KR100361757B1 - Polyurethane Foam containing yellow soil and it's preparation method - Google Patents

Polyurethane Foam containing yellow soil and it's preparation method Download PDF

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KR100361757B1
KR100361757B1 KR1019990044904A KR19990044904A KR100361757B1 KR 100361757 B1 KR100361757 B1 KR 100361757B1 KR 1019990044904 A KR1019990044904 A KR 1019990044904A KR 19990044904 A KR19990044904 A KR 19990044904A KR 100361757 B1 KR100361757 B1 KR 100361757B1
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ocher
polyurethane foam
containing polyurethane
producing
fine particles
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KR20000000374A (en
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고연종
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고연종
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/346Clay
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes

Abstract

본 발명은 황토 함유 폴리우레탄 발포체 및 이의 제조방법에 관한 것으로, 폴리우레탄 발포체를 제조함에 있어서 사용되는 폴리에스테르 또는 폴리에테르계의 폴리올의 중량비로 10 ∼ 40%의 황토를 첨가하여 황토 함유 폴리우레탄 발포체를 제조하므로서 원적외선 방사능이 우수하고, 단열성, 항균성 및 난연성이 뛰어날 뿐만 아니라 습도조절, 탈취 효과가 있어 여러 가지 용도로 사용이 가능한 폴리우레탄 발포체를 저렴한 비용으로 용이하게 얻을 수 있었다.The present invention relates to an ocher-containing polyurethane foam and a method for manufacturing the same, wherein ocher-containing polyurethane foam is added by adding 10 to 40% of ocher in the weight ratio of polyester or polyether-based polyol used in producing the polyurethane foam. By producing the excellent far-infrared radiation, excellent heat insulation, antibacterial and flame retardancy, as well as humidity control, deodorizing effect was able to easily obtain a polyurethane foam that can be used for various purposes at a low cost.

Description

황토 함유 폴리우레탄 발포체 및 이의 제조방법{Polyurethane Foam containing yellow soil and it's preparation method}Yellow clay-containing polyurethane foam and its preparation method {Polyurethane Foam containing yellow soil and it's preparation method}

본 발명은 황토 함유 폴리우레탄 발포체 및 이의 제조방법에 관한 것으로, 좀 더 구체적으로는 폴리우레탄 발포체를 제조함에 있어서 사용되는 폴리에스테르 또는 폴리에테르계의 폴리올의 중량비로 10 ∼ 40%의 황토를 첨가하여 제조한 황토 함유 폴리우레탄 발포체 및 이의 제조방법에 관한 것이다.The present invention relates to an ocher-containing polyurethane foam and a method for manufacturing the same, and more particularly, by adding 10 to 40% of ocher in a weight ratio of a polyester or polyether-based polyol used in preparing a polyurethane foam. It relates to a manufactured ocher-containing polyurethane foam and a method for producing the same.

폴리우레탄 발포체는 다포성 또는 스폰지형의 폴리우레탄 수지로 폴리에스테르 또는 폴리에테르계 폴리올과 2관능 또는 다관능의 디이소시아네이트와 발포제, 촉매 등의 원료 및 각종 첨가제와 혼합반응시키면 중부가 가교반응이 일어나고, 발열하여 수지화된 것으로, 반응의 진행중에 발생하는 이산화탄소 때문에 발포 다공질이 되며, 기게적 강도도 크고, 내열성, 내용제성, 내노화성, 접착성이 양호하며, 원료조건을 택하는 것에 의해 상당히 연질탄력성이 있는 것에서 경질 내마모성의 것까지 제조되고 그 경도에 의해 연질, 반경질, 경질의 3종류로 나누어진다. 연질발포체는 자동차 등의 쿠숀재, 충진재, 필터용 등으로 사용되고 있고, 반경질 발포체는 열이나 전기의 절연재료로, 경질 발포체는 가볍고, 탄성이 적으며, 하중부담능력이 크고 단열성도 우수하여 항공기 및 기계부품재료, 공업용 및 가정용 단열재료와 방음판 등으로 널리 이용되고 있다.Polyurethane foams are polyporous or sponge-type polyurethane resins. When poly- or polyether-based polyols are mixed with di- or polyfunctional diisocyanates, raw materials such as blowing agents, catalysts, and various additives, a polyaddition crosslinking reaction occurs. It is made of exothermic resin by heating and becomes foamed porous due to carbon dioxide generated during the reaction. It has high mechanical strength, good heat resistance, solvent resistance, aging resistance and adhesiveness, and is very soft by selecting raw material conditions. It is manufactured from elastic to hard abrasion resistant and is divided into three types of soft, semi-hard, and hard by its hardness. Soft foams are used for cushions, fillers, filters, etc. in automobiles, and semi-rigid foams are insulation materials of heat and electricity. Rigid foams are light, low in elasticity, have high load-bearing capacity and excellent thermal insulation. And it is widely used as a mechanical component material, industrial and household insulation material and sound insulation board.

그러나, 폴리우레탄 발포체는 사용 용도에 따라 요구되는 특성이 많이 있어 이를 충족시키기 위한 각종 첨가제가 첨가되고 있는 실정이지만, 여러 가지 요구 특성이 있는 경우에는 첨가제의 종류도 많아져야 하므로 경제적으로 바람직하지 못한 단점이 있고, 공정이 복잡해지며, 제조되는 폴리우레탄 발포체 자체의 특성이 저하되는 문제가 있고, 1종의 첨가제로 많은 요구 특성을 만족시킬 수 없는 단점이 있다.However, polyurethane foams have many required properties depending on the intended use, and various additives are added to satisfy them. However, if there are various required properties, the types of additives have to be increased, which is economically undesirable. There is a problem in that the process is complicated, the properties of the polyurethane foam itself is lowered, there is a disadvantage that can not satisfy many required properties with one kind of additive.

한편, 황토는 여러 가지 광물입자로 구성되어 있는데, 그 크기는 주로 지름 0.02 ∼ 0.05㎜인 입자로 이루어진 퇴적물이며, 점토 크기의 입자는 약 0.005㎜ 정도이고, 중국 본토인 황하강 유역에 널리 분포할 뿐만 아니라 미국의 미시시피강 유역, 유럽 중앙부 등에 분포한다.On the other hand, loess is composed of various mineral particles, the size of which is mainly composed of particles of diameter 0.02 ~ 0.05mm, clay size of about 0.005mm, and is widely distributed in the Yellow River basin of mainland China, It is distributed in the Mississippi River Basin in the United States and in central Europe.

황토의 화학적 조성은 실리카(SiO2) 60 ∼ 65%, 알루미나(Al2O3) 10 ∼ 13%, 산화칼슘(CaO) 8%, 황화철(FeSO4) 5 ∼ 6%, 마그네슘(Mg)과 나트륨(Na)이 각각 2%,칼륨(K) 1.5% 등으로 구성되어 있으며, 이밖에도 석영, 운모, 장석, 방해석 등이 들어 있어 이들 물질이 철분과 함께 산화 작용을 받아 황색 등 여러 가지 색으로 발현된다.The chemical composition of ocher is 60 to 65% of silica (SiO 2 ), 10 to 13% of alumina (Al 2 O 3 ), 8% of calcium oxide (CaO), 5 to 6% of iron sulfide (FeSO 4 ), magnesium (Mg) and Sodium (Na) is composed of 2% and potassium (K) 1.5%, respectively. In addition, it contains quartz, mica, feldspar, calcite, etc., and these substances are oxidized with iron and appear in various colors such as yellow. do.

황토는 분해력, 저장력, 흡수력, 투명성, 생명성 및 많은 약성은 상상을 초월할 정도이며, 황토에 대한 여구가 현재까지도 지속적으로 추진되고 있고, 현대에 이르러서 실예로 황토수에 대한 쥐의 실험에서 간 및 위장의 건강이 상승되는 결과를 도출한 연구 사례도 발표된 바 있으며, 최근에 이르러는 황토의 여러 가지 효능 즉, 담배냄새, 땀냄새, 음식냄새 등과 같은 각종 악취제거와 곰팡이균, 진드기 등에 대한 방균 및 항균작용, 습도조절, 원적외선 방사기능 등이 새롭게 조명되면서 황토를 이용한 생활용품이 다양하게 개발되고 있으나, 폴리우레탄 발포체에의 적용은 아직까지 알려진 바 없다.Loess is beyond resolution, storage capacity, absorption, transparency, vitality, and many weaknesses, and the development of loess continues to this day, and in modern times, in the experiments of rats on loess water, In addition, a study has been published that has resulted in an increase in gastrointestinal health, and recently, various effects of ocher, such as tobacco odor, sweat odor, and food odor removal, fungal bacteria and mites Antibacterial, antibacterial, humidity control, far-infrared radiation, such as the new illumination has been developed a variety of household products, but the application to the polyurethane foam is not yet known.

따라서, 본 발명의 목적은 원적외선 방사능이 우수하고, 단열성, 항균성 및 난연성이 뛰어날 뿐만 아니라 습도조절, 탈취 효과가 있어 여러 가지 용도로 사용이 가능한 폴리우레탄 발포체를 제공하는 데 있다.Accordingly, it is an object of the present invention to provide a polyurethane foam having excellent far-infrared radiation, excellent heat insulation, antibacterial and flame retardancy, humidity control, deodorizing effect, and which can be used for various purposes.

본 발명의 다른 목적은 상기 목적의 폴리우레탄 발포체를 저렴한 비용으로 용이하게 제조할 수 있는 방법을 제공하는 데 있다.Another object of the present invention is to provide a method that can easily produce a polyurethane foam of the above object at a low cost.

상기 목적들 뿐만 아니라 용이하게 표출될 수 있는 또 다른 목적을 달성하기 위하여 본발명에서는 폴리우레탄 발포체를 제조함에 있어서 사용되는 폴리에스테르 또는 폴리에테르계의 폴리올의 중량비로 10 ∼ 40%의 황토를 첨가하여 황토 함유폴리우레탄 발포체를 제조하므로서 원적외선 방사능이 우수하고, 단열성, 항균성 및 난연성이 뛰어날 뿐만 아니라 습도조절, 탈취 효과가 있어 여러 가지 용도로 사용이 가능한 폴리우레탄 발포체를 저렴한 비용으로 용이하게 얻을 수 있었다.In order to achieve the above object as well as another object that can be easily expressed in the present invention by adding 10 to 40% of the loess in the weight ratio of the polyester or polyether-based polyol used in the production of polyurethane foam By producing ocher-containing polyurethane foams, polyurethane foams having excellent far-infrared radiation, excellent heat insulation, antibacterial and flame retardancy as well as humidity control and deodorization effect can be easily obtained at low cost.

도 1은 황토가 30% 함유된 폴리우레탄 발포체의 원적외선 방사능을 나타내는 그래프이고,1 is a graph showing the far-infrared radiation of polyurethane foam containing 30% ocher,

도 2는 황토가 20% 함유된 폴리우레탄 발포체의 원적외선 방사능을 나타내는 그래프이다.Figure 2 is a graph showing the far-infrared radiation of polyurethane foam containing 20% ocher.

본 발명을 좀 더 구체적으로 설명하면 다음과 같다.The present invention is described in more detail as follows.

본 발명에 따른 황토 함유 폴리우레탄 발포체는 폴리우레탄 발포체를 제조함에 있어서 사용되는 폴리에스테르 또는 폴리에테르계의 폴리올의 중량비로 10 ∼ 40%의 황토를 첨가하여 제조한 것으로 특징지워진다.The ocher-containing polyurethane foam according to the present invention is characterized by being prepared by adding 10 to 40% of ocher in the weight ratio of polyester or polyether-based polyols used in producing the polyurethane foam.

또한, 황토 함유 폴리우레탄 발포체의 제조방법은 황토 채취공정, 채취된 황토로부터 이물질을 제거하고 멸균처리한 후 분쇄가공하는 공정, 미립자의 황토만을 선별하는 공정, 폴리에스테르 또는 폴리에테르계의 폴리올과 황토 미립자를 혼합하여 2관능 또는 다관능의 이소시아네이트류와 반응시키는 공정, 목적하는 형상으로 제조된 폴리우레탄 발포체를 가공하는 공정으로 구성되어진다.In addition, the manufacturing method of the ocher-containing polyurethane foam is a process for collecting ocher, removing foreign material from the collected ocher, sterilizing and then grinding, selecting only the ocher of fine particles, polyester or polyether-based polyol and ocher It consists of the process of mixing a microparticle and making it react with bifunctional or polyfunctional isocyanate, and the process of processing the polyurethane foam manufactured in the desired shape.

먼저, 황토 특유의 활성을 갖는 것으로 효능이 우수하며 약성이 가장 뛰어나고 오염되지 않은 황토를 선별하기 위하여 지표면에서 1 ∼ 2m 이상의 깊이에서 천연 황토를 엄선하여 채취한다.First of all, natural ocher is carefully selected and collected at a depth of 1 to 2 m or more from the surface of the earth in order to select ocher, which has excellent activity, excellent weakness, and uncontaminated ocher.

채취된 황토에서 육안으로 분별이 가능한 이물질을 제거한 다음, 1차 분쇄를 행하되 분쇄과정에서 황토 이외의 물질을 완전히 제거한 후에 800 ∼ 1,000℃에서 약 1시간 정도 소성하는 방법으로 멸균처리 및 유기물을 분해시키고, 2차 분쇄를 행한다. 분쇄과정에서 황토 이외의 물질을 제거하기 위해서는 황토의 분쇄가 가능한 정도만의 압력을 가하여 분쇄하고 체로 쳐서 분쇄되지 않은 물질들을 분리하는 방법으로 행하며, 소성온도가 800℃ 미만일 경우에는 유기물의 완전 분해가 이루어지지 않는 단점이 있고 1,000℃를 초과할 경우에는 경제적이지 못한 단점이 있다. 분쇄는 본 발명이 속하는 기술 분야에서 통상적으로 시용되는 분쇄기 중에서 사용 용도에 의한 분쇄 정도에 따라 적절히 선정하여 사용할 수 있다.Sterilize and decompose organic materials by removing foreign matter that can be separated by naked eye from the collected ocher, and then performing the first crushing, and completely removing other materials than ocher in the crushing process, and then firing at 800 to 1,000 ° C. for about 1 hour. Second grinding is performed. In order to remove materials other than ocher in the pulverization process, pulverization is carried out by applying pressure only to the extent of ocher crushing and sifting to separate the pulverized materials. When the firing temperature is less than 800 ° C, organic matter is completely decomposed. There is a disadvantage that does not support, and if it exceeds 1,000 ℃ there is a disadvantage that is not economic. The grinding | pulverization can be suitably selected and used according to the grinding | pulverization degree by use use from the grinder normally applied in the technical field to which this invention belongs.

그 다음에 2차 분쇄된 황토 분말을 풍향집진기를 이용하여 1 ∼ 5㎛ 정도의 크기를 갖는 미립자만을 선별한다. 즉, 2차 분쇄된 황토 분말을 공지의 풍향집진기의 투입구에 투입한 다음, 1 ∼ 5㎛ 정도의 크기를 갖는 미립자만이 이송될 수 있는 정도의 풍속으로 공기를 가하여 미립자를 이송한 후 풍속을 거의 0이 되도록 하므로서 황토 미립자만을 얻게 된다.Then, the secondary pulverized ocher powder is selected using only a wind vane to fine particles having a size of about 1 ~ 5㎛. That is, the secondary pulverized ocher powder is introduced into the inlet of a known wind deflector, and then air is applied at a wind speed such that only fine particles having a size of about 1 to 5 μm can be transferred, and then the fine air is transferred. By making it nearly zero, only ocher particles are obtained.

별도로 통상의 방법으로 폴리우레탄 발포체를 제조함에 있어서 상기에서 얻은 황토 미립자를 10 ∼ 40% 첨가하므로서 황토 함유 폴리우레탄 발포체를 얻는다. 황토 미립자의 첨가량이 10% 미만일 경우에는 본 발명에서 얻고자 하는 효과의 발현 정도가 미약하고 40%를 초과하여 첨가할 경우에는 폴리우레탄 발포체의 특성이 저하되는 문제점이 발생할 수도 있으나 사용될 폴리우레탄 발포체의 용도에 따라 황토 미립자의 사용량은 변동될 수도 있다.Separately, in preparing a polyurethane foam by a conventional method, an ocher-containing polyurethane foam is obtained by adding 10 to 40% of the ocher fine particles obtained above. When the amount of the ocher fine particles is less than 10%, the degree of expression of the effect to be obtained in the present invention is weak, and when it is added in excess of 40%, the characteristics of the polyurethane foam may be deteriorated. Depending on the application, the use amount of the fine particles may vary.

폴리우레탄 발포체의 제조시에는 폴리에스테르 또는 폴리에테르계 폴리올과 2관능 또는 다관능의 이소시아네이트류를 사용하는 것이 바람직하며, 발포가 용이하게 이루어질 수 있도록 하기 위한 발포제 및 발포보조제, 그리고 촉매 등과 제조되는 발포체에서 요구되는 특정의 요구 물성을 만족시키기 위한 공지의 첨가제들이첨가될 수 있다.In the preparation of the polyurethane foam, it is preferable to use a polyester or polyether polyol and bifunctional or polyfunctional isocyanates, and a foam prepared from a foaming agent, a foaming aid, a catalyst, etc. to facilitate foaming. Known additives may be added to satisfy the specific required physical properties required by the.

또한, 제조되는 발포체의 사용 용도에 따라 연질, 반경질, 경질의 발포체를 용이하게 제조할 수 있으며, 이는 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자이면 용이하게 유추할 수 있는 것이다.In addition, according to the use of the foam to be produced can be easily produced soft, semi-rigid, rigid foam, which can be easily inferred by those skilled in the art.

상술한 방법으로 제조된 폴리우레탄 발포체를 목적하는 형상으로 가공하므로서 본 발명에 따른 황토 함유 폴리우레탄 발포체가 제조된다.The ocher-containing polyurethane foams according to the invention are produced by processing the polyurethane foams produced in the above-described way into the desired shape.

다음의 실시예는 본 발명을 좀 더 상세히 설명하는 것이지만, 본 발명의 범주를 한정하는 것은 아니다.The following examples illustrate the invention in more detail, but do not limit the scope of the invention.

실시예 1Example 1

황토 특유의 활성을 갖는 것으로 효능이 우수하며 약성이 가장 뛰어나고 오염되지 않은 황토를 선별하기 위하여 지표면에서 1 ∼ 2m 이상의 깊이에서 천연 황토를 엄선하여 채취한 후, 채취된 황토에서 육안으로 분별이 가능한 이물질을 제거한 다음, 1차 분쇄를 행하되 분쇄과정에서 황토 이외의 물질을 완전히 제거한 후에 900℃에서 약 1시간 정도 소성하는 방법으로 멸균처리 및 유기물을 분해시키고, 2차 분쇄를 행한다.It has the unique activity of ocher, has excellent efficacy, has the best weakness, and selects natural ocher at a depth of 1 ~ 2m or more from the surface to select uncontaminated ocher. After the removal, the first pulverization is carried out, but in the pulverization process, the material other than ocher is completely removed, and then sterilization and organic matter are decomposed by firing at 900 ° C. for about 1 hour, and the second pulverization is performed.

그 다음에 2차 분쇄된 황토 분말을 풍향집진기를 이용하여 1 ∼ 5㎛ 정도의 크기를 갖는 미립자만을 선별한다.Then, the secondary pulverized ocher powder is selected using only a wind vane to fine particles having a size of about 1 ~ 5㎛.

프로필렌글리콜 100중량부, 4,4'-톨루엔디이소시아네이트 51중량부, 트리에틸아민(우레탄 촉진 촉매) 0.26중량부, 실리콘계 계면활성제 1.0중량부, 방염제 3.0중량부, 틴옥토에이트 0.59중량부, 상기에서 얻은 황토 미립자 30중량부, 물3.8중량부를 균일하게 혼합한 후, 105℃로 에열된 주형에 부었다. 수초의 성형 시간이 지난 후 혼합물은 응고되었고, 이것을 3분 후에 탈형시켰다.100 parts by weight of propylene glycol, 51 parts by weight of 4,4'-toluene diisocyanate, 0.26 parts by weight of triethylamine (urethane promotion catalyst), 1.0 parts by weight of silicone-based surfactant, 3.0 parts by weight of flame retardant, 0.59 parts by weight of tin octoate, 30 parts by weight of ocher fine particles and 3.8 parts by weight of water were uniformly mixed, and then poured into a mold oriented at 105 ° C. After a few seconds of molding time the mixture solidified and it was demolded after 3 minutes.

제조된 폴리우레탄 발포체의 물성를 KS M 6672의 방법으로 측정한 결과, 밀도는 25.3㎏/㎥이었고, 경도는 10.3㎏/314㎤임을 알 수 있었으며, 한국건자재시험연구원에 의뢰하여 원적외선 방사율, 항균성 시험, 탈취성 시험을 행한 결과, 원적외선 방사율은 93%이었고, 대장균에 대한 항균성은 95%, 녹농균에 대한 항균성은 93%이었으며, 탈취력은 62%를 나타냄을 알 수 있었다.As a result of measuring the physical properties of the prepared polyurethane foam by the method of KS M 6672, it was found that the density was 25.3㎏ / ㎥, and the hardness was 10.3㎏ / 314cm 3, requested by the Korea Institute of Construction Materials, As a result of the deodorization test, the far-infrared emissivity was 93%, the antimicrobial activity against E. coli was 95%, the antimicrobial activity to Pseudomonas aeruginosa was 93%, and the deodorizing power was 62%.

또한, 한국화학연구소에 의뢰하여 유해성 시험을 행한 결과, 유해성 및 독성 물질이 검출되지 않았으며, 상기의 원적외선 방사율에 대한 그래프를 도 1에 도시하였다.In addition, as a result of performing a harmful test by the Korea Research Institute of Chemical Technology, no harmful and toxic substances were detected, and a graph of the far-infrared emissivity is shown in FIG. 1.

실시예 2Example 2

황토 미립자의 사용량을 20중량부로 한 것을 제외하고는 실시예 1과 동일한 방법으로 폴리우레탄 발포체를 제조하고, 제조된 폴리우레탄 발포체의 물성를 KS M 6672의 방법으로 측정한 결과, 밀도는 26.7㎏/㎥이었고, 경도는 11.6㎏/314㎤임을 알 수 있었으며, 한국건자재시험연구원에 의뢰하여 원적외선 방사율, 항균성 시험, 탈취성 시험을 행한 결과, 원적외선 방사율은 93%이었고, 대장균에 대한 항균성은 94%, 녹농균에 대한 항균성은 92%이었으며, 탈취력은 60%를 나타냄을 알 수 있었다.A polyurethane foam was prepared in the same manner as in Example 1, except that the amount of the ocher fine particles was 20 parts by weight, and the physical properties of the manufactured polyurethane foam were measured by the method of KS M 6672. The density was 26.7 kg / m 3. It was found that the hardness was 11.6㎏ / 314cm3. The far-infrared emissivity, antimicrobial test, and deodorant test were commissioned by the Korea Institute of Construction Materials. As a result, far-infrared emissivity was 93%. The antimicrobial activity was 92%, and the deodorizing power was 60%.

또한, 한국화학연구소에 의뢰하여 유해성 시험을 행한 결과, 유해성 및 독성 물질이 검출되지 않았으며, 상기의 원적외선 방사율에 대한 그래프를 도 2에 도시하였다.In addition, as a result of performing a hazard test by the Korea Research Institute of Chemical Research, no harmful and no toxic substances were detected, and a graph of the far-infrared emissivity is shown in FIG. 2.

상술한 바와 같이 본 발명에서는 폴리우레탄 발포체를 제조함에 있어서 사용되는 폴리에스테르 또는 폴리에테르계의 폴리올의 중량비로 10 ∼ 40%의 황토를 첨가하여 황토 함유 폴리우레탄 발포체를 제조하므로서 원적외선 방사능이 우수하고, 단열성, 항균성 및 난연성이 뛰어날 뿐만 아니라 습도조절, 탈취 효과가 있어 여러 가지 용도로 사용이 가능한 폴리우레탄 발포체를 저렴한 비용으로 용이하게 얻을 수 있었다.As described above, in the present invention, by adding 10 to 40% of the loess in the weight ratio of the polyester or polyether-based polyol used in the production of the polyurethane foam to prepare the ocher-containing polyurethane foam, it is excellent in far infrared radiation, In addition to excellent heat insulation, antibacterial and flame retardancy, it was possible to easily obtain a polyurethane foam that can be used for various purposes due to the humidity control and deodorizing effect easily.

Claims (6)

폴리우레탄 발포체를 제조함에 있어서 사용되는 폴리에스테르 또는 폴리에테르계의 폴리올의 중량비로 10 ∼ 40%의 황토를 첨가하여 제조한 것을 특징으로 하는 황토 함유 폴리우레탄 발포체.An ocher-containing polyurethane foam, which is prepared by adding 10 to 40% of ocher in a weight ratio of a polyester or polyether-based polyol used in producing a polyurethane foam. 제 1 항에 있어서, 황토는 1 ∼ 5㎛의 미립자임을 특징으로 하는 황토 함유 폴리우레탄 발포체.The ocher-containing polyurethane foam according to claim 1, wherein the ocher is fine particles of 1 to 5 mu m. 황토 채취공정, 채취된 황토로부터 이물질을 제거하고 멸균처리한 후 분쇄가공하는 공정, 미립자의 황토만을 선별하는 공정, 폴리에스테르 또는 폴리에테르계 폴리올과 황토를 혼합하여 2관능 또는 다관능의 이소시아네이트류와 반응시키는 공정, 목적하는 형상으로 제조된 폴리우레탄 발포체를 가공하는 공정으로 구성되는 것을 특징으로 하는 황토 함유 폴리우레탄 발포체의 제조방법.Ocher extraction process, the process of removing foreign substances from the collected ocher, sterilizing and grinding, the process of screening only the fine loess of fine particles, by mixing polyester or polyether polyol and loess, and difunctional or polyfunctional isocyanates A process for producing ocher-containing polyurethane foams, comprising the steps of reacting and processing the polyurethane foams made into desired shapes. 제 3 항에 있어서, 멸균처리는 800 ∼ 1,000℃에서 1시간 동안 소성하는 방법으로 행함을 특징으로 하는 황토 함유 폴리우레탄 발포체의 제조방법.The method for producing ocher-containing polyurethane foam according to claim 3, wherein the sterilization is performed by firing at 800 to 1,000 ° C for 1 hour. 제 3 항에 있어서, 황토 미립자는 1 ∼ 5㎛인 것을 특징으로 하는 황토 함유 폴리우레탄 발포체의 제조방법.The method for producing ocher-containing polyurethane foam according to claim 3, wherein the ocher fine particles are 1 to 5 mu m. 제 3 항에 있어서, 황토 미립자의 사용량은 폴리에스테르 또는 폴리에테르계 폴리올의 중량비로 10 ∼ 40%임을 특징으로 하는 황토 함유 폴리우레탄 발포체의 제조방법.The method for producing ocher-containing polyurethane foam according to claim 3, wherein the amount of the ocher fine particles is 10 to 40% by weight of the polyester or polyether polyol.
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EP1048612A1 (en) * 1999-04-29 2000-11-02 Sun Jung Lim Plastic form for a cushion material
KR19990068758A (en) * 1999-06-14 1999-09-06 김성호 Manufacture method of yellow soil building materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060100726A (en) * 2005-03-18 2006-09-21 (주) 부성 리싸이클링 Nc urethane elastic chip material, elastic chip and rubber mat adhesive and method thereof
KR100978281B1 (en) 2010-01-19 2010-08-30 동아화학 주식회사 Polyurethan chip for paving material comprising yellowsoil and the manufacturing method

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