KR100252674B1 - Apparatus for preparation of incombustible board for architectures and sheets for artificial marble utilizing activated clay - Google Patents

Apparatus for preparation of incombustible board for architectures and sheets for artificial marble utilizing activated clay Download PDF

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Publication number
KR100252674B1
KR100252674B1 KR1019980003177A KR19980003177A KR100252674B1 KR 100252674 B1 KR100252674 B1 KR 100252674B1 KR 1019980003177 A KR1019980003177 A KR 1019980003177A KR 19980003177 A KR19980003177 A KR 19980003177A KR 100252674 B1 KR100252674 B1 KR 100252674B1
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South Korea
Prior art keywords
roller
sandwich
glass fiber
artificial marble
hopper
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KR1019980003177A
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Korean (ko)
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KR980008483A (en
Inventor
김경선
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김경선
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Priority to KR1019980003177A priority Critical patent/KR100252674B1/en
Publication of KR980008483A publication Critical patent/KR980008483A/en
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Publication of KR100252674B1 publication Critical patent/KR100252674B1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
    • B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • B28B5/026—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length
    • B28B5/027—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of indefinite length the moulding surfaces being of the indefinite length type, e.g. belts, and being continuously fed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping
    • B28B5/04—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations
    • B28B2005/041—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations with compacting of the material
    • B28B2005/045—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in, or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations with compacting of the material only by pressing

Abstract

PURPOSE: A production machine for incombustible construction board and artificial marble sheet is provided which compresses compounds by only a sandwich roller without other processes like injection so that it simplifies the process of producing board and marble. CONSTITUTION: The production machine for incombustible construction board and artificial sheet comprises the sections of: a screw conveyer(2) which is placed between a mixer(1) and a hopper(3) for throwing materials in; a handle(5)(5') which adjusts the width of an injection hole; a sandwich roller(6) for supplying glass fiber(6') which is placed in the external side of the hopper; a molding plate, compounds and a conveyer(7) for transferring glass fiber which are placed and moved by an idling transfer roller(7'); a sandwich roller(6a) for supplying glass fiber(6a'); a sandwich roller(10)(10') for releasing form for compression; and a cutting knife plate(11) and a guide roller(12) which are placed next to the sandwich roller.

Description

건축용 보-드와 인조 대리석용 시-트의 제조장치Apparatus for manufacturing sheets for construction boards and artificial marble

본 발명은 활성백토를 이용한 불연성 건축용보-드와 인조 대리석용 시-트의 제조장치에 관한 것이다.The present invention relates to an apparatus for producing non-combustible building boards and sheets for artificial marble using activated clay.

일반적으로 건축용 보-드의 제조방법으로는 보-드 제조용 재료인 석고, 목재 입자, 석분, 석면 또는 시멘트 분말 등을 물이나 접착제와 혼합한 것을 일정한 규격의 성형틀(금형)에 넣어서 일정형태로 압축 성형하거나 압출성형 장치에서 시트형태로 압출하는 방법으로 보-드를 성형하는 방법이었다.In general, as a method of manufacturing a building board, gypsum, wood particles, asbestos, asbestos, or cement powder, which are materials for manufacturing the board, are mixed with water or an adhesive and put into a mold of a predetermined size in a mold. The board was molded by compression molding or extrusion into sheet form in an extrusion apparatus.

그러나 상기와 같은 종래 보-드의 성형방법에서 사용되어 온 기구나 장치는 일정한 형태로 성형하는 단순한 압축 성형장치이거나 일정두께의 시트 형태로 압출 성형하는 압출장치였었고 또한 상기와 같은 건축용 보-드의 성형 장치나 가구는 고압으로 혼합재료를 압축하거나 압출하여 성형하여야 하므로 고열이나 고압의 에너지를 필요로 하므로 고가의 제조 원가가 소요되는 결점이 있었다.However, the apparatus or apparatus that has been used in the conventional molding method of the above-described board is a simple compression molding apparatus for molding into a certain form or an extrusion apparatus for extrusion molding in a sheet form of a certain thickness. Since the molding apparatus or furniture of high pressure or high pressure energy is required because the material must be molded by compressing or extruding the mixed material at high pressure, there is a drawback in that expensive manufacturing cost is required.

또한 종래의 인조 대리석 제조장치나 기구로는 첫째 시멘트나 석고, 석분등을 물이나 접착제등 결합제와 혼합하여 소정 형태의 성형틀(금형)에 넣어서 압착 성형하는 장치이거나(성형후 표면을 자연석 무늬 형태로 도장), 둘째, 특별한 성형장치 없이 건축물 바닥등 필요한 부위나 일정 성형틀에 시멘트 몰타르에 자갈, 모래, 석회 또는 특수 무늬 골재를 혼합한 혼합 페이스트를 일정 두께로 도포 또는 주입한 후 표면을 가능한 균일하게 고른 다음 경화된 후에 그라인더(연마기구)로 거친 표면을 연마하여 자연 무늬를 현출하도록 하는 것이었다.In addition, a conventional artificial marble manufacturing apparatus or apparatus is a device that first mixes cement, gypsum, stone powder, etc. with a binder such as water or an adhesive and puts it in a mold of a predetermined form (mould) or press-molded (the surface after natural molding pattern 2) Second, apply or inject a mixture of cement, mortar, gravel, sand, lime, or special patterned aggregates to a certain area, such as the floor of a building, or a certain molding frame without any special molding device. After hardening, the hard surface was polished with a grinder to produce natural patterns.

이상과 가이 현재까지의 인조 대리석 제조장치나 기구로는 인조 대리석을 제조할 수 있는 범위가 재료에 따라 극히 제한적 이어서 재료의 특성에 따라 어떤 경우에는 재료의 특성을 살려 인조 대리석을 제조할 수 없는 단점이 있었다.As mentioned above, the range of artificial marble manufacturing apparatus or apparatus to date is extremely limited depending on the material, and according to the characteristics of the material, in some cases, the artificial marble cannot be manufactured using the characteristics of the material. There was this.

특히 활성 백토와 같은 특수재질로 검축용 보-드나 인조 대리석으로 제조시에는 물을 첨가하여 몰타르형태로 혼합하는 것이 아니라 간수와 같은 특수한 재질을 혼합하여 상온에서 자체 응집력에 의하여 보-드나 인조 대리석을 제조하여야 하므로 성형틀(금형)에 의한 압축 성형이나 압출기에 의한 압출성형 장치 및 방법에 의해서는 성형을 할 수가 없는 결점이 있었다.Particularly, when it is made of gypsum board or artificial marble with special material such as activated clay, it is not mixed with mortar form by adding water, but by mixing special materials such as water, it is possible to make board or artificial marble by its own cohesion at room temperature. Since it had to be manufactured, there existed the fault which molding cannot be performed by the compression molding by a molding die (mould), or the extrusion molding apparatus and method by an extruder.

본 발명은 상기와 같은 종래의 건축용 보-드나 건축 및 도로 포장용 인조 대리석이 제조장치 및 기구에서의 결점을 해소하여 압축이나 압출 성형장치 아닌 상온에서 롤러의 압축만으로 보-드나 인조 대리석용 시트를 제조할 수 있는 장치, 특히 활성 백토에 간수와 톱밥, 수수대속 분말 및 유리섬유 및 착색제를 혼합한 보-드나 인조 대리석용 시-트를 상온에서 롤러의 압축력만으로 제조할 수 있는 장치를 제공코져 하는 것으로서 이를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.The present invention eliminates the drawbacks of the conventional building boards and artificial marble for building and road pavement as described above to produce a sheet for boards or artificial marble only by compressing the roller at room temperature, not a compression or extrusion device. It is possible to provide a device capable of producing a board or artificial marble sheet, which is a mixture of edible water, sawdust, sorghum powder, fiberglass, and colorant with activated clay, at room temperature, using only the compressive force of the roller. This will be described in detail with reference to the accompanying drawings.

제1도는 본 발명 장치의 전체 공정 장치도.1 is an overall process apparatus diagram of the apparatus of the present invention.

제2도는 본 발명 장치의 요부 측면도.2 is a side view of main parts of the device of the present invention;

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 혼합기 2 : 스크류 컨베이어1 mixer 2 screw conveyor

3 : 호퍼 4 : 투입구3: hopper 4: inlet

5,5' : 핸들 6,6a : 샌드위치 롤러5,5 ': handle 6,6a: sandwich roller

6',6a' : 글라스화이버 7 : 컨베이어6 ', 6a': Glassfiber 7: Conveyor

7' : 공회전 이송롤러 8 : 혼합물7 ': idling feed roller 8: mixture

9 : 성형판 10,10' : 샌드위치롤러9: forming plate 10,10 ': sandwich roller

11 : 컨팅 나이프판 12 : 안내롤러11: control knife plate 12: guide roller

재료 혼합용 혼합기(브렌더)(1)와 재료 투입용 호퍼(3)와의 사이에 스크류 컨베이어(2)가 설치되고 상기 호퍼(3) 직하의 재료 투입구(4)의 양측에는 투입구의 폭 조절을 위한 핸들(5)(5')이 장착되며 상기 호퍼(3) 외측에는 보-드 제조시에 필요한 글라스 화이버(6') 공급용 샌드위치 롤러(6)가 설치되고, 상기 장치 직하에는 유리판, 아크릴판, 폴리카보네이트판, 폴리비닐 클로라이드(PVC)판 또는 폴리프로필렌(PP)판 중 어느 하나로 된 성형판(9)과 혼합물(8) 및 보-드 제조에 필요한 글라스 화이버(6') 이송용 컨베이어(7)가 공회전 이송롤러(7')에 의해 이동 가능하게 설치되며 상기 컨베이어(7) 진행방향의 상부에는 보-드 제조시에 필요한 또 다른 글라스화이버(6a') 공급용 샌드위치 롤러(6a)가 설치되고 그 하방에는 보-드 제조시에 필요한 상기 샌드위치 롤러(6)(6a)들에서 공급되는 글라스 화이버(66)(6a')와 그 사이에 적층되는 보-드나 인조 대리석 시트용 혼합물(8)을 압착하는 전후 두개의 압착용 이형성(離型性) 샌드위치롤러(10)(10')가 설치되며 상기 전후 샌드위치 롤러(10)(10')의 다음에는 시트나 보드의 표면을 균일하게 커팅하는 커팅 나이프판(11)과 안내 롤러(12)가 장착된 것으로 구성된다.A screw conveyor 2 is installed between the material mixing mixer (blender) 1 and the material input hopper 3, and the width of the inlet is adjusted on both sides of the material inlet 4 directly below the hopper 3. Handles 5 and 5 'are mounted, and outside the hopper 3, a sandwich roller 6 for supplying glass fibers 6' necessary for the manufacture of the board is installed, and a glass plate and an acrylic directly under the device. Conveyor for conveying molding plates 9 and mixtures 8 and glass fibers 6 'required for board, polycarbonate, polyvinyl chloride (PVC) or polypropylene (PP) plates. (7) is installed so as to be movable by the idle feed roller (7 ') and the upper portion of the conveyor (7) traveling direction sandwich roller (6a) for supplying another glass fiber (6a') required for the board production Is installed and underneath the sandwich rollers 6, 6a, which are necessary for the manufacture of boards. Two pressing releasable sandwich rollers 10 and 10 for pressing and squeezing the glass fibers 66 and 6a 'supplied therefrom and the mixture 8 for board or artificial marble sheet stacked therebetween. ') Is installed and the cutting knife plate 11 and the guide roller 12 for uniformly cutting the surface of the sheet or board next to the front and rear sandwich roller 10, 10' is mounted.

상기에서 미 설명부호(13)(13')(13")는 간격 조절용 핸들 들이다.In the above description, the reference numerals 13, 13 'and 13 "are handles for adjusting the spacing.

이상과 같이 구성되는 본 발명 건축물 내외장용 보-드나 인조 대리석용 시-트의 제조장치는 먼저 공회전 롤러(7')에 의해 이동되는 이송용 컨베이어벨트(7) 상에 성형판(9)을 다수개 나열하여 올려놓고 이동되도록 작동시킴과 동시에, 보-드를 제조하고져 할 때는 글라스화이버(6') 공급용 샌드위치롤러(6)를 작동시켜 글라스 화이버(6')를 상기 컨베이어 벨트(7)상의 성형판(9)에 공급하면서 재료 혼합기(1)에서 스크류 컨베이어(2)에 의해 이송되어온 혼합물(8)을 호퍼(3)에 공급하되 이때 상기 호퍼(3) 아래의 재료 투입구(4) 측면에 장착된 핸들(5)(5')을 작동하여 투입구(4)의 크기를 조절하면서 상기 혼합물(8)을 이동하고 있는 성형판(9)에 공급한 후, (보-드를 제조하고져 할때는 글라스화이버(6') 위에 상기 혼합물을 연속적으로 공급한 후 또 다른 글라스 화이버(6a) 공급용 샌드위치 롤러(6a)로 부터 글라스 화이버(6a')을 상기 재료 혼합물(8) 상부에 공급한 후), 두쌍의 샌드위치롤러(10)(10')를 거쳐 시-트(보-드)로 압착성형한 다음 안내롤러(12)와 커팅 나이프판(11) 사이로 통과시에 표면의 불균일한 돌출물을 커팅하여 표면을 평활하게 한 다음 계속 이송시켜 건조로로 옮겨 건조한 후 필요한 크기로 절단하면 된다.The apparatus for manufacturing interior and exterior boards and artificial marble sheets of the present invention constituted as described above includes a plurality of forming plates 9 on a conveyor belt 7 for conveyance, which is first moved by an idle roller 7 '. In order to manufacture the board, the sandwich roller 6 for supplying the glass fiber 6 'is operated to operate the glass fiber 6' on the conveyor belt 7. While supplying to the forming plate (9) is supplied to the hopper (3) the mixture (8) transferred from the material mixer (1) by the screw conveyor (2) at the side of the material inlet (4) below the hopper (3) Operate the mounted handles 5 and 5 'to adjust the size of the inlet 4, and feed the mixture 8 to the moving mold plate 9, and then (when glass is to be manufactured, After continuously feeding the mixture onto the fiber 6 ', another glass fiber ( 6a) After supplying glass fiber 6a 'from the feeding sandwich roller 6a to the upper portion of the material mixture 8), and passing through two pairs of sandwich rollers 10 and 10'. D) press molding and then cut the uneven protrusions on the surface when passing between the guide roller 12 and the cutting knife plate 11 to smooth the surface and then continue to transfer to the drying furnace to dry and cut to the required size do.

여기에서 보드를 제조하고져 할때는 두쌍의 샌드위치 롤러(10)(10')들의 상히 롤러 간격을 좁게 조정하면 되고 인조 대리석용 시-트로 제조하고져 할 때는 그 롤러의 간격을 넓게하면 된다.Here, when the board is manufactured, the distance between the rollers of the two pairs of sandwich rollers 10 and 10 'is adjusted to be narrow, and when the sheet is made of artificial marble, the distance between the rollers is widened.

본 발명의 건축물 내외장용 보-드와 인조 대리석용 시-트의 제조장치는 혼합물(8)(보-드 제조시에는 혼합물 상하에 글라스화이버층(6')(6a')을 동시에 공급하면서)을 별도의 사출, 압출 및 가열 공정등이 필요없이 샌드위치 롤러(10)(10')들에 의하여서만 압착하여 간단히 보-드 및 인조 대리석 제조용 시-트를 제조할 수가 있고 두께도 임의로 조절이 가능하여 보-드나 인조 대리석용 시-트 등 어떤 형태로도 한 장치에서 선택적으로 제조할 수 있는 특징이 있는 것이다.The apparatus for producing interior and exterior building beams and artificial marble sheets of the present invention is a mixture 8 (while simultaneously producing glass beams, while supplying glass fiber layers 6 'and 6a' above and below the mixture). By pressing only by sandwich rollers 10 and 10 'without the need for a separate injection, extrusion and heating process, a sheet for manufacturing boards and artificial marble can be produced simply and the thickness can be arbitrarily adjusted. It can be selectively manufactured in one form in any form, such as board or sheet for artificial marble.

Claims (1)

재료 혼합용 혼합기(1)와 재료 투입용 호퍼(3)와의 사이에 스크류 컨베이어(2)가 설치되고 상기 호퍼(3) 직하의 재료 투입구(4)의 양측에는 투입구의 폭 조절을 위한 핸들(5)(5')이 장착되며 상기 호퍼(3) 외측에는 글라스 화이버(6') 공급용 샌드위치 롤러(6)가 설치되고, 상기 장치 직하에는 성형판(9), 혼합물(8) 및 글라스화이버(6') 이송용 컨베이어(7)가 공회전 이송롤러(7')에 의해 이동 가능하게 설치되며 상기 이송용 컨베이어(7) 진행방향의 상부에는 또다른 글라스화이버(6a') 공급용 샌드위치 롤러(6a)가 설치되고 그 하방에는 전후 두개의 압착용 이형성(離型性) 샌드위치롤러(10)(10')가 설치되며 상기 전후 샌드위치롤러(10)(10')의 다음에는 커팅 나이프판(11)과 안내 롤러(12)가 장착된 것으로 구성됨을 특징으로 하는 건축용 보-드와 인조 대리석용 시-트의 제조장치.A screw conveyor 2 is installed between the material mixing mixer 1 and the material input hopper 3, and the handle 5 for adjusting the width of the input hole on both sides of the material inlet 4 directly below the hopper 3. 5 'is mounted and a sandwich roller 6 for supplying a glass fiber 6' is installed outside the hopper 3, and a molding plate 9, a mixture 8, and a glass fiber are directly under the apparatus. 6 ') The conveying conveyor 7 is installed to be movable by the idling conveying roller 7', and the sandwich roller 6a for supplying another glass fiber 6a 'at the upper portion of the conveying conveyor 7 in the traveling direction. ) Is installed below the two front and back pressing sandwich rollers 10 and 10 'for pressing, and the cutting knife plate 11 after the front and rear sandwich rollers 10 and 10'. And sheet for building artificial marble, characterized in that it is equipped with guide rollers 12. Device.
KR1019980003177A 1998-02-05 1998-02-05 Apparatus for preparation of incombustible board for architectures and sheets for artificial marble utilizing activated clay KR100252674B1 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4943260A (en) * 1972-08-31 1974-04-23

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4943260A (en) * 1972-08-31 1974-04-23

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