KR100611272B1 - Rope - Google Patents

Abstract

In order to provide a rope having a flexible, proper friction coefficient and a long service life, the structure 20 formed by twisting the metal wires 21 together is formed by twisting the plurality of coating structures 20 coated with the coating material 23. It was.

Metal wire, rope, cladding structure, cladding, pulley

Description

Rope {ROPE}

The present invention relates to ropes used in elevators and unloading machines.

The elevator combines the car and the counterweight with a rope and winds the rope to drive the friction force generated between the rope wound on the machine sheave and the drive sheave. Moreover, even in an elevator, a drum type or an unloading machine drives the rope by winding the load off the drum.

The rope used in this type of conventional machine is a structure in which a plurality of structures formed by twisting a steel wire around each other by arranging a fiber rope impregnated with lubricating oil as a core and surrounding each other. In this rope, when the coil is wound around a small diameter sheave or pulley, the life of the rope is extremely shortened due to fatigue and abrasion of the wire associated with bending. In addition, since the friction coefficient between the sheave becomes small, the smaller the diameter sheave becomes, the more difficult it is to secure the driving friction force.

For this reason, the diameter of the sheave which performs friction drive employ | adopts 40 times or more of the rope diameter. That is, since the sheave diameter is large, the driving torque is large, and thus the size of the driving apparatus is also large. Conventionally, elevators and the like have been designed as the torque is necessary, but as the demand for space saving is increased, the demand for miniaturization of urea equipment is increasing.

On the other hand, the new rope which reduces the sheave diameter at the time of using a rope is proposed. For example, Japanese Patent Laid-Open No. 07-267534 uses organic fibers as strength members, and since the organic fibers are tens of micrometers, even if the radius of curvature of the rope is reduced, fatigue of the strength members does not occur and long life can be maintained. have.

In addition, Japanese Patent Laid-Open No. 3-82883 proposes a rope in which a protective layer of lubrication is provided on the gathered wires, and the wire is further twisted to further cover the outside thereof.

In the above proposal, since the strength member has a small Young's modulus in comparison with the conventional wire rope material, the longitudinal rigidity of the rope is reduced. Because of this, light vibration of the car is likely to occur when the rope length is increased. In addition, since it is an organic material and has low heat resistance, deterioration with time is likely to occur. In addition, when the rope is wound on a sheave of a small diameter and repeated bending, wear occurs between the wires and the life is shortened due to fatigue caused by repeated stress. In addition, there is a problem that the friction coefficient between the sheave and the slip is small, so that a large driving force cannot be transmitted.

The present invention solves these conventional drawbacks and provides a rope that is flexible, has an appropriate coefficient of friction, and has a long service life.

The rope in the present invention has a core of a first covering structure in which a metal wire is twisted together with a covering material as a core, and a second structure formed by twisting metal wires together is covered with a covering material. Arranging a plurality of second covering structures, twisting each other, and arranging a third covering material covering the periphery of the plurality of second covering structures disposed around the first covering structure, It was comprised so that a coating | coating material and the said 3rd coating material may join.

Bonding here is interpreted by adhesion | attachment by an adhesive agent, fusion of two substances by heating, bonding by chemical treatment, etc.

In this way, the structure or the first and second structures are constructed by twisting metal wires together, so that not only a rope with high rigidity and a small change over time can be formed, but also it is covered with a covering material. It is possible to provide a rope with a long service life with excellent wear resistance without direct wire contact or slippage.

1 is an overall configuration diagram showing an embodiment of an elevator to which a rope according to the present invention is applied.

2 is a cross-sectional view showing a rope according to one embodiment of the present invention.

3 is a cross-sectional view showing an embodiment of the coating structure constituting the rope of FIG.

4 is a cross-sectional view showing another embodiment of the coating structure forming the rope of FIG.

FIG. 5 is a cross-sectional view showing still another embodiment of the covering structure forming the rope of FIG.

FIG. 6 is a cross-sectional view showing still another embodiment of the covering structure forming the rope of FIG.

7 is a cross-sectional view of a rope of another embodiment of the present invention.

8 is a cross-sectional view of a rope according to still another embodiment of the present invention.

9 is a detailed cross-sectional view of the rope shown in FIG.

10 is a detailed cross-sectional view of the rope shown in FIG.

FIG. 11 is a detailed sectional view of the rope shown in FIG.

12 is a cross-sectional view of a rope according to still another embodiment of the present invention.

1 is an overall configuration diagram showing an embodiment of an elevator to which a rope according to the present invention is applied.

In Fig. 1, pulleys 5a and 5b receiving a rope 10 are provided at a lower portion of a car 1 carrying a passenger or luggage, and when a load of approximately 1/2 of the rated load is loaded on the car 1, The upper portion of the hanging balance weight (2) is provided with a pulley (5e) receiving the rope (10).

The top of the hoistway 7 is provided with pulleys 5c and 5d receiving the rope 10, and the lower part is provided with a drive device 3 having a sheave 3a. The rope 10 according to the present invention passes through the pulleys 5a and 5b at the bottom of the car and the pulleys 5c at the top of the car from the rope support 6a provided at the top of the hoistway to the sheave 3a of the driving device 3. It is wound up. Furthermore, it passes through the pulley 5d of the top part and the pulley 5e of the counterweight, and it complete | finishes in the rope support 6b of the top part.

Since the rope 10 according to the present invention is flexible and has a large coefficient of friction between the sheath and the sheave 3a, even if the sheave diameter is small, long life and reliable driving force can be transmitted. For example, it is possible to realize 1/3 to 1/2 of the conventional sheave diameter. Since the drive torque required for the drive device is also 1/3 to 1/2, the drive device can be greatly miniaturized. In addition, since the pulleys of the lower part of the car, the upper part of the counterweight, and the top of the hoistway are similarly small, the overhead (the distance from the bottom of the top floor to the ceiling of the hoistway) and the pit depth (the distance from the bottom of the hoistway to the hoistway pit) can be shortened.

2 and 9 are views showing the cross-sectional structure of the rope according to the present invention. Reference numeral 12 denotes a first covering structure arranged at the center of the rope 10, 13 denotes a plurality of second covering structures arranged around the first covering structure 12, and a plurality of first and second covering structures ( 12, 13 are twisted together, and the outer side is coated (11, outer layer covering), and it is set as the rope 10. In the coating structures 12 and 13, the diameter is 1/100 to 1/15 of the rope diameter before the coating, and the material is coated by coating (inner layer coating) on the aggregate of the thin diameter wire using high tensile steel wire. Construct a structure. The use of thin diameter wires allows the flexibility of the rope to be easily wound around small diameter sheaves or pulleys.

The coating material (inner layer) of the coating structures 12 and 13 is made of an organic material having adhesion to element wires and of moderate elasticity (thermoplastic), and the coating material of the coating rope (outer layer) has an appropriate coefficient of friction with the sheave. It is set as a wear-resistant (thermoplastic) organic material.

The rope 10 has a plurality of second coating structures 13 twisted around each other in the center of the first covering structure 12, so that if the bending of the coating rope 10 is repeated, each of the coating structures 12, 13 Since the radius of curvature differs little by little, slippage occurs.

In addition, when tension is applied to the coating rope, the coating structures are twisted with each other, so that the mutual pressing force is applied between the coating structures, and the pressing force is applied in the radial direction of the rope by winding the rope around the sheave or pulley. Thus, under actual use conditions, surface pressures act and mutually slip between the coating structures of ropes.

For this reason, when a coating | coated structure 12 and 13 does not have a coating | cover, element wires will directly contact, and a slip and wire | wire wear generate | occur | produce. In order to realize the flexibility of the rope, the diameter of the wire has been thinned, which greatly shortens the life of the rope. The covering of the covering structures 12 and 13 is to prevent direct contact of the wires between the structures. That is, since a coating material enters between the element wire of a structure and the element wire of an adjacent structure, there is no direct contact between these element wires, and wire wear can be suppressed. However, although surface pressure and relative slippage occur between coatings of adjacent structures, the surface pressure and relative slippage are alleviated by the elasticity of the coating material, thereby greatly improving wear resistance.

The coating on the structure has the effect of relieving the surface pressure and the relative slippage acting between the element wires of the adjacent structures. In order to enlarge this effect, it is good to enlarge coating thickness. On the other hand, when this coating thickness is too thick, the area ratio of the strength member to the cross-sectional area of a structure becomes small. The ratio of the strength member to the cross-sectional area of the rope constituting the structure by twisting each other becomes small, so that the rope has a large end area when the strength is the same. For this reason, the coating thickness is the minimum thickness necessary for the relaxation of the element wire surface pressure and relative slippage, and is made very thin. Incidentally, 0.2 to 0.5 mm is suitable.

In the second covering structure 13 disposed around the first covering structure 12, the covering material easily penetrates between the covering structures when forming the outer layer coating by providing a gap δ between the structures adjacent to each other. I make it easy. Thereby, the contact area with the 1st coating structure 12 as well as the contact area with the 2nd coating structure 13 expands, and the adhesiveness or fusion strength of an inner layer coating and an outer layer coating improves.

The outer layer coating transmits the driving force by the frictional force with the sheave. This means that the abrasion of the covering material is inevitably inevitable, and the covering material used for the outer layer has an appropriate hardness and thickness in order to improve wear resistance.

3 is a diagram showing a specific structure of the covering structures 12 and 13. The structure 22 is formed by twisting a plurality of element wires 21 with each other, and the coating structure 20 is provided with the coating 23 on the outside thereof. Here, the diameter of the element wire 21 shall be 1/15 to 1/100 of the diameter of the rope before outer layer coating as mentioned above. In the case of this embodiment, the structure of a structure is set to (1 + 6 + 12) (two-layer winding) and the case where 19 element wires are arranged in parallel is shown. By such a structure, the contact between element wires becomes a line contact, and the contact surface pressure between element wires is relieved compared with point contact with respect to the longitudinal load and radial load which act on a rope. Since the element wire diameter constituting the structure 22 is a small diameter, the relative slip distance between element wires in the structure accompanying the bending of the rope becomes small. This can suppress the wire wear by reducing the product of the surface pressure and the slip distance (generally referred to as the PV value) that determines the wear amount of the wire. In addition, since the wire diameter is small, the fatigue of the wire accompanying bending of the rope can be alleviated.

When the wires 21 are coated on the structures 22 braided with each other, a method of forming the coating material 23 after washing the structure 22 with a cleaning agent and applying an adhesive or surface treatment suitable for the wires is performed. To form the coating material and chemically combine the wire surface with the coating material. For example, there is a method of brass plating the element wire, forming a coating material containing sulfur in the structure 22, and chemically bonding the plating component and the coating material component on the element wire surface by vulcanization.

Although the element wire located in the outer layer of the structure 22 is adhered to the coating and constrained, the element wire located inside thereof is not constrained in movement. This means that the resistance is small even when bent at a small radius of curvature, and a flexible rope can be realized. Even in this case, the wires are in direct contact with each other, but are arranged in parallel, and the contact area is large, so that the surface pressure is small and the wire diameter is small, so that the slippage between the wires due to the bending of the rope is also small, thereby ensuring a long service life. .

4 shows another embodiment of the cladding structures 12 and 13. The same symbol indicates the same component. In the case where a relatively large rope strength is required, the number of wires is small because the diameter of the wires is small. In this embodiment, the structure of such a structure is shown, and the case where 37 element wires are braided with each other as the structure (1 + 6 + 12 + 18) (wound three layers) is shown. When the number of element wires increases, it becomes difficult to twist each element wire to the same pitch as shown in FIG.

This figure shows the case where the twist pitch of the element wires of each layer is shifted little by little so that the cross-sectional shape can be easily maintained in a circular shape. In the example shown in Fig. 3, the element wires are parallel and the crossing angle of the element wires is 0. However, in the present embodiment, the twist angle is slightly shifted in each layer, so the crossing angle cannot be zero. However, even in this case, since the difference in the twist pitch of each layer is small, the crossing angle of the element wires is small, and the contact length between the element wires in the structure can be increased, and the wear resistance of the element wires can be improved.

Even when a larger number of wires is required, if the structure is similarly constructed, the cross-sectional shape can be maintained while being substantially circular, and the wear resistance is improved. This good manufacturability has the effect of reducing the cost of the finished rope.

Fig. 5 shows an embodiment of the coating structure 30 in the case where it is necessary to twist more wires together. As in the structure 22 (Fig. 3) described above, Centering around the central structure 35 in which the strands 31 are braided with each other, seven peripheral structures 34 of the same structure are arranged around each other and twisted together to form the entire structure 32, and the whole structure 32 The outer periphery of the coating 33 is coated to form the coating structure 30. In other words, the entire structure 32 is formed by twisting seven structures 22 shown in Fig. 3 together and covering the outside thereof. In the embodiment, seven structures 22 shown in Fig. 3 are intertwined, but the structure 22 is not limited to this.

This structure is inferior in the point of wear resistance of the element wire compared with the structure (FIGS. 3 and 4) described above, since the element wire directly contacts the adjacent structure 34 and the center structure 35, but is flexible. It is suitable for the demand of high strength rope. In addition, since the distance from the center of the center structure 35 is short also in the direct contact of the element wires between the surrounding structures 34, the relative slip distance between the element wires is short and wear is also reduced. Therefore, this structure may be applied to the structure 12 of the core having a short distance from the rope center.

6 and 10 show seven braided coating structures 20 coated on the structure 22 of FIG. In other words, the single member covering structure 41 is twisted together to form the structure 42, and the covering 43 is applied to the outside of the structure 42 to form the entire covering structure 40. By doing so, the wire wire contact between the adjacent single member covering structures 41 is eliminated, and the wear resistance of the wire wire is significantly improved. On the other hand, the ratio of the strength member to the covering cross-sectional area and the rope cross-sectional area of the covering structure 41 decreases, and the strength per unit cross-sectional area decreases. For this reason, the coating thickness is made very thin with the minimum thickness which moderates the surface pressure and relative slip between element wires. This structure is selected from the balance of strength, dimensions and life of the coated rope.

7 and 11 show another embodiment of the rope structure. Basically, although it is the same as the embodiment of FIG. 2, eight covering structures 13 are arrange | positioned around the coating structure 12 of a core, they are twisted with each other, and the coating 11 was given to the outer side. The core and the surrounding covering structures 12 and 13 are the same as the covering structure of FIG.                 

Fig. 8 shows another embodiment, in which the structure 52 formed by twisting the single member covering structure 51 together is coated 53 to form a rope as the entire covering structure 50. The rope of this structure has less design constraints than the above-mentioned ropes, thereby increasing design freedom. That is, in the above-mentioned ropes, in order to increase the ratio of the cross-sectional area of the strength member to the cross-sectional area of the rope, that is, the sum of the cross-sectional areas of the element wires, the size of the diameter of the single-member covering structure serving as a core and the single-member covering structure disposed on the outer circumference thereof is limited. There is this. In contrast, in the case of the present embodiment, a single member covering structure having approximately the same diameter can be used, and the degree of freedom in design between the diameter of the element wire, the diameter of the single member covering structure, and the diameter of the covering rope increases, and at the same time, the manufacturing becomes easier.

Figure 12 shows another embodiment. Basically, although it is the same as the Example of FIG. 7, the core structure | coated structure 12 is comprised by twisting wire | wire 21 with each other around the core steel 24, and is comprised. As a result, it is possible to realize a coating structure having a desired large diameter without increasing the number of small bows.

In order to secure longitudinal rigidity when using a rope, in the step of twisting the wires together to form a structure, and in the step of twisting the coated structure together to form a rope, the wires are twisted together while applying an appropriate tension to the wire or the coated structure, respectively. As a result, unnecessary space is eliminated between the element wire and the coating structure, and the extension of the rope can be reduced even if tension is applied to the rope as the product.

When coating is formed in a structure formed by twisting wires together, organic materials serving as the wire and the coating material have little adhesive effect. Therefore, in order to secure the bonding force between the element wire and the coating, the structure is washed and the cleaning solvent is dried, and then an adhesive is applied, and the coating (inner layer coating) is extruded while the organic material serving as the coating material is taken out thereon. . The coating structure thus produced is twisted with each other while applying tension to form a rope, and a coating (outer layer coating) made of an organic material is formed on the outside thereof. At this time, when the rope produced by twisting the coating structures with each other is heated to a predetermined temperature in advance, when the outer layer coating is formed, the inner layer coating material and the outer layer coating material are fused together, and both are integrated. As a result, when a driving force is received from the sheave, the force is transferred to the outer layer coating → inner layer coating → the structure (strength member) so that the force is transmitted without slipping between the inner layer coating and the outer layer coating or between the inner layer coating and the structure. Can drive the car.

In the case of coating the structure, there is also a method of chemically bonding the element wire and the coating material by subjecting the element wire to surface treatment in addition to the adhesion and generating a chemical reaction between the component of the coating material covering the outside and the component on the surface of the element wire. In this case, generally, both can be adhere | attached more firmly than the method by adhesion | attachment.

The purpose of the inner layer coating is to prevent the strands of adjacent structures from contacting each other, and to increase the cross-sectional area of the strength member occupying the rope cross-sectional area and to make a small diameter and a high-strength rope, the thinner side can achieve the purpose. good. For that purpose, the range of 0.2-0.5 mm is good. The purpose of the outer layer coating is to transfer the power from the sheave to the rope's strength member, and wear is also small by contact with the sheave over a long period of time, so that the thickness is required to withstand the wear. To this end, the range of 0.5 to 1.0 mm is good, taking into account various conditions under which the rope is used.

In the rope according to the embodiment of the present invention, since the metal wire of thin diameter is used, the rigid member is not only deteriorated with time, but also excellent in flexibility, even when wound and used in a small diameter sheave. Too much force does not work. Further, since the coated structures coated with metal wires braided together are twisted together to form a rope, the wires do not directly contact and slip between the structures, so the wear resistance is excellent and a long service life can be realized.

In addition, since the coating structure is coated with ropes braided together to form a rope, the coefficient of friction with the sheave can be properly adjusted, and wear of the inner layer coating, and further, wear of the wire can be prevented. Since the coating applied to the structure and the coating applied to the rope are different from each other, the two-layer coating structure can be used to optimize the material to realize the functions required for the respective coating. Can be.

In addition, since the element wire and the inner layer coating are bonded together, the wear of the inner layer coating can be prevented even if the rope is repeatedly bent without slipping between the element wire and the inner layer coating, so that the life of the rope can be extended.

In addition, the rope according to the present invention can optimize the coefficient of friction between the sheave and the long life even when used in a small diameter sheave, so that the drive device and the component device accompanying it, for example, the pulley, can be miniaturized. can do. As a result, it is possible to realize an elevator which saves space and has a long rope change cycle. As a result, maintenance costs can be reduced together with the initial cost of the elevator.

According to the present invention, since the wires made of metal are twisted together, not only the rope with high rigidity and little change over time can be made, but the wires are covered with a covering material, so that the wires are directly contacted and slipped. Long life ropes with good wear resistance can be provided.

Claims (10)

The first covering structure which covered the 1st structure comprised by twisting metal wires with the 1st covering material, The 2nd covering structure which covered the 2nd structure comprised by twisting metal wires together with the 2nd covering material, The said 1st structure. It consists of the 3rd cover material which coats the circumference | surroundings of the said 2nd cover structure arrange | positioned around the 1st cover structure mainly, and is comprised so that the said 2nd cover material and the said 3rd cover material may join together, The third covering member surrounds the entire outer circumferential portion of the bundle of the second covering structure, wherein each entire outer circumferential portion of the second covering structure disposed around the first covering structure is a portion of the second structure. A rope formed by a second sheath such that the second sheath extends between the radially outermost one of the respective twisted metal wires and the third sheath. The rope according to claim 1, wherein the first and second structures have a strand structure in which wires are twisted together, or a Henkel structure in which a plurality of strands twisted together are twisted together. The rope according to claim 1, wherein the materials of the first and second covering members are made of an organic material having elasticity. 2. The outer coating material according to claim 1, wherein the second covering material is composed of an inner layer coating material made of a material which enables bonding with the second structure, and the third covering material is an outer layer coating made of a material having a coefficient of friction with the sheave. Rope characterized by the configuration. The rope according to claim 1, wherein the thickness of the covering material of said first and second structures is set to 0.2 to 0.5 mm. The rope according to claim 1, wherein the joining of the second coating material and the third coating material is joined by fusion, adhesive, or chemical bonding. The rope according to claim 1, wherein the second coating material and the metal element wire forming the second structure are bonded to each other. 8. The rope according to claim 7, wherein the bonding between the second coating member and the metal wire forming the second structure is configured by bonding with an adhesive or chemical bonding. The first covering structure which covered the 1st structure comprised by twisting metal wires with the 1st covering material, The 2nd covering structure which covered the 2nd structure comprised by twisting metal wires together with the 2nd covering material, The said 1st structure. And a third coating material covering the circumference of the plurality of second coating structures disposed around the coating structure, wherein the metal wires forming the second coating material and the second structural material are joined to each other. , The third covering member surrounds the entire outer circumferential portion of the bundle of the second covering structure, wherein each entire outer circumferential portion of the second covering structure disposed around the first covering structure is a portion of the second structure. A rope formed by a second sheath such that the second sheath extends between the radially outermost one of the respective twisted metal wires and the third sheath. 10. The rope according to claim 9, wherein the bonding between the second coating material and the metal wire forming the second structure is configured to be bonded by adhesive or chemical bonding.

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