KR100609990B1 - Composition for Artificial Marble Having Metal Gloss - Google Patents
Composition for Artificial Marble Having Metal Gloss Download PDFInfo
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- KR100609990B1 KR100609990B1 KR1020040103499A KR20040103499A KR100609990B1 KR 100609990 B1 KR100609990 B1 KR 100609990B1 KR 1020040103499 A KR1020040103499 A KR 1020040103499A KR 20040103499 A KR20040103499 A KR 20040103499A KR 100609990 B1 KR100609990 B1 KR 100609990B1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/06—Acrylates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/026—Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
- C04B22/06—Oxides, Hydroxides
- C04B22/068—Peroxides, e.g. hydrogen peroxide
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/12—Nitrogen containing compounds organic derivatives of hydrazine
- C04B24/129—Compounds containing one or more nitrogen-to-nitrogen double bonds, e.g. azo-compounds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/02—Selection of the hardening environment
- C04B40/025—Adiabatic curing or hardening
Abstract
본 발명의 금속 광택을 갖는 인조 대리석 조성물은 (a)아크릴 수지 시럽 100 중량부; (b) 1 내지 30 ㎛의 알루미늄 분말 0.1 내지 20 중량부; (c) 무기 충전물 100 내지 200 중량부; (d) 가교제 0.1 내지 10 중량부; 및 (e) 중합 개시제 0.1 내지 10 중량부로 이루어지며, 선택적으로 마블칩 0.1 내지 150 중량부를 더 포함할 수 있다. Artificial marble composition having a metallic luster of the present invention (a) 100 parts by weight of acrylic resin syrup; (b) 0.1 to 20 parts by weight of aluminum powder of 1 to 30 μm; (c) 100 to 200 parts by weight of the inorganic filler; (d) 0.1 to 10 parts by weight of a crosslinking agent; And (e) 0.1 to 10 parts by weight of a polymerization initiator, and optionally 0.1 to 150 parts by weight of a marble chip.
인조 대리석, 알루미늄 분말, 금분, 은분, 무기 충전물Artificial marble, aluminum powder, gold powder, silver powder, inorganic filler
Description
제1도는 본 발명의 금속 광택을 갖는 인조대리석 제품의 사진을 나타낸 것이다. 1 shows a photograph of an artificial marble product having a metallic luster of the present invention.
발명의 분야Field of invention
본 발명은 금속 광택을 갖는 인조 대리석 조성물에 관한 것이다. 보다 구체적으로, 본 발명은 아크릴계 인조대리석용 조성물에 특정 크기의 알루미늄 분말을 첨가시킴으로써, 고급스러운 금속 광택을 갖는 인조 대리석 조성물에 관한 것이다. The present invention relates to an artificial marble composition having a metallic luster. More specifically, the present invention relates to an artificial marble composition having a luxurious metallic luster by adding aluminum powder of a specific size to the composition for acrylic artificial marble.
발명의 배경Background of the Invention
인조대리석은 최근 건축 내장재로 많이 사용되고 있으며, 그 사용되는 베이 스 레진(Base resin)에 따라 크게 아크릴계와 불포화 폴리에스터계의 두 가지 종류로 구분된다. 이 중 아크릴계 인조 대리석은 수지 자체의 은은한 투명성과 고급스러운 질감 및 우수한 내후성 등의 장점으로 인해 여러 가지 용도로 사용되고 있으며, 그 수요가 계속 증가하고 있다.Artificial marble is widely used as a building interior material recently, and it is classified into two types, acrylic and unsaturated polyester, depending on the base resin used. Among them, acrylic artificial marble is used for various purposes due to its soft transparency, luxurious texture, and excellent weather resistance, and its demand is continuously increasing.
예를 들면, 씽크대 상판, 세면 화장대의 상판, 은행 및 일반 매장의 접수대 등 각종 카운터의 상판, 내벽재, 각종 인테리어 조형물 등의 소재로서 그 사용이 확대되고 있다.For example, its use is being expanded as a material for counter tops, interior walls, various interior sculptures, such as sink tops, vanity tops, banks and reception desks in general stores.
한편, 최근에는 금속 특유의 차갑고 현대적인 느낌 때문에 각종 인테리어 조형물 등의 소재로 금속의 사용이 증가하고 있으나, 자재비 상승 및 부식 등으로 인해 그 사용이 제한되고 있다. On the other hand, in recent years, the use of metal as a material for various interior sculptures, etc. due to the cold and modern feeling unique to the metal, but its use is limited due to the increase in material costs and corrosion.
따라서 실용성 있는 인조대리석 소재를 이용하여 금속 광택의 효과를 낼 수 있다면, 기존의 금속 재료의 사용으로 인한 문제점을 해소할 수 있을 것이다. Therefore, if it is possible to produce the effect of metallic luster by using a practical artificial marble material, it will be able to solve the problems caused by the use of existing metallic materials.
그러나, 지금까지 개발되어온 인조대리석 소재는 천연 대리석에 가까운 질감을 내는 데에만 치중하였을 뿐, 아직까지 금속 광택을 내는 대리석 제품에 대한 개발은 미비하여 보다 다양한 소비자의 욕구에 부응하지는 못하고 있다. However, the artificial marble material that has been developed so far has focused only on the texture of natural marble, and the development of marble products that give off metallic luster is not sufficient to meet the needs of various consumers.
따라서 본 발명자는 상기의 문제점을 해결하기 위하여 아크릴계 인조대리석용 조성물에 특정 크기의 알루미늄 분말을 특정한 함량으로 첨가시킴으로써, 금속 특유의 독특한 느낌과 금속 광택을 갖는 인조 대리석 조성물을 개발하기에 이른 것이다.Accordingly, the present inventors have developed an artificial marble composition having a unique feel and metallic luster that is unique to metals by adding a specific amount of aluminum powder to a composition for acrylic artificial marble in order to solve the above problems.
본 발명의 목적은 금속 광택을 갖는 인조 대리석 조성물을 제공하기 위한 것이다.It is an object of the present invention to provide an artificial marble composition having a metallic luster.
본 발명의 상기 목적 및 기타의 목적들은 하기 설명되는 본 발명에 의해 모두 달성될 수 있다. The above and other objects of the present invention can be achieved by the present invention described below.
이하, 본 발명의 내용을 하기에 상세히 설명한다.
Hereinafter, the content of the present invention will be described in detail below.
본 발명의 금속 광택을 갖는 인조대리석용 조성물은 (a) 아크릴 수지 시럽 100 중량부; (b) 1 내지 30 ㎛ 입자 크기를 갖는 알루미늄 분말 0.1 내지 20 중량부; (c) 무기 충전물 100 내지 200 중량부; (d) 가교제 0.1 내지 10 중량부; 및 (e) 중합 개시제 0.1 내지 10 중량부로 이루어진다. 이하, 본 발명의 각 성분을 하기에 상세히 설명한다. Composition for artificial marble having a metallic luster of the present invention (a) 100 parts by weight of acrylic resin syrup; (b) 0.1 to 20 parts by weight of aluminum powder having a particle size of 1 to 30 μm; (c) 100 to 200 parts by weight of the inorganic filler; (d) 0.1 to 10 parts by weight of a crosslinking agent; And (e) 0.1 to 10 parts by weight of a polymerization initiator. Hereinafter, each component of this invention is demonstrated in detail below.
(a) 아크릴 수지 시럽 (a) acrylic resin syrup
본 발명에 사용되는 아크릴 수지 시럽은 아크릴계 단량체에 이들의 중합물인 폴리아크릴레이트가 용해되어 있는 수지 시럽이다. The acrylic resin syrup used in the present invention is a resin syrup in which polyacrylates, which are their polymers, are dissolved in an acrylic monomer.
상기 아크릴계 단량체로는 메타 아크릴산, 메틸 메타 아크릴레이트, 에틸 메타 아크릴레이트, 이소 프로필 메타 아크릴레이트, n-부틸 메타 아크릴레이트, 2-에틸 헥실 메타 아크릴레이트 등이 있다. The acrylic monomers include methacrylic acid, methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, 2-ethyl hexyl methacrylate, and the like.
본 발명의 아크릴 수지 시럽은 아크릴 단량체의 함량이 65 중량% 이상, 99 중량%이하이고, 폴리아크릴레이트 함량이 1 중량%이상 35 중량% 이하인 것이 바람직하다.The acrylic resin syrup of the present invention preferably has an acrylic monomer content of 65% by weight or more and 99% by weight or less, and a polyacrylate content of 1% by weight or more and 35% by weight or less.
(b) 알루미늄 분말(b) aluminum powder
본 발명에 사용되는 알루미늄 분말은 1 내지 30 ㎛ 입자 크기를 갖는다. 입자 크기가 1 ㎛ 미만일 경우, 금속효과를 발현하기 어렵고, 30 ㎛를 초과할 경우, 수지 매트릭스와의 상용성 때문에 기계적 물성이 저하된다. The aluminum powder used in the present invention has a particle size of 1 to 30 μm. If the particle size is less than 1 μm, express the metal effect If it is difficult and exceeds 30 µm, mechanical properties are lowered due to compatibility with the resin matrix.
본 발명에서는 인조 대리석 조성물에 알루미늄 분말을 첨가시킴으로써, 금속 특유의 독특한 질감과 광택을 갖는 인조 대리석을 제조할 수 있다. In the present invention, by adding aluminum powder to the artificial marble composition, it is possible to produce artificial marble having a unique texture and luster unique to the metal.
본 발명에서 알루미늄 분말의 바람직한 함량은 아크릴 수지 시럽 100 중량부에 대하여 0.1 내지 20 중량부로 사용된다. In the present invention, the preferred amount of aluminum powder is used in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the acrylic resin syrup.
상기 알루미늄 분말이 20 중량부를 초과할 경우, 대리석의 기계적 물성이 저하되며, 1 중량부 미만으로 사용할 경우, 금속 질감 효과가 미미하다.When the aluminum powder exceeds 20 parts by weight, the mechanical properties of the marble are lowered, and when used in less than 1 part by weight, the metal texture effect is insignificant.
본 발명에서는 보다 고급스러운 광택을 연출하기 위하여 상기 알루미늄 분말과 함께 금분, 은분 및 이들의 혼합분말을 첨가할 수 있다. 상기 금분, 은분 및 이들의 혼합분말의 크기는 1 내지 30 ㎛ 가 바람직하며, 첨가량은 아크릴 수지 시럽 100 중량부에 대하여 1 내지 5 중량부의 범위가 바람직하다. In the present invention, gold powder, silver powder and mixed powder thereof may be added together with the aluminum powder in order to produce more luxurious gloss. The size of the gold powder, silver powder and mixed powder thereof is preferably 1 to 30 µm, and the amount of addition is preferably in the range of 1 to 5 parts by weight based on 100 parts by weight of the acrylic resin syrup.
(c) 무기 충전물(c) inorganic filler
본 발명의 무기 충전물은 탄산칼슘, 수산화 알루미늄, 실리카, 알루미나, 유 산바륨, 수산화 마그네슘과 같이 당 분야에서 통상적으로 사용되는 무기 분말 중 어느 것도 사용 가능하며, 1 내지 100 ㎛의 크기를 갖는 것이 바람직하다. The inorganic filler of the present invention can be any of inorganic powders commonly used in the art, such as calcium carbonate, aluminum hydroxide, silica, alumina, barium sulfate, magnesium hydroxide, preferably having a size of 1 to 100 ㎛. Do.
상기 무기 분말 중 특히, 수산화 알루미늄은 투명하고 미려한 대리석 형상의 외관을 갖는 인조대리석을 제조 할 수 있다는 점에서 바람직하다.Among the inorganic powders, aluminum hydroxide is particularly preferable in that it can produce artificial marble having a transparent and beautiful marble appearance.
본 발명의 무기 충전물의 혼합비는 아크릴 수지 시럽 100 중량부를 기준으로 무기 충전물이 100∼200 중량부, 더욱 바람직하기로는 120∼160 중량부로 첨가되는 것이 바람직하다. The mixing ratio of the inorganic filler of the present invention is preferably 100 to 200 parts by weight, more preferably 120 to 160 parts by weight of the inorganic filler, based on 100 parts by weight of the acrylic resin syrup.
(d) 가교제(d) crosslinking agent
본 발명의 가교제는 다 관능성 메타 아크릴레이트가 사용되며, 구체적인 예로는 에틸렌 글리콜 디 메타 아크릴레이트, 프로필렌 글리콜 디 메타 아크릴레이트, 글리세롤 트리 메타 아크릴레이트, 트리메틸 프로판 트리 메타 아크릴레이트 및 비스페놀 A 디 메타 아크릴레이트를 들 수 있다.As the crosslinking agent of the present invention, polyfunctional methacrylate is used, and specific examples thereof include ethylene glycol dimethacrylate, propylene glycol dimethacrylate, glycerol trimethacrylate, trimethyl propane trimethacrylate and bisphenol A dimethacrylate. The rate is mentioned.
상기 다 관능성 단량체는 아크릴 수지 시럽 100 중량부를 기준으로 0.1 내지 10 중량부로 첨가하며, 바람직하기로는 0.3 내지 10 중량부이다. The polyfunctional monomer is added in an amount of 0.1 to 10 parts by weight, preferably 0.3 to 10 parts by weight, based on 100 parts by weight of the acrylic resin syrup.
(e) 중합 개시제(e) polymerization initiator
본 발명의 중합 개시제로는 벤조일 퍼옥사이드, 라우로일 퍼옥사이드, 부틸 하이드로 퍼옥사이드, 큐밀 하이드로 퍼옥사이드등의 과산화물 또는 아조비스이소부틸로니트릴과 같은 아조 화합물을 사용한다.As the polymerization initiator of the present invention, peroxides such as benzoyl peroxide, lauroyl peroxide, butyl hydroperoxide, cumyl hydroperoxide or azo compounds such as azobisisobutylonitrile are used.
상기 중합개시제의 함량은 아크릴 수지 시럽 100 중량부 기준으로 0.1∼10 중량부가 바람직하다.The content of the polymerization initiator is preferably 0.1 to 10 parts by weight based on 100 parts by weight of the acrylic resin syrup.
(f) 마블칩(f) Marble Chip
본 발명의 마블칩은 천연석의 질감을 발현하기 위한 입자로서, 아크릴 수지 시럽 100 중량부에 대하여, 무기 충전물 120 내지 200 중량부, 가교제 0.1 내지 10 중량부 및 개시제 0.1 내지 10 중량부를 혼합, 경화한 다음, 이를 파쇄한 후 0.1∼5 mm 크기로 분류한 것이다.Marble chip of the present invention is a particle for expressing the texture of natural stone, and mixed with 100 parts by weight of acrylic resin syrup, 120 to 200 parts by weight of inorganic filler, 0.1 to 10 parts by weight of crosslinking agent and 0.1 to 10 parts by weight of initiator and cured. Next, it is broken up and classified into 0.1-5 mm size.
본 발명에서 마블 칩의 혼합비는 아크릴 수지 시럽 100 중량부를 기준으로0.1∼150 중량부 더욱 바람직하기로는 0.1∼70 중량부가 바람직하다.In the present invention, the mixing ratio of the marble chip is 0.1 to 150 parts by weight, and more preferably 0.1 to 70 parts by weight, based on 100 parts by weight of the acrylic resin syrup.
본 발명의 인조 대리석은 상기의 각 구성성분을 혼합하여 인조대리석 슬러리를 제조한 후 성형 셀에 뿌린 다음 통상의 방법으로 경화시켜 제조된다. The artificial marble of the present invention is prepared by mixing each of the above components to prepare an artificial marble slurry, sprinkled in a molding cell and then cured by a conventional method.
본 발명은 하기의 실시예에 의하여 보다 더 잘 이해될 수 있으며, 하기의 실시예는 본 발명의 예시 목적을 위한 것이며 첨부된 특허 청구 범위에 의하여 한정되는 보호범위를 제한하고자 하는 것은 아니다.The invention can be better understood by the following examples, which are intended for the purpose of illustration of the invention and are not intended to limit the scope of protection defined by the appended claims.
실시예 Example
20 %의 폴리메틸 메타 아크릴레이트와 80 %의 메틸메타 아크릴레이트의 혼합 물로 이루어진 메틸메타 아크릴레이트 시럽(이하, 수지 시럽으로 칭함) 100 중량부, 5 ㎛크기의 알루미늄 0.3 중량부, 은분 3 중량부, 수산화 알루미늄 155 중량부, 트리메틸 프로판 트리 메타 아크릴레이트 2 중량부 및 라우로일 퍼옥사이드 2 중량부를 혼합하여 인조대리석 슬러리를 제조하여 300×600×15 ㎜의 유리 성형 셀에 뿌린 후 45 ℃ 열풍오븐에 넣고, 단계적으로 오븐의 온도를 100 ℃까지 올려 경화를 시켰다. 경화가 완료된 후 상온까지 냉각하여 평판상의 인조대리석판을 얻었다. 제조된 인조대리석판은 금속 특유의 질감이 은은하게 표현되었으며, 최종 제품은 사진은 도1에 나타내었다. 100 parts by weight of methylmethacrylate acrylate syrup (hereinafter referred to as resin syrup) consisting of a mixture of 20% polymethyl methacrylate and 80% methylmethacrylate, 0.3 parts by weight of 5 μm aluminum, 3 parts by weight of silver powder , 155 parts by weight of aluminum hydroxide, 2 parts by weight of trimethyl propane trimethacrylate, and 2 parts by weight of lauroyl peroxide to prepare an artificial marble slurry, sprinkled in a glass molding cell of 300 × 600 × 15 mm and then heated to 45 ℃ It put in, and the oven temperature was raised to 100 degreeC in steps, and it hardened | cured. After curing was completed, the mixture was cooled to room temperature to obtain a plate-like artificial marble plate. The manufactured artificial marble plate was expressed in subtle texture of the metal, and the final product is shown in FIG.
본 발명의 알루미늄 분말을 함유한 인조 대리석은 금속 광택을 갖는 인조 대리석을 제공하는 발명의 효과를 갖는다.
The artificial marble containing the aluminum powder of the present invention has the effect of providing the artificial marble having a metallic luster.
본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily carried out by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.
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KR101404426B1 (en) | 2011-12-26 | 2014-06-09 | 제일모직주식회사 | Chips for Artificial Marble with Foam or Open Cell Structure, Artificial Marble Including the Same and Method for Preparing the Same |
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KR101254383B1 (en) * | 2010-06-29 | 2013-04-12 | (주)엘지하우시스 | Artificial marble containing metal design and the method thereof |
KR101685254B1 (en) * | 2014-08-01 | 2016-12-09 | 롯데첨단소재(주) | Transparent artificial marble chips having stripe texture and artificial marble using the same |
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