KR100244391B1 - Wall paper having the function of absorbing electronic wave and its method of preparation - Google Patents

Wall paper having the function of absorbing electronic wave and its method of preparation Download PDF

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KR100244391B1
KR100244391B1 KR1019970066583A KR19970066583A KR100244391B1 KR 100244391 B1 KR100244391 B1 KR 100244391B1 KR 1019970066583 A KR1019970066583 A KR 1019970066583A KR 19970066583 A KR19970066583 A KR 19970066583A KR 100244391 B1 KR100244391 B1 KR 100244391B1
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electromagnetic wave
pvc
wallpaper
wave absorber
coating layer
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KR1019970066583A
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Korean (ko)
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KR19990047991A (en
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현창순
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현창순
우리산업주식회사
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/38Coatings with pigments characterised by the pigments
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18Paper- or board-based structures for surface covering
    • D21H27/20Flexible structures being applied by the user, e.g. wallpaper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/0082Wall papers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Paper (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 원지에 전자파 흡수제 용액을 전면 코팅하고 건조한 후 PVC컴파운드(compound)를 일정 두께로 전면 도포한 다음 발포처리하여 냉각하고 공지의 표면 처리제를 도포한 후 공지의 인쇄, 엠보싱, 냉각을 행하므로서 원지/전자파 흡수제 코팅층/PVC코팅층/표면 처리제 및 인쇄잉크층의 구조를 갖도록 한 것을 특징으로 하는 우수한 전자파 흡수능을 갖는 벽지 및 이의 제조 방법에 관한 것으로, 전자파를 거의 완벽하게 흡수하므로서 인체에 영향을 미치지 않도록 하는 효과가 있다.The present invention by coating the electromagnetic wave absorber solution on a base paper and drying it, and then PVC compound (compound) in front of a certain thickness and then applied by foaming and cooling and applying a well-known surface treatment agent and then known printing, embossing, cooling The present invention relates to a wallpaper and a method of manufacturing the same, characterized in that it has a structure of a base paper / electromagnetic wave absorber coating layer / PVC coating layer / surface treatment agent and a printing ink layer, and absorbs electromagnetic waves almost completely and thus does not affect the human body. It is effective to avoid.

Description

전자파 흡수능을 갖는 벽지 및 이의 제조 방법Wallpaper with electromagnetic wave absorbing capacity and method for manufacturing same

본 발명은 우수한 전자파 흡수능을 갖는 벽지 및 이의 제조 방법에 관한 것으로, 좀 더 구체적으로는 원지에 전자파 흡수제 용액을 전면 코팅하고 건조한 후 PVC컴파운드(compound)를 일정 두께로 전면 도포한 다음 발포처리하여 냉각하고 공지의 표면 처리제(PVC와 아크릴수지가 4 : 6으로 구성된 것을 주성분으로 하는 것이 바람직하다.)를 도포하므로서 원지/전자파 흡수제 코팅층/PVC코팅층/표면 처리제 및 인쇄잉크층의 구조를 갖도록 한 것을 특징으로 하는 우수한 전자파 흡수능을 갖는 벽지 및 이의 제조 방법에 관한 것이다.The present invention relates to a wallpaper having excellent electromagnetic wave absorbing capacity and a method for manufacturing the same, and more particularly, to completely coat the electromagnetic wave absorber solution on a base paper and dry it, and then apply a total thickness of PVC compound (compound) to a predetermined thickness and then cool by foaming treatment. By applying a known surface treatment agent (preferably composed of PVC and acrylic resin of 4: 6), and having a structure of a base paper, an electromagnetic wave absorber coating layer, a PVC coating layer, a surface treatment agent, and a printing ink layer. The present invention relates to a wallpaper having an excellent electromagnetic wave absorption capability and a method for producing the same.

최근 휴대폰, 무선전화기 등 통신 기기 보급이 급속히 증가됨에 따라 생활의 편리성 도포에 기여하고 있으며, 컴퓨터 및 각종 전자제품의 보급 또한 상당히 증가되어 문명의 이를 한껏 누리고 있는 실정이다.Recently, as the spread of communication devices such as mobile phones and wireless telephones is rapidly increasing, it contributes to the application of convenience of living, and the spread of computers and various electronic products has also increased considerably, thus enjoying the fullest of civilization.

그러나, 생활의 편리성 이면에는 악영향을 미치는 전자파라는 존재가 있으나 편리성에 가려져 등한시되어 왔던 것이 주지의 사실이다.However, there is an electromagnetic wave that adversely affects the convenience of living, but it is well known that it has been neglected by convenience.

최근 들어 건강 대한 관심이 증폭되면서 전자파와 건강에 대한 개연성에 대하여 논란이 지속되고 있으나, 전자파가 인체에 악영향을 미친다는 사실들이 속속히 밝혀지고 있다,Recently, as interest in health has been amplified, controversy continues over the possibility of electromagnetic waves and health, but the fact that electromagnetic waves adversely affect the human body is being revealed.

따라서, 상기와 같은 전자파로 인한 피해를 최소화하기 위하여 여러 가지의 제안이 행하여지고 있으나 아직까지 실용화되고 있는 것은 거의 없으며 실용화되더라도 그 효과가 미약하고 가정에서 많은 면적에 적용되는 벽지에 전자파 흡수능을 갖도록 한 예는 아직까지 없었다.Therefore, various proposals have been made to minimize the damage caused by electromagnetic waves. However, there have been few practical applications so far, and even if they are practical, the effect is weak and the wallpaper applied to a large area in the home has the ability to absorb electromagnetic waves. There is no example yet.

따라서, 본 발명의 목적은 전자파 흡수능이 우수하여 인체에 악영향을 미치는 전자파를 거의 완벽하에 흡수하는 벽지를 제공하는 데 있다.Accordingly, an object of the present invention is to provide a wallpaper that absorbs electromagnetic waves almost completely with excellent electromagnetic wave absorbing ability and adversely affects the human body.

본 발명의 다른 목적은 상기 목적의 전자파 흡수능을 갖는 벽지의 제조 방법을 제공하는 데 있다.Another object of the present invention is to provide a method for producing a wallpaper having the electromagnetic wave absorbing ability of the above object.

상기 목적 뿐만 아니라 용이하게 표출될 수 있는 또 다른 목적을 달성하기 위하여 본 발명에서는 원지에 전자파 흡수제 용액을 전면 코팅하고 건조한 후 PVC 컴파운드(compound)를 일정 두께로 전면 도포한 다음 발포처리하여 냉각하고 공지의 표면 처리제(PVC와 아크릴수지가 4 : 6으로 구성된 것을 주성분으로 하는 것이 바람직하다.)를 도포하므로서 원지/전자파 흡수제 코팅층/PVC코팅층/표면 처리제 및 인쇄 잉크층의 구조를 갖도록 한 전자파 흡수능을 갖는 벽지를 제조하므로서 인체에 악영향을 미치는 전자파를 용이하게 흡수하여 제거할 수 있었다.In order to achieve the above object as well as another object that can be easily expressed in the present invention, after coating the electromagnetic wave absorber solution on the base paper and drying it, the PVC compound (compound) is applied to the entire surface to a certain thickness, then foamed to cool and known By applying a surface treatment agent (preferably composed of PVC and acrylic resin of 4: 6), and having electromagnetic wave absorbing ability to have a structure of base paper / electromagnetic wave absorber coating layer / PVC coating layer / surface treatment agent and printing ink layer. By manufacturing the wallpaper was able to easily absorb and remove the electromagnetic waves adversely affecting the human body.

제1도는 본 발명의 벽지 제조 공정도.1 is a wallpaper manufacturing process of the present invention.

제2도는 본 발명 벽지의 단면도.2 is a cross-sectional view of the wallpaper of the present invention.

제3도 및 제4도는 다른 예의 본 발명의 벽지의 단면도이다.3 and 4 are cross-sectional views of the wallpaper of the present invention in another example.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 원지 2 : 전자파 흡수제 코팅층1: base paper 2: electromagnetic wave absorber coating layer

3 : PVC 코팅층 4 : 표면 처리제 및 인쇄잉크층3: PVC coating layer 4: surface treatment agent and printing ink layer

5 : 전자파 흡수제 및 PVC 혼합 코팅층5: electromagnetic wave absorber and PVC mixed coating layer

본 발명을 첨부 도면에 의거하여 좀 더 구체적으로 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.

본 발명의 전자파 흡수능을 갖는 벽지는 원지(1)/전자파 흡수제 코팅층(2)/PVC 혼합 코팅층(3)/표면 처리제 및 인쇄잉크층(4)의 구조를 갖는 것으로 특징지워진다.The wallpaper having the electromagnetic wave absorbing ability of the present invention is characterized by having a structure of a base paper (1) / electromagnetic wave absorber coating layer (2) / PVC mixed coating layer (3) / surface treatment agent and printing ink layer (4).

또한, 본 발명의 전자파 흡수능을 갖는 벽지는 원지(1)/전자파 흡수제와 PVC혼합 코팅층(5)/표면 처리제 및 인쇄잉크층(4)의 구조를 갖거나 원지(1)/PVC코팅층(3)/전자파 흡수제 코팅층(2)/표면 처리제 및 인쇄잉크층(4)의 구조를 가질 수도 있다.In addition, the wallpaper having the electromagnetic wave absorbing ability of the present invention has the structure of the base paper (1) / electromagnetic wave absorber and PVC mixed coating layer (5) / surface treatment agent and the printing ink layer (4) or the base paper (1) / PVC coating layer (3) It may have a structure of an electromagnetic wave absorber coating layer 2 / surface treatment agent and a printing ink layer 4.

본 발명에서 사용되는 전자파 흡수제는 산화철(Fe2O3), 산화니켈(NiO), 산화아연(ZnO), 산화구리(CuO) 중 적어도 1종이상을 주성분으로 하고 여기에 분산제(바람직하게는 비소(Bi2O3)) 및 윤활제(DOP; Dioctyl Phthalate 디옥틸 프탈레이트)가 첨가된 것이다. 먼저 상기 원료 성분들을 물과 혼합하여 미세한 분말로 분쇄한 후, 스프레이 건조 공정에 의하여 450~650℃의 온도에서 수분을 제거하여 과립형 분말을 제조한 다음, 성형 금형에 투입하여 700~130kg/㎠압력의 유압프레스로 가압하여 성형품을 형성시킨 후, 약 1100~1300℃의 온도에서 7~11시간 정도 소결하여 완전소결체로 만들고 사용할 때 약 250~550메쉬(mesh)의 분말로 분쇄하여 얻은 분말을 물 또는 휘발성이고 인체에 해가 없는 용제에 투입하여 원지상에 코팅한다. 전자파 흡수제의 사용량은 작업 용이성 및 용제 제거 효율, 전자파 흡수율 등을 고려하여 적절히 조정될 수 있다. 분산제 및 윤활제는 본 발명이 속하는 기술 분야에서 공지된 통상으로 사용되는 것이면 어느 것이라도 사용 가능하지만 분산제로서는 "비소(Bi2O3)"가 윤활제로서는 "디옥틸 프탈레이트(DOP; Dioctyl Phthalate)"가 가장 바람직한 것으로 밝혀졌다.The electromagnetic wave absorber used in the present invention contains at least one of iron oxide (Fe 2 O 3 ), nickel oxide (NiO), zinc oxide (ZnO), and copper oxide (CuO) as a main component, and a dispersing agent (preferably arsenic) (Bi 2 O 3 )) and a lubricant (DOP; Dioctyl Phthalate dioctyl phthalate) are added. First, the raw ingredients are mixed with water to be pulverized into fine powder, and then the water is removed at a temperature of 450 to 650 ° C. by a spray drying process to prepare granular powder, and then put into a molding mold to be 700 to 130 kg / ㎠ After pressurizing with a hydraulic press of pressure to form a molded article, and sintered at a temperature of about 1100 ~ 1300 ℃ for 7-11 hours to make a complete sintered body and the powder obtained by grinding into a powder of about 250 ~ 550 mesh (mesh) It is coated on a raw paper by adding it to water or a volatile solvent which is harmless to human body. The amount of the electromagnetic wave absorber used may be appropriately adjusted in consideration of ease of operation, solvent removal efficiency, electromagnetic wave absorption rate, and the like. The dispersant and the lubricant may be used as long as it is commonly used in the art, but as the dispersant, "arsenic (Bi 2 O 3 )" is used as the lubricant, "Dioctyl Phthalate (DOP)" It was found to be the most desirable.

PVC(Poly Vinyl Chloride)컴파운드는 페이스트(paste)상의 PVC 100중량부에 대하여 디옥틸포스페이트 65~70 중량부, 안정제(Ba(OH)2; 수산화 바륨과 ZnO; 산화아연이 1 : 1의 비율로 구성된 것을 주성분으로 하는 것) 3~4중량부, 발포제(ADCA(Azodicarbon amide); 아조디카본아미드)1.2~1.5중량부, TiO2a 6~8중량부, 충진제로서 CaCO350~60 중량부가 첨가된 것이다. 여기에 PVC 100중량부에 대하여 바이오 세라믹 분말을 5~7중량부 첨가하여 바이오 세라믹의 효능을 부가할 수도 있다. 디옥틸포스페이트, 공지된 안정제(Ba(OH)2; 수산화 바륨 과 ZnO; 산화아연이 1 : 1의 비율로 구성된 것을 주성분으로 하는 것이 바람직하다.), 발포제(ADCA(Azodicarbon amide); 아조디카본아미드), TiO2, CaCO3의 사용량은 발포층의 두께, 발포 용이성, 전자파 투과성 등에 따라 변화될 수 있지만 상기 범주로 사용하는 것이 전자파 흡수 효율 및 발포 용이성 측면에서 바람직하다. 안정제 및 충진제는 본 발명이 속하는 기술 분야에서 공지된 통상적으로 사용되는 것이면 모두 사용 가능하지만, 특히 안정제는 수산화 바륨(Ba(OH)2)과 산화아연(ZnO)이 1 : 1로 구성된 것을 주성분으로 하는 것을 사용하는 것이 실험결과 가장 바람직한 것으로 밝혀졌다.Polyvinyl Chloride (PVC) compound contains 65 to 70 parts by weight of dioctylphosphate based on 100 parts by weight of PVC on paste, and stabilizer (Ba (OH) 2 ; barium hydroxide and ZnO; zinc oxide in a ratio of 1: 1. 3 to 4 parts by weight, foaming agent (ADCA (Azodicarbon amide); azodicarbonamide) 1.2 to 1.5 parts by weight, TiO 2 a 6 to 8 parts by weight, 50 to 60 parts by weight of CaCO 3 as a filler It is added. 5 to 7 parts by weight of the bio-ceramic powder may be added to 100 parts by weight of PVC to add the efficacy of the bio-ceramic. Dioctyl phosphate, a known stabilizer (Ba (OH) 2 ; barium hydroxide and ZnO; preferably consisting of zinc oxide in a ratio of 1: 1), blowing agent (ADCA (Azodicarbon amide); azodicarbon Amide), TiO 2 , CaCO 3 may vary depending on the thickness of the foam layer, the easiness of foaming, electromagnetic wave permeability, etc., but it is preferable to use it in the above category in terms of electromagnetic wave absorption efficiency and foaming ease. Stabilizers and fillers can be used as long as it is commonly used in the art known in the art, especially stabilizers are mainly composed of 1: 1 barium hydroxide (Ba (OH) 2 ) and zinc oxide (ZnO). It was found that the most preferable result was the use of one.

표면 처리제 역시 공지된 것을 사용할 수 있으나 PVC와 아크릴 수지가 4 : 6 비율로 구성된 것을 주성분으로 하는 것을 사용하는 것이 가장 바람직하다.A surface treatment agent can also use a well-known thing, but it is most preferable to use what consists of PVC and an acrylic resin in a 4: 6 ratio as a main component.

본 발명의 전자파 흡수능을 갖는 벽지는 원지에 전자파 흡수제 용액을 전면 코팅하고 건조한 후 PVC 컴파운드(compound)를 일정 두께로 전면 도포한 다음 발포 처리하여 냉각하고 공지의 표면 처리제(PVC와 아크릴수지가 4 : 6 비율로 구성된 것을 주성분으로 하는 것이 바람직하다)를 도포한 후 인쇄, 엠보싱, 냉각을 행하는 것으로 특징지워 진다.The wallpaper having the electromagnetic wave absorbing ability of the present invention is completely coated with an electromagnetic wave absorber solution on a base paper, dried, and then completely coated with a PVC compound to a predetermined thickness, then cooled by foaming, and known surface treatment agents (PVC and acrylic resin 4: It is characterized by printing, embossing and cooling after applying the composition consisting of 6 ratios as a main component).

즉, 원지를 설비에 투입하고 전자파 흡수능을 부여하기 위하여 상술한 전자파 흡수제 용액을 원지상에 전면 도포하여 고온에서 열풍 건조한 다음, 전자파 흡수제가 도포된 원지에 상술한 PVC 컴파운드를 고온의 열풍을 이용하여 일정 두께로 발포시킨 후, 고온으로 발포된 제품을 냉각시킨다. 그 후 용도에 따른 표면 처리제(PVC와 아크릴수지가 4 : 6 비율로 구성된 것을 주성분으로 하는 것)를 도포하고 냉각된 제품을 디자인된 문양을 만들고자 하는 문양이 디자인된 로울러로 잉크를 제품에 전이한 다음, 일정한 온도로 제품에 열을 가하여 문양이 새겨진 롤(Roll)로 제품을 가압하여 엠보싱(Embossing)처리한 후, 제품을 냉각시킨다. 그 후 규정된 제품폭으로 양쪽의 귀퉁이 부분을 절단하고, 규정된 길이로 권취한 다음, 제품의 외형이 상하지 않도록 포장하여 완제품을 얻는다.In other words, in order to put the base paper into the equipment and to impart the electromagnetic wave absorbing ability, the above-mentioned electromagnetic wave absorber solution is completely coated on the base paper and dried by hot air at a high temperature, and then the above-described PVC compound is applied to the base paper coated with the electromagnetic wave absorber using high temperature hot air. After foaming to a certain thickness, the foamed product is cooled to a high temperature. After that, the surface treatment agent (PVC and acrylic resin is composed of 4: 6 ratio as the main ingredient) is applied, and the ink is transferred to the product by the roller designed to make the designed pattern of the cooled product. Next, the product is heated to a constant temperature to press the product with a roll engraved with a pattern (Embossing), and then the product is cooled. The corners on both sides are then cut to the specified product width, wound up to the specified length, and packaged so that the appearance of the product does not deteriorate.

전자파 흡수제 용액의 코팅 및 PVC 컴파운드의 코팅은 바코팅 등과 같이 본 발명이 속하는 기술분야에서 통상적으로 사용되는 코팅 장치를 이용하여 행하며, 특별히 한정되는 것은 아니지만 전자파 흡수제 코팅층은 전자파 흡수제의 코팅량이 15~40g/㎡이 되도록 하는 것이 효과적이고, PVC 컴파운드 코팅층은 PVC 컴파운드의 양이 100~300g/㎡이 되도록 하는 것이 바람직하다.The coating of the electromagnetic wave absorber solution and the coating of the PVC compound are carried out using a coating apparatus commonly used in the technical field to which the present invention belongs, such as bar coating, and the like. Although not particularly limited, the electromagnetic wave absorber coating layer has a coating amount of 15 to 40 g of the electromagnetic wave absorber. / M 2 is effective, and the PVC compound coating layer is preferably such that the amount of the PVC compound is 100 ~ 300g / m 2.

전자파 흡수제의 코팅시 전자파 흡수제를 아크릴 수지에 혼합하여 행할 수 있는데 이때 아크릴 수지 : 전자파 흡수제 = 100 : 30의 비율이 가장 효과적이었다. 전자파 흡수제의 코팅 후 건조시 온도 조건 및 PVC 컴파운드의 발포시 온도와 시간 등의 조건은 사용되는 수지의 종류에 따라, 목적하는 제품의 특성 등이 조건에 따라 변경될 수 있고 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자이면 용이하게 유추하여 변경할 수 있을 것이다.The coating of the electromagnetic wave absorber may be performed by mixing the electromagnetic wave absorber with an acrylic resin, wherein the ratio of acrylic resin: electromagnetic wave absorber = 100: 30 was most effective. The conditions such as temperature and drying conditions after coating of the electromagnetic wave absorber and the temperature and time of foaming of the PVC compound may be changed depending on the type of the resin used, the characteristics of the desired product, and the like. Those skilled in the art will be able to easily infer and change.

또한, 본 발명의 벽지는 PVC 컴파운드를 먼저 도포하여 발포하고 전자파 흡수제를 후에 도포하여 원지(1)/PVC 코팅층(3)/ 전자파 흡수제 코팅층(2)/ 표면 처리제 및 인쇄잉크층(4)의 구조로 제조될 수도 있다. 뿐만 아니라, PVC 컴파운드와 전자파 흡수제를 혼합한 용액을 도포하여 원지(1)/전자파 흡수제와 PVC 혼합 코팅층(5)/표면 처리제 및 인쇄잉크층(4)의 구조로 제조할 수도 있다. PVC 컴파운드와 전자파 흡수제를 혼합한 용액을 도포시에는 특별히 제한을 가하는 것은 아니지만 PVC 배합액에 전자파 흡수제를 5~7 중량%가 되도록 첨가하는 것이 도포 용이성, 발포 효율, 전자파 흡수 효과 등의 측면에서 바람직하였다.In addition, the wallpaper of the present invention, the PVC compound is first coated and foamed, and then the electromagnetic wave absorber is applied later to the structure of the base paper (1) / PVC coating layer (3) / electromagnetic wave absorber coating layer (2) / surface treatment agent and the printing ink layer (4) It may be prepared as. In addition, it is also possible to prepare a structure of the base paper (1) / electromagnetic wave absorber and the PVC mixed coating layer (5) / surface treatment agent and the printing ink layer (4) by applying a solution mixed with the PVC compound and the electromagnetic wave absorber. The application of a solution containing a mixture of PVC compound and an electromagnetic wave absorber is not particularly limited, but it is preferable to add an electromagnetic wave absorber to 5 to 7% by weight to the PVC compound in terms of ease of application, foaming efficiency and electromagnetic wave absorption effect. It was.

상술한 바와 같은 방법으로 제조된 벽지는 각종 전자 제품 및 통신기기 등에서 발생되는 전자파를 흡수하여 인체에 영향을 끼치는 것을 방지할 수 있다.The wallpaper manufactured by the method as described above can be prevented from affecting the human body by absorbing electromagnetic waves generated from various electronic products and communication devices.

다음의 실시예는 본 발명을 좀 더 구체적으로 설명하는 것이지만, 본 발명의 범주를 한정하는 것은 아니다.The following examples illustrate the invention in more detail, but do not limit the scope of the invention.

[실시예]EXAMPLE

산화철(Fe2O3), 산화니켈(NiO), 산화아연(ZnO), 산화구리(CuO) 각 100g과 분산제로서 비소 (Bi2O3) 80g 및 윤활제(DOP; Dioctyl Phthalate 디옥틸 프탈레이트) 50g을 물과 혼합하여 미세한 분말로 분쇄한 후, 스프레이 건조 공정에 의하여 450~650℃의 온도에서 수분을 제거하여 과립형 분말을 제조한 다음, 성형 금형에 투입하여 700~1300kg/㎠압력의 유압프레스로 가압하여 성형품을 형성시킨 후, 약 1100℃-1300℃의 온도에서 7~11시간 정도 소결하여 완전소결체로 만들고 사용할 때 약 250~550메쉬(mesh)의 분말로 분쇄하여 얻은 분말 300g과 아크릴 수지 1000g을 혼합하여 전자파 흡수제 도포용 혼합물을 제조한다.100 g each of iron oxide (Fe 2 O 3 ), nickel oxide (NiO), zinc oxide (ZnO), copper oxide (CuO), 80 g of arsenic (Bi 2 O 3 ) as a dispersant, and 50 g of lubricant (DOP; Dioctyl Phthalate dioctyl phthalate) Mixed with water to pulverize into fine powder, and then remove the water at a temperature of 450 ~ 650 ℃ by a spray drying process to produce a granular powder, and then put into a molding die hydraulic press of 700 ~ 1300kg / ㎠ pressure After pressing to form a molded article, and then sintered for about 7 to 11 hours at a temperature of about 1100 ℃-1300 ℃ to make a complete sintered body and powder 300g and acrylic resin obtained by grinding into a powder of about 250 ~ 550 mesh (mesh) 1000 g is mixed to prepare a mixture for applying an electromagnetic wave absorber.

별도의 페이스트(paste)상의 PVC 100중량부에 대하여 디옥틸포스페이트 65~70 중량부, 안정제(Ba(OH)2; 수산화 바륨 과 ZnO; 산화아연이 1 : 1 비율로 구성된 것을 주성분으로 하는 것) 3~4 중량부, 발포제(ADCA(Azodicarbon amide); 아조디카본아미드) 1.2~1.5 중량부, TiO2 6~8중량부, 충진제로서 CaCO3 50~60 중량부가 첨가된 PVC 컴파운드 도포용 혼합물을 제조한다.65 to 70 parts by weight of dioctylphosphate based on 100 parts by weight of PVC in a separate paste, stabilizer (Ba (OH) 2 ; barium hydroxide and ZnO; zinc oxide in a ratio of 1: 1) 3 to 4 parts by weight of a blowing agent (ADCA (Azodicarbon amide; azodicarbonamide) 1.2 to 1.5 parts by weight, TiO2 6 to 8 parts by weight, CaCO3 50 to 60 parts by weight of the addition of a PVC compound coating mixture is prepared. .

먼저, 원지를 설비에 투입하고 전자파 흡수 기능을 부여하기 위하여 상술한 전자파 흡수제 용액을 원지상에 전면 도포하여 열풍건조한 다음, 전자파 흡수제가 도포된 원지에 상술한 PCVC 컴파운드를 일정 두께로 전면 도포한다. 그 다음에 도포된 PVC 컴파운드를 열풍을 이용하여 일정 두께로 발포시킨 후, 고온으로 발포된 제품을 냉각시킨다. 표면 처리제(PVC 와 아크릴수지가 4 : 6 비율로 구성된 것을 주성분으로 하는 것)를 도포하고 냉각된 제품에 디자인된 문양을 만들고자 하는 문양이 디자인된 로울러로 잉크에 제품을 전이한 다음, 일정한 온도로 제품에 열을 가하여 문양이 새겨진 롤(Roll)로 제품을 가압하여 엠보싱(Embossing)처리한 후, 제품을 냉각시킨다. 그 후 규정된 제품폭으로 양쪽의 귀퉁이 부분을 절단하고, 규정된 길이로 권취한 다음, 제품의 외형이 상하지 않도록 포장하여 완제품을 얻는다.First, in order to put the base paper into the facility and give the electromagnetic wave absorbing function, the above-mentioned electromagnetic wave absorber solution is completely coated on the base paper, followed by hot air drying, and then the above-described PCVC compound is completely coated on the base paper to which the electromagnetic wave absorber is applied. The applied PVC compound is then foamed to a certain thickness using hot air, and then the foamed product is cooled to high temperature. Apply a surface treatment agent (mainly composed of PVC and acrylic resin in a 4: 6 ratio), transfer the product to the ink with a roller designed for the design to make the designed design on the cooled product, and then After the product is heated, the product is pressurized with a roll engraved with an embossing process to cool the product. The corners on both sides are then cut to the specified product width, wound up to the specified length, and packaged so that the appearance of the product does not deteriorate.

상술한 바와 같이 본 발명에서는 원지에 전자파 흡수제 용액을 전면 코팅하여 건조한 후 PVC 컴파운드(compound)를 일정 두께로 전면 코팅한 다음 발포처리하여 냉각하고 표면 처리제(PVC와 아크릴수지가 4 : 6비율로 구성된 것을 주성분으로 하는 것)를 도포한 후 인쇄, 엠보싱, 냉각을 행하므로서 원지(1)/전자파 흡수제 코팅층(2)/PVC코팅층(3)/표면 처리제 및 인쇄잉크층(4)의 구조를 갖도록 하므로서 전자파를 거의 완벽하게 흡수하므로서 인체에 영향을 미치지 않도록 하는 효과가 있는 전자파 흡수능을 갖는 벽지를 얻을 수 있었다.As described above, in the present invention, the electromagnetic wave absorber solution is completely coated on a base paper, dried, and then PVC coated (compound) is completely coated on a predetermined thickness, followed by foaming to cool the surface treatment agent (PVC and acrylic resin in a 4: 6 ratio). The main component), and then printing, embossing and cooling to have a structure of base paper (1) / electromagnetic wave absorber coating layer (2) / PVC coating layer (3) / surface treatment agent and printing ink layer (4) By absorbing electromagnetic waves almost completely, it was possible to obtain a wallpaper having an electromagnetic wave absorbing ability that does not affect the human body.

Claims (9)

원지/전자파 흡수제 코팅층/PVC코팅층/공지의 표면 처리제 및 인쇄잉크층의 구조를 갖는 것을 특징으로 하는 전자파 흡수능을 갖는 벽지.A base paper / electromagnetic wave absorber coating layer / PVC coating layer / wall paper having an electromagnetic wave absorbing capability, characterized in that it has a structure of a printing ink layer. 제1항에 있어서, "전자파 흡수제 코팅층"과 "PVC코팅층"을 교체하여 도포한 것을 특징으로 하는 전자파 흡수능을 갖는 벽지.The wallpaper having an electromagnetic wave absorbing capacity according to claim 1, wherein the electromagnetic wave absorbing agent coating layer and the PVC coating layer are applied with each other. 제1항에 있어서, "전자파 흡수제 코팅층/PVC코팅층"을 "전자파 흡수제와 PVC혼합 코팅층"으로 대체함을 특징으로 하는 전자파 흡수능을 갖는 벽지.The wallpaper having electromagnetic absorption capability according to claim 1, wherein the electromagnetic wave absorber coating layer / PVC coating layer is replaced with the electromagnetic wave absorber and PVC mixed coating layer. 제1항 내지 제3항 중 어느 한 항에 있어서, 전자파 흡수제는 산화철(Fe2O3), 산화니켈(NiO), 산화아연(ZnO), 산화구리(CuO) 중 적어도 1종이상을 주성분으로 하고 여기에 공지의 분산제 및 윤활제가 첨가된 것임을 특징으로 하는 전자파 흡수능을 갖는 벽지.The electromagnetic wave absorber according to any one of claims 1 to 3, wherein at least one of iron oxide (Fe 2 O 3 ), nickel oxide (NiO), zinc oxide (ZnO), and copper oxide (CuO) is the main component. And a wallpaper having an electromagnetic wave absorption ability, characterized in that the addition of a known dispersant and lubricant. 제1항 내지 제3항 중 어느 한 항에 있어서, PVC 컴파운드는 페이스트(paste)상의 PVC 100중량부에 대하여 디옥틸포스페이트 65~70 중량부, 공지의 안정제 3~4 중량부, 공지의 발포제 1.2~1.5 중량부, TiO2 6~8 중량부, 충진제로서 CaCO3 50~60 중량부가 첨가된 것임을 특징으로 하는 전자파 흡수능을 갖는 벽지.The PVC compound according to any one of claims 1 to 3, wherein the PVC compound is 65 to 70 parts by weight of dioctylphosphate, 3 to 4 parts by weight of a known stabilizer, and known foaming agent 1.2 based on 100 parts by weight of PVC on a paste. 1.5 parts by weight, 6 to 8 parts by weight of TiO2, 50 to 60 parts by weight of CaCO3 as a filler, the wallpaper having electromagnetic absorption capacity, characterized in that added. 제3항에 있어서, PVC배합액에 전자파 흡수제를 3~15 중량%가 되도록 첨가하고 도포하여 제조된 것을 특징으로 하는 전자파 흡수능을 갖는 벽지.The wallpaper having an electromagnetic wave absorbing ability according to claim 3, wherein the wallpaper is prepared by adding and applying an electromagnetic wave absorber to 3 to 15% by weight to the PVC mixture. 원지에 전자파 흡수제 용액을 전면 코팅하고 건조한 후 PVC 컴파운드(compound)를 일정 두께로 전면 도포한 다음 발포처리하여 냉각하고 공지의 표면 처리제를 도포한 후 공지의 인쇄, 엠보싱, 냉각을 행하는 것을 특징으로 하는 전자파 흡수능을 갖는 벽지의 제조 방법.After coating the electromagnetic wave absorber solution on the base paper and drying it, PVC compound (compound) is applied to the entire surface with a predetermined thickness, and then foamed and cooled, and a known surface treatment agent is applied, and then printing, embossing and cooling are performed. The manufacturing method of the wallpaper which has an electromagnetic wave absorption ability. 제7항에 있어서, PVC 컴파운드 도포와 전자파 흡수제 도포의 순서를 바꾸어 행함을 특징으로 하는 전자파 흡수능을 갖는 벽지의 제조 방법.8. The method for producing a wallpaper having electromagnetic wave absorbing capacity according to claim 7, wherein the order of applying the PVC compound and applying the electromagnetic wave absorber is changed. 제7항에 있어서, PVC 컴파운드와 전자파 흡수제를 혼합하여 도포하고 발포를 행함을 특징으로 하는 전자파 흡수능을 갖는 벽지의 제조 방법.The method of manufacturing a wallpaper having an electromagnetic wave absorbing capacity according to claim 7, wherein the PVC compound and the electromagnetic wave absorber are mixed and applied and foamed.
KR1019970066583A 1997-12-02 1997-12-02 Wall paper having the function of absorbing electronic wave and its method of preparation KR100244391B1 (en)

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KR20010025705A (en) * 2001-01-18 2001-04-06 김용국 The wall paper

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KR20020009153A (en) * 2000-07-20 2002-02-01 정선영 Electromagnetic waves-proof system
JP3459630B2 (en) * 2000-11-09 2003-10-20 三菱電線工業株式会社 Radio wave absorption panel
KR100525664B1 (en) * 2002-09-03 2005-11-02 이찬우 EMI/EMC shielding sheet and the method for making it
KR100522537B1 (en) * 2002-09-12 2005-10-20 이찬우 EMI wall paper and the method for making it

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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