KR20020016209A - Wallpaper and machinery using wood flour, chaff powder, mugwort powder - Google Patents

Wallpaper and machinery using wood flour, chaff powder, mugwort powder Download PDF

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KR20020016209A
KR20020016209A KR1020000049393A KR20000049393A KR20020016209A KR 20020016209 A KR20020016209 A KR 20020016209A KR 1020000049393 A KR1020000049393 A KR 1020000049393A KR 20000049393 A KR20000049393 A KR 20000049393A KR 20020016209 A KR20020016209 A KR 20020016209A
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wallpaper
paper
powder
adhesive
wood
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KR1020000049393A
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Korean (ko)
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시국명
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시국명
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18Paper- or board-based structures for surface covering
    • D21H27/20Flexible structures being applied by the user, e.g. wallpaper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/10Coatings without pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/0082Wall papers

Landscapes

  • Paper (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: Wallpaper obtained by coating a specified amount of an adhesive on ordinary wallpaper and then coating wood powder, rice hull powder and the like thereon and an apparatus thereof are provided. This method has an effect on saving resources and reducing environmental pollution as well as providing wallpaper having excellent smoothness. CONSTITUTION: An adhesive is coated on the surface of ordinary paper(1) such as wood-free paper and reclaimed paper in an amount of 20 to 100g/m¬2 on a solid basis by passing through a gravure mesh roller. The adhesive coated paper is coated with wood paper(pine tree, juniper, pine nuts, fir tree or the like), rice hull powder, mugwort powder by passing through a gravure roller(3, 4) and a pressure roller(5) and subjected to passing through a roller(7) to remove the excessively attached materials. Thereafter, the pretreated wallpaper is subjected to passing through a first drying oven(8) and a compression roll(9) to give smoothness to the wallpaper and top coating treatment to prevent detachment and staining of the half product.

Description

목분, 왕겨분, 쑥분등을 이용한 벽지 및 기계장치{.}Wallpaper and machinery using wood flour, chaff powder, wormwood powder, etc. {.}

본 발명은 특허등록제 제0166630호에 기재된 부직포에 목분을 접착하는 방법에 관한 사항보다 새로운 형태의 목분(소나무, 향나무,전나무, 백송, 육송등의 목분), 왕겨분, 쑥분, 건초분, 건수초분 등의 원료를 벽지원지에 부착할 수 있는 기계장치 및 제품 구조를 가진 벽지를 형성하고자 한다.The present invention is a new type of wood powder (wood powder such as pine, juniper, fir, white pine, meat, etc.), chaff powder, wormwood powder, hay powder, dried water powder than the method for bonding wood powder to the nonwoven fabric described in Patent Registration No. 0166630. The present invention intends to form a wallpaper having a mechanism and a product structure capable of attaching a raw material such as a wallpaper to the wallpaper.

기존의 부직포에 목분을 부착하는 (특허등록제 0166630호) 방법은 고전압을 이용하여 정전기를 발생시켜 부착하는 (일종의 후로킹 공법)방법을 사용하며 부직포를 목분 부착의 원지로 사용하고 있다.The existing method of attaching wood powder to a nonwoven fabric (Patent No. 0166630) uses a method of generating static electricity by using high voltage (a kind of flocking method) and uses a nonwoven fabric as a base for wood powder attachment.

이와같이 실시할 경우 부직포는 재생이 되지 않으며 ( 재생부직포일 경우 원료가격이 매우 고가임) 부직포 내부 깊숙이 접착 바인더를 침투 시킬 때 접착 바인더의 건조성 및 접착 바인다의 과다 사용도 문제가 될 수 있으며, 부직포는 전,후,좌,우로 연신율(신축성)이 있기 때문에 덴타 설비를 갖추어야 하며, 부직포에 목분이 부착되어도 표면에서 탈착 및 내오염성에 관하여 고려 되지 않았다.In this case, the nonwoven fabric is not regenerated (in the case of recycled nonwoven fabric, the raw material price is very expensive), and the dryness of the adhesive binder and excessive use of the adhesive binder can also be a problem when penetrating the adhesive binder deep inside the nonwoven fabric. Because of the elongation (elasticity) of the front, back, left and right, it should be equipped with a dent.

본 발명은 이와같은 문제점을 해결하고자 일반 벽지 원지(일반 제지 공장에서 생산되는 백상지 및 재생지)를 사용하며, 제품의 원료 탈착 방지 및 오염성 방지를 위한 표면 코팅층 형성과 기계장치의 구성을 그라비아 방식으로 구성하여 목분, 왕겨분, 쑥분, 건초분, 건수초분 등의 소재의 부착을 보다 효율적으로 하고자 한다.The present invention uses a common wallpaper paper (white paper and recycled paper produced in a general paper mill) to solve this problem, and the surface coating layer formation and the composition of the mechanical device to prevent the desorption and contamination of raw materials of the product is configured in a gravure method The wood flour, chaff flour, wormwood powder, hay flour, dried grass flour, etc. to more efficiently attach the material.

일반적으로 사용하는 벽지원지(백상지 및 재생지)에 그라비아 방식으로 접착제를 일정량 도포하고 (고정분 기준 20∼100g/㎡) 그라비아 메쉬 롤을 통과한 원지를 그라비아 매쉬 롤에서 약 20도∼45도 정도의 각도로 (상향방향) 벽지 원지 진행방향으로 30cm ∼ 100cm정도 간격이 떨어진 곳에 수평으로 형성시킨 그라비아 형태의 롤과 롤사이로 원지를 통과 시키면서 (접착제가 일정량 도포된 상태임) 동시에 롤과 롤사이에 일정한 입도로 분리된 목분(소나무, 향나무, 전나무, 잣나무, 육송, 백송등 기타의 목분) 왕겨분, 쑥분, 건초분, 건수초분 등의 원료를 공급하여 수평으로 형성시킨 그라비아 2개의 롤중 외곽롤을 원지 진행방향의 역방향으로 회전 시키면 (또 다른 한개의 그라비아 롤은 원지를 감싼채로 가이드롤 역할을 하게 된다) 롤의 회전력에 의한 가압에 의해 원지에 부착하게 된다.A certain amount of adhesive is applied to the wallpaper paper (white paper and recycled paper) commonly used in a gravure method (20-100 g / m2 on a fixed basis), and the paper passed through the gravure mesh roll is about 20 to 45 degrees with the gravure mesh roll. At an angle (upward direction), the paper is passed between the gravure-shaped roll and the roll formed horizontally at a distance of 30 cm to 100 cm in the direction of the wallpaper paper running direction (with a certain amount of adhesive applied). Wood flour separated by granularity (pine, juniper, fir, pine, meat, white pine, etc.) The outer roll of two gravure rolls formed horizontally by supplying raw materials such as chaff, mugwort, hay, and dried grass Rotation in the reverse direction of travel (another gravure roll acts as a guide roll with the original paper wrapped). By is attached to the sheet.

원지에 부착된 원료는 건조 오븐을 통과하면서 접착제를 건조시키고 다시 압착롤로 가압하여 제품의 평활도를 맞추고 또 다시 제품의 원료 탈착방지 및 오염방지를 위한 표면 탑 코팅제를 처리하여 제품을 구성하고자 한다.The raw material attached to the base paper is to dry the adhesive while passing through the drying oven and press the roll again to adjust the smoothness of the product, and again to treat the surface top coating to prevent the raw material desorption and contamination of the product to compose the product.

도1은 본 발명 벽지를 만들 수 있는 기계구조도1 is a structural diagram of a machine for making the present invention wallpaper

도2는 본 발명 벽지를 만들 수 있는 기계 구조도 및 원료 자동 공급장치.Figure 2 is a mechanical structural diagram and raw material automatic supply device that can make the present invention wallpaper.

도3은 본 발명 벽지의 단층구조도Figure 3 is a single layer structure of the wallpaper of the present invention

-도면의 주요부분에 대한 부호설명-Code descriptions for the main parts of the drawings

1 : 권취된 원지 2 : 그라비아 인쇄부분 3 : 가이드 풀1: wound paper 2: gravure printing part 3: guide pull

4 : 가압롤 5 : 가압 보조 롤 6 : 원료 회수통4: pressure roll 5: pressure auxiliary roll 6: raw material recovery container

7 : 회전 육각봉 8, 11 : 건조 오븐 9 : 압착 롤7: rotating hexagonal bar 8, 11 drying oven 9: crimping roll

10 : 그라비아 인쇄부분 12 : 원료 공급통10: gravure printing part 12: raw material supply container

13 : 원료이송 콘베어벨트13: Raw material conveying conveyor belt

도3의1 : 원지 도3의2 : 접착제 층Fig. 1: Raw paper Fig. 3: 2: Adhesive layer

도3의3 : 목분등의 소재층 도3의 4 : 탑코팅층3: 3: material layer of wood powder etc. 3: 4: top coating layer

본 발명의 실시예를 첨부된 도면에 따라 설명하면 다음과 같다.An embodiment of the present invention will be described with reference to the accompanying drawings.

1) 접착제 도포단계1) Adhesive application step

일정한 폭과 길이를 갖고 지관에 권취된 벽지원지(1)가 수개의 가이드롤에 의해 팽팽한 상태로 그라비아 매쉬 롤러를 통과하면서 접착제가 도포된다. ( 이때 그라비아 롤러는 2단 및 3단 롤을 사용하며 접착제 도포량은 고형분 기준 20∼80g/㎡ 사이를 도포하며 이때 사용되는 접착제는 PE, EVA,생분해성 계면활성제가 포함된 EVA, 아크릴계통의 접착제, 불소계통, 포리졸 계통 등의 접착제를 사용한다.)An adhesive is applied while the wallpaper paper 1 wound around the paper tube having a constant width and length passes through the gravure mesh roller in a taut state by several guide rolls. (The gravure roller uses two-stage and three-stage rolls, and the amount of adhesive applied is applied between 20 ~ 80g / ㎡ based on solid content.The adhesives used are PE, EVA, EVA containing biodegradable surfactant, acrylic adhesive , Adhesives such as fluorine and polyazole are used.)

2) 목분 및 왕겨, 쑥분, 건초분, 건수초분 등 소재의 부착단계 원지에 접착제가 일정하게 도포된 상태에서 수평으로 형성시킨 그라비아 롤(3.4)과 롤 사이를 통과 시키면서 롤과 롤 사이의 상부에 목분 (소나무, 향나무, 잣나무, 전나무, 백송, 육송등의 목분을 칭함), 왕겨, 쑥분 건초분, 건수초분 등의 원료를 공급하면 (4)번 롤을 원지 진행방향의 역방향으로 회전시켜 원료가 접착제가 도포된 원지에 부착이 쉽도록 가압을 하여 주며 ( (4)번 롤은 전,후로 이동이 가능 하도록 설치하여 (3)번 롤과 간격을 적정하게 유지한다.)2) Gravure rolls (3.4) formed horizontally with adhesive applied to the base paper, such as wood flour, rice husk, wormwood, hay flour, dry grass, etc. If you supply raw materials such as wood flour (pine, juniper, pine, fir, white pine, meat, etc.), rice hull, wormwood, hay, dry grass, etc., roll (4) is rotated in the reverse direction of the paper, It is pressurized so that it can be easily attached to the paper on which the adhesive is applied. (Roll (4) is installed to be able to move forward and backward. Keep the gap with roll (3) properly.)

(5)번 롤 또한 원지의 진행방향의 역방향으로 회전시켜 원료가 원지에 부착이 쉽도록 보조 역할을 하도록 한다. ( 이때(4)번 롤의 표면 형태는 다이아몬드 형태로 음각 사선을 새겨 가압이 용이하도록 조각하며 또한(5)번 롤의 표면형태는 길이방향으로 사선을 음각 및 양각 형태로 새겨 가압이 용이하도록 조각한다) 이때 목분 및 다른 원료공급은 (도1의) 수동공급도 할 수 있으며 (도2)과 같이 자동공급장치(12. 13)를 활용 할 수도 있다.Roll (5) is also rotated in the reverse direction of the paper's advancing direction so that the raw material can be easily attached to the paper. (At this time, the surface shape of the roll (4) is engraved with an inclined oblique line in a diamond shape for easy pressurization, and the surface shape of the roll (5) is engraved with an inclined and embossed oblique line in the longitudinal direction for easy pressurization. At this time, wood flour and other raw materials can be supplied manually (of FIG. 1), or an automatic feeding device (12. 13) can be used as shown in FIG.

3) 원지에 원료를 일정하게 부착하는 과정 및 여분으로 과다하게 부착된 원료를 제거하는 단계3) The process of attaching the raw material to the base paper constantly and the step of removing excessively attached raw material

원지에 부착된 원료는 원지가 이동함에 따라 필요이상으로 과잉부착 (원지의 이동속도에 딸려가는 현상으로 원료가 겹쳐서 쌓이는 상태)하게 되어 있기 때문에 6각 형태의 회전봉(7번 롤의 형태는 6각, 8각, 12각, 16각 등으로 할수 있음)을 원지 진행방향의 역방향으로 회전시켜 과잉 부착된 원료를 털어주는 기능 및 원지에 원료 부착을 일정하게 하여 준다.Since the raw materials attached to the paper are excessively attached as needed, the raw materials are piled up due to the movement speed of the paper. , 8 angles, 12 angles, 16 angles) can be rotated in the reverse direction of the paper advance direction to shake off the excessively attached raw material and to make the raw material adhere to the paper uniformly.

4) 제품의 평활도 작업단계4) Smoothness work stage

원지에 부착된 원료를 1차 건조오븐(접착제 건조함)을 통과한 후 (8) 압착롤(9)로 가압하여 제품의 평활도를 맞추어 준다.After passing the raw material attached to the base paper through the primary drying oven (adhesive drying) (8) press the compression roll (9) to adjust the smoothness of the product.

(제품의 좌,우 중앙의 두께 조정을 하는 작업임)(The job is to adjust the thickness of the left and right center of the product.)

5) 탑 코팅층 코팅단계5) Top coating layer coating step

건조 가압된 제품의 표면 원료 탈착방지 및 색상처리, 오염방지를 위해 탑 코팅 작업은 그라비아 인쇄방법으로 1도, 2도, 3도, 4도 등으로 몇 차례에 나누어 다도 인쇄 공정처럼 실시할 수 있다(이와같이 실시하면 제품의 표면에 다양한 인쇄문양 작업과 탑 코팅층을 동시에 실시할 수 있다.)Top coating can be performed like a multi-degree printing process by several times, such as 1 degree, 2 degree, 3 degree, 4 degree, etc. to prevent desorption, color treatment, and contamination of surface raw materials of dry pressurized products. (In this way, various printing patterns work on the surface of the product and the top coating layer can be carried out simultaneously.)

이상과 같이 작업 시행시 접착 바인더 단독으로도 사용할 수 있으며 접착 바인더에 통상의 항균제 및 황토, 일라이트, 맥반석, 옥, 게르마늄, 세라믹, 숯분 등의 원적외선 방사물질을 첨가하여 사용 할 수도 있다.When the work is carried out as described above can be used as an adhesive binder alone, it may be used by adding a conventional antimicrobial agent and far-infrared radiation materials such as ocher, illite, elvan, jade, germanium, ceramic, charcoal powder.

실시예1) 접착바인더와 방사물질의 혼합비 중량%Example 1) Mixing Ratio Weight% of Adhesive Binder and Radiating Material

탑 코팅층(도3의 4)에 사용되는 수지는 PE, EVA, 아크릴 계통, 계면활성제가 포함된 EVA, 불소계통, 우레탄 계통 왁스류 등의 수지를 단독사용하거나 2종 이상 혼합하여 사용할수도 있으며 색상을 내기 위해 알료, TIO2, 황토, 일라이트, 맥반석, 옥, 게르마늄, 세라믹, 숯분등 원적외선 방사물질을 첨가하여 기능성을 부여할수도 있다.The resin used for the top coating layer (4 in FIG. 3) may be used alone or in combination of two or more kinds of resins such as PE, EVA, acrylic, surfactant-containing EVA, fluorine, and urethane waxes. In order to achieve this, it is possible to add functionality such as far-infrared radiation materials such as fertilizer, TIO 2 , loess, illite, elvan, jade, germanium, ceramic, and charcoal powder.

이때 탑코팅제의 도포량은 고형분 기준으로 50∼200g/㎡정도 도포한다.At this time, the coating amount of the top coating agent is applied to 50 ~ 200g / ㎡ based on the solid content.

실시예 2) 탑코팅제 수지의 혼합비 중량%Example 2 Mixing Ratio Weight% of Top Coating Resin

실시예 3) 탑코팅제 수지와 원적외선 방사물질의 혼합비 중량%Example 3) Mixing Ratio Weight% of Top Coating Agent Resin and Far Infrared Radiation Material

상기와 같은 본 발명은 목분, 왕겨분, 쑥분, 건초분, 건수초분 등의 자연소재를 이용하여 벽지를 생산시 자원 재활용 효과와 폐기시 환경공해를 억제하고자 함에 있다.The present invention as described above is intended to suppress the effect of recycling the resources and environmental pollution at the time of producing wallpaper using natural materials such as wood flour, rice husk flour, wormwood powder, hay flour, dried water grass flour.

Claims (2)

목분, 왕겨,쑥분, 건초분, 건수초분 등을 부착할 수 있는Wood flour, chaff, wormwood powder, hay flour, dried grass flour 기계 구조도 : 도1, 도2Mechanical structure diagram: Fig. 1, Fig. 2 벽지 원지에 접착제를 도포하고 그 상부에 목분, 왕겨분, 쑥분 건초분, 건수초분 등의 소재를 부착하고 그 상부에 탈착방지 및 오염성 방지, 색상,문양을 표현할 수 있는 탑 코팅층 등으로 구성된 벽지.A wallpaper consisting of a top coating layer that can apply adhesive to the wallpaper base and attach materials such as wood flour, rice husk flour, wormwood hay flour and dried grass flour to the top, and prevent desorption and contamination, color and pattern on the top.
KR1020000049393A 2000-08-24 2000-08-24 Wallpaper and machinery using wood flour, chaff powder, mugwort powder KR20020016209A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101034395B1 (en) * 2010-09-17 2011-05-16 주식회사 제일벽지 Method of manufacturing wallpaper containing radioactive material

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08291500A (en) * 1995-04-19 1996-11-05 Jumoku Chushutsu Seibun Riyou Gijutsu Kenkyu Kumiai Production of fragrance-containing wall paper
KR970021511A (en) * 1995-10-12 1997-05-28 박명호 Method of manufacturing wallpaper using wood powder and wallpaper
KR19980019564A (en) * 1998-03-30 1998-06-05 전효철 Biodegradable wallpaper
JPH10168799A (en) * 1996-12-13 1998-06-23 Kodaijin Sugaoka:Kk Healthy wall paper of white-cedar leaf and its production
KR20000036872A (en) * 2000-03-30 2000-07-05 전효철 Production Method of Wallpaper and Wrapping Paper Using Pale Mica, Silica Sand, Volcanic Rock and Rosin Powder
KR20000053993A (en) * 2000-05-16 2000-09-05 박미애 Wallpaper and wrapping paper using wood flour and herb plants of natural wood
KR20000072144A (en) * 2000-08-05 2000-12-05 강승렴 Batch process manufacturing method of wallpater
KR20020000271A (en) * 2000-06-22 2002-01-05 김동조 The non-woven cloth soaked in yellow soil, and it's manufacturing method and the fabricating device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08291500A (en) * 1995-04-19 1996-11-05 Jumoku Chushutsu Seibun Riyou Gijutsu Kenkyu Kumiai Production of fragrance-containing wall paper
KR970021511A (en) * 1995-10-12 1997-05-28 박명호 Method of manufacturing wallpaper using wood powder and wallpaper
JPH10168799A (en) * 1996-12-13 1998-06-23 Kodaijin Sugaoka:Kk Healthy wall paper of white-cedar leaf and its production
KR19980019564A (en) * 1998-03-30 1998-06-05 전효철 Biodegradable wallpaper
KR20000036872A (en) * 2000-03-30 2000-07-05 전효철 Production Method of Wallpaper and Wrapping Paper Using Pale Mica, Silica Sand, Volcanic Rock and Rosin Powder
KR20000053993A (en) * 2000-05-16 2000-09-05 박미애 Wallpaper and wrapping paper using wood flour and herb plants of natural wood
KR20020000271A (en) * 2000-06-22 2002-01-05 김동조 The non-woven cloth soaked in yellow soil, and it's manufacturing method and the fabricating device
KR20000072144A (en) * 2000-08-05 2000-12-05 강승렴 Batch process manufacturing method of wallpater

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101034395B1 (en) * 2010-09-17 2011-05-16 주식회사 제일벽지 Method of manufacturing wallpaper containing radioactive material

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