용되며, 표면이 매끄러워 코팅염료의 균일한 도포가 곤란하므로 스크래칭 공정을 실시하게 된다.As the film fabric used in the present invention, a transparent or opaque, colored or colorless film fabric made of polyester or PVC material is used, and since the surface is smooth, it is difficult to uniformly apply the coating dye, thereby performing a scratching process.
상기 스크래칭 공정에는 미세한 활석분말(Talcum powder)이 사용되는데, 일반적으로 활석분말은 감마재로 사용되나, 본 발명에서는 연마재로 활용된다.In the scratching process, fine talc powder (Talcum powder) is used. Generally, the talc powder is used as a gamma material, but is used as an abrasive in the present invention.
즉, 활석분말은 일반적으로 1~1.5 정도의 경도를 가지고 있으나 필름원단은 훨씬 낮은 경도를 가지고 있으므로, 필름원단의 표면에 활석분말을 마찰시킬 경우, 원단의 표면에는 미세한 손상이 유발됨과 동시에 불특정 돌출부위는 평활하게 연마된다.That is, the talc powder generally has a hardness of about 1 to 1.5, but since the film fabric has a much lower hardness, when the talc powder is rubbed on the surface of the film fabric, the surface of the fabric causes fine damage and at the same time unspecified. The site is polished smoothly.
상기한 스크래칭 공정은 권취롤러로부터 풀려져 석분통 내부로 강제이동하는 필름원단의 표면에 아지테이터(Agitator)에 의해 활석분말을 뿌려주고, 계속해서 서로 대응방향으로 구동하는 복수개의 스크래칭 롤러에 의해 마찰력을 부여함으로서 필름원단의 표면을 평활하게 연마함과 동시에 미세한 손상을 유발시키게 된다.The scratching process is applied to the surface of the film fabric which is released from the winding roller and forcedly moved into the stone powder container by spraying the talc powder by an agitator, and then the frictional force by the plurality of scratching rollers driven in the corresponding direction. By imparting the smooth surface of the film fabric and at the same time causes fine damage.
이물제거공정Foreign body removal process
상기 이물제거 공정은 스크래칭 공정에 의해 필름원단의 표면에 묻어있는 활석분말을 제거하기 위한 것으로, 평활한 섬유재의 마찰판 사이로 필름원단을 통과시켜 줌으로써 필름원단의 표면에 묻어있는 활석분말을 제거하게 되는데, 이때 필름원단에 스크래칭 공정에 의해 형성시킨 미세한 요홈에는 활석분말이 충진된 상태로 잔존하게 된다.The foreign material removal process is to remove the talc powder on the surface of the film fabric by the scratching process, by passing the film fabric between the friction plate of the smooth fiber material to remove the talc powder on the surface of the film fabric, At this time, the fine grooves formed by the scratching process on the film fabric remain in the state in which the talc powder is filled.
코팅 건조 공정Coating drying process
본 발명 코팅건조 공정에서는 스크래칭 및 이물제거 공정을 실시한 필름원단을 염료통에 침지시킨 후, 수직으로 이동시키며 건조를 실시하게 되는데, 우선, 코팅에 사용되는 염료는 중량비로 아세테이트 45~55%와, 메틸알콜, 노르말부티콜, 에틸글리콜, 부틸알콜을 균등중량으로 45~55%를 혼합하여 사용하게 된다.In the coating and drying process of the present invention, the film fabric subjected to the scratching and debris removal process is immersed in a dye container and then moved vertically to dry. First, the dye used for coating is 45 to 55% of acetate by weight, Methyl alcohol, normal butycol, ethyl glycol and butyl alcohol are mixed with 45 to 55% by weight.
이러한 무지개색의 염료에 필름원단을 침지시켜 염료를 도포시키게 되는데, 이 경우 필름원단의 표면 요홈에 잔존하는 활석분말이 잉크를 흡수하게 되므로 균일한 염료도포가 실현된다.The dye is applied by dipping the film fabric into the dye of the rainbow color, in which case the talc powder remaining in the surface grooves of the film fabric absorbs the ink, thereby achieving uniform dye coating.
이와같이 염료에 침지된 후 상승하는 필름원단의 건조는 일반적인 히터로 실시될 수 있으며, 이때 건조시간은 2~5초, 건조온도는 120~180℃의 조건으로 실시한다.As such, the drying of the film fabric rising after being immersed in the dye may be performed by a general heater. In this case, the drying time is carried out under conditions of 2 to 5 seconds and a drying temperature of 120 to 180 ° C.
본 발명자의 반복실시 결과에 의하면, 건조시간 2초 이하, 건조온도 120℃ 이하에서 건조를 실시할 경우에 필름원단의 표면에 도포된 염료의 완전한 건조가 이루어지지 않았으며, 건조시간을 5초 이상, 건조온도를 180℃ 이상으로 건조를 실시할 경우에는 합성수지재인 필름원단 자체의 형태변형, 부분 용융 등의 문제가 발생되는 문제점이 유발되었다.According to the results of the present inventors repeatedly performed, when the drying time is 2 seconds or less and the drying temperature is 120 ° C. or less, the dye applied to the surface of the film fabric is not completely dried, and the drying time is 5 seconds or more. In case of drying at a drying temperature of 180 ° C. or higher, problems such as shape deformation and partial melting of the film fabric itself, which is a synthetic resin material, are caused.
상기한 건조는 필름원단을 구간 간헐이동 시키면서 수행하게 되는데, 염료에 침지된 필름원단을 등속이동 시키며 건조를 실시할 경우에는 종래에서와 같이 전체적으로 무지개색을 표출하지만 무늬는 없는 레인보우 코팅필름이 얻어지게 된다.The drying is carried out while intermittently moving the film fabric, and when the film fabric immersed in the dye is uniformly moved and dried, the rainbow coating film is expressed as a whole but without a pattern as in the prior art. .
그러나, 본 발명에서와 같이 필름원단을 구간 간헐이동 시키면서 건조를 실시하게 되면, 침지된 후 상승이동하는 필름원단의 표면에서 흘러내리던 염료가 히터에 의해 강제 건조되면서 도 2에서와 같이 전체적인 색상표출부위(11)와는 다른 흐름선(12)이 형성된 레인보우 코팅필름(1)을 얻게 되는데, 상기 구간 간헐이동은 흐름선(12)의 간격에 따라 조정을 하게 된다.
즉, 흐름선(12)의 간격이 5cm인 경우에는 2초 정도 이동을 하다가 약 0.5초 정도 정지를 하고, 다시 이동을 하다가 순간적으로 정지를 반복하게 되면 흐름선이 형성된 레인보우 코팅필름(1)을 제조할 수 있게 되는 것이다.However, when the drying is carried out while intermittently moving the film fabric as in the present invention, the dye flowed down from the surface of the film fabric which is immersed and then moved up by force, and is forcibly dried by the heater, and the overall color display site as shown in FIG. 2. A rainbow coating film 1 having a flow line 12 different from that of 11 is obtained, and the interval intermittent movement is adjusted according to the interval of the flow line 12.
That is, when the interval of the flow line 12 is 5cm, the movement is about 2 seconds and stops for about 0.5 seconds, and the movement is repeated again, and when the moment is repeated, the rainbow coating film 1 having the flow line is formed. It will be able to manufacture.
이상의 설명에서와 같이 본 발명 레인보우 코팅필름의 제조방법은, 필름원단의 표면을 스크래칭 처리하고, 이물제거 공정을 거친 후, 코팅건조공정을 실시하는 비교적 간단한 공정에 의해 완성된 레인보우 코팅필름을 얻을 수 있으므로 수입 대체효과와 원가절감을 구현할 수 있고, 필름원단의 표면에 레인보우 색상이 코팅되어 장기간 사용시 또는 마찰에 의한 손상이 최소화되므로 사용자의 제품신뢰도를 향상시킬 수 있으며, 특히 염료에 침지된 필름원단을 구간 간헐이동 시키며 건조를 실시하여 형성된 흐름선이 스팽글 등의 제품 다양화와 시인성향상을 도모할 수 있는 등의 효과가 있다.
As described above, the method of manufacturing a rainbow coating film of the present invention may obtain a rainbow coating film completed by a relatively simple process of scratching the surface of the film fabric, performing a foreign material removing process, and then performing a coating drying process. Therefore, import substitution effect and cost reduction can be realized, and rainbow color is coated on the surface of film fabric to minimize damage caused by long-term use or friction, thereby improving user's reliability. Especially, film fabric immersed in dye The flow lines formed by the intermittent movement of the sections are effective in diversifying products such as sequins and improving the visibility.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6270599A (en) | 1985-09-24 | 1987-04-01 | Kowa Eng Kk | Formation of multi-color film on ornamental articles |
| KR19990080457A (en) * | 1998-04-17 | 1999-11-05 | 김만석 | Manufacturing method of mass production hologram film |
| KR20040082469A (en) * | 2003-03-19 | 2004-09-30 | 김범관 | method of manufacturing packing film with hologram |
| KR100480352B1 (en) | 2003-07-14 | 2005-04-06 | (주)성경 | Manufacturing process for soft embossing partial color hologram on transfer sheet |
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2004
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6270599A (en) | 1985-09-24 | 1987-04-01 | Kowa Eng Kk | Formation of multi-color film on ornamental articles |
| KR19990080457A (en) * | 1998-04-17 | 1999-11-05 | 김만석 | Manufacturing method of mass production hologram film |
| KR20040082469A (en) * | 2003-03-19 | 2004-09-30 | 김범관 | method of manufacturing packing film with hologram |
| KR100480352B1 (en) | 2003-07-14 | 2005-04-06 | (주)성경 | Manufacturing process for soft embossing partial color hologram on transfer sheet |
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