KR100515600B1 - Recycling Method of Residual Castables for Teeming Ladle - Google Patents

Recycling Method of Residual Castables for Teeming Ladle Download PDF

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KR100515600B1
KR100515600B1 KR10-2000-0080301A KR20000080301A KR100515600B1 KR 100515600 B1 KR100515600 B1 KR 100515600B1 KR 20000080301 A KR20000080301 A KR 20000080301A KR 100515600 B1 KR100515600 B1 KR 100515600B1
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South Korea
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slag
ladle
residual
new
raw material
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KR10-2000-0080301A
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Korean (ko)
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KR20020050984A (en
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홍기곤
조문규
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재단법인 포항산업과학연구원
주식회사 포스코
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/16Making or repairing linings increasing the durability of linings or breaking away linings
    • F27D1/1678Increasing the durability of linings; Means for protecting
    • F27D1/1684Increasing the durability of linings; Means for protecting by a special coating applied to the lining
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/16Making or repairing linings increasing the durability of linings or breaking away linings
    • F27D1/1678Increasing the durability of linings; Means for protecting
    • F27D1/1684Increasing the durability of linings; Means for protecting by a special coating applied to the lining
    • F27D2001/1689Increasing the durability of linings; Means for protecting by a special coating applied to the lining obtained from materials added to the melt

Abstract

본 발명의 목적은 잔존 유입재를 재활용하고 신규 유입재의 시공시간 단축을 도모하기 위함에 있다.An object of the present invention is to recycle the remaining influent and to reduce the construction time of the new influent.

이에 본 발명은 용강배제작업 후 레이들 내부에 규석질 원료를 혼합하는 단계와, 슬래그와 규석질 원료의 혼합재를 레이들의 잔존 유입재 표면에 코팅시키는 단계, 슬래그가 코팅된 레이들을 상온으로 냉각시키는 단계, 레이들 내부의 슬래그 코팅층에 신규유입재를 시공하는 단계를 포함하는 슬래그를 이용한 잔존 유입재의 덧붙임 시공방법을 제공한다. Therefore, the present invention comprises the steps of mixing the siliceous raw material in the ladle after the molten steel removal operation, coating the mixture of the slag and the siliceous raw material on the surface of the residual inlet material of the ladle, cooling the slag coated ladle to room temperature It provides an additional construction method of the remaining inlet material using the slag comprising the step, the new input material in the slag coating layer inside the ladle.

Description

슬래그를 이용한 잔존 유입재의 덧붙임 시공방법{Recycling Method of Residual Castables for Teeming Ladle}Recycling Method of Residual Castables for Teeming Ladle}

본 발명은 레이들(ladle)용 잔존 유입재의 재활용 방법에 관한 것으로, 더욱 상세하게는 레이들 슬래그(slag)에 규석질 원료를 혼합하여 슬래그를 저염기도로 개질한 후 잔존 유입재의 표면에 코팅(coating)하여 신규 유입재를 시공하는 슬래그를 이용한 잔존 유입재 덧붙임 시공방법에 관한 것이다.The present invention relates to a method for recycling the residual inflow material for ladle, and more particularly, by mixing the siliceous raw material in the ladle slag (slag) to modify the slag with a low base, and then coating the surface of the remaining inflow material ( The present invention relates to a method for adding residual influent materials by using slag to coat new influent materials.

일반적으로 레이들용 유입재는 사용후 두께 50mm 이상이 잔존 유입재로 발생되는데, 종래에는 브레이커(breaker)를 사용하여 전량 폐기하거나, 일본특허공개공보 JP9280746호에서와 같이 slag가 부착된 용융 금속용기의 내장 내화물을 보수하는 방법에 있어서 부착 슬래그의 융점을 저하시키는 슬래그 개질재를 미리 내장 내화물의 표면에 도포한 후 부정형 내화물을 시공하는 것을 특징으로 하는 용융 금속용기 내장 내화물의 보수방법 등이 있다.In general, the inflow material for ladle is generated as a residual inflow material having a thickness of 50 mm or more after use. In the past, the entire amount of the inlay material is discarded using a breaker, or the slag-attached molten metal container as in JP9280746. In the method for repairing the interior refractories, there is a method for repairing the interior metal refractory of a molten metal container, wherein a slag modifier for lowering the melting point of the adhered slag is applied to the surface of the interior refractories in advance and then an amorphous refractory is constructed.

그러나, 사용후 발생되는 잔존 유입재를 전량 폐기하는 방법은 폐기물의 발생량 및 신유입재의 시공량을 증가시키는 단점이 있으며, 일본특허공개공보JP9280746호와 같은 방법은 개질재를 필요로 할 뿐만 아니라 개질재를 도포하는데 시간이 소요되므로 단가상승 및 시공시간 증가라는 단점이 있다.However, the method of discarding the total amount of residual influent generated after use has the disadvantage of increasing the amount of waste generated and the amount of new influent input, and methods such as Japanese Patent Application Laid-Open No. JP9280746 require not only reforming but also reforming. Since it takes time to apply the ash has the disadvantages of unit cost rise and construction time increase.

이에 본 발명은 상기와 같은 단점을 해소하기 위하여 안출된 것으로, 잔존 유입재를 재활용하고 신규 유입재의 시공시간 단축을 도모하기 위하여 용강배제후에 발생되는 레이들 슬래그와 규석질 원료를 중량비로 50:1 ~ 100:1이 되도록 혼합한 후 노체경동을 통하여 잔존 유입재의 표면에 슬래그 코팅층을 3~10mm 두께로 형성시킨후 상온으로 냉각시키고, 신규유입재를 50~70mm 의 두께로 시공하고 통상의 조건인 1000℃ ~ 1200℃로 예열하는 것을 특징으로 하는 슬래그를 이용한 잔존 유입재 덧붙임 시공방법을 제공함에 그 목적이 있다.Accordingly, the present invention was devised to solve the above disadvantages, and 50: 1 by weight of ladle slag and siliceous raw material generated after molten steel removal in order to recycle the remaining influent and to shorten the construction time of the new influent. After mixing so that it becomes ~ 100: 1, the slag coating layer is formed on the surface of the residual inflow material by 3-10mm thickness through the furnace sloping, cooled to room temperature, and the new inflow material is constructed to a thickness of 50-70mm and It is an object of the present invention to provide a method for adding a residual inflow material using slag, which is preheated to 1000 ° C to 1200 ° C.

상기한 바와 같은 목적을 달성하기 위한 본 발명의 슬래그를 이용한 잔존 유입재 덧붙임 시공방법은, 용강배제작업 후 레이들 내부에 규석질 원료를 혼합하는 단계와, 슬래그와 규석질 원료의 혼합재를 레이들의 잔존 유입재 표면에 코팅시키는 단계, 슬래그가 코팅된 레이들을 상온으로 냉각시키는 단계, 레이들 내부의 슬래그 코팅층에 신규유입재를 시공하는 단계를 포함하여 이루어진다.Residual inflow material addition construction method using the slag of the present invention for achieving the object as described above, the step of mixing the siliceous raw material in the ladle after the molten steel excavation, and the mixture of the slag and the siliceous raw material Coating the remaining inlet material surface, cooling the slag coated ladle to room temperature, and constructing a new inlet material in the slag coating layer inside the ladle.

여기서 슬래그와 규석질 원료의 혼합재의 코팅은 노체의 경동을 통해 이루어지며, 용강배제후에 발생되는 레이들 슬래그와 규석질 원료를 중량비로 50:1 ~ 100:1이 되도록 혼합한 후 노체경동을 통하여 잔존 유입재의 표면에 슬래그 코팅층을 3~10mm 두께로 형성시킨후 상온으로 냉각시키고, 신규유입재를 50~70mm 의 두께로 시공하고 통상의 조건인 1000℃ ~ 1200℃로 예열하여 완성하게 된다.Here, the coating of the mixture of slag and siliceous raw material is made through the stirring of the furnace body, and after mixing the ladle slag and the siliceous raw material generated after the molten steel to be 50: 1 ~ 100: 1 in weight ratio, After forming the slag coating layer on the surface of the residual inlet material 3 ~ 10mm thick, and cooled to room temperature, the new inlet material is constructed to a thickness of 50 ~ 70mm and preheated to 1000 ℃ ~ 1200 ℃ the normal conditions to complete.

본 발명에서는 유입재 및 레이들 슬래그의 조성으로서 특별히 한정하는 것은 없으며, 통상의 레이들용 유입재 및 레이들 슬래그를 사용하여도 무방하다. In the present invention, the composition of the inflow material and ladle slag is not particularly limited, and an ordinary inflow material for ladle and ladle slag may be used.

또한, 레이들 슬래그와 혼합되는 규석질 원료로서는 특별히 한정하는 것은 없으나 순도가 90% 이상이고 평균입자크기가 10mm인 것이 바람직하다.In addition, the siliceous raw material mixed with the ladle slag is not particularly limited, but the purity is 90% or more and the average particle size is preferably 10 mm.

본 발명에서 레이들 슬래그와 혼합되는 규석질 원료는 레이들 슬래그와 규석질의 비가 중량비로 50:1 ~ 100:1 이어야 한다. 혼합비가 50:1 이하가 되면 슬래그 코팅제의 점도가 저하되어 유동성이 증가되므로 잔존 유입재의 표면에 슬래그 코팅층의 형성이 곤란한 문제를 야기시킨다. 혼합비가 100:1 이상이 되면 슬래그 코팅층의 두께가 10mm이하인 영역에서는 잔존 유입재와 신규 유입재의 접착계면력이 저하되어 사용시 접착면으로 지금이 침투하여 신규 유입재의 탁락을 유발시키며 슬래그 코팅층의 두께를 10mm 이상으로 하더라도 잔존 유입재와 신규 유입재의 경계면에 생성되는 접착층의 내화도가 미약하여 경계면이 용강에 노출시 급격한 내용성의 저하를 초래한다.In the present invention, the siliceous raw material mixed with the ladle slag should be 50: 1 to 100: 1 by weight ratio of ladle slag and silica. When the mixing ratio is 50: 1 or less, the viscosity of the slag coating agent is lowered to increase the fluidity, which causes a problem in that it is difficult to form the slag coating layer on the surface of the remaining inflow material. When the mixing ratio is more than 100: 1, the adhesion interface of the remaining inflow material and the new inflow material decreases in the area where the thickness of the slag coating layer is 10 mm or less, and now it penetrates into the adhesive surface when used, causing turbidity of the new inflow material. Even if it is 10 mm or more, the fire resistance of the adhesive layer formed at the interface between the remaining inflow material and the new inflow material is low, resulting in a rapid decrease in the contents when the interface is exposed to molten steel.

본 발명에서 잔존유입재의 표면에 형성되는 슬래그 코팅층의 두께는 3~10mm 이어야 한다. 슬래그 코팅층의 두께가 3mm 이하가 되면 잔존 유입재와 신규 유입재의 접착계면력이 미약하여 사용시에 잔존 유입재와 신규 유입재의 접촉면을 통하여 지금이 침투되어 신규 유입재가 탈락을 초래한다. 슬래그 코팅층의 두께가 10mm 이상이 되면 잔존 유입재와 신규 유입재의 경계면에 생성되는 접착층의 내화도가 미약하여 경계면이 용강에 노출시 급격한 내용성의 저하를 초래한다.In the present invention, the thickness of the slag coating layer formed on the surface of the residual inflow material should be 3 ~ 10mm. When the thickness of the slag coating layer is less than 3mm, the adhesive interface between the remaining inflow material and the new inflow material is weak, and the new inflow material is now infiltrated through the contact surface between the remaining inflow material and the new inflow material. When the thickness of the slag coating layer is more than 10mm, the fire resistance of the adhesive layer formed on the interface between the remaining inflow material and the new inflow material is weak, resulting in a sharp decrease in the contents when the interface is exposed to molten steel.

본 발명에서 신규 유입재의 시공두께는 50~70mm이어야 한다. 시공두께가 50mm 이하가 되면 슬래그 코팅층에 의한 신규 유입재의 변질층 두께의 증가로 내용성이 저하되며, 70mm 이상이 되면 예열시 열전달의 미약으로 잔존 유입재와 신규 유입재의 접착계면력이 저하되므로 잔존 유입재와 신규 유입재의 계면으로 지금이 침투되어 신규 유입재의 탈락을 초래한다.In the present invention, the construction thickness of the new inflow material should be 50 ~ 70mm. If the construction thickness is less than 50mm, the contents are degraded due to the increase in the thickness of the deteriorated layer of the new inflow material by the slag coating layer, and if it is more than 70mm, the adhesion interface between the remaining inflow material and the new inflow material decreases due to weak heat transfer during preheating. The current penetrates into the interface between the influent and the new inlet, resulting in the dropping of the new inlet.

본 발명에서는 예열조건으로 특별히 한정하는 것은 없으며, 용강수강시 열적 스폴링(spalling)의 발생을 방지하기 위하여 통상적으로 사용하는 예열조건인 1000℃에서 1200℃면 충분하다.In the present invention, there is no particular limitation to the preheating condition, and it is sufficient that 1200 ° C to 1200 ° C, which is a preheating condition commonly used to prevent the occurrence of thermal spalling during molten steel, is sufficient.

이하, 실시예를 통하여 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail through examples.

실시예Example 비교예Comparative example 1One 22 33 44 1One 22 33 44 55 66 슬래그와 규석의 혼합비(중량비)Mixing ratio of slag and silica (weight ratio) 50:150: 1 100:1100: 1 70:170: 1 80:180: 1 40:140: 1 110:1110: 1 50:150: 1 100:1100: 1 70:170: 1 80:180: 1 슬래그 코팅층의 두께(mm)Thickness of slag coating layer (mm) 77 99 33 1010 -- 33 1212 1One 33 1010 신규 유입재의 시공두께(mm)Construction thickness of new incoming materials (mm) 5050 7070 6060 5050 -- 7070 7070 7070 8080 4040 120ch 사용후 신규유입재의 잔존두께(mm)Residual thickness of new influent after use of 120ch (mm) 1010 99 1515 1010 -- 없음none 없음none 없음none 없음none 없음none 코팅층 형성Coating layer formation 양호Good 양호Good 양호Good 양호Good 곤란Difficulty 양호Good 양호Good 양호Good 양호Good 양호Good 60ch 사용후 잔존 유입재와 신규 유입재 계면으로의 지금침투Now penetrates the interface of remaining influent and new inlet after 60ch 없음none 없음none 없음none 없음none -- 발생Occur 없음none 발생Occur 없음none 없음none

260ch 사용후 잔존 두께가 평균 50mm인 300톤 용량의 레이들을 용강출강직후에 잔존하는 슬래그에 규석을 투입하여 슬래그와 규석의 비가 중량비로 50:1~100:1이 되도록 한 후 레이들을 15회 경동시켜 잔존 유입재에 형성되는 슬래그 코팅층의 두께가 3~10mm가 되도록 한 다음 잔류 슬래그를 배제시키고 레이들을 상온으로 냉각시켰다. 레이들의 냉각이 완료된 후에 통상의 알루미나-마그네시아질 유입재를 50~70mm의 두께로 시공하고 1100℃로 예열하여 120ch까지 사용한 다음 실시예 1~4를 얻었다. After using 260ch, the ladle of 300 ton capacity with the average thickness of 50mm is injected into the remaining slag immediately after molten steel, and the ratio of slag and silica is 50: 1 ~ 100: 1 by weight ratio, and the ladle is tilted 15 times. The thickness of the slag coating layer formed on the residual inflow material to be 3 ~ 10mm and then the remaining slag was removed and the ladle was cooled to room temperature. After the cooling of the ladle was completed, a conventional alumina-magnesia inlet was applied to a thickness of 50 to 70 mm, preheated to 1100 ° C., used up to 120 ch, and the following Examples 1 to 4 were obtained.

또한, 실시예의 범위에서 벗어난 범위에서 비교예 1~6을 얻었다. 용강배제후에 발생되는 레이들 슬래그 및 규석의 투입비가 50:1~100:1이 되도록 하여 노체경동을 통하여 잔존 유입재의 표면에 슬래그 코팅층을 3~10mm 두께로 형성시킨 후 상온으로 냉각시키고, 신규유입재를 50~70mm의 두께로 시공하고 통상의 조건인 1000℃ ~ 1200℃로 예열한 실시예 1~4는 본 발명의 목적이 달성되었으나, 본 발명의 범위를 벗어난 비교예 1~6은 신규유입재의 내용성 저하 및 지금침투로 인한 탈락 등이 발생되었다.Moreover, Comparative Examples 1-6 were obtained in the range outside the Example. Ladle slag and silica produced after molten steel should be added at a ratio of 50: 1 to 100: 1, and a slag coating layer is formed on the surface of the remaining inflow material by 3-10 mm thickness through the furnace tilting, and then cooled to room temperature. Examples 1 to 4, in which ash was applied to a thickness of 50 to 70 mm and preheated to 1000 ° C. to 1200 ° C. under normal conditions, have achieved the object of the present invention, but Comparative Examples 1 to 6 are outside the scope of the present invention. Reduction of ash content and dropout due to infiltration now occurred.

이상 설명한 바와 같은 본 발명에 따른 슬래그를 이용한 잔존 유입재 덧붙임 시공방법은, 잔존 유입재를 재활용하므로 폐기물 저감에 기여할 뿐만 아니라 노체 경동에 의한 단순 작업만으로도 잔존 유입재와 신규 유입재의 접착 계면력을 증진시켜 시공비 및 시공시간을 단축하는 효과를 얻을 수 있다. As described above, the method of adding the residual inflow material using slag according to the present invention recycles the remaining inflow material, thereby not only contributing to the reduction of waste, but also enhancing the interfacial adhesion between the remaining inflow material and the new inflow material by simple work by the furnace tilting. It is possible to obtain the effect of reducing the construction cost and construction time.

Claims (5)

용강배제작업 후 레이들 내부에 규석질 원료를 혼합하는 단계와;Mixing the siliceous raw material in the ladle after the molten steel removal operation; 상기 레이들 내의 슬래그와 규석질 원료의 혼합재를 레이들의 잔존 유입재 표면에 코팅시키는 단계;Coating a mixture of slag and siliceous raw material in the ladle on the surface of the remaining inlet of the ladle; 상기 슬래그가 코팅된 레이들을 상온으로 냉각시키는 단계;Cooling the slag coated ladle to room temperature; 상기 레이들 내부의 슬래그 코팅층에 신규유입재를 시공하는 단계;Constructing a new inflow material into the slag coating layer in the ladle; 를 포함하는 슬래그를 이용한 잔존 유입재 덧붙임 시공방법.Residual influent addition construction method using a slag comprising a. 제 1 항에 있어서, 상기 슬래그와 규석질 원료가 50:1 ~ 100:1의 중량비로 혼합되는 것을 특징으로 하는 슬래그를 이용한 잔존 유입재 덧붙임 시공방법.The method of claim 1, wherein the slag and the siliceous raw material are mixed in a weight ratio of 50: 1 to 100: 1. 제 1 항에 있어서, 상기 슬래그 코팅층의 두께가 3~10mm인 것을 특징으로 하는 슬래그를 이용한 잔존 유입재 덧붙임 시공방법.The method of claim 1, wherein the slag coating layer has a thickness of 3 to 10 mm. 제 1 항에 있어서, 상기 신규유입재는 두께가 50~70mm이고, 1000℃ ~ 1200℃로 예열하여 시공되는 것을 특징으로 하는 슬래그를 이용한 잔존 유입재 덧붙임 시공방법.The method of claim 1, wherein the new inflow material has a thickness of 50 to 70 mm and is preheated to 1000 ° C to 1200 ° C. 제 1 항에 있어서, 상기 규석질 원료는 평균입자크기가 10mm인 것을 특징으로 하는 슬래그를 이용한 잔존 유입재 덧붙임 시공방법.The method according to claim 1, wherein the siliceous raw material has a residual inflow material using slag, wherein the average particle size is 10 mm.
KR10-2000-0080301A 2000-12-22 2000-12-22 Recycling Method of Residual Castables for Teeming Ladle KR100515600B1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03238162A (en) * 1990-02-14 1991-10-23 Kobe Steel Ltd Method for lining and repairting molten steel ladle
JPH05345679A (en) * 1992-06-11 1993-12-27 Kawasaki Refract Co Ltd Method for carrying out pre-treatment for repair and application of castable refractory
JPH10281663A (en) * 1997-04-08 1998-10-23 Nippon Steel Corp Repairing method for lining refractory of molten metal vessel
KR19990050186A (en) * 1997-12-16 1999-07-05 이구택 Slag Coating Method for Protection of Crossroad Car Furnace Refractories
JPH11300467A (en) * 1998-04-20 1999-11-02 Nippon Steel Corp Method for executing repair of monolithic refractory lining
KR20010019750A (en) * 1999-08-30 2001-03-15 신현준 Method for Repairing Unshaped Refractories for Ladle

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03238162A (en) * 1990-02-14 1991-10-23 Kobe Steel Ltd Method for lining and repairting molten steel ladle
JPH05345679A (en) * 1992-06-11 1993-12-27 Kawasaki Refract Co Ltd Method for carrying out pre-treatment for repair and application of castable refractory
JPH10281663A (en) * 1997-04-08 1998-10-23 Nippon Steel Corp Repairing method for lining refractory of molten metal vessel
KR19990050186A (en) * 1997-12-16 1999-07-05 이구택 Slag Coating Method for Protection of Crossroad Car Furnace Refractories
KR100349173B1 (en) * 1997-12-16 2003-02-05 주식회사 포스코 Slag coating method for protection of torpedo ladle car linig refractories
JPH11300467A (en) * 1998-04-20 1999-11-02 Nippon Steel Corp Method for executing repair of monolithic refractory lining
KR20010019750A (en) * 1999-08-30 2001-03-15 신현준 Method for Repairing Unshaped Refractories for Ladle

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