KR100394358B1 - Batch process manufacturing method of wallpater - Google Patents
Batch process manufacturing method of wallpater Download PDFInfo
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- KR100394358B1 KR100394358B1 KR10-2000-0045519A KR20000045519A KR100394358B1 KR 100394358 B1 KR100394358 B1 KR 100394358B1 KR 20000045519 A KR20000045519 A KR 20000045519A KR 100394358 B1 KR100394358 B1 KR 100394358B1
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- drying
- coating
- paper
- adhesive
- base paper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H5/00—Special paper or cardboard not otherwise provided for
- D21H5/0082—Wall papers
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/20—Flexible structures being applied by the user, e.g. wallpaper
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/32—Multi-ply with materials applied between the sheets
Abstract
본 발명은 기능성벽지의 일괄제조방법에 관한 것으로, 특히, 원지(原紙)를 공급하여 접착제를 도포하고 소정 재료의 분말을 착분시켜 건조한 후에 코팅처리와 건조작업을 수행하여 권취시키는 전처리작업과 상기한 전처리작업에 의해 생산된 반제품에 다시 인쇄작업과 건조작업을 수행하고 코팅작업과 건조작업의 후처리작업을 일괄적으로 수행할 수 있도록 하여 작업시간을 단축시킴은 물론 제품의 생산단가를 절감시키도록 하며 작업인력을 유용하게 활용할 수 있도록 하는 기능성벽지의 일괄제조방법을 제공한다.The present invention relates to a batch manufacturing method of functional wall paper, and more particularly, to supply a base paper, apply an adhesive, and powder the powder of a predetermined material to dry the coating and drying after the pre-treatment operation and the above-mentioned In order to reduce the production time and reduce the production cost of the product, it is possible to print and dry the semi-finished product produced by the pre-treatment work and to perform the post-treatment work of the coating and drying work collectively. In addition, it provides a batch manufacturing method of functional wall papers to make useful use of the workforce.
Description
본 발명은 기능성벽지의 일괄제조방법에 관한 것으로, 특히, 원지(原紙)를공급하여 접착제를 도포하고 소정 재료의 분말을 착분시켜 건조한 후에 코팅처리와 건조작업을 수행하여 권취시키는 전처리작업과 상기한 전처리작업에 의해 생산된 반제품에 다시 인쇄작업과 건조작업을 수행하고 코팅작업과 건조작업의 후처리작업을 일괄적으로 수행할 수 있도록 하여 작업시간을 단축시킴은 물론 제품의 생산단가를 절감시키도록 하며 작업인력을 유용하게 활용할 수 있도록 하는 기능성벽지의 일괄제조방법을 제공한다.The present invention relates to a batch manufacturing method of a functional wall paper, and more particularly, a pretreatment operation for supplying a base paper, applying an adhesive, pulverizing a powder of a predetermined material, drying and carrying out a coating treatment and a drying operation, and winding up In order to reduce the production time and reduce the production cost of the product, it is possible to print and dry the semi-finished product produced by the pre-treatment work and to perform the post-treatment work of the coating and drying work collectively. In addition, it provides a batch manufacturing method of functional wall papers to make useful use of the workforce.
일반적으로 기능성벽지라 하는 것은 옥,맥반석,톱밥,황토 등을 미세하게 분말처리하여 이를 벽지에 착분시켜 인체를 유익하게 하기 위한 것으로서 이를 제조하기 위한 종래의 제조방법을 도1내지 도2에서 설명하면 다음과 같다.In general, the functional wallpaper is to finely powder jade, gangue stone, sawdust, ocher, etc., and to attach it to the wallpaper to benefit the human body. Referring to FIG. 1 to FIG. As follows.
먼저, 권취된 원지(原紙)(1)를 제1안내롤(2)로 안내하여 공급하도록 하는 급지공정을(50) 수행하며, 상기 급지공정(50)에 의해 급지되는 원지(1)의 일측면에 접착제를 도포하는 접착제도포공정(51)을 수행하는 바, 상기 접착제도포공정(51)에서는 접착액을 수용한 접착제받이(3)에 일부 수용되어 있는 접착제도포롤(4)이 회전하면서 원지(1)의 일측면에 균일하게 접착제를 도포하게 된다.First, a paper feeding process (50) is performed to guide and feed the wound paper (1) to the first guide roll (2), and one of the paper sheets (1) fed by the paper feeding process (50). An adhesive coating process 51 is applied to apply an adhesive to the side surface. In the adhesive coating process 51, a portion of the adhesive coating roll 4 accommodated in the adhesive receiver 3 containing the adhesive liquid is rotated and the base paper is rotated. The adhesive is uniformly applied to one side of (1).
그리고, 상기 접착제도포공정(51)에서 접착제가 도포된 원지(1)가 소정 재료의 분말이 수용된 목분받이(5)를 통과할 수 있도록 착분안내롤(6)에 의해 안내되어 원지의 일측면에 분말이 균일하게 접착될 수 있도록 하는 착분공정(52)을 도1과 같이 수행한다.Then, in the adhesive coating process 51, the base paper 1 to which the adhesive is applied is guided by the attachment guide roll 6 so as to pass through the wood receiving bowl 5 in which the powder of the predetermined material is received, and on one side of the base paper. The powdering process 52 for uniformly adhering the powder is performed as shown in FIG. 1.
또한, 상기 착분공정(52)에서 분말이 접착된 원지(1)는 제1건조실(10)로 안내되며, 제1건조실(10)에서 발생되는 열에 의해 건조되는 제1건조공정(53)이 수행된다.In addition, the base paper 1 to which the powder is bonded in the powdering step 52 is guided to the first drying chamber 10, and the first drying step 53 is dried by heat generated in the first drying chamber 10. do.
그리고, 상기 제1건조공정(53)에 의해 접착액이 건조된 원지(1)는 도1에 도시된 바와 같이 제2안내롤(20)로 안내되어 목분이 접착된 원지의 일측면에 소정의 코팅액을 도포하는 제1코팅공정(54)을 수행하게 되는 데, 이때에도, 코팅액받이(21)에 일부 수용된 코팅롤(22)이 회전하면서 원지(1)의 일측면에 코팅액을 균일하게 도포하도록 한다.And, the paper 1, the adhesive liquid is dried by the first drying step 53 is guided to the second guide roll 20, as shown in Figure 1 is predetermined on one side of the paper to which the wood powder is bonded The first coating process 54 for coating the coating liquid is performed, and in this case, the coating roll 22 partially accommodated in the coating liquid receiving plate 21 rotates to uniformly apply the coating liquid to one side of the base paper 1. do.
또한, 상기 제1코팅공정(54)에 의해 코팅액이 도포된 원지(1)는 제2건조실(11)을 통과하게 되어 제1건조공정(53)과 같이 코팅액이 건조되는 제2건조공정(55)이 수행되며, 제2건조실(11)을 통과하여 건조된 원지(1)는 권취기(12)에 권취되는 제1권취공정(56)을 수행하게 됨으로써 전처리작업이 종료되고 이로써 원지(1)는 반제품으로 생산되어 지는 것이다.In addition, the paper 1 coated with the coating liquid by the first coating process 54 passes through the second drying chamber 11 so that the coating liquid is dried like the first drying process 53. ) Is carried out, and the paper 1 dried through the second drying chamber 11 is subjected to the first winding process 56 wound on the winder 12, thereby completing the pretreatment operation and thereby the paper 1 Is produced as a semi-finished product.
상기한 전처리작업에 의해 반제품이 생산되면 권취기(12)에 권취된 반제품을 이송시키고, 반제품의 원지(1)를 다시 장착시켜 제3안내롤(7)에 의해 안내되어 공급되도록 하는 제2급지공정(57)을 수행하게 되며, 상기 원지(1)는 제2급지공정(57)에 의해 제3안내롤(7)에 안내되어 접착제도포롤(9)사이를 통과하게 되는 데, 이때, 상기 접착액받이(8)에는 소정의 인쇄액이 수용되어 있어야 하며, 상기 접착제도포롤(9)의 회전에 따라 인쇄액이 원지(1)의 일측면에 인쇄될 수 있도록 하는 인쇄공정(58)이 수행되어 지는 것이다.When the semi-finished product is produced by the above pretreatment operation, the semi-finished product is transferred to the take-up machine 12, and the second paper feeder is guided and supplied by the third guide roll 7 by remounting the base paper 1 of the semi-finished product. Process (57) is carried out, the base paper (1) is guided to the third guide roll (7) by the second paper feeding process (57) to pass between the adhesive coating roll (9), wherein A predetermined printing liquid must be accommodated in the adhesive liquid receiving plate 8, and a printing process 58 for printing the printing liquid on one side of the paper 1 according to the rotation of the adhesive coating roll 9 is provided. It is done.
상기한 인쇄공정(58)을 마친 원지는 제1건조실(10)로 안내되어 인쇄액을 건조시키는 제3건조공정(59)이 수행되어진다.After the printing process 58 is completed, the base paper is guided to the first drying chamber 10 and a third drying process 59 for drying the printing liquid is performed.
그리고, 상기 제3건조공정(59)이 완료되면 원지(1)는 제2안내롤(20)에 안내되어 코팅롤(22)사이를 통과하게 되는 바, 이때, 상기 코팅액받이(21)에는 소정의 코팅액이 수용되어 있으며, 코팅롤(22)의 회전에 따라 코팅액이 원지(1)의 일측면에 고르게 도포되도록 하는 제2코팅공정(60)을 수행하게 된다.When the third drying process 59 is completed, the base paper 1 is guided to the second guide roll 20 to pass between the coating rolls 22. At this time, the coating liquid receiver 21 has a predetermined value. The coating liquid is accommodated, and according to the rotation of the coating roll 22 to perform a second coating process 60 to be evenly applied to one side of the base paper (1).
또한, 상기 제2코팅공정(60)에 의해 코팅액이 도포된 원지(1)는 제2건조실(11)을 통과하게 되며 코팅액을 건조시키는 제4건조공정(61)을 수행하게 되며, 상기 건조실(11)을 통과한 원지(1)를 권취기(12)에 권취하는 제2권취공정(62)을 수행하게 됨으로써 완성된 제품이 생산되어지는 것이다.In addition, the base paper 1 coated with the coating liquid by the second coating process 60 passes through the second drying chamber 11 and performs a fourth drying process 61 for drying the coating liquid. 11) the finished product is produced by performing the second winding process 62 to wind the paper 1 passed through the winding machine 12.
이상에서 살펴본 바와 같이 종래 기능성벽지를 제조하기 위해서는 전처리작업 후, 후처리작업을 수행할 때에는 매번 원지(1)를 각 롤에 걸어주어야 하는 불편한 작업을 감행해야 하며, 아울러, 분말,접착액,코팅액,인쇄액등을 교체해주어야 하는 번거로움과 이로 인해 작업시간이 지연될 뿐만 아니라 생산성이 저하되어 결국 제품의 단가가 상승하게 되어 경쟁력이 저하될 수 밖에 없는 문제점을 초래하게 된다.As described above, in order to manufacture the conventional functional wallpaper, after performing the pretreatment work, when performing the post-treatment work, it is necessary to perform the inconvenient work of hanging the original paper 1 on each roll. The hassle of having to replace the printing liquid and the like not only delays the working time but also lowers the productivity, which leads to a problem that the cost of the product increases and the competitiveness is inevitably deteriorated.
상기한 바와 같은 문제점을 해결하기 위하여 안출된 본 발명은 원지를 장치에 한 번 배치시키는 것에 의해 전처리작업과 후처리작업이 일괄적으로 수행될 수 있도록 하여 분말,접착액,코팅액,인쇄액을 서로 교체해야 하는 번거로움을 해소하고, 이에 따라 작업시간의 단축은 물론 생산성을 향상시켜 제품의 단가를 저하시켜 저렴한 가격에 경쟁력있는 상품을 소비자에게 공급할 수 있도록 하는 목적을 제공한다.The present invention devised to solve the problems described above allows the pre-treatment and post-treatment operations to be carried out in a batch by placing the base paper once in the apparatus so that the powder, adhesive liquid, coating liquid and printing liquid are mutually different. It eliminates the need to replace, thereby reducing the working time and improving productivity, thereby lowering the unit cost of the product, thereby providing a competitive product to consumers at a low price.
상기한 목적은, 본 발명에 따라, 권취된 원지(原紙)가 제1안내롤에 의해 공급되는 급지공정과, 상기 급지공정에 의해 급지되는 원지의 일측면에 접착제를 도포하는 접착제도포공정과, 상기 접착제도포공정에서 접착제가 도포된 원지의 일측면에 소정 재료의 분말을 접착시키는 착분공정과, 상기 착분공정에 의해 분말이 접착된 원지의 타측면이 히터드럼에 일부 권취되어 회전하면서 접착액이 건조되도록 하는 제1건조공정과, 상기 제1건조공정에 의해 접착액이 건조된 원지를 제2안내롤로 안내하여 일측면에 소정의 코팅액을 도포하도록 하는 제1코팅공정과, 상기 제1코팅공정에 의해 코팅액이 도포된 원지를 제1건조실에 통과시켜 코팅액을 건조시키도록 하는 제2건조공정과, 상기 제2건조공정을 수행한 원지를 제3안내롤로 안내하여 일측면에 소정의 인쇄작업을 하도록 하는 인쇄공정과, 상기 인쇄공정에 의해 인쇄작업이 완료된 원지를 제2건조실로 통과시켜 건조시키는 제3건조공정과, 상기 제3건조공정을 수행한 원지를 제4안내롤로 안내하여 일측면에 소정의 코팅액을 도포하도록 하는 제2코팅공정과, 상기 제2코팅공정에 의해 코팅액이 도포된 원지를 건조패널에 통과시켜 코팅액을 건조시키도록 하는 제4건조공정과, 상기 제4건조공정에 의해 코팅액이 건조된 벽지를 제5안내롤로 안내하여 권취기에 권취하도록 하는 권취공정을 포함하는 것을 특징으로 하는 기능성벽지의 일괄제조방법에 의해 달성된다.The above object is, according to the present invention, a paper feeding step in which the rolled up paper is supplied by the first guide roll, and an adhesive coating step of applying an adhesive to one side of the paper being fed by the paper feeding step; In the adhesive coating step, a bonding step of adhering the powder of a predetermined material to one side of the paper on which the adhesive is applied, and the other side of the paper on which the powder is adhered by the powdering step are partially wound on the heater drum to rotate the adhesive liquid. A first coating step of drying, a first coating step of guiding a predetermined coating liquid on one side by guiding the base paper with the adhesive liquid dried by the first drying step to a second guide roll, and the first coating step A second drying step for drying the coating liquid by passing the base paper coated with the coating liquid through the first drying chamber, and guiding the base paper on which the second drying process has been performed with a third guide roll, A printing process to perform a printing operation, a third drying process for drying the original paper which has been completed by the printing process by passing it to the second drying chamber, and a raw paper which has performed the third drying process to the fourth guide roll. A second coating step for applying a predetermined coating liquid to one side, a fourth drying step for drying the coating liquid by passing a base paper coated with the coating liquid by the second coating step through a drying panel, and the fourth drying It is achieved by a batch manufacturing method of a functional wallpaper comprising a winding step of guiding the wallpaper with the coating liquid dried by the process to the fifth guide roll to wind the winding machine.
도1은 종래 기능성벽지의 제조장치를 개략적으로 도시한 도면.1 is a view schematically showing an apparatus for manufacturing a conventional functional wallpaper.
도2는 종래 기능성벽지의 제조방법을 도시한 도면.2 is a view showing a method of manufacturing a conventional functional wallpaper.
도3은 본 발명 기능성 벽지의 제조장치를 개략적으로 도시한 도면.3 is a view schematically showing an apparatus for manufacturing a functional wallpaper of the present invention.
도4는 본 발명 기능성벽지의 제조방법을 도시한 도면.4 is a view showing a method for producing a functional wallpaper of the present invention.
-도면부호의 설명-Explanation of Drawings
101-원지 102-제1안내롤 103-히터드럼101-paper 102-first guide roll 103-heater drum
104-제2안내롤 105-제1건조실 106-제3안내롤104-second guide roll 105-first drying room 106-third guide roll
107-제2건조실 108-제4안내롤 109-건조패널107-Drying chamber 108-Fourth guide roll 109-Drying panel
110-제5안내롤 111-제착제받이 112-접착제도포롤110-5th guide roll 111-Adhesive receiver 112-Adhesive draft cloth roll
113-목분받이 114-착분안내롤 115-코팅롤113-wood tray 114-powder guide roll 115-coating roll
116-인쇄받이 117-인쇄롤 118-코팅액받이 120-권취기116 printing tray 117 printing roll 118 coating liquid receiving 120 winding machine
이하, 본 발명의 구성을 도3에서 설명하면 다음과 같다.Hereinafter, the configuration of the present invention will be described in FIG.
권취된 원지(原紙)(101)가 제1안내롤(102)로 안내되어 공급되는 급지공정(S1)과, 상기 급지공정(S1)에 의해 급지되는 원지(101)의 일측면에 접착제를 도포하는 접착제도포공정(S2)과, 상기 접착제도포공정(S2)에서 접착제가 도포된 원지(101)의 일측면에 소정 재료의 분말을 접착시키는 착분공정(S3)과, 상기 착분공정(S3)에 의해 분말이 접착된 원지(101)의 타측면이 히터드럼(103)에 일부 권취되어 회전하면서 접착액이 건조되도록 하는 제1건조공정(S4)과, 상기 제1건조공정(S4)에 의해 접착액이 건조된 원지(101)를 제2안내롤(104)로 안내하여 일측면에 소정의 코팅액을 도포하도록 하는 제1코팅공정(S5)과, 상기 제1코팅공정(S5)에 의해 코팅액이 도포된 원지(101)를 제1건조실(105)에 통과시켜 코팅액을 건조시키도록 하는 제2건조공정(S6)과, 상기 제2건조공정9S6)을 수행한 원지(101)를 제3안내롤(106)로 안내하여 일측면에 소정의 인쇄작업을 하도록 하는 인쇄공정(S7)과, 상기 인쇄공정(S7)에 의해 인쇄작업이 완료된 원지(101)를 제2건조실(107)로 통과시켜 건조시키는 제3건조공정(S8)과, 상기 제3건조공정(S8)을 수행한 원지를 제4안내롤(108)로 안내하여 일측면에 소정의 코팅액을 도포하도록 하는 제2코팅공정(S9)과, 상기 제2코팅공정(S9)에 의해 코팅액이 도포된 원지(101)를 건조패널(109)로 통과시켜 코팅액을 건조시키도록 하는 제4건조공정(S10)과, 상기 제4건조공정(S10)에 의해 코팅액이 건조된 벽지(101)를 제5안내롤(110)로 안내하여 권취기에 권취하도록 하는 권취공정(S11)을 포함한다.An adhesive is applied to one side of the paper feeding step S1 to which the wound paper 101 is guided and supplied to the first guide roll 102 and the paper 101 to be fed by the paper feeding step S1. In the adhesive coating step (S2), the powdering step (S3) for adhering the powder of a predetermined material to one side of the base paper 101, the adhesive is applied in the adhesive coating step (S2), and the powdering step (S3) The other side of the base paper 101, to which the powder is adhered, is partially wound on the heater drum 103 so that the adhesive liquid is dried while rotating, and the adhesive is adhered by the first drying process S4. The first coating step (S5) and the first coating step (S5) and the first coating step (S5) to guide the coated paper 101 to the second guide roll 104 to apply a predetermined coating liquid to the liquid is dried. The second drying step (S6) and the second drying step (9S6) to pass the coated base paper 101 through the first drying chamber 105 to dry the coating liquid A printing process (S7) for guiding the sheet 101 to the third guide roll 106 so as to perform a predetermined printing operation on one side, and a paper sheet 101 on which the printing operation is completed by the printing process (S7). The third drying step (S8) to pass through the drying chamber 107 and the drying step, and the base paper having the third drying step (S8) is guided to the fourth guide roll 108 to apply a predetermined coating liquid on one side Fourth drying step (S10) for passing the base paper 101 coated with the coating liquid by the second coating step (S9) and the second coating step (S9) to the drying panel 109 to dry the coating liquid (S10). And a winding step S11 for guiding the wallpaper 101 dried by the fourth drying step S10 to the fifth guide roll 110 to wind the winding machine.
상기한 구성으로 이루어진 본 발명의 기술을 도3내지 도4에서 설명하면 다음과 같다.3 to 4, the technique of the present invention having the above-described configuration will be described.
먼저, 권취된 원지(原紙)가 제1안내롤(102)로 안내되어 공급하도록 하는 급지공정(S1)을 수행하며, 상기 급지공정(S1)에 의해 급지되는 원지(101)의 일측면에는 접착제를 도포하는 접착제도포공정(S2)을 수행하는 바, 상기 접착제도포공정(S2)에서는 접착제받이(111)에 일부 수용되어 있는 접착제도포롤(112)이 회전하면서 원지(101)의 일측면에 균일하게 접착제를 도포하게 된다.First, a sheet of paper is wound and guided to the first guide roll 102 to perform a paper feeding step (S1), and the adhesive on one side of the paper 101 to be fed by the paper feeding step (S1) Performing the adhesive coating step (S2) to apply a bar, in the adhesive coating step (S2) is uniformly on one side of the base paper 101 while rotating the adhesive coating roll 112 accommodated in the adhesive receiving 111 part The adhesive is applied.
그리고, 상기 접착제도포공정(S2)에서 접착제가 도포된 원지(101)가 소정 재료의 분말이 수용된 목분받이(113)를 통과할 수 있도록 착분안내롤(114)에 의해 안내되어 원지(101)의 일측면에 분말이 균일하게 접착될 수 있도록 하는 착분공정(S3)을 도3과 같이 수행한다.Then, in the adhesive application step (S2), the base paper 101 coated with the adhesive is guided by the attachment guide roll 114 so as to pass through the wood receiving bowl 113 in which the powder of a predetermined material is received. The powdering step (S3) to uniformly adhere the powder on one side is performed as shown in FIG.
또한, 상기 착분공정(S3)에서 분말이 접착된 원지(101)는 히터드럼(103)에 일부 권취되어 회전하면서 건조되는 제1건조공정(S4)을 수행하게 되는 바, 원지(101)의 타측면이 히터드럼(103)에 접촉되도록 하여 접착된 분말이 히터드럼(103)에 접촉되어 손상되는 것을 방지하도록 한다.In addition, the base paper 101 to which the powder is adhered in the powdering step S3 is subjected to the first drying step S4 which is partially wound on the heater drum 103 and dried while rotating. The side surface is in contact with the heater drum 103 to prevent the adhered powder is in contact with the heater drum 103 to be damaged.
그리고, 상기 제1건조공정(S4)에 의해 접착액이 건조된 원지(101)는 도3에 도시된 바와 같이 제2안내롤(104)로 안내되어 목분이 접착된 원지(101)의 일측면에 소정의 코팅액을 도포하는 제1코팅공정(S5)을 수행하게 되는 데, 이때에도, 코팅액받이(118)에 일부수용된 코팅롤(115)이 회전하면서 원지(101)의 일측면에 코팅액을 균일하게 도포하도록 한다.And, the base paper 101, the adhesive liquid is dried by the first drying step (S4) is guided to the second guide roll 104, as shown in Figure 3 one side of the base paper 101 is glued wood flour The first coating step (S5) to apply a predetermined coating liquid to the coating liquid is carried out, even at this time, the coating liquid 115 is partially accommodated in the coating liquid receiving plate 118 while the coating liquid is uniform on one side of the base paper 101 To apply.
또한, 상기 제1코팅공정(S5)에 의해 코팅액이 도포된 원지(101)는제1건조실(105)을 통과하게 되어 코팅액이 건조되는 제2건조공정(S6)이 수행되며, 제1건조실(105)을 통과하여 건조된 원지(101)는 다시 제3안내롤(106)로 안내되어 소정의 인쇄작업을 수행하는 바, 도3에 도시된 인쇄액받이(116)에 일부 수용되도록 설치된 인쇄롤(117)을 통과하게 되며, 이때, 인쇄롤(117)의 회전으로 원지(101)의 일측면에 인쇄작업이 이루어지는 인쇄공정(S7)을 수행하게 된다.In addition, the base paper 101 coated with the coating liquid by the first coating process S5 passes through the first drying chamber 105 to perform a second drying process S6 in which the coating liquid is dried, and the first drying chamber 105. The paper 101 dried by passing through) is guided to the third guide roll 106 again to perform a predetermined printing operation, and a printing roll installed to be partially accommodated in the printing liquid receiver 116 shown in FIG. 117, and at this time, a printing process (S7) is performed in which a printing operation is performed on one side of the base paper 101 by the rotation of the printing roll 117.
그리고, 상기 인쇄공정(S7)이 완료되면 제2건조실(107)로 원지(101)를 공급하여 인쇄액을 건조시키는 제3건조공정(S8)을 수행하게 되며, 상기 제3건조공정(S8)에서 제2건조실(107)을 통과하는 원지(101)는 제4안내롤(108)로 안내하여 코팅롤(115)로 공급될 수 있도록 하며, 이때에도 코팅롤(115)은 코팅롤받이(118)에 수용된 코팅액에 일부 수용되도록 구성하며, 상기 코팅롤받이(118)의 회전에 의해서 코팅액이 인쇄된면에 도포될 수 있도록 하는 제2코팅공정(S9)을 수행하게 된다.When the printing process S7 is completed, the paper 101 is supplied to the second drying chamber 107 to perform a third drying process S8 of drying the printing liquid, and the third drying process S8. The base paper 101 passing through the second drying chamber 107 is guided to the fourth guide roll 108 so that it can be supplied to the coating roll 115, even in this case, the coating roll 115 is the coating roll receiving 118 It is configured to be partially accommodated in the coating liquid accommodated in), and by the rotation of the coating roll receiving 118 to perform a second coating process (S9) to be applied to the printed surface.
상기와 같이 제2코팅공정(S9)에 의해 원지(101)에 코팅이 완료되면 상기 원지(101)가 건조패널(109)로 통과할 수 있도록 하여 코팅액을 건조시키는 제4건조공정(S10)을 수행하는 바, 상기 건조패널(109)은 측면과 상부면에 적어도 하나 이상 설치하여서 코팅액이 완벽하게 건조될 수 있도록 하는 것이 바람직하다.When the coating on the base paper 101 is completed by the second coating step S9 as described above, the base paper 101 passes through the drying panel 109 to dry the coating solution. As it is performed, the drying panel 109 is preferably installed on at least one side and the top surface so that the coating liquid can be completely dried.
끝으로, 상기 제4건조공정(S10)에 의해 코팅액이 건조되면 상기 벽지(101)를 제5안내롤(110)로 안내하여 권취기(120)에 권취시키는 권취공정(S11)을 수행함으로써 완제품이 생산되어진다.Finally, when the coating liquid is dried by the fourth drying step (S10), the finished product by performing the winding step (S11) to guide the wallpaper 101 to the fifth guide roll (110) to wind the winding machine 120 This is produced.
상기한 바와 같이 본 발명에 의하면 기능성벽지를 제조하기 위하여 전처리작업과 후처리작업을 일괄적으로 수행할 수 있도록 함으로써 접착액,코팅액,인쇄액을 번갈아 가면서 교체해야 하는 번거로움이 해소되며, 이에 따라, 제품의 생산시간을 단축하여 대량의 생산을 이루어낼 수 있어 제품의 생산단가를 저하시켜 더욱 저렴한 가격의 제품을 소비자에게 공급할 수 있으며, 작업자가 일일이 수작업에 의해 원지를 장치에 안치시키거나 재료를 교체하지 않아도 됨으로써 작업자를 더욱 효율적으로 활용할 수 있는 훌륭한 발명이다.As described above, according to the present invention, it is possible to collectively perform the pretreatment work and the post-treatment work to manufacture the functional wallpaper, thereby eliminating the need to replace the adhesive liquid, the coating liquid, and the printing liquid alternately. In addition, the production time of the product can be shortened and mass production can be carried out, thereby lowering the production cost of the product and supplying the product at a lower price to the consumer. It is a great invention that can be used more efficiently by eliminating the need for replacement.
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| KR10-2000-0045519A KR100394358B1 (en) | 2000-08-05 | 2000-08-05 | Batch process manufacturing method of wallpater |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990039262A (en) * | 1997-11-11 | 1999-06-05 | 송기은 | Ocher wallpaper and its manufacturing method |
| KR20000014130A (en) * | 1998-08-12 | 2000-03-06 | 김명준 | Production method of double cubic wall paper and products thereof |
| KR100245290B1 (en) * | 1997-01-30 | 2000-04-01 | 남윤석 | Manufacturing method of wall paper with far infrared ray emission |
| KR200185209Y1 (en) * | 2000-01-20 | 2000-06-15 | 주식회사거북벽지 | Wallpaper |
| KR20010074399A (en) * | 2000-01-25 | 2001-08-04 | 이충중 | Functional fabrics containing cork and a method preparing the same |
| KR20010087057A (en) * | 2000-03-06 | 2001-09-15 | 남영식 | Manufacturing Method of Wall Paper and the Wall Paper |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100245290B1 (en) * | 1997-01-30 | 2000-04-01 | 남윤석 | Manufacturing method of wall paper with far infrared ray emission |
| KR19990039262A (en) * | 1997-11-11 | 1999-06-05 | 송기은 | Ocher wallpaper and its manufacturing method |
| KR20000014130A (en) * | 1998-08-12 | 2000-03-06 | 김명준 | Production method of double cubic wall paper and products thereof |
| KR200185209Y1 (en) * | 2000-01-20 | 2000-06-15 | 주식회사거북벽지 | Wallpaper |
| KR20010074399A (en) * | 2000-01-25 | 2001-08-04 | 이충중 | Functional fabrics containing cork and a method preparing the same |
| KR20010087057A (en) * | 2000-03-06 | 2001-09-15 | 남영식 | Manufacturing Method of Wall Paper and the Wall Paper |
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