KR100519224B1 - Laminated panel - Google Patents

Laminated panel Download PDF

Info

Publication number
KR100519224B1
KR100519224B1 KR1020050018077A KR20050018077A KR100519224B1 KR 100519224 B1 KR100519224 B1 KR 100519224B1 KR 1020050018077 A KR1020050018077 A KR 1020050018077A KR 20050018077 A KR20050018077 A KR 20050018077A KR 100519224 B1 KR100519224 B1 KR 100519224B1
Authority
KR
South Korea
Prior art keywords
adhesive
rock
layer
fiber mat
adhesive layer
Prior art date
Application number
KR1020050018077A
Other languages
Korean (ko)
Inventor
허채구
류명종
Original Assignee
주식회사 이엔에프월드
류명종
허채구
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 이엔에프월드, 류명종, 허채구 filed Critical 주식회사 이엔에프월드
Priority to KR1020050018077A priority Critical patent/KR100519224B1/en
Priority to PCT/KR2005/000654 priority patent/WO2006093367A1/en
Application granted granted Critical
Publication of KR100519224B1 publication Critical patent/KR100519224B1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/02—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica the layer of fibres or particles being impregnated or embedded in a plastic substance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/04—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/06—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/144—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of marble or other natural stone
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/04—4 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/04—Tiles for floors or walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)
  • Floor Finish (AREA)

Abstract

본 발명은 복합적층 판넬에 관한 것으로, 더욱 상세하게는 유리섬유매트 또는 암석섬유매트로 되는 기재층의 표면에 접착제를 도포하여 접착층을 형성하고, 상기 접착층에 석판을 접착함으로써, 건축 마감재로서 천연대리석 등의 석재를 설치하기 위한 자재비용을 크게 절감할 수 있을 뿐만 아니라 그 취급을 간편히 하여 시공성을 좋게 하는 것에 의해 시공 설치비용을 낮출 수 있어, 실용성이 뛰어나면서도 천연 대리석의 외관 효과를 지닐 수 있도록 하는 것으로, 기재층(1)의 표면에 접착제가 도포되어 접착층(2)이 형성되고, 상기 접착층(2)에 석판(3)이 접착되어 이루어지며, 상기 기재층(1)의 저면에는 단열재(4)가 형성되고, 상기 단열재(4)의 저면에는 쿠션재(5)가 형성되는 것을 특징으로 하되, 상기 기재층(1)은 암석섬유매트로 되고, 상기 암석섬유매트는, 암석섬유에 접착제를 혼합하는 단계와; 접착제가 혼합된 암석섬유를 성형하는 단계와; 성형된 암석매트의 저면에 부직포가 위치되도록 하고 열경화성수지를 분사하여 부직포를 고정시키는 단계를 포함하여 제조되는 것을 특징으로 한다.The present invention relates to a composite laminated panel, and more particularly, to form an adhesive layer by applying an adhesive to the surface of the substrate layer made of glass fiber mat or rock fiber mat, and by adhering slabs to the adhesive layer, natural marble as a building finishing material Not only can greatly reduce the material cost for installing stone, etc., but also eases the handling and improves the workability, thereby lowering the installation cost, thus providing excellent practicality and the appearance of natural marble. An adhesive is applied to the surface of the substrate layer 1 to form an adhesive layer 2, and the slab 3 is adhered to the adhesive layer 2, and a heat insulating material 4 is formed on the bottom of the substrate layer 1. ) Is formed, and a cushioning material (5) is formed on the bottom surface of the heat insulating material (4), wherein the base material layer (1) is a rock fiber mat, the rock fiber medium Mixing the adhesive with rock fibers; Shaping the rock fibers mixed with the adhesive; The nonwoven fabric is positioned on the bottom surface of the molded rock mat, and the thermosetting resin is sprayed to fix the nonwoven fabric.

Description

복합적층 판넬{LAMINATED PANEL}Composite Laminated Panels {LAMINATED PANEL}

본 발명은 복합적층 판넬에 관한 것으로, 더욱 상세하게는 유리섬유매트 또는 암석섬유매트로 되는 기재층의 표면에 접착제를 도포하여 접착층을 형성하고, 상기 접착층에 석판을 접착함으로써, 건축 마감재로서 천연대리석 등의 석재를 설치하기 위한 자재비용을 크게 절감할 수 있을 뿐만 아니라 그 취급을 간편히 하여 시공성을 좋게 하는 것에 의해 시공 설치비용을 낮출 수 있어, 실용성이 뛰어나면서도 천연 대리석 외관 효과를 지닐 수 있도록 하는 것이다.The present invention relates to a composite laminated panel, and more particularly, to form an adhesive layer by applying an adhesive to the surface of the substrate layer made of glass fiber mat or rock fiber mat, and by adhering slabs to the adhesive layer, natural marble as a building finishing material Not only can greatly reduce the material cost for installing stone, etc., but also eases the handling and improves the workability, thereby lowering the installation cost, thus providing excellent practicality and natural marble appearance. .

최근 생활수준의 향상 및 건축자재의 고급화 추세에 따라 백화점, 오피스 빌딩, 대형종합상가 등의 주요 건물들의 바닥에는 화강암이나 대리석 등과 같은 천연 석재류 판넬을 적용하는 것이 보편화되었다.Recently, with the improvement of living standards and the advancement of building materials, it is common to apply natural stone panels such as granite or marble to the floors of major buildings such as department stores, office buildings, and large general shopping malls.

이러한 천연 석재류 판넬들은 시각적인 만족감과 더불어 내구성이 뛰어난 반면, 가격이 높고 시공이 보편화되지 못할 뿐 아니라, 무게가 무거워 시공을 위한 취급이 매우 불편하게 되어 대리석 자체 자재비용 이외에도 시공비용이 다른 건축자재에 비해 월등하게 많이 소요되게 되는 문제로 인해, 뛰어난 미감에도 불구하고 그 사용은 극히 제한적일 수 밖에 없는 문제가 있었다.These natural stone panels are excellent in terms of visual satisfaction and durability, but they are not only expensive and uncommon in construction, but also heavy in weight, making them very inconvenient to handle. Due to the problem that is much higher than that, despite its excellent aesthetics, its use was limited to a very limited.

상기한 석재류 판넬들이 갖는 문제점을 해결하기 위하여 최근에는 시공상의 편리함과 우수한 외관특성을 지닌 테라죠 타일, 인조대리석, 천연석 질감의 시트를 접착한 판넬 등이 사용되고 있다. In order to solve the problems of the above-mentioned stone panels, recently, terrazzo tiles, artificial marble, panels bonded with natural stone texture, etc., which have convenience in construction and excellent appearance characteristics, have been used.

그러나 상기 테라죠 타일은 우수한 외관특성과 시공이 편리하다는 장점을 지니고 있으나, 일반적인 규격의 테라죠 타일은 그 크기가 일정규격 이하로 제작되어 출하됨에 따라 판넬로의 시공시 일정한 크기 이하의 단위 테라죠 타일을 일일이 부착시켜야 함으로 인해서 특히 넓은 면적의 시공시에는 작업성면에서 문제점이 지적되고 있으며, 또한 시공후에는 목지부가 많아서 외관면에서도 바람직하지만은 않은 것으로 지적되고 있다.However, the terrazzo tile has the advantages of excellent appearance characteristics and ease of construction, but the terrazzo tile of the general standard is a unit size of less than a certain size during the construction of the panel as its size is manufactured and shipped below a certain standard Due to the need to attach the tiles one by one, especially in the construction of a large area has been pointed out a problem in terms of workability, and also after the construction has been pointed out that it is not preferable in terms of appearance because there are many wood parts.

또한 천연석 질감을 갖는 인조대리석은 천연석의 파쇄물과 무기충전재를 열경화성 수지와 같이 성형한 후 성형품의 표면을 연마하여서 되는 것으로, 천연의 질감을 발현하기 위해 비교적 큰 입자의 천연석 파쇄물을 사용해야 하나 큰 입자를 사용할 경우에는 혼합물의 유동성이 나빠져서 성형이 어려울 뿐만 아니라 성형시에 균열, 깨짐, 휨 등이 발생해서 양호한 성형품을 얻기에 쉽지 않다는 문제점이 있다.In addition, artificial marble having a natural stone texture is obtained by forming a natural stone crushed product and an inorganic filler together with a thermosetting resin, and then polishing the surface of the molded product. In order to express the natural texture, a natural particle crushed product having a relatively large particle must be used. In the case of use, the fluidity of the mixture is poor, so that the molding is difficult, and cracking, cracking, warpage, etc. occur during molding, so that it is not easy to obtain a good molded product.

그리고 천연석 질감의 시트를 접착한 판넬은 인쇄시트층에 그라비아 인쇄방식을 이용하여 천연석의 무늬효과를 낸 뒤, 이를 보호할 수 있는 투명 비닐시트를 적층하여 제조한 것이나, 인쇄방식에 따른 천연석 질감의 효과가 불충분하고 투명 비닐시트의 내구성이 부족하여 천연 석재류 제품을 대체하기에는 부족한 실정이다.The panel bonded to the sheet of natural stone texture is manufactured by laminating a transparent vinyl sheet to protect the natural stone pattern by using a gravure printing method on the printing sheet layer, and then protecting it. Insufficient effects and lack of durability of the transparent vinyl sheet is insufficient to replace natural stone products.

따라서 본 발명의 목적은 상기와 같이 건축자재로서 천연석재들이 갖는 비용상 및 취급상의 문제를 해결하기 위하여, 유리섬유매트 또는 암석섬유매트로 되는 기재층의 표면에 접착제를 도포하여 접착층을 형성하고, 상기 접착층에 석판을 접착함으로써, 건축 마감재로서 천연대리석 등의 석재를 설치하기 위한 자재비용을 크게 절감할 수 있을 뿐만 아니라 그 취급을 간편히 하여 시공성을 좋게 하는 것에 의해 시공 설치비용을 낮출 수 있어, 실용성이 뛰어나면서도 천연 대리석의 외관 효과를 지닐 수 있도록 하는 복합적층 판넬을 제공함에 있다.Accordingly, an object of the present invention is to form an adhesive layer by applying an adhesive to the surface of the base layer of glass fiber mat or rock fiber mat in order to solve the cost and handling problems of natural stone as a building material as described above, By adhering the slab to the adhesive layer, not only can greatly reduce the material cost for installing a stone such as natural marble as a building finishing material, but also can simplify the handling and improve the workability, thereby lowering the installation cost. It is to provide a composite laminate panel that has the excellent and natural appearance of marble.

상기한 목적을 달성하기 위한 본 발명의 복합적층 판넬은, 기재층(1)의 표면에 접착제가 도포되어 접착층(2)이 형성되고, 상기 접착층(2)에 석판(3)이 접착되어 이루어지며,상기 기재층(1)의 저면에는 단열재(4)가 형성되고, 상기 단열재(4)의 저면에는 쿠션재(5)가 형성되는 것을 특징으로 하되,상기 기재층(1)은 암석섬유매트로 되고, 상기 암석섬유매트는, 암석섬유에 접착제를 혼합하는 단계와; 접착제가 혼합된 암석섬유를 성형하는 단계와; 성형된 암석매트의 저면에 부직포가 위치되도록 하고 열경화성수지를 분사하여 부직포를 고정시키는 단계를 포함하여 제조되는 것을 특징으로 한다.In the composite laminated panel of the present invention for achieving the above object, an adhesive is applied to the surface of the substrate layer 1 to form an adhesive layer 2, and the slab 3 is bonded to the adhesive layer 2, , The heat insulating material 4 is formed on the bottom of the base material layer 1, and the cushion material 5 is formed on the bottom of the heat insulating material 4, wherein the base material layer 1 is a rock fiber mat. , The rock fiber mat, mixing the adhesive with rock fibers; Shaping the rock fibers mixed with the adhesive; The nonwoven fabric is positioned on the bottom surface of the molded rock mat, and the thermosetting resin is sprayed to fix the nonwoven fabric.

삭제delete

삭제delete

삭제delete

이하 본 발명이 속하는 기술분야에서 통상의 지식을 가진자가 본 발명을 용이하게 실시할 수 있을 정도로 본 발명의 바람직한 실시 예를 첨부된 도면을 참조하여 상세하게 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention.

첨부도면 중 도 1은 본 발명에 의한 복합적층 판넬의 사시도이고, 도 2는 본 발명에 의한 복합적층 판넬의 단면도로서, 그 구성은 기재층(1), 접착층(2) 및 석판(3)으로 된다. 1 is a perspective view of a composite laminated panel according to the present invention, Figure 2 is a cross-sectional view of the composite laminated panel according to the present invention, the configuration of the substrate layer (1), the adhesive layer (2) and the slab (3) do.

본 발명의 복합적층 판넬(A)은, 기재층(1) 표면에 접착제를 일정두께로 도포하여 접착층(2)을 형성시키고, 상기 접착층(2)에 석판을 부착설치하는 것에 의해 기재층(1) 표면에 석판(3)이 견고하게 부착설치된 건축용 판넬(A)을 얻을 수 있게 된다. In the composite laminate panel (A) of the present invention, the adhesive layer is applied to the surface of the base material layer 1 to form a bonding layer 2, and the base material layer 1 is formed by attaching slabs to the bonding layer 2. It is possible to obtain a building panel (A) in which the slabs (3) are firmly attached to the surface.

상기 구성에 있어서, 기재층(1)은 강도가 우수하고 불연성을 갖는 유리섬유매트 또는 암석섬유매트로 되어지며, 유리섬유매트와 암석섬유매트는 다음과 같은 방법으로 제조된다.In the above configuration, the base material layer 1 is made of a glass fiber mat or a rock fiber mat having excellent strength and nonflammability, and the glass fiber mat and the rock fiber mat are manufactured by the following method.

상기 유리섬유매트는 유리섬유 필라멘트에 접착제를 혼합하고, 이를 매트형상으로 성형한 후, 성형된 유리섬유의 저면에 부직포가 위치되도록 하고 열경화성수지를 분사하여 부직포를 고정시켜 제조한다. 이 때 상기 접착제로는 폴리에스터와 폴리프로필렌을 이용하여 유리섬유간 결합력을 우수하게 하는 것이며, 그 배합비는 접착제의 혼합비가 10중량%를 초과하면 유리섬유의 특성인 불연재로서의 기능이 저하되고, 1중량% 미만으로 하면 접착제로 인한 유리섬유의 결속력을 기대할 수 없으므로, 유리섬유 90∼99중량%에 접착제 1∼10중량%를 혼합한다.The glass fiber mat is prepared by mixing an adhesive to a glass fiber filament, molding it into a mat shape, and then positioning the nonwoven fabric on the bottom of the formed glass fiber and spraying a thermosetting resin to fix the nonwoven fabric. In this case, as the adhesive, polyester and polypropylene are used to improve the bonding strength between the glass fibers. When the mixing ratio of the adhesive exceeds 10% by weight, the function as the non-combustible material, which is a characteristic of the glass fibers, is reduced, 1 If it is less than the weight%, the binding force of the glass fiber due to the adhesive cannot be expected, so that the adhesive 1 to 10% by weight is mixed with 90 to 99% by weight of the glass fiber.

또한 본 발명에 사용되는 유리섬유 역시 단섬유를 사용하면 서로간의 엉킴력이 약해 결속력이 저하될 수 있으므로 필라멘트사를 이용하도록 한다.In addition, the glass fiber used in the present invention also uses a filament yarn because the use of short fibers can reduce the tangling force between each other and weaken the binding force.

상기 부직포는 유리섬유매트의 표면을 유지하기 위한 것으로, 부직포의 사용으로 인해 유리섬유조직의 결속력을 강화시킴과 동시에 부직포에 의해 일면이 매끈하게 되도록 하는 것이며, 부직포의 저면에 포졸리 등과 같은 열경화성수지를 분사함으로써 부직포를 고정시키는 것은 물론 그 표면을 더욱 매끈하게 하는 것이고, 상기 부직포로는 약 200℃ 이상의 용융점을 갖고 탄력성이 있는 폴리에스터(Polester 100% Spun Bond)를 이용하여 최소량으로 부직포 표면을 유지할 수 있는 것으로 하나, 이를 반드시 제한하는 것은 아니다.The nonwoven fabric is intended to maintain the surface of the glass fiber mat, and to strengthen the binding force of the glass fiber tissue due to the use of the nonwoven fabric and to smooth one side by the nonwoven fabric, thermosetting resin such as pozzoli on the bottom of the nonwoven fabric In addition to fixing the nonwoven fabric by spraying the surface of the nonwoven fabric, the surface of the nonwoven fabric is smoother, and the nonwoven fabric has a melting point of about 200 ° C. or more and maintains the nonwoven surface in a minimum amount using a flexible polyester (Polyster 100% Spun Bond). One can, but does not necessarily limit.

기재층(1)으로 사용되는 또 다른 구성요소인, 암석섬유매트 역시 암석섬유에 접착제를 혼합하고 이를 매트상으로 성형한 후, 성형된 암석매트의 저면에 부직포가 고정되도록 열경화성수지를 분사한다. The rock fiber mat, which is another component used as the base layer 1, also mixes the adhesive with the rock fibers and forms the mat, and then sprays a thermosetting resin to fix the nonwoven fabric on the bottom of the formed rock mat.

이 때 상기 접착제로는 폴리에스터, 폴리프로필렌 등을 이용하여 광석섬유간 결합력을 우수하게 하는 것이며, 그 배합비는 접착제의 혼합비가 10중량%를 초과하면 광석섬유의 특성이 저하되고, 1중량% 미만으로 하면 접착제로 인한 광석섬유의 결속력을 기대할 수 없으므로, 광석섬유 90∼99중량%에 접착제 1∼10중량%를 혼합한다.In this case, as the adhesive, polyester, polypropylene, or the like is used to improve the bonding strength between the ore fibers, and the mixing ratio of the ore fiber is lowered when the mixing ratio of the adhesive is more than 10% by weight, less than 1% by weight. In this case, the binding force of the ore fiber due to the adhesive cannot be expected, so that the adhesive 1 to 10% by weight is mixed with 90 to 99% by weight of the ore fiber.

상기 부직포는 유리섬유매트의 제조시와 동일한 역할을 하기 위한 것으로, 그 고정방법 역시 동일한 방법을 이용한다. The nonwoven fabric is intended to play the same role as the manufacturing of the glass fiber mat, the fixing method also uses the same method.

또한 상기 암석섬유에 접착제를 혼합할 시, 마그네슘과 접착제를 함께 혼합하여 성형하면, 암석섬유매트의 강도를 더욱 우수하게 할 수 있는 것이다.In addition, when the adhesive is mixed with the rock fiber, when the magnesium and the adhesive is mixed together and molded, it is possible to further improve the strength of the rock fiber mat.

본 발명의 기재층(1)이 상기와 같이 제조되는 유리섬유매트 또는 암석섬유매트로 됨으로서, 고온에 견디며 불에 타지 않고, 화학적 내구성으로 인해 부식하지 않을 뿐만 아니라, 강도가 우수하며, 단열, 방음성이 우수하여 보온, 보냉재, 흡음·방음재의 효과를 가질 수 있게 되는 것이다. As the base layer 1 of the present invention is made of a glass fiber mat or a rock fiber mat manufactured as described above, it is resistant to high temperatures and does not burn, and does not corrode due to chemical durability, but also has excellent strength, heat insulation and sound insulation. It is excellent in that it is possible to have the effect of insulation, insulation, sound-absorbing and soundproofing material.

기재층(1)에 석판을 개재시키는 접착층(2)은 접착제를 기재층(1)인 유리섬유매트에 도포하여 형성되는 것으로, 상기 접착제는 페놀계 수지, 에폭시 수지, 아크릴 수지, 폴리에스테르 수지 및 우레탄 수지 중 어느 하나로 되는 것을 사용할 수 있는 것이나, 본 발명의 범주와 사상을 벗어나지 않는 범위내에서 다양한 종류의 접착제를 사용할 수 있다.The adhesive layer 2 having the slab through the substrate layer 1 is formed by applying an adhesive to a glass fiber mat, which is the substrate layer 1, and the adhesive includes a phenolic resin, an epoxy resin, an acrylic resin, a polyester resin, Any of the urethane resins can be used, but various kinds of adhesives can be used within the scope and spirit of the present invention.

석판(3)은 기재층(1)과 접착제에 의해 형성된 접착층(2)을 사이에 두고 서로 압착되는 것에 의해 석판(3)이 기재층(1)의 상면에 밀착된 상태를 유지할 수 있게 되는 것으로, 접착층(2)을 개재한 기재층(1)과 석판(3)의 접착은 단순히 가압접착이나 가온접착에 의해 이루어질 수도 있고, 열과 압력을 동시에 가하는 핫프레싱(HOT PRESSING)접착을 할 수도 있으며, 별도의 열과 압력 없이 접착층(2)에 의해서만 접착할 수도 있는 것이다.The slabs 3 are pressed against each other with the base layer 1 and the adhesive layer 2 formed by the adhesive therebetween, so that the slabs 3 can be kept in close contact with the upper surface of the base layer 1. The adhesion of the base layer 1 and the slab 3 via the adhesive layer 2 may be simply performed by pressure bonding or heating bonding, or hot pressing may be performed simultaneously by applying heat and pressure. It may be adhered only by the adhesive layer 2 without any heat and pressure.

접착층(2)에 의해 접착되는 석판(3)으로는 박판형 석재, 타일, 인조석 중 어느 하나를 이용할 수 있는 것으로, 석판(3)의 저면에 형성된 기재층(1)에 의해 석판(3)의 강도가 보강되어 박판형 석재, 타일, 인조석 등의 두께가 얇은 석판(3)을 이용할 수 있게 되는 것이고, 판넬이 요구되는 디자인, 강도 등에 따라 석판(3)의 종류, 색상, 크기 등을 선택하여 이용하는 것이다.As the slab 3 adhered by the adhesive layer 2, any one of a thin plate stone, a tile, and an artificial stone can be used, and the strength of the slab 3 is caused by the base layer 1 formed on the bottom of the slab 3. By reinforcing the thin plate (3) of thin stone, tile, artificial stone, etc., it is possible to use, and to select and use the type, color, size, etc. of the slab (3) according to the design, strength, etc. that the panel is required. .

또한 상기 기재층(1)의 저면에 별도의 단열재(4)가 추가로 형성되도록 하면, 판넬(A)의 외부로부터 오는 냉기와 열기를 차단할 수 있게 되며, 본 발명의 판넬(A)을 바닥재로 이용할 시에는 단열재(4)의 저면에 쿠션재(5)가 추가로 형성되도록 하여, 쿠션재(5)에 의해 석판(3)에 가해지는 압력이 최소화될 수 있음과 동시에 탄력성을 갖도록 하며, 보행시 소음을 차단하고 보행감을 상승시켜 방음효과 및 쿠션감이 우수하도록 할 수 있다. In addition, if a separate heat insulating material 4 is further formed on the bottom surface of the base layer 1, it is possible to block the cold and heat coming from the outside of the panel (A), the panel (A) of the present invention as a flooring material In use, the cushioning material 5 is additionally formed on the bottom surface of the heat insulating material 4, so that the pressure applied to the slab 3 by the cushioning material 5 can be minimized and at the same time resilient, and noise during walking It can block and increase the feeling of walking so that the soundproofing effect and cushioning can be excellent.

이 때 상기 쿠션재(5)로는 부직포, 라텍스, 허니콤보드, 칼슘보드, 합판, 섬유 중 어느 하나 또는 두개 이상의 적층체를 선택하여 사용하며, 기재층(1)의 저면에 별도의 단열재(4)나 쿠션재(5)를 형성할 시에도 에폭시 수지 등의 접착제를 이용하여 접착 형성되도록 한다.At this time, the cushion material (5) is used to select any one or two or more laminates of non-woven fabric, latex, honeycomb board, calcium board, plywood, fibers, and a separate heat insulating material (4) on the bottom of the base layer (1) When the cushioning material 5 is formed, it is to be adhesively formed using an adhesive such as an epoxy resin.

상기와 같이 구성되는 본 발명에 의한 복합적층 판넬(A)은 각종 건축 현장에서 바닥재나 벽체 마감재로서 사용되는 것인바, 표면에 부착된 석판(3)이 외부면에 노출되도록 설치됨에 따라 미려한 외관을 유지할 수 있게 될 뿐만 아니라, 시공작업에 있어서도 천연대리석 등의 사용에 비하여 무게가 훨씬 가벼워 보다 간편하고 신속하게 시공할 수 있게 되어 시공기간이 단축되고 비용 또한 절감될 수 있게 한 것이다.The composite laminated panel (A) according to the present invention configured as described above is used as a flooring material or a wall finishing material in various building sites, and has a beautiful appearance as the slab 3 attached to the surface is installed to be exposed to the outer surface. In addition to being able to maintain, in the construction work, the weight is much lighter than the use of natural marble, etc., so that the construction can be carried out more easily and quickly, thereby shortening the construction period and reducing the cost.

이상에서와 같이 본 발명을 비록 상기의 실시예에 한하여 설명하였지만 반드시 여기에만 한정되는 것은 아닌 것으로, 본 발명의 범주와 사상을 벗어나지 않는 범위 내에서 다양한 변형실시가 가능함은 물론이다.Although the present invention has been described as described above only in the above embodiments, it is not necessarily limited thereto, and various modifications may be made without departing from the scope and spirit of the present invention.

이상의 설명에서 분명히 알 수 있듯이 본 발명의 복합적층 판넬에 의하면, 유리섬유매트로 되는 기재층의 표면에 접착제를 도포하여 접착층을 형성하고, 상기 접착층에 석판을 접착함으로써, 건축 마감재로서 천연대리석 등의 석재를 설치하기 위한 자재비용을 크게 절감할 수 있을 뿐만 아니라 그 취급을 간편히 하여 시공성을 좋게 하는 것에 의해 시공 설치비용을 낮출 수 있어, 실용성이 뛰어나면서도 천연 대리석의 외관을 갖도록 하는 등의 유용한 효과를 제공한다.As is apparent from the above description, according to the composite laminated panel of the present invention, an adhesive layer is formed by applying an adhesive to the surface of a base material layer made of glass fiber mat, and a slab is adhered to the adhesive layer, such as natural marble as a building finishing material. Not only can the material cost for stone installation be greatly reduced, but the construction and installation cost can be lowered by simplifying the handling and improving workability, thus providing useful effects such as providing excellent appearance and natural marble appearance. to provide.

또한 기재층을 유리섬유매트나 광석섬유매트로 함으로써, 석판의 강도를 보강하여 건물의 하중을 줄일 수 있도록 하고 우수한 단열효과를 갖도록 하며, 광석섬유매트에 마그네슘을 투입하여 강도를 더욱 보강할 수 있도록 할뿐만 아니라, 기재층의 하부에 단열재와 쿠션재를 형성시켜 보행시 소음차단 및 방음효과를 갖도록 함과 동시에 보행감을 우수하게 할 수 있는 효과를 제공한다.In addition, by using the base layer as a glass fiber mat or an ore fiber mat, it is possible to reinforce the strength of the slab to reduce the load of the building and to have an excellent thermal insulation effect, and to further strengthen the strength by injecting magnesium into the ore fiber mat. In addition, by forming a heat insulating material and a cushion material in the lower portion of the base layer to provide an effect that can be excellent while walking while having a noise blocking and sound insulation effect when walking.

그리고 기재층이 갖는 단열 및 보온기능으로 인하여 결로현상에 의한 얼룩이나 곰팡이의 발생을 예방하며, 판넬을 통해 들어오는 습기, 냉기, 열기, 외풍 등을 차단할 수 있도록 하는 효과를 제공한다. And it prevents the occurrence of stains or mold due to condensation due to the heat insulation and thermal insulation function of the base layer, and provides an effect to block moisture, cold, heat, draft, etc. coming through the panel.

도 1은 본 발명에 의한 복합적층 판넬의 분리사시도.1 is an exploded perspective view of a composite laminate panel according to the present invention.

도 2는 본 발명에 의한 복합적층 판넬의 단면도.2 is a cross-sectional view of a composite laminate panel according to the present invention.

*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

1: 기재층 2: 접착층 3: 석판 1: base material layer 2: adhesive layer 3: slab

4: 단열재 5: 쿠션재 4: insulation material 5: cushioning material

Claims (4)

판넬에 있어서,In the panel, 기재층(1)의 표면에 접착제가 도포되어 접착층(2)이 형성되고, 상기 접착층(2)에 석판(3)이 접착되어 이루어지며,An adhesive is applied to the surface of the base material layer 1 to form an adhesive layer 2, and the slab 3 is adhered to the adhesive layer 2, 상기 기재층(1)의 저면에는 단열재(4)가 형성되고, A heat insulating material 4 is formed on the bottom of the base layer 1, 상기 단열재(4)의 저면에는 쿠션재(5)가 형성되는 것을 특징으로 하되,The bottom surface of the heat insulating material 4 is characterized in that the cushion material 5 is formed, 상기 기재층(1)은 암석섬유매트로 되고, 상기 암석섬유매트는, 암석섬유에 접착제를 혼합하는 단계와; 접착제가 혼합된 암석섬유를 성형하는 단계와; 성형된 암석매트의 저면에 부직포가 위치되도록 하고 열경화성수지를 분사하여 부직포를 고정시키는 단계를 포함하여 제조되는 것을 특징으로 하는 복합적층 판넬.The base layer (1) is a rock fiber mat, the rock fiber mat, the step of mixing the adhesive to the rock fiber; Shaping the rock fibers mixed with the adhesive; Comprising a non-woven fabric is positioned on the bottom surface of the molded rock mat and the thermosetting resin by spraying the laminated composite panel characterized in that it is produced comprising the step of fixing the nonwoven fabric. 삭제delete 삭제delete 삭제delete
KR1020050018077A 2005-03-04 2005-03-04 Laminated panel KR100519224B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
KR1020050018077A KR100519224B1 (en) 2005-03-04 2005-03-04 Laminated panel
PCT/KR2005/000654 WO2006093367A1 (en) 2005-03-04 2005-03-09 Panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020050018077A KR100519224B1 (en) 2005-03-04 2005-03-04 Laminated panel

Publications (1)

Publication Number Publication Date
KR100519224B1 true KR100519224B1 (en) 2005-10-06

Family

ID=36941383

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020050018077A KR100519224B1 (en) 2005-03-04 2005-03-04 Laminated panel

Country Status (2)

Country Link
KR (1) KR100519224B1 (en)
WO (1) WO2006093367A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100945256B1 (en) * 2009-08-24 2010-03-03 이숙 Method for manufacturing ultrathin natural slab and ultrathin natural slab manufactured thereby
WO2011025191A2 (en) * 2009-08-24 2011-03-03 Lee Sook Method for manufacturing ultrathin natural stone slab, ultrathin natural slab manufactured thereby and flooring using ultrathin natural slab
KR101132243B1 (en) 2010-02-01 2012-03-30 정진우 The prefab natural stone plate and its manufacturing method
KR101235736B1 (en) 2009-06-04 2013-02-22 최철수 Panel for an interiors and exteriors, and method for manufacturing the same

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITVI20090276A1 (en) * 2009-11-16 2011-05-17 Trend Group S P A MODULAR FLOORING STRUCTURE AND METHOD FOR THE CONSTRUCTION OF A MODULE OF THIS STRUCTURE
EP2765255A4 (en) * 2011-10-03 2015-11-25 Candela Jose Juan Leva Self-adhesive natural-stone panel and method for the production thereof
EP3072679A1 (en) 2015-03-23 2016-09-28 FibreCem Holding AG Composite panel
BR112018002426B1 (en) 2015-08-06 2022-07-05 Frontwave - Engenharia E Consultadoria, S. A MULTILAYER LAMINATED PANEL
US11708509B2 (en) * 2017-09-18 2023-07-25 Bagattini S.R.L. Process for applying an anti-fragmentation system to manufactured articles made of natural stone or ceramic and related manufactured article made of natural stone or ceramic

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4698249A (en) * 1982-06-24 1987-10-06 Brown John G Modular-accessible-tiles providing accessibility to conductors and piping with improved sound isolation
WO1994015033A1 (en) * 1992-12-28 1994-07-07 Ig-Technical Research Inc. Refractory heat-insulating panel
JP3134615B2 (en) * 1993-09-02 2001-02-13 松下電器産業株式会社 Floor material
JPH07113310A (en) * 1993-10-19 1995-05-02 Toyo Chem Co Ltd Floor panel
JPH10140806A (en) * 1996-11-13 1998-05-26 Tajima Inc Panel-shaped cushion floor material
KR100300781B1 (en) * 1998-12-21 2001-11-24 서인섭 Stone Panel

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101235736B1 (en) 2009-06-04 2013-02-22 최철수 Panel for an interiors and exteriors, and method for manufacturing the same
KR100945256B1 (en) * 2009-08-24 2010-03-03 이숙 Method for manufacturing ultrathin natural slab and ultrathin natural slab manufactured thereby
WO2011025191A2 (en) * 2009-08-24 2011-03-03 Lee Sook Method for manufacturing ultrathin natural stone slab, ultrathin natural slab manufactured thereby and flooring using ultrathin natural slab
WO2011025191A3 (en) * 2009-08-24 2011-06-09 Lee Sook Method for manufacturing ultrathin natural stone slab, ultrathin natural slab manufactured thereby and flooring using ultrathin natural slab
KR101132243B1 (en) 2010-02-01 2012-03-30 정진우 The prefab natural stone plate and its manufacturing method

Also Published As

Publication number Publication date
WO2006093367A1 (en) 2006-09-08

Similar Documents

Publication Publication Date Title
KR100519224B1 (en) Laminated panel
US11326357B2 (en) Floor element for forming a floor covering, a floor covering, and a method for manufacturing a floor element
US10677275B1 (en) Floor element for forming a floor covering, a floor covering and a method for manufacturing a floor element
KR101166284B1 (en) Click plywood flooring
TW442602B (en) Floor material
KR100777844B1 (en) Underground panel, outer wall facing method and insulation pc curtain wall
KR101231651B1 (en) Glass interior panel having high strength and brittleness-resistant core
CN101481949A (en) Plate
JPH11315594A (en) Fire-resistive complex building material and fire-resistive composite floor material
CN218990762U (en) Decorative panel
KR20110022762A (en) Manufacturing method for yellow ocher ondol floor panels
JPH0530915Y2 (en)
CN2167144Y (en) Wood hexagon flooring brick
KR101203447B1 (en) Decorative architectural complex natural stone plate and The complex method
JPS6327246A (en) Inorganic decorative board having stony pattern
JP2784081B2 (en) Composite panel and manufacturing method thereof
CN111075154A (en) Multifunctional floor taking mineral wool as blank plate and manufacturing method thereof
JP2000094559A (en) Fire resistive composite building material
JP2008231788A (en) Building board and method of manufacturing the same
JP2000045502A (en) Floor finish member for floor heating
JPH10169167A (en) Subflooring with sound and heat-insulating functions
JPH112019A (en) Backing material of floor and manufacture thereof
JP2000141546A (en) Production of veneer laminated inorganic panel

Legal Events

Date Code Title Description
A201 Request for examination
A302 Request for accelerated examination
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20120725

Year of fee payment: 8

FPAY Annual fee payment

Payment date: 20130710

Year of fee payment: 9

FPAY Annual fee payment

Payment date: 20140926

Year of fee payment: 10

FPAY Annual fee payment

Payment date: 20150925

Year of fee payment: 11

FPAY Annual fee payment

Payment date: 20161018

Year of fee payment: 12

FPAY Annual fee payment

Payment date: 20170928

Year of fee payment: 13

FPAY Annual fee payment

Payment date: 20180928

Year of fee payment: 14

FPAY Annual fee payment

Payment date: 20190926

Year of fee payment: 15