CN114589986B - Diatomite foot pad for bathroom and production process thereof - Google Patents

Diatomite foot pad for bathroom and production process thereof Download PDF

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Publication number
CN114589986B
CN114589986B CN202210221489.XA CN202210221489A CN114589986B CN 114589986 B CN114589986 B CN 114589986B CN 202210221489 A CN202210221489 A CN 202210221489A CN 114589986 B CN114589986 B CN 114589986B
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layer
diatom
massage
diatomite
floor mat
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CN114589986A (en
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孙剑超
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Zhejiang Taiquan Household Products Co ltd
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Zhejiang Taiquan Household Products Co ltd
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H39/00—Devices for locating or stimulating specific reflex points of the body for physical therapy, e.g. acupuncture
    • A61H39/04—Devices for pressing such points, e.g. Shiatsu or Acupressure
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    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/042—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
    • A61H2205/00—Devices for specific parts of the body
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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Rehabilitation Therapy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Animal Behavior & Ethology (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Pain & Pain Management (AREA)
  • General Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Bathtub Accessories (AREA)

Abstract

The invention belongs to the technical field of diatomite floor mats, and particularly relates to a diatomite floor mat for a bathroom and a production process thereof, wherein the diatomite floor mat comprises diatomite floor mats, a plurality of diatomite floor mats are mutually connected, a massage layer, an embossing layer and an adsorption layer are arranged on the upper surface of each diatomite floor mat, and an anti-skid layer is arranged on the lower surface of each diatomite floor mat; the surface on knurling layer is provided with anti-skidding mechanism, and the surface on massage layer is provided with ventilative mechanism, and ventilative mechanism is convenient for the diatom bed course and is absorbed water, is provided with coupling mechanism between a plurality of diatom bed courses, and coupling mechanism includes fire-retardant clay, makes bonding firmly between a plurality of diatom bed courses. This a diatomaceous earth callus on sole and production technology for bathroom through setting up embossed layer and massage layer, makes the top layer of diatomaceous earth callus on the sole adopt the setting of science and technology cloth to have superstrong gas permeability, high coverability and compliance, and can make the diatomaceous earth callus on the sole provide a plurality of acupuncture point massage of sole through the massage layer, make it smooth and easy that promotes blood circulation.

Description

Diatomite foot pad for bathroom and production process thereof
Technical Field
The invention relates to the technical field of diatomite foot pads, in particular to a diatomite foot pad for a bathroom and a production process thereof.
Background
In modern family life, foot pads are commonly used at doorways of gates, tea tables, sofas and bathrooms. The foot pad can be divided into a chemical fiber foot pad, a flax foot pad, a PVC foot pad, a rubber foot pad, a woolen cloth foot pad, a leather foot pad and the like according to different foot pad materials. The chemical fiber foot pad has the defects that the chemical fiber foot pad is difficult to clean and can be dirty after a long time; the flax foot mat has the defects that the flax foot mat is softer to touch, is easy to fluff after being cleaned, and can deform after being cleaned for several times, so that the surface of the flax foot mat is deeply sunk when a user steps on the flax foot mat, and the comfort is influenced; the PVC foot pad has the defects that the PVC foot pad is easy to harden and slide in winter, the quality of part of raw materials of the product is not controllable, and the taste is heavy; the rubber foot pad is not easy to deform under the condition of large temperature change, and is suitable for use in winter and summer but has heavier taste; the woolen cloth foot pad is generally high in price and is not easy to be arranged; the leather foot pad does not absorb water and dust and has poor sound insulation.
The diatomite floor mat is made of natural diatomite raw materials, has the characteristics which are not possessed by the traditional floor mat, and is strong in water absorption, environment-friendly, non-toxic and free of bacteria breeding. However, the existing diatomite floor mat is integrally formed by diatomite raw materials, and a colloid material or a cotton material is adopted as a surface layer, so that water is easy to accumulate, and the existing bathroom floor mat does not have the functions of air purification and disinfection, and on the other hand, the existing bathroom floor mat is poor in anti-skidding effect and insufficient in performance to meet the requirements of users, so that the defects of the technical problems are overcome.
Disclosure of Invention
Based on the technical problems that the conventional diatomite floor mat is easy to accumulate water and has no functions of purifying air and disinfecting because a colloid material or a cotton material is adopted as a surface layer, and the conventional bathroom floor mat is poor in anti-skidding effect, the invention provides the diatomite floor mat for a bathroom and a production process thereof.
The invention provides a diatomite floor mat for a bathroom and a production process thereof, and the diatomite floor mat comprises diatomite cushion layers, wherein a plurality of diatomite cushion layers are mutually connected, the upper surfaces of the diatomite cushion layers are provided with massage layers, embossed layers and adsorption layers, and the lower surfaces of the diatomite cushion layers are provided with anti-skid layers;
the embossed layer sets up the upper surface of massage layer, the adsorbed layer sets up the lower surface of massage layer, the surface on embossed layer is provided with anti-skidding mechanism, the surface on massage layer is provided with ventilative mechanism, ventilative mechanism is convenient for the diatom bed course absorbs water, and is a plurality of be provided with coupling mechanism between the diatom bed course, coupling mechanism includes fire-retardant clay, makes a plurality ofly bond firmly between the diatom bed course.
Preferably, the embossing layer is made of technical cloth.
Through the technical scheme, the technical cloth is the polyester fabric, which is very close to leather of leather whether seen from the appearance or overall texture, but has super-strong air permeability, high coverage and softness relative to the leather, has the appearance, color, texture and air permeability and softness of the fabric of the leather, is soft in hand feeling, comfortable in touch feeling, has excellent moisture permeability and heat penetration function, has the characteristics of strong durability, easiness in management and the like, and can increase the comfort of a user and facilitate embossing design on the surface of the polyester fabric.
Preferably, the anti-slip mechanism comprises anti-slip strips, and the anti-slip strips are fixedly connected to the surface of the embossing layer in a crossed manner.
Through above-mentioned technical scheme, the antislip strip is the cubic setting of rectangle at the upper surface of diatomaceous earth cushion, and it adopts the science and technology cloth to make equally to avoid traditional diatomaceous earth callus on the sole surfacing smooth, make the wet and slippery sole of user step on and cause on its surface to wipe smooth, the mild antislip strip can increase the user and step on its comfort level simultaneously, can carry out certain massage to the sole.
Preferably, the massage layer is mainly made of thermoplastic elastic rubber and polyvinyl chloride, and the mass percentages of the two components of the massage layer are respectively 70% -80% of thermoplastic elastic rubber and 15% -20% of polyvinyl chloride.
Through the technical scheme, polyvinyl chloride is a high polymer material which uses a chlorine atom to replace a hydrogen atom in polyethylene, has flame retardancy, acid and alkali resistance, microorganisms resistance and wear resistance, has better heat retention and elasticity, can increase the hard requirement of a massage layer, thermoplastic elastic rubber is a material with the characteristics of rubber, such as high elasticity, high strength and high resilience, and can be injection-molded, has the advantages of environmental protection, no toxicity, safety, wide hardness range, excellent colorability, soft touch, weather resistance, fatigue resistance and temperature resistance, excellent processing performance, no need of vulcanization, cyclic use and cost reduction, can be subjected to secondary injection molding, can be coated and adhered with base materials such as PP, PE, PC, PS, ABS and the like, and can also be independently molded, so that the soft requirement of the massage layer is increased, and the comfort level of a user for stepping on can be increased.
Preferably, the surface of the massage layer is a rectangular array and is fixedly connected with massage convex columns, and the upper surfaces of the massage convex columns are in contact with the lower surface of the embossing layer.
Through the technical scheme, the massage convex columns are made of the same material as the massage layer and mainly made of thermoplastic elastic rubber and polyvinyl chloride, the massage convex columns are in contact with acupuncture points on the soles of the feet of a user, and the massage convex columns are matched with the massage convex columns to massage the acupuncture points on the soles, so that the massage convex columns can massage the acupuncture points on the soles, promote smooth blood circulation, dredge barriers of energy circulation pipelines of human bodies, promote the normal functions of organ parts and the coordination among organ systems, promote the balance of internal secretion and alleviate the system which is in tension. Excrete toxin and impurities in the body and maintain health.
Preferably, the ventilation mechanism comprises through holes which penetrate through the surface of the massage layer in a rectangular array.
Through above-mentioned technical scheme, the gas permeability of seting up multiplicable massage layer of through-hole to can make the water absorption of diatom bed course effectual, massage projection makes to produce the space clearance between embossing layer and the massage layer simultaneously, can make the water stain of sole pass from the through-hole fast and be absorbed by the diatom bed course.
Preferably, the adsorption layer is mainly made of active silicon, active carbon and active alumina, and the three components of the adsorption layer respectively comprise 55-60% of active silicon, 18-30% of active carbon and 7-10% of active alumina in percentage by mass.
Through the technical scheme, the active silicon has wide specific surface area and abundant pore structures matched with indoor harmful gas molecules in size, is specially used for adsorbing formaldehyde, and has the effects of deodorizing, resisting mildew, deodorizing, sterilizing and the like.
Preferably, the diatom pad layer consists of the following components in percentage by mass: 48% -60% of diatomite, 15% -20% of obsidian, 5% -10% of expanded perlite, 5% -10% of bagasse, an upper layer, the lower surface of the diatom cushion layer is a rectangular array fixedly connected with connecting column, the lower layer, the upper surface of the diatom cushion layer is a rectangular array and is provided with a mounting groove, the inner side wall fixedly connected with expanded rubber ring of the mounting groove, the outer surface of the connecting column is in sliding insertion connection with the inner surface of the expanded rubber ring, and the flame-retardant daub is arranged between the diatom cushion layers in a two-layer mode.
Through the technical scheme, diatomaceous earth is a natural mineral substance, its principal ingredients are the silicate, special microporous structure has, when indoor humidity rises, the ultramicro pore can absorb the moisture in the air automatically, consequently, the ground mat hydroscopicity that forms with the diatomaceous earth preparation is stronger, absorb the back through the diatomaceous earth ground mat, we remaining moisture in the sole is few, and the ground mat is dry easily, will disperse the water soon, diatomaceous earth is nonselective to the absorption of air, indoor pollution is the formaldehyde to the human body is the biggest, benzene, radon, harmful gas such as VOC, because diatomaceous earth porosity, these just have the possibility that gets into diatomaceous earth pore inside, add bagasse, obsidian, the particle diameter that expanded perlite all is the granule of micron order, make fashioned diatomaceous earth moisture absorption foot mat surface smooth and anti-skidding effectual, need not to lay the coarse fabric on diatomaceous earth moisture absorption surface or set up skid-resistant recess on the surface and can reach fine anti-skidding effect when the diatomaceous earth moisture absorption surface spreads the spliced pole of coarse fabric, make the moisture absorption foot mat easily manage, go on the spliced pole of lower floor through the spliced pole that the position corresponds one-by one-to-one, and the spliced pole is corresponding between the mounting groove, and the spliced pole is inserted the high-layer of expanded rubber ring when the diatomaceous earth, make the diatomaceous earth carry out, the spliced pole, make the spliced pole firmly inserted and insert the spliced pole, the high-layer of the spliced pole after-resistant rubber mat for a long time, thereby make the high inserted and the inserted and fix the inserted and can be firmly the inserted and can be fixed intensity, thereby make the inserted and insert the high inserted and use the inserted and firmly.
Preferably, the material of the anti-skid layer is natural rubber, and the lower surface of the anti-skid layer is fixedly connected with the antennae in a rectangular array.
Through the technical scheme, the natural rubber is a natural high molecular compound taking polyisoprene as a main component, has high elasticity at normal temperature, is slightly plastic, has very good mechanical strength, is small in hysteresis loss, and is low in heat generation during multiple deformation, so that the flexibility resistance is also good, and the natural rubber is non-polar rubber, so that the electric insulation performance is good, the natural rubber is used as a bottoming layer of the diatomite foot pad, the natural rubber has super-strong anti-slip performance, the material of the antenna is also natural rubber, and the anti-slip effect of the anti-slip layer is better due to the bending performance of the natural rubber.
Preferably, the production process of the diatomite floor mat for the bathroom comprises the following steps:
the method comprises the following steps: typesetting and printing, namely printing a pattern on paper, and transferring the pattern to the embossed layer, namely the surface of the technical cloth, through a high-temperature pressing process;
step two: after the embossing layer is embossed, the massage layer, the adsorption layer and the embossing layer are pressed together through flame-retardant viscose and a high-temperature pressing process;
step three: preparing a diatom cushion layer, namely weighing kieselguhr, obsidian, expanded perlite and bagasse according to the mass percentage, putting the bagasse slurry, the kieselguhr, the obsidian and the expanded perlite into a stirrer, stirring for 25-35 min at 110-120 ℃ to uniformly mix the materials to obtain a mixture, and introducing the mixture into a mold for cooling and molding;
step four: inserting the two diatom cushion layers in the third step into the mounting groove through the connecting column, bonding the diatom cushion layers through the flame-retardant daub, and pressing the bonded diatom cushion layers with the embossing layer, the adsorption layer and the massage layer pressed in the second step through a high-temperature pressing process;
step five: and (3) pressing the diatom cushion layer pressed in the fourth step and the anti-slip layer through a high-temperature pressing process, so as to obtain the diatomite floor mat for the bathroom.
The beneficial effects of the invention are as follows:
1. through setting up knurling layer and massage layer, the top layer that makes the diatomaceous earth callus on the sole adopts the scientific and technological cloth setting, thereby have superstrong gas permeability, high coverage and compliance, and then multiplicable user's comfort level, and be convenient for carry out the knurling design on its surface, and set up the massage layer at the lower surface on knurling layer, and set up the massage projection on the surface of massage layer, make it constitute by two kinds of materials of thermoplasticity elastic rubber and polyvinyl chloride, thereby can make the diatomaceous earth callus on the sole provide a plurality of acupuncture points massage, make it promote blood circulation smooth and easy.
2. Through setting up the adsorbed layer, the material that makes the adsorbed layer is mainly active silicon, active carbon, active alumina, is exclusively used in and adsorbs formaldehyde, still has effects such as going bad smell mould proof, deodorization and sterilization simultaneously to the advantage of multiplicable diatomaceous earth callus on the sole makes its suitability stronger, simple process, production efficiency height, can reduce processing cost by a wide margin.
Drawings
FIG. 1 is a schematic view of a diatomite floor mat for a bathroom and a production process thereof according to the present invention;
FIG. 2 is a perspective view of a diatomite floor mat for a bathroom and a massage layer structure of a production process thereof, which are provided by the invention;
FIG. 3 is a perspective view of a diatomite floor mat for a bathroom and a diatomite cushion structure of a production process thereof according to the present invention;
FIG. 4 is a perspective view of an anti-slip layer structure of a diatomite floor mat for a bathroom and a production process thereof.
In the figure: 1. a diatom cushion layer; 11. connecting columns; 12. mounting grooves; 13. an expanded rubber ring; 2. a massage layer; 21. massaging the convex column; 3. embossing layer; 4. an adsorption layer; 5. an anti-slip layer; 51. an antenna; 6. flame-retardant daub; 7. anti-slip strips; 8. and a through hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a diatomite floor mat for a bathroom and a production process thereof, comprising a diatomite floor mat 1, wherein a plurality of diatomite floor mats 1 are mutually connected, the upper surface of the diatomite floor mat 1 is provided with a massage layer 2, an embossed layer 3 and an adsorption layer 4, and the lower surface of the diatomite floor mat 1 is provided with an anti-skid layer 5;
the embossed layer 3 is arranged on the upper surface of the massage layer 2, the adsorption layer 4 is arranged on the lower surface of the massage layer 2, the surface of the embossed layer 3 is provided with an anti-skidding mechanism, the surface of the massage layer 2 is provided with a ventilation mechanism, the ventilation mechanism is convenient for the diatom cushion layers 1 to absorb water, a connecting mechanism is arranged among the diatom cushion layers 1 and comprises flame-retardant daub 6, so that the diatom cushion layers 1 are firmly bonded;
the embossing layer 3 is made of technical cloth, the technical cloth is polyester fabric, the polyester fabric is very close to leather of genuine leather in appearance or overall texture, but has super-strong air permeability, high coverage and softness compared with genuine leather, has the appearance, color, texture and air permeability and softness of cloth fabric of genuine leather, soft hand feeling, comfortable touch feeling, excellent moisture permeability and heat penetration function, strong durability, easy management and the like, thereby increasing the comfort level of a user and facilitating embossing design on the surface of the polyester fabric;
antiskid institution includes antislip strip 7, and antislip strip 7 is crossing fixed connection on the surface of knurling layer 3, and antislip strip 7 is the cubic setting of rectangle at the upper surface of diatomaceous earth cushion, and it adopts the science and technology cloth to make equally to avoid traditional diatomaceous earth callus on the sole surfacing smooth, make the wet smooth sole of user step on and cause on its surface to wipe smooth, and simultaneously soft antislip strip 7 can increase the user and step on its surperficial comfort level, can carry out certain massage to the sole.
The massage layer 2 is mainly made of thermoplastic elastic rubber and polyvinyl chloride, the mass percentage contents of two components of the massage layer 2 are respectively 80% of thermoplastic elastic rubber and 20% of polyvinyl chloride, the polyvinyl chloride is a high polymer material which uses a chlorine atom to replace a hydrogen atom in polyethylene, has flame retardancy, acid and alkali resistance, microorganism resistance and wear resistance, has better heat retention and elasticity, and can increase the hardness requirement of the massage layer 2, the thermoplastic elastic rubber is a material with the characteristics of high elasticity, high strength and high resilience of rubber, and can be processed by injection molding, has the advantages of environmental protection, no toxicity, safety, wide hardness range, excellent colorability, soft touch feeling, weather resistance, fatigue resistance and temperature resistance, excellent processing performance, no need of vulcanization, can be recycled, can be molded by secondary injection molding, can be coated and bonded with matrix materials such as PP, PE, PC, PS, ABS and the like, and can be molded separately, so that the requirement of the massage layer 2 is increased, and the comfort level of a user can be increased;
the surface of the massage layer 2 is rectangular array and fixedly connected with massage convex columns 21, the upper surface of the massage convex column 21 is contacted with the lower surface of the embossing layer 3, the material of the massage convex column 21 is the same as that of the massage layer 2, and the massage convex column 21 is mainly composed of thermoplastic elastic rubber and polyvinyl chloride, the massage convex column 21 is contacted with the acupuncture points of the sole of a user, and the matched massage convex column 21 is rigid with middle and flexible with middle, thereby being provided for massaging a plurality of acupuncture points of the sole, promoting the smoothness of blood circulation, dredging the obstacle of energy circulation pipelines of human bodies, promoting the normal function of organ parts and the coordination among all organ systems, promoting the balance of endocrine, and relieving the system which tends to be tense. Excrete toxin and impurities in the body and maintain health.
The ventilation mechanism comprises through holes 8, the through holes 8 penetrate through the surface of the massage layer 2 in a rectangular array, the through holes 8 are formed to increase the ventilation of the massage layer 2, so that the diatom cushion layer 1 has good water absorption effect, and meanwhile, the massage convex columns 21 enable a space gap to be formed between the embossed layer 3 and the massage layer 2, so that water stains on the sole of a foot can quickly penetrate through the through holes 8 and be absorbed by the diatom cushion layer 1;
the adsorption layer 4 is mainly made of active silicon, active carbon and active aluminum oxide, the mass percentage contents of the three components of the adsorption layer 4 are respectively 60% of active silicon, 30% of active carbon and 10% of active aluminum oxide, the active silicon has wide specific surface area and rich pore structure matched with indoor harmful gas molecules in size, is specially used for adsorbing formaldehyde and has the effects of deodorization, mildew prevention, deodorization, sterilization and the like, and the active carbon and the active aluminum oxide are used as high-activity adsorption materials and have the advantages of high adsorption performance, good thermal stability, safe chemical property, higher mechanical strength and the like, so that the advantages of the diatomite floor mat can be increased;
the diatom pad layer 1 comprises the following components in percentage by mass: 60% of diatomite, 20% of obsidian, 10% of expanded perlite and 10% of bagasse, wherein the lower surface of the upper layer diatom cushion layer 1 is in a rectangular array and is fixedly connected with a connecting column 11, the upper surface of the lower layer diatom cushion layer 1 is in a rectangular array and is provided with a mounting groove 12, the inner side wall of the mounting groove 12 is fixedly connected with an expanded rubber ring 13, the outer surface of the connecting column 11 is in sliding insertion connection with the inner surface of the expanded rubber ring 13, flame-retardant daub 6 is arranged between the two layers of diatom cushion layers 1, the diatomite is a natural mineral substance and mainly comprises silicic acid and has a special microporous structure, when indoor humidity rises, ultramicropores can automatically absorb moisture in air, so that a ground mat made of the diatomite has stronger water absorption, namely, after the diatom mud ground mat absorbs the moisture remained on the sole of a foot, the ground mat is easy to dry and can disperse the water quickly, the diatomite has no selectivity on the adsorption of air, harmful gases such as formaldehyde, benzene, radon, VOC and the like are the most harmful gases in the indoor pollution to the human body, because of the porous structure of the diatomite, the possibility that the harmful substances enter the inside of the diatomite pores is provided, the added bagasse, obsidian and expanded perlite are all particles with micron-sized particle diameters, so that the surface of the formed diatomite moisture absorption foot pad is smooth and has good anti-skidding effect, the good anti-skidding effect can be achieved without paving rough fabrics on the surface of the diatomite moisture absorption foot pad or arranging anti-skidding grooves on the surface, the diatomite moisture absorption foot pad is easy to manage, the upper and lower layers of diatomite cushion layers 1 are correspondingly connected with the mounting grooves 12 through the insertion connection of the connecting columns 11 with one-to-one corresponding positions, and when the connecting columns 11 are inserted into the mounting grooves 12, the expanded rubber rings 13 are expanded, therefore, the connecting column 11 can be fixed when being inserted, and the two inserted diatomite cushion layers 1 are bonded through the flame-retardant daub 6, so that the diatomite floor mat is firm in structure, high in strength and not prone to deformation after being used for a long time;
the material of skid resistant course 5 is natural rubber, the lower surface fixedly connected with of skid resistant course 5 is antenna 51 that the rectangle array is, natural rubber is a natural macromolecular compound who uses polyisoprene as the major component, natural rubber has higher elasticity at normal atmospheric temperature, slightly take plasticity, have very good mechanical strength, the hysteresis loss is little, the themogenesis is low when warping many times, therefore its resistant flexibility is also fine, and because be non-polar rubber, so the electrical insulation performance is good, thereby make natural rubber as the bottoming of diatomaceous earth callus on the sole, have superstrong non-skid property, antenna 51's material is natural rubber equally, thereby its bending property makes skid resistant course 5's antiskid effect better.
The production process comprises the following steps:
the method comprises the following steps: typesetting and printing, namely printing a pattern on paper, and transferring the pattern to the embossed layer 3, namely the surface of the technical cloth, through a high-temperature pressing process;
step two: after the embossing layer 3 is embossed, the massage layer 2, the adsorption layer 4 and the embossing layer 3 are pressed together through flame-retardant viscose and high-temperature pressing;
step three: preparing a diatom cushion layer 1, weighing kieselguhr, obsidian, expanded perlite and bagasse according to mass percentage, placing the bagasse slurry, the kieselguhr, the obsidian and the expanded perlite in a stirrer, stirring for 25-35 min at 110-120 ℃ to uniformly mix the materials to obtain a mixture, and introducing the mixture into a mold for cooling and molding;
step four: inserting the two diatom cushion layers 1 in the third step into a mounting groove 12 through a connecting column 11, then bonding the diatom cushion layers through flame-retardant daub 6, and pressing the bonded diatom cushion layers 1 with the embossed layer 3, the adsorption layer 4 and the massage layer 2 pressed in the second step through a high-temperature pressing process;
step five: and (3) pressing the diatom cushion layer 1 and the anti-skid layer 5 pressed in the fourth step through a high-temperature pressing process, so as to obtain the diatomite floor mat for the bathroom.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims (10)

1. A diatomaceous earth callus on sole for bathroom includes diatom bed course (1), its characterized in that: the diatom cushion layers (1) are connected together, the massage layer (2), the embossing layer (3) and the adsorption layer (4) are arranged on the upper surfaces of the diatom cushion layers (1), and the anti-skid layer (5) is arranged on the lower surface of the diatom cushion layer (1);
embossed layer (3) set up the upper surface of massage layer (2), adsorbed layer (4) set up the lower surface of massage layer (2), the surface of embossed layer (3) is provided with anti-skidding mechanism, the surface of massage layer (2) is provided with ventilative mechanism, ventilative mechanism is convenient for diatom bed course (1) absorbs water, and is a plurality of be provided with coupling mechanism between diatom bed course (1), coupling mechanism includes fire-retardant clay (6), makes a plurality of bond firmly between diatom bed course (1).
2. The diatomite floor mat for a bathroom according to claim 1, wherein: the embossing layer (3) is made of technical cloth.
3. The diatomite floor mat for a bathroom according to claim 2, wherein: the anti-slip mechanism comprises anti-slip strips (7), and the anti-slip strips (7) are fixedly connected to the surface of the embossing layer (3) in a crossed manner.
4. The diatomite floor mat for a bathroom according to claim 1, wherein: the massage layer (2) is mainly made of thermoplastic elastic rubber and polyvinyl chloride, and the mass percentage of the two components of the massage layer (2) is respectively 80% of thermoplastic elastic rubber and 20% of polyvinyl chloride.
5. The diatomite floor mat for a bathroom according to claim 4, wherein: the surface of the massage layer (2) is a rectangular array and is fixedly connected with massage convex columns (21), and the upper surfaces of the massage convex columns (21) are in contact with the lower surface of the embossing layer (3).
6. The diatomite floor mat for a bathroom according to claim 5, wherein: the ventilation mechanism comprises a through hole (8), and the through hole (8) is arranged on the surface of the massage layer (2) in a penetrating mode in a rectangular array mode.
7. The diatomite floor mat for a bathroom according to claim 1, wherein: the adsorption layer (4) is mainly made of active silicon, active carbon and active alumina, and the three components of the adsorption layer (4) are respectively 60% of active silicon, 30% of active carbon and 10% of active alumina in percentage by mass.
8. The diatomite floor mat for a bathroom according to claim 1, wherein: the diatom cushion layer (1) comprises the following components in percentage by mass: diatomaceous earth 60%, obsidian 20%, expanded perlite 10%, bagasse 10%, upper strata the lower surface of diatom bed course (1) is rectangle array fixedly connected with spliced pole (11), lower floor the upper surface of diatom bed course (1) is rectangle array and has seted up mounting groove (12), the inside wall fixedly connected with expansion rubber circle (13) of mounting groove (12), the surface of spliced pole (11) with the internal surface slip grafting of expansion rubber circle (13), fire-retardant clay (6) set up two-layerly between diatom bed course (1).
9. The diatomite floor mat for a bathroom according to claim 1, wherein: the material of skid resistant course (5) is natural rubber, the lower surface fixed connection of skid resistant course (5) is antenna (51) that is the rectangle array.
10. The process for producing a diatomite floor mat for a bathroom according to any one of claims 1-9, which comprises:
the method comprises the following steps: typesetting and printing, namely printing a pattern on paper, and transferring the pattern to the embossed layer (3), namely the surface of the technical cloth, through a high-temperature pressing process;
step two: after the embossing layer (3) is embossed, the massage layer (2), the adsorption layer (4) and the embossing layer (3) are pressed together through flame-retardant viscose glue and a high-temperature pressing process;
step three: preparing a diatom cushion layer (1), weighing kieselguhr, obsidian, expanded perlite and bagasse according to mass percent, placing the bagasse slurry, the kieselguhr, the obsidian and the expanded perlite in a stirrer, stirring for 25-35 min at 110-120 ℃ to uniformly mix the materials to obtain a mixture, and introducing the mixture into a mold for cooling and molding;
step four: inserting the two diatom cushion layers (1) in the third step into a mounting groove (12) through a connecting column (11), bonding the diatom cushion layers through flame-retardant daub (6), and pressing the bonded diatom cushion layers (1) with the embossed layer (3), the adsorption layer (4) and the massage layer (2) pressed in the second step through a high-temperature pressing process;
step five: and (3) pressing the diatom cushion layer (1) and the anti-slip layer (5) pressed in the fourth step through a high-temperature pressing process, so that the diatomite floor mat for the bathroom is obtained.
CN202210221489.XA 2022-03-09 2022-03-09 Diatomite foot pad for bathroom and production process thereof Active CN114589986B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104665523A (en) * 2013-11-27 2015-06-03 仪征市月塘云峰雨花石工艺品厂 Anti-skidding massage mat for bathroom
CN204908981U (en) * 2015-07-13 2015-12-30 牛红武 Diatomaceous earth callus on sole and bathroom system
CN107365112A (en) * 2017-07-27 2017-11-21 桂林新竹大自然生物材料有限公司 A kind of diatomite moisture absorption foot rest and preparation method thereof
CN209404341U (en) * 2018-11-09 2019-09-20 泥的物语(太仓)电子商务有限公司 Foldable diatomite foot pad
CN112606492A (en) * 2020-12-31 2021-04-06 宁波函昊板材有限公司 PU diatom ooze rubber soft foot pad that absorbs water
CN214027524U (en) * 2020-12-02 2021-08-24 蓝天豚绿色建筑新材料有限公司 Diatom mud pad

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104665523A (en) * 2013-11-27 2015-06-03 仪征市月塘云峰雨花石工艺品厂 Anti-skidding massage mat for bathroom
CN204908981U (en) * 2015-07-13 2015-12-30 牛红武 Diatomaceous earth callus on sole and bathroom system
CN107365112A (en) * 2017-07-27 2017-11-21 桂林新竹大自然生物材料有限公司 A kind of diatomite moisture absorption foot rest and preparation method thereof
CN209404341U (en) * 2018-11-09 2019-09-20 泥的物语(太仓)电子商务有限公司 Foldable diatomite foot pad
CN214027524U (en) * 2020-12-02 2021-08-24 蓝天豚绿色建筑新材料有限公司 Diatom mud pad
CN112606492A (en) * 2020-12-31 2021-04-06 宁波函昊板材有限公司 PU diatom ooze rubber soft foot pad that absorbs water

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