KR100330396B1 - The mattress for bedding - Google Patents

The mattress for bedding Download PDF

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Publication number
KR100330396B1
KR100330396B1 KR1019990040796A KR19990040796A KR100330396B1 KR 100330396 B1 KR100330396 B1 KR 100330396B1 KR 1019990040796 A KR1019990040796 A KR 1019990040796A KR 19990040796 A KR19990040796 A KR 19990040796A KR 100330396 B1 KR100330396 B1 KR 100330396B1
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South Korea
Prior art keywords
nylon
ceramic
bedding
weight
porous pores
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KR1019990040796A
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Korean (ko)
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KR19990084180A (en
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김재영
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김재영
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Priority to KR1019990040796A priority Critical patent/KR100330396B1/en
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Publication of KR100330396B1 publication Critical patent/KR100330396B1/en

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/007—Anti-mite, anti-allergen or anti-bacterial means

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  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Radiation-Therapy Devices (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Invalid Beds And Related Equipment (AREA)

Abstract

PURPOSE: A bed mattress prepared by mixing nylon fiber, P.V.A. and ceramic is provided to form multiple porous pores and to have heat-resistant, deodorization, anti-biotic and moisture resistant performances together with flexibility. CONSTITUTION: The bed mattress comprises 34-38wt.% nylon fiber, 24-27wt.% P.V.A. and 38-42wt.% ceramic material and is prepared by forming a nylon non-woven fabric; dipping the fabric into a tank containing ceramic, P.V.A. and trace of adhesive(acrylic monomer)(2) and thermo-curing resin; drying it at 140-150deg.C for 20-25 minutes in a dryer and, thereby to form porous pores(3) by making the thermo-curing resin to generate foams. By sponge treatment, the foamed material is completed as the final product.

Description

침구용 매트리스{THE MATTRESS FOR BEDDING}Bedding mattresses {THE MATTRESS FOR BEDDING}

본 발명은 나일론 화이버 P.V.A(폴리비닐아세테이트), 세라믹을 적정 비율로 혼합하여 다층다공질의 기공을 형성하여 스폰지화한 침구용 매트리스에 관한 것으로, 절첩 및 두루마리 형상등에 구애됨이 없이 자유자재 변형하여 운반 및 보관등의 취급을 용이하게 할 수 있도록 하며, 침대, 방바닥, 거실등에 깔아놓고 요, 대용으로 사용시에 바닥면의 온도변화에 구애됨이 없이 항상 적정온도를 유지하도록하며, 냄새의 탈취와 흡착 및 분해기능과 제습, 항균의 기능을 가지며, 표면적이 넓어져서 원적외선의 방출량이 많으며, 유연성의 향상으로 감촉을 부드럽게 하는 등의 효과를 얻을 수 있도록 제안된 것이다.The present invention relates to a bedding mattress made by mixing a nylon fiber PVA (polyvinylacetate), ceramic in an appropriate ratio to form a multi-porous pores, sponge, bedding mattress freely deformed without regard to the folding and roll shape, etc. And easy to handle and storage, and put on bed, floor, living room, etc., and to maintain the proper temperature at all times without changing the temperature of the floor when used as a substitute, deodorization and adsorption And it has a function of decomposition and dehumidification, antibacterial, the surface area is wide, the amount of far-infrared radiation is emitted, it is proposed to obtain the effect of softening the texture by improving the flexibility.

종래에 침구용의 매트리스는 활성탄과 비닐 및 동판을 층설한 구조로 형성된 것으로서 유연성이 없이 딱딱하므로 사용시에 신체와의 접촉이 유연하지 못하여 쉽게 피로를 느끼게 되었으며, 운반 및 보관등의 취급이 불편하며, 또한 냄새의 탈취, 항균 및 제습기능이 없으므로 불결하여 비위생적인 등의 결점이 있었다.Conventionally, bedding mattresses are formed by layering activated carbon, vinyl, and copper plates, and are hard without any flexibility, so that they do not have flexible contact with the body at the time of use, making it easy to feel tired and inconvenient to handle transportation and storage. In addition, there was a defect such as odor deodorization, antibacterial and dehumidifying function, unclean sanitary.

본 발명은 종래의 결점을 적게하기 위하여 나일론 화이버와 P.V.A 및 세라믹을 적정비율로 혼합처리하여 다층다공질의 기공을 형성하여 스폰지화하며, 유연성과 방열, 보온, 냄새의 탈취, 항균 및 제습기능을 발휘할 수 있는 위생적인 제품으로서 신체건강에 유익하도록 함에 목적이 있다.In order to reduce the drawbacks of the prior art, nylon fibers, PVA and ceramics are mixed and treated at an appropriate ratio to form multi-porous porous pores to form sponges, and exhibit flexibility, heat dissipation, insulation, deodorization, antibacterial and dehumidifying functions. It is a hygienic product that can be beneficial to physical health.

도 1 은 본 발명의 제조공정도1 is a manufacturing process diagram of the present invention

도 2 는 본 발명의 일부절개사시도2 is a partial cutaway perspective view of the present invention

도 3 은 본 발명을 절첩하여 보인 취급상태의 사시도Figure 3 is a perspective view of the handling state shown folding the present invention

도 4 는 본 발명을 두루말아 보인 취급상태의 사시도4 is a perspective view of a handling state seen through the present invention;

* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings

1 : 나일론 부직포 2 : 접착제1: nylon nonwoven fabric 2: adhesive

3 : 기공 4 : 본 발명의 제품3: pore 4: product of the invention

5 : 외피 6 : 접은 상태5: outer shell 6: folded state

7 : 두루말림상태7: rolled state

본 발명의 침구용 매트리스는 나일론 화이버, P.V.A(Polyvinyl Alcohol)및 세라믹을 적절한 비율로 혼합하여 처리하되, 나일론 화이버 34중량%∼38중량%, P.V.A 24중량%∼27중량% 및 세라믹 38중량%∼42중량%를 혼합처리하여 얻어진 것을 특징으로 한다.이하, 첨부한 도면을 참고로 하여 본 발명의 구성을 상세히 설명한다.도1은 본 발명의 제조공정도, 도2는 본 발명의 일부 절개사시도, 도3은 본 발명을 절취하여 보인 취급상태의 사시도, 그리고 도4는 본 발명을 두루 말아 보인 취급상태의 사시도이다.The bedding mattress of the present invention is treated with a mixture of nylon fibers, polyvinyl alcohol (PVA) and ceramics in an appropriate ratio, but 34% to 38% by weight of nylon fibers, 24% to 27% by weight of PVA and 38% to 38% by weight of ceramic. It is characterized in that it is obtained by mixing 42% by weight. Hereinafter, the configuration of the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a manufacturing process diagram of the present invention, FIG. 2 is a partially cutaway perspective view of the present invention. 3 is a perspective view of a handling state shown by cutting the present invention, and FIG. 4 is a perspective view of a handling state shown throughout the present invention.

먼저 나일론 화이버를 통상의 공법으로 개면, 타면, 성형 및 레진처리하여 나일론 부직포(1)로 성형하고 건조한다.(1차 처리)이어서, 세라믹, P.V.A, 미량의 접착제(아크릴계 모노머)(2) 및 열경화성 수지를 혼합한 탱크에 상기 나일론 부직포(1)를 함침시켜 접착 및 복원력이 양호하도록 한다.(2차 처리)여기서, 상기 세라믹은 제품의 항균성과 원적외선, 탈취효과를 위해 첨가되는 성분으로서 통상 분말상태로 사용하며, P.V.A는 최근에 합성스폰지의 원료로서 다방면에의 이용이 고려되고 있는 것으로, 완성된 제품의 경우 강력한 흡수성과 내후성, 내구성, 내 약품성이 우수하고 기공과 규격 조절이 용이하며, 먼지발생이 어렵고 표면성능이 뛰어난 점이 특징이다.상기 2차처리를 거친 다음에는, 140~150℃ 정도의 컨테이너 건조기를 20~25분 정도 통과시켜 건조시킴으로서, 함유된 열경화성 수지가 발포하면서 다공질의 기공(3)을 형성하여 스폰지화하고(3차 처리), 적당한 크기로 가공하여 본 발명의 제품(4)을 얻을 수 있다.First, the nylon fibers are opened, burned, molded, and resin-treated in a conventional method to be molded into a nylon nonwoven fabric (1) and dried (primary treatment), followed by ceramic, PVA, and a small amount of adhesive (acrylic monomer) (2) and The nylon nonwoven fabric 1 is impregnated in the tank mixed with the thermosetting resin to improve adhesion and restoring force. (Secondary treatment) Here, the ceramic is usually added as a component to be added for antibacterial, far-infrared, and deodorizing effects of the product. PVA is considered to be widely used as a raw material of synthetic sponge in recent years, and the finished product has strong absorption, weather resistance, durability, chemical resistance, easy pore and size control, dust It is difficult to generate and has excellent surface performance. After the secondary treatment, it is passed through a container dryer at 140 to 150 ° C. for about 20 to 25 minutes and dried. As a result, it is possible to obtain the product 4 of the present invention by forming the porous pores 3 and sponge-forming (third treatment) the foamed thermosetting resin while foaming it into an appropriate size.

이때, 경화제량의 정도에 따라서 제품의 유연성의 정도를 가름하게 된다.At this time, the degree of flexibility of the product is determined depending on the degree of the amount of the curing agent.

이와 같이 얻어지는 제품은 침구용으로 사용되는 침대, 방바닥, 거실, 방석등의 용도에 따라서 제단하여 외피(5)를 씌워붙임하거나 가봉하여 주므로서 실용제품으로서 제기능을 발휘한다.The product obtained as described above functions as a practical product by applying or sealing the outer cover 5 by cutting according to the use of bed, floor, living room, cushion, etc. used for bedding.

이와 같이 된 본 발명은 나일론 화이버와 P.V.A 및 세라믹을 적정 비율로 혼합처리하여 다층다공질의 기공(3)을 형성하여 스폰지화한 본 발명의 제품(4)이 얻어지는 것으로서 사용시에 유연성이 양호하여 사용자의 신체조건에 구애됨이 없이 적응력이 양호하고, 감촉이 부드러우며, 도 2 에서 도시한 접은상태(6)나 도 3 에서 도시한 두루말림상태 (7)로 변형을 용이하게 할 수 있으므로 보관의 관리 및 운반등의 취급이 용이하며, 바닥면이나 주변의 온도변화에 구애됨이 없이 방온, 방습, 기능을 발휘하여 항상 인체에 적정한 상태를 유지할 수 있으며 항균기능은 물론 냄새의 탈취와 흡착 및 분해기능을 원활하게 발휘하며, 특히 표면적이 넓어지게되어 원적외선의 방출량이 많아 인체건강에 유익한 제품으로서 위생적인 효과가 있다. 또한, 본 발명을 폐수처리용제로 실시할 때 다층다공질의 기공(3)을 형성하는 통수형(성글성글한 구조)으로서 필요시에 미생물의 활성기능 및 항균성의 기능을 가지는 제품으로서 폐수처리용제로서도 적합한 효과도 있다.The present invention thus obtained is obtained by mixing the nylon fibers, PVA and ceramics at an appropriate ratio to form multi-layer porous pores (3) to obtain the product (4) of the present invention, which has a high flexibility in use. Storage management is good because the adaptability is good, the feel is soft, and the deformation can be easily made into the folded state (6) shown in FIG. 2 or the rolled state (7) shown in FIG. It is easy to handle and transport, and it can maintain proper state at all times by showing the temperature, moisture and function without being concerned about the change of temperature on the floor or surroundings. It exhibits smoothly, especially the surface area is widened, and the amount of far-infrared radiation is emitted. In addition, when the present invention is carried out with a wastewater treatment solvent, it is a water-permeable (sacred structure) which forms multi-layer porous pores (3). There is also a suitable effect.

Claims (1)

나일론 화이버 34중량%∼38중량%와 P.V.A 24중량%∼27중량% 및 세라믹 38중량%∼42중량%를 혼합 처리하여 침구용 매트리스를 구성하되,34 to 38% by weight of nylon fibers, 24 to 27% by weight of P.V.A and 38 to 42% by weight of ceramics are mixed to form a bedding mattress, 먼저 나일론 화이버를 통상의 공법으로 개면, 타면, 성형 및 레진처리하여 나일론 부직포(1)로 성형, 건조한 다음, 세라믹, P.V.A, 미량의 접착제(아크릴계 모노머)(2) 및 열경화성 수지를 혼합한 탱크에 상기 나일론 부직포(1)를 함침시키고, 건조기에서 140~150℃의 온도로 20~25분 동안 통과시켜 건조시킴으로서, 함유된 열경화성 수지가 발포하면서 다공질의 기공(3)을 형성하여 스폰지화한 다음 가공하여 얻어지는 것을 특징으로 한 침구용 매트리스.First, the nylon fiber is opened, burned, molded and resin-treated in a conventional method, and then molded and dried into a nylon nonwoven fabric (1), and then, in a tank mixed with ceramic, PVA, a small amount of an adhesive (acrylic monomer) (2), and a thermosetting resin. By impregnating the nylon nonwoven fabric (1), and dried by passing through a dryer at a temperature of 140 ~ 150 ℃ for 20 to 25 minutes, by forming a porous pores (3) while the contained thermosetting resin is foamed and then processed Bedding mattress, characterized in that obtained by.
KR1019990040796A 1999-09-21 1999-09-21 The mattress for bedding KR100330396B1 (en)

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KR1019990040796A KR100330396B1 (en) 1999-09-21 1999-09-21 The mattress for bedding

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KR100330396B1 true KR100330396B1 (en) 2002-03-27

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Publication number Priority date Publication date Assignee Title
KR100826888B1 (en) * 2005-12-21 2008-05-02 이정우 method of making health mat

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