KR100356674B1 - Method for producing two-color polyester conjugated filament - Google Patents
Method for producing two-color polyester conjugated filament Download PDFInfo
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- KR100356674B1 KR100356674B1 KR1019950066452A KR19950066452A KR100356674B1 KR 100356674 B1 KR100356674 B1 KR 100356674B1 KR 1019950066452 A KR1019950066452 A KR 1019950066452A KR 19950066452 A KR19950066452 A KR 19950066452A KR 100356674 B1 KR100356674 B1 KR 100356674B1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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Abstract
Description
본 발명은 염기성 염료에 염색성이 상이한 이색(異色)효과를 가지며 제사 공정 및 후공정성이 개선된 이색생 폴리에스터 복합사 제조방법에 관한 것이다.The present invention relates to a method for producing a dichroic polyester composite yarn having a dichroic effect having a different dyeability to basic dyes, and an improved manufacturing process and post-processing properties.
이색성 폴리에스터 필라멘트는 복합방사, 칩 블랜딩, 사가공합사 등의 방법에 의해 두종의 칩 또는 필라멘트(염기성 염료 가염 폴리에스터와 염기성 염료 불염 폴리에스터)의 조합에 의해 제조된다.Dichroic polyester filaments are produced by a combination of two types of chips or filaments (basic dye chlorinated polyester and basic dye fluorinated polyester) by methods such as complex spinning, chip blending, and tetrasynthetic yarn.
상기방법중 복합방사법에 의한 이색성 폴리에스터는 필라멘트간 혼섬방식과 필라멘트내 혼합방법으로 다시 나뉘어지는데, 필라멘트간 혼섬방식에 의한 이색성 폴리에스터 필라멘트는 예를 들어, 일특공소 58-43485, 57-8886, 53-8823호 및 일특개소 52-74053로에서 제안하는 바와 같이, 염기성 염료 불염 폴리에스터(폴리에틸렌테레프탈레이트)와 염기성 염료 가염 폴리에스터를 사용하여 방사시 분배판 및 노즐을 통해 혼섬을 하여 이색효과를 내는 방법으로, 이 방법은 저속방사(1500미터/분)로 제사되기 때문에 고연신비에 의해 두 성분간의 큰 탄성회복률차에 의한 연신이 이루어진 후 염기성 염료 불염 폴리에스터가 루프로 발현되는데, 이는 연신성이나 후공정 작업성 저하의 원인이 된다. 또한 일특공소58-38524및 일특개소 61-296121, 61-89326, 62-184185호에서 제시하는 바와 같이 심초형 복합섬유로 이색성 폴리에스터 필라멘트를 제조할 때에 위와 같은 루프발생 문제는 해결되지만 하나의 필라멘트 단면내에 염기성 염료 가염 폴리에스터가 심성분으로, 염기성 염료 불염 폴리에스터(폴리에틸렌테레프탈레이트)가 초성분으로 배치됨으로써 이색효과가 떨어진다.Among the above methods, the dichroic polyester by the compound spinning method is subdivided into the inter-filament mixing method and the inter-filament mixing method, and the dichroic polyester filament by the inter-filament mixing method between the filaments is, for example, Japanese special application 58-43485, 57 As suggested in -8886, 53-8823 and in one particular 52-74053, the use of basic dye fluorinated polyester (polyethylene terephthalate) and basic dye chlorinated polyester is performed by mixing through a distribution plate and nozzle As a method of dichroic effect, this method is produced by low-speed spinning (1500m / min), and the basic dye fluorinated polyester is expressed as a loop after stretching by a large elastic recovery rate difference between the two components due to the high draw ratio. This causes a decrease in elongation and workability of the post-process. In addition, as described in Japanese Patent Application No. 58-38524 and Japanese Patent Application No. 61-296121, 61-89326, 62-184185, the above looping problem is solved when the dichroic polyester filament is manufactured from a deep sheath composite fiber. The basic dye chlorinated polyester is the core component in the filament cross-section of the basic component, and the basic dye fluorinated polyester (polyethylene terephthalate) is disposed as the super constituent to reduce the dichroic effect.
두번째로는 일특개소 55-158328, 55-158329, 55-40810호에 소개되어있는 칩블랜딩에 의한 방법으로 이색성 폴리에스터 필라멘트를 제조할 경우 블랜딩에 의한 균일한 이색효과가 있고 루프가 발생하지 않지만 이색효과가 너무 미약한 단점이 있다.Secondly, when dichroic polyester filament is produced by the method of chip blending introduced in Japanese Patent Application No. 55-158328, 55-158329, 55-40810, there is a uniform dichroic effect by blending and no loop occurs. Dichroic effect is too weak.
마지막으로 일특개평4-185735호에 소개된 염기성 염료 가염 폴리에스터와 염기성 염료 불염 폴리에스터의 합사방식은 복합방사에 의한 혼섬과 마찬가지로 루프가 심하게 발생하는 단점이 있고 각 성분을 방사한 후 합사가 이루어짐으로 생산성이 저하되고, 제조단가가 상승하는 등의 문제가 있다.Finally, the jointing method of basic dye salted polyester and basic dye fluorinated polyester introduced in Japanese Patent Application Laid-Open No. Hei 4-185735 has the disadvantage that severe loops occur as in the mixed spinning by complex spinning, and the yarn is spun after spinning each component. As a result, there is a problem that the productivity is lowered and the manufacturing cost is increased.
따라서 본 발명은 이색성 폴리에스터를 제조함에 있어서의 종래 기술의 여러가지 문제점을 해결하기 위해 안출된 것이다.Accordingly, the present invention has been made to solve various problems of the prior art in producing a dichroic polyester.
즉, 본 발명은 제 1 도에 도시한 폴리에스터 복합 필라멘트 제조장치를 이용 염기성 염료가염 폴리에스터와 염기성 염료불염 폴리에스터를 복합방사하여 이색성 폴리에스터 복합사를 제조함에 있어 하기식을 만족시키는 조건으로 직접 방사연신하는 것을 특징으로 한 이색성 폴리에스터 복합사의 제조방법이 제공되는 것이다.That is, the present invention is a condition that satisfies the following formula in producing a dichroic polyester composite yarn by a composite spinning of basic dye chlorinated polyester and basic dye fluorinated polyester using the polyester composite filament manufacturing apparatus shown in FIG. It is to provide a method for producing a dichroic polyester composite yarn characterized in that the direct spin-drawing.
상기식에서,In the above formula,
V1 : 제 1 고데트롤러 속도 ( 미터/분 )V1: 1st high-detro controller speed (meters / minute)
V2 : 제 2 코데트롤러 속도 ( 미터/분 )V2: 2nd coder controller speed (meters / minute)
T :제 1 고데트롤리 은도 ( ℃ )T: 1st Godetrol Silver Degree (℃)
D : 연신비D: draw ratio
X : 염기성 염료 가염 폴리에스터의 복굴절율 이다.X: It is the birefringence of basic dye salt polyester.
이하 도면을 참조하여 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
본 발명에 있어서 염기성 염료 불염 폴리에스터(b)로는 선상 폴리에틸렌 테레프탈레이트를 사용하고 염기성 염료 가염 폴리에스터(a)로는 금속 설포네이트를 테레프탈산 대비 0.5-1.5mole%를 함유한 공중합 폴리에스터를 사용한다.In the present invention, as the basic dye fluorinated polyester (b), linear polyethylene terephthalate is used, and as the basic dye chlorinated polyester (a), a copolyester containing 0.5 to 1.5 mole% of the metal sulfonate relative to terephthalic acid is used.
제 1 도는 본 발명을 위한 공정개략도로, 익스트루더(1,2)에서 각각 염기성 염료 가염 폴리에스터와 염기성 염료 불염 폴리에스터가 용융 압출되어 스핀빔(3) 및 스핀팩(4)를 통해 압출되며 이때 압출된 사조(5)는 냉각장치(6)에 의해 냉각된 후 롤러오일링장치(7)를 거쳐 유제를 부여한 후 제 1 고데트롤러(8)과 제 2 고데프롤러 (10) 사이의 속도차에 의해 연신된 후 권취기(12)에 권취된다. 이때 제 l 고데트롤러 속도는 1000미터/분 이상 2500 미터/ 분 이하, 제 2 고데트롤러 속도는 3500미터/분 이상 5500 미터/분 이하, 연신비는 2.2 이상 3.5이하이어야 하고, 바람직하게는 제 1 고데트롤러 속도는 1500미터/분 이상 2300미터/분 이하, 제 2 고데트롤러 속도는 4650미터/분 이상 5200미터/분 이하, 연신비는 2.3 이상 3.1 이하이어야 한다. 제 1 고데트롤러 속도가 1000미터/분 미만이면, 고연신비에 의한 염기성 염료가염 폴리에스터가 고배향되어 염기성 염료 가염 폴리에스터내의 서로 이온결합된 금속설포네이트가 연신 응력을 많이 받아 연신 후 권취시 이완에 의한 탄성 회복현상이 발생하여 두 폴리에스터간 큰 탄성회복차에 의해 염기성 염료 불염 폴리에스터가 루프를 형성하계 됨으로써, 연신성 및 후공정 작업성 저하의 원인이된다. 또 제 1 고데트롤러 속도가 2500미터/분 초과이면, 고속권취에 의한 저분자량인 염기성 염료 가염 폴리에스터의 연신성 저하에 의한 사절다발로 제사공정성이 떨어진다.1 is a process schematic diagram for the present invention, in which the basic dye salted polyester and the basic dye fluorinated polyester are melt extruded in the extruder 1 and 2, respectively, and extruded through the spin beam 3 and the spin pack 4. At this time, the extruded thread 5 is cooled by the cooling device 6, and then imparts an oil through the roller oiling device 7, and then between the first and the second gode controller (8) and the second gode roller (10) It is wound up by the winder 12 after being stretched by the speed difference. At this time, the l-th Godetrol speed should be 1000 m / min or more and 2500 m / min or less, and the second Godetrol speed should be 3500 m / min or more and 5500 m / min or less, and the draw ratio should be 2.2 or more and 3.5 or less. The speed of the controller should be 1500 m / min or more and 2300 m / min or less, the second goth controller speed should be 4650 m / min or more and 5200 m / min or less, and the draw ratio should be 2.3 or more and 3.1 or less. When the first high-detro controller speed is less than 1000 m / min, the basic dye salt polyester at high draw ratio is highly oriented so that the metal sulfonates ionically bonded to each other in the basic dye salt polyester are subjected to a lot of stretching stress and are relaxed at the time of winding up after stretching. The elastic recovery phenomenon occurs, and the basic dye fluorinated polyester forms a loop due to a large elastic recovery difference between the two polyesters, which causes a decrease in stretchability and workability. In addition, when the speed of the first high detolerator is more than 2500 meters / minute, the yarn processability is poor due to the trimming bundle due to the lowering of the stretchability of the basic dye salt-dye polyester having low molecular weight by high-speed winding.
제 1 고데트롤러 온도는 75℃ 이상 95℃이하가 좋으나 더 바람직하게는 80℃이상 90℃이하가 좋다. 제 1 고데트롤러 온도가 75℃ 미만이면, 불균일 연신에 의한 제 1 고데트롤러에서의 사절이 다발하고 95℃ 초과이면, 제 1 고데트롤러에서의 사의 불안정한 주행으로 사절이 다발한다. 염기성 염료가염 폴리에스터의 복굴절률은 0.8이상 0.9 이하가 좋고 더 바람직하게는 0.82 이상 0.88이하가 좋다.The first gode controller temperature is preferably 75 ° C. or more and 95 ° C. or less, and more preferably 80 ° C. or more and 90 ° C. or less. If the first high-detro controller temperature is less than 75 ° C, the trimming in the first high-detro controller due to non-uniform stretching occurs, and if it exceeds 95 ° C, the trimming occurs due to unstable running of the yarn in the first high-detro controller. The birefringence of the basic dye valent polyester is preferably 0.8 or more and 0.9 or less, and more preferably 0.82 or more and 0.88 or less.
본 발명에서 염기성 염료 가염 폴리에스터와 염기성 염료 불염 폴리에스터의 혼섬 형태는 다양하게 할 수 있는데 제 2 도(A)∼(D)에 그 실시예를 도시하였다. 여기에서 (a)는 염기성 염료가염 폴리에스터이고, (b)는 염기성 염료불염 폴리에스터(b)이다.In the present invention, the mixed form of the basic dye chlorinated polyester and the basic dye fluorinated polyester can be varied. Examples are shown in FIGS. 2A to 2D. Wherein (a) is a basic dye divalent polyester and (b) is a basic dye fluorinated polyester (b).
본 발명은 염기성 염료 가염 폴리에스터와 염기성 염료 불염 폴리에스터로 부터 방사 단계에서 혼섬하여 이루어진 이색성을 가진 폴리에스터 혼섬사를 방사 직접 연신 공법으로 제조함으로써 연신 후 염기성 염료 불염 폴리에스터의 루프 발생이 방지되고 생산성 및 공정성이 우수하며 후공정에서 염기성 염료로 염색시 염색생 효과가 우수한 폴리에스터 복합 필라멘트의 제사방법을 제공하는 것이 가능하다.The present invention prevents the occurrence of loops of basic dye fluorinated polyester after stretching by producing a dichroic polyester blended yarn made by mixing in basic spinning step from basic dye vulcanized polyester and basic dye fluorinated polyester by spinning direct drawing method. It is possible to provide a method for producing a polyester composite filament having excellent productivity and processability and excellent dyeing effect when dyeing with a basic dye in a later process.
실시예Example
페놀/테트라클로로에탄으로 측정한 고유점도가 0.55 이고, 테레프탈산에 대하여 금속 설포네이트를 0.8mole% 함유하는 공중합 폴리에스터를 염기성 염료가염 폴리에스터로 하고, 페놀/테트라클로로에탄으로 측정한 고유점도가 0.63인 폴리에틸렌테레프탈레이트를 염기성 염료불염 폴리에스터로 하여 각 18 Hole의 원형 방사구금을 통하여 그림 2 와 같은 혼성 형태를 가진 이색성 폴리에스터 복합 필라멘트를 방사온도 299℃에서 방사속도 제 1 고데트롤러 속도 1000-2500미터/분, 제 2 고데트롤러 속도 4500미터/분-5500미터/분의 범위, 제 1 고데트롤러 온도 75℃∼95℃, 제 2 고데트롤러 온도 135℃에서 방사, 연신하여 연신사 100d/48f를 얻었다.The intrinsic viscosity measured by phenol / tetrachloroethane was 0.55, and the co-polyester containing 0.8 mole% of metal sulfonate relative to terephthalic acid was used as the basic dye salt polyester, and the intrinsic viscosity measured by phenol / tetrachloroethane was 0.63. The dichroic polyester composite filament of the hybrid form as shown in Fig. 2 was discharged at a spinning temperature of 299 ° C through a circular spinneret of 18 holes using phosphorus polyethylene terephthalate as the basic dye fluorinated polyester. 2,500 m / min, second high-detroller speed 4500 m / min-5500 m / min, 1st high detroller temperature 75 ° C-95 ° C, 2nd high detroller temperature 135 ° C, spinning and stretching 100d / 48f Got.
복합비는 염기성 염료 가염 폴리에스터가 45중량%, 염기성 염료 불염 폴리에스터가 55중량%이다.The combined ratio is 45% by weight of basic dye chlorinated polyester and 55% by weight of basic dye fluorinated polyester.
그 결과를 표 1 에 나타내었다.The results are shown in Table 1.
제 1 도는 본 발명 이색성 폴리에스터 복합 필라멘트의 제조장치를 나타낸 공정개략도,1 is a process schematic diagram showing an apparatus for producing a dichroic polyester composite filament of the present invention,
제 2 도(A)∼(D)는 본 발된 이색생 폴리에스터 복합 필라멘트의 노즐상에서의 여러가지 혼섬상태 예를 보여주는 개략도이다.2 (A) to (D) are schematic diagrams showing examples of various intermixing states on the nozzle of the dichroic polyester composite filament of the present invention.
* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
1,2 : 익스트루더 3 : 스핀빔1,2 Extruder 3: Spin Beam
4 : 스핀팩 5 : 사조4: spin pack 5: movement
6 : 냉각장치 7 : 롤러 오일링 장치6: cooling device 7: roller oiling device
8 : 제 1고뎃트롤러 9 : 제 1세퍼레이트 롤러8: 1st high-speed controller 9: 1st separate roller
10 : 제 2고데트롤러 11 : 제 2세퍼레이트 롤러10: second gode controller 11: the second separate roller
12 : 권취기12: winder
a : 염기성 염료가염 폴리에스터a: basic dye salt polyester
b : 염기성 염료불염 폴리에스터b: basic dye fluorinated polyester
Claims (1)
Priority Applications (1)
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KR1019950066452A KR100356674B1 (en) | 1995-12-29 | 1995-12-29 | Method for producing two-color polyester conjugated filament |
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KR1019950066452A KR100356674B1 (en) | 1995-12-29 | 1995-12-29 | Method for producing two-color polyester conjugated filament |
Publications (2)
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KR970043380A KR970043380A (en) | 1997-07-26 |
KR100356674B1 true KR100356674B1 (en) | 2003-01-24 |
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KR1019950066452A KR100356674B1 (en) | 1995-12-29 | 1995-12-29 | Method for producing two-color polyester conjugated filament |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100429364B1 (en) * | 2001-09-08 | 2004-04-28 | 주식회사 효성 | Method for manufacturing metachromatic polyester conjugated yarn having improved size stability |
KR100580316B1 (en) * | 1999-12-27 | 2006-05-15 | 주식회사 코오롱 | A multi-functional hollow and composite fiber |
KR101179603B1 (en) * | 2009-12-29 | 2012-09-07 | 웅진케미칼 주식회사 | Modified spinneret for hollow separate type composite fiber, composite fiber manufactured by using the spinneret and method of manufacturing the composite fiber |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100521040B1 (en) * | 1999-01-25 | 2005-10-12 | 주식회사 효성 | Manufacturing of polyester composite fiber diyeable differently. |
KR100601295B1 (en) * | 1999-11-03 | 2006-07-13 | 주식회사 코오롱 | A thick and thin polyester filament, and a process of preparing for the same |
KR100329037B1 (en) * | 2000-11-27 | 2002-03-18 | 구광시 | A sea-island type composite fiber for warp knitting, and a process of preparing for the same |
-
1995
- 1995-12-29 KR KR1019950066452A patent/KR100356674B1/en not_active IP Right Cessation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100580316B1 (en) * | 1999-12-27 | 2006-05-15 | 주식회사 코오롱 | A multi-functional hollow and composite fiber |
KR100429364B1 (en) * | 2001-09-08 | 2004-04-28 | 주식회사 효성 | Method for manufacturing metachromatic polyester conjugated yarn having improved size stability |
KR101179603B1 (en) * | 2009-12-29 | 2012-09-07 | 웅진케미칼 주식회사 | Modified spinneret for hollow separate type composite fiber, composite fiber manufactured by using the spinneret and method of manufacturing the composite fiber |
Also Published As
Publication number | Publication date |
---|---|
KR970043380A (en) | 1997-07-26 |
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