KR100233809B1 - The manufacturing process of reinforcement board for construction having increased adhesive strength and the reinforcement board - Google Patents
The manufacturing process of reinforcement board for construction having increased adhesive strength and the reinforcement board Download PDFInfo
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- KR100233809B1 KR100233809B1 KR1019970059887A KR19970059887A KR100233809B1 KR 100233809 B1 KR100233809 B1 KR 100233809B1 KR 1019970059887 A KR1019970059887 A KR 1019970059887A KR 19970059887 A KR19970059887 A KR 19970059887A KR 100233809 B1 KR100233809 B1 KR 100233809B1
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- building
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- 239000000853 adhesive Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 230000001965 increasing effect Effects 0.000 title claims description 5
- 230000002787 reinforcement Effects 0.000 title abstract description 5
- 238000010276 construction Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims abstract description 34
- 239000011347 resin Substances 0.000 claims abstract description 31
- 229920005989 resin Polymers 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 28
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 23
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 11
- 239000004917 carbon fiber Substances 0.000 claims abstract description 11
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 12
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- 239000000155 melt Substances 0.000 claims 1
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- 239000004744 fabric Substances 0.000 abstract description 15
- 239000004677 Nylon Substances 0.000 abstract description 10
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- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 239000007787 solid Substances 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 5
- 238000005336 cracking Methods 0.000 abstract description 4
- 238000005553 drilling Methods 0.000 abstract description 3
- 239000004570 mortar (masonry) Substances 0.000 abstract description 2
- 230000006866 deterioration Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
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- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 230000004927 fusion Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
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- 238000004078 waterproofing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
- B32B9/007—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Reinforcement Elements For Buildings (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
본 발명은 건축물의 하자보수용 또는 신축건물에서 콘크리트의 균열을 방지함과 견고성을 높이기 위하여 건축물 내벽에 부착되는 건축용 보강판재에 관한 것으로, 특히 판재를 건물벽에 견고히 부착하기 위하여 판재 접착면에 접착력을 증대시키는 요철을 일체로 구성함을 특징으로 하는 접착력이 증대된 건축용 보강판재의 제조방법 및 그 보강판재에 관한 것이다.The present invention relates to a building reinforcement plate attached to the inner wall of the building in order to prevent the cracking of concrete and increase the strength in the new building for repair or repair of the building, in particular, the adhesive strength to the plate adhesive surface to firmly attach the plate to the building wall The present invention relates to a method for manufacturing a reinforcing plate for building, and a reinforcing plate material, the adhesive strength of which is characterized in that it is integrally configured to increase the unevenness.
콘크리트를 재료로 하는 건축물은 오랜 기간이 흐르면서 건축물의 노후에 따른 미세 균열과 함께 파열 등이 발생되고 있다.Buildings made of concrete have been ruptured with fine cracks due to the deterioration of buildings over long periods of time.
이러한 균열을 방지하고 또 보강하기 위하여 벽체 내의 철근과 철재의 보강판을 고정시켜 왔다. 즉, 콘크리트 몰탈층에 구멍을 뚫어 내부의 철근과 지지봉을 용접하고 이 지지봉을 다시 보강판재와 용접함으로서 보강판재를 구성하게 된다.In order to prevent and reinforce these cracks, reinforcing bars and steel reinforcing plates in the walls have been fixed. In other words, the reinforcing plate member is constructed by drilling a hole in the concrete mortar layer and welding the internal reinforcing bars and the supporting rod and welding the supporting rod again with the reinforcing plate member.
따라서 콘크리트 벽체에 구멍을 형성하는 작업의 어려움과 벽체에 구멍을 뚫어 건축물의 안전에 지대한 피해를 입히게 된다.Therefore, the difficulty of forming a hole in the concrete wall and the hole in the wall will cause great damage to the safety of the building.
본 발명은 탄소 섬유사에 수지층을 도포하여 올이 굵은 나이론 편직물지를 함께 함침시켜 판부재를 얻은 후에 상기 나이론 편직물지를 제거함으로서 굵은 올자국에 의해 요철 접착면이 형성되고 이 요철에 의해 접착제가 접착되는 면적을 증대함과 접착제가 고정할 수 있는 지지부가 형성되어 벽면과 접착될 때에 견고한 접착력이 이루워질 수 있게 되는 건축용 내장판재를 간단히 제조할 수 있는 발명에 관한 것이다.According to the present invention, a resin layer is coated on carbon fiber yarn to impregnate the thick nylon knitted fabric together to obtain a plate member. The present invention relates to an invention that can easily manufacture a building interior plate material that increases the area and the support portion to which the adhesive can be fixed to achieve a solid adhesive force when the adhesive is fixed to the wall.
Description
본 발명은 건축물의 하자보수용 또는 신축건물에서의 콘크리트 균열이 발생될 때에 건축물의 견고성을 높이기 위한 건축용 보강판재에 관한 것으로, 특히 수지재 판재와 건물벽의 접착력을 증대시키기 위하여 판재 접착면에 접착력을 증대하는 요철을 일체로 구성함을 특징으로 하는 접착력이 증대된 건축용 보강판재의 제조방법 및 그 보강판재에 관한 것이다.The present invention relates to a reinforcing plate for building to increase the rigidity of the building when concrete cracks occur in the repair or repair of new buildings, in particular, to increase the adhesive strength of the resin plate and the building wall adhesion The present invention relates to a method for manufacturing a reinforcing plate for building, and a reinforcing plate material, the adhesive strength of which is characterized in that the concave-convex to increase the integral.
주지하는 바와 같이 콘크리트를 재료로 하는 건축물은 오랜 기간이 흐르면서 건축물의 노후에 따른 미세 균열과 함께 파열 등이 발생되고 있다.As is well known, a building made of concrete has been ruptured with fine cracks due to aging of a building for a long time.
이러한 균열은 습기와 물이 유입되어 건물을 지지하는 철근을 부식시키는 요인을 일으켜 건축물을 손상하게 된다.These cracks damage the building by introducing moisture and water to corrode the reinforcing bars supporting the building.
이와 함께 신축건물에서도 전기한 균열과 함께 마감되지 않은 초기 상태로 되어 있다.In addition, the new building is in an unfinished initial state with electrical cracks.
이러한 노후건물의 균열을 막고 또는 보강하기 위하여 철재의 보강판재를 벽체에 고정시켜 더 이상의 균열 및 파열을 방지하게 된다.In order to prevent or reinforce the crack of the old building, the steel reinforcing plate is fixed to the wall to prevent further cracking and rupture.
상기 종래의 보강판재 부착은 콘크리트 벽체 내의 철근과 철재의 보강판을 고정시켜 왔다. 이때의 고정수단은 콘크리트 몰탈층에 구멍을 뚫어 내부 철근을 노출하여 고정봉을 용접하고 이 고정봉을 다시 금속판의 보강판재와 용접함으로서 보강판재를 부착하고 있다.The conventional reinforcing plate attachment has fixed the reinforcing plate of the steel and the steel in the concrete wall. At this time, the fixing means is a hole in the concrete mortar layer to expose the internal reinforcing bars to weld the fixing rod, and the fixing rod is attached to the reinforcing plate member by welding the reinforcing plate member of the metal plate.
이러한 수단에서 콘크리트 벽체에 구멍을 형성하는 작업의 어려움과 약화된 벽체에 구멍을 뚫고 또한 철근에 용접을 하게 될 때에 약화된 건축물은 그 약화를 촉진하거나 균열을 증가시켜 안전에 지대한 피해를 입히게 된다. 따라서 보강판재를 설치하는 효과보다 더욱 그 작업에 의한 폐단이 발생할 우려가 있는 것이다.In these means, the difficulty of forming holes in concrete walls and the weakening of the walls and the welding of reinforcing bars weakens the building by increasing its cracks and causing great damage to safety. Therefore, there is a fear that the closure caused by the work more than the effect of installing the reinforcing plate.
좀더 상세히 설명하면, 벽체에 구멍을 뚫기 위한 천공작업은 햄머나 드릴로 작업을 하게 되고 그 충격은 벽체 균열을 확장시키는 폐단과 건축물이 고층일 때에는 약 10mm의 철판재로 이루어진 보강판의 중량물 하중에 의해 노후건물이 하중을 지탱하기 어렵고 또 중량물인 철판재를 또 다시 다량 부착함으로 노후된 건물에 중량이 증가되어 노후현상을 증가시키는 단점과 보수공정상의 어려움이 수반되면서 공기도 오래 걸리고 중량물의 이송 등의 어려움, 그리고 두껍고 중량물의 판재를 벽면에 부착함으로 건축물의 공간을 협소하게 되는 문제점도 함께 가지고 있다.In more detail, the drilling work for drilling holes in the wall is done with a hammer or a drill, and the impact is applied to the heavy load of the reinforcement plate made of steel plate of about 10mm when the closed end and the building are high-rise to expand the wall crack. As the old building is hard to support the load and attaches a large amount of steel plate again, the weight is increased in the old building, which increases the aging phenomenon and the maintenance process takes longer, and the air takes longer. Difficulty, and the problem of narrowing the space of the building by attaching a thick, heavy plate to the wall.
이와 함께 합성수지 판재를 부착하는 방법이 알려지고 있으나 이러한 합성수지판은 강도와 지지력이 부족하여 노후건물의 보강에 큰 효과를 발휘할 수 없는 단점과 함께 접착제로 부착되나 매끄러운 표면에 의해 접착력이 미약하여 쉽게 탈거되는 폐단이 있는 것이다.In addition, a method of attaching a synthetic resin plate is known, but such a synthetic resin plate is not easily exerted on the reinforcement of an old building due to its lack of strength and support, and is attached with an adhesive but easily removed due to its weak adhesion by a smooth surface. There is a dead end.
상술한 종래의 문제점을 감안하여 안출된 본 발명의 목적은 견고한 탄소섬유에 수지를 함침한 고강도 건축용 내장판재의 제조와 함께 접착면에 많은 요철면을 형성시켜 접착력을 증대시킬 수 있도록 한 것이다.The object of the present invention devised in view of the above-mentioned conventional problems is to increase the adhesive strength by forming a large uneven surface on the adhesive surface with the production of a high-strength building interior plate material impregnated with a solid carbon fiber resin.
즉, 고강도의 소재사용 탄소 섬유사를 안내공에 의해 이격시켜 경화제와 안료 등을 적당량 혼합한 수지액으로 이루어진 침전조에 침전하고 침전으로 섬유사에 수지액이 도포된 상태에서 수지액을 적당량으로 하고 도포로 인한 기포를 제거함과 함께 수평으로 균일 분활되도록 안내공을 거치도록 함과 함께 올이 굵은 나이론 직물지를 함께 공급시켜 압착 접합함과 함께 두께와 크기를 형성하는 성형공정을 거처 인발함으로서 고강도의 수지판 상면에 나이론 직물지가 일체로 형성되는 판부재를 얻게 된다.In other words, the carbon fiber yarn using high strength material is spaced apart by the guide hole and precipitated in the precipitation tank composed of a resin liquid in which a suitable amount of a curing agent and a pigment are mixed. High-strength resin by removing the air bubbles due to the application and through the guide hole so as to divide evenly horizontally, and supplying the thick nylon fabric paper together and pressing them together to form the thickness and size together. A plate member is obtained in which nylon woven paper is integrally formed on the upper surface of the plate.
이상에 의해 완성된 판부재에서 일체로 접착된 나이론 편직물지를 제거시키게 되면 상기 나이론 편직물지의 굵은 올자국이 이탈된 판부재면에 형성된다.When the nylon knitted fabric paper bonded together is removed from the plate member completed as described above, a thick dent of the nylon knitted paper sheet is formed on the detached plate member surface.
이에 의한 요철은 접착제가 접착되는 면적을 증대하고 접착제가 고정될 수 있는 지지부로서 벽면과 접착될 때에 견고한 접착력이 이루어질 수 있게 되는 것이며 탄소 섬유사로 접합된 판부재는 인장력이 증강되어 고장력으로 균열의 진행을 막게 되는 것이다.As a result, the unevenness increases the area to which the adhesive is bonded, and as a support portion to which the adhesive can be fixed, a solid adhesive force can be achieved when the adhesive is fixed to the wall. Will be prevented.
제1도는 본 발명의 제작 공정을 도시한 설명도.1 is an explanatory diagram showing a manufacturing process of the present invention.
제2도는 본 발명의 공정도.2 is a process diagram of the present invention.
제3도는 본 발명으로 제작된 건축용 판재의 사시도.3 is a perspective view of a building plate produced by the present invention.
제4도는 본 발명 판재의 실시예를 도시한 확대 단면도.Figure 4 is an enlarged cross-sectional view showing an embodiment of the plate of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
A : 침전공정 B : 공급공정A: precipitation process B: supply process
C : 접합공정 D : 성형공정C: Bonding Process D: Forming Process
E : 압착공정 F : 인발공정E: Pressing process F: Drawing process
10 : 소재사 11 : 안내롤10: material yarn 11: guide roll
12 : 안내 가이드 13 : 침전조12: guide guide 13: sedimentation tank
14 : 정렬 가이드 20 : 수지액14: alignment guide 20: resin liquid
30 : 접합롤 40 : 요철성형부재30: bonding roll 40: uneven molding member
50 : 판부재 51 : 요철50: plate member 51: irregularities
60 : 상하금형 61 : 히터60: up and down mold 61: heater
62 : 가이드 성형공 70 : 압착롤62: guide molding hole 70: pressing roll
상술한 목적을 달성하기 위한 본 발명은 고강도 탄소 섬유사에 수지층을 도포함과 함께 올이 굵은 나이론 편직물지를 함께 함침시켜 판부재를 얻은 후에 상기 나이론 편직물지를 제거함으로서 굵은 올자국이 판부재에 형성되도록 한다.In order to achieve the above object, the present invention impregnates a high-strength carbon fiber yarn with a resin layer and impregnates a thick nylon knitted fabric together to obtain a plate member, thereby removing the nylon knitted fabric paper, thereby forming a thick patch on the plate member. Be sure to
상기에서 형성된 요철에 의해 접착제가 접착되는 면적을 증대하고 접착제가 고정할 수 있는 지지부가 형성되어 벽면과 접착될 때에 견고한 접착력이 이루워질 수 있는 것이며 많은 탄소 섬유사를 구성되어 고장력을 발휘함과 함께 간단히 제조할 수 있는 발명이다.The unevenness formed above increases the area to which the adhesive is bonded, and a support portion to which the adhesive is fixed is formed so that a strong adhesive force can be achieved when the adhesive is fixed to the wall. It is an invention that can be easily produced.
이하 첨부된 도면을 참조하여 본 고안의 구성과 이에 따른 작용 효과를 설명한다.Hereinafter, with reference to the accompanying drawings will be described the configuration of the present invention and the resulting effects.
제1도는 본 발명 제조장치의 측단면 예시도 제2도는 본 발명 제조방법의 공정에 따른 블록다이어그램 제4도는 본 발명에 의해 완성된 판재를 사용한 사용 상태의 단면도를 나타낸 것이다.Figure 1 is a side cross-sectional view of the manufacturing apparatus of the present invention Figure 2 is a block diagram according to the process of the manufacturing method of the present invention Figure 4 is a cross-sectional view of the state of use using the plate material completed by the present invention.
상기 도면에 도시된 바와 같이 여러 가닥의 고강도 탄소 섬유소재의 권선된 소재사(10)를 안내롤(11)과 다공판인 안내 가이드(12)를 거쳐 각각의 소재사(10)가 이완된 상태에서 경화제와 착생용 안료 등이 적당량 혼합된 폴리에스텔 수지 또는 에폭시 수지로 된 수지액(20)이 담긴 침전조(13)에서 침전시켜 소재사(10)에 수지액(20)이 도포되는 침전공정과(A),Hardener in the state in which each of the material yarn 10 is relaxed through the guide roll 11 and the guide guide 12, which is a porous plate, of the multi-stranded high-strength carbon fiber material as shown in the drawing And a precipitation process in which the resin solution 20 is applied to the raw material yarn 10 by being precipitated in a
수지액(20)이 도포된 소재사(10)를 수평으로 정렬하고 소재사(10)에 다량으로 묻은 필요 이상의 피복수지를 제거 회수하면서 수지의 피복량 조절과 수지 침전공정시에 생성된 기포를 제거하는 노즐 형태의 1,2차 정렬 가이드(14)를 거쳐 접합롤(30)로 공급하되, 올이 굵은 합성 섬유사로 편직된 편직물의 요철 성형부재(40)를 상기 접합롤(30)에 소재사(10)와 함께 공급하는 공급 공정(B)과,Aligning the material yarn 10 coated with the resin liquid 20 horizontally and removing and recovering more than necessary coating resins buried in the material yarn 10 while removing the bubbles generated during the resin coating amount control and resin precipitation process. Supplying to the
상기에서 상,하로 공급되는 판부재인 수지액(20)이 도포된 소재사(10)와 요철 성형부재(40)를 상하 접합롤(30)로 공급하여 상면으로 요철 성형부재(40)의 편직물이 함께 압착용융 접합되는 접합공정(C)과,The knitted fabric of the concave-
외주면으로 히터(61)가 구성되고 내측으로 가이드 성형공(62)이 형성된 상하금형(60)에 상기 접합공정(C)으로 이루어진 판부재(50)를 공급시켜 가이드 성형공(62)을 지날때에 판부재(50)의 두께와 크기를 성형하면서 경화시키는 성형공정(D)과,When passing through the guide molding hole 62 by supplying the
또 다시 여러 번의 압착롤(70)을 거쳐 견고한 부착을 유도함과 판부재(50)의 휨현상 등을 교정 및 수정하는 압착공정(E) 및 인발공정(F)으로 이루어지는 것이고, 이에 의해 연속 제조된 판부재(50)는 소망하는 길이에서 절단함으로서 제3도에서와 같은 부재를 얻게 된다.In addition, it consists of a pressing process (E) and a drawing process (F) for inducing a firm attachment through
이러한 본 발명에 있어서, 요철 성형부재(40)의 편직물은 올이 굵은 것을 이용하는 것이 요철 형성이 효과적이고 바람직하다.In this invention, as for the knitted fabric of the uneven | corrugated shaping |
미설명부호 8은 접착제이고 9는 건물내벽을 도시한 것이다.
상기 구성에 따른 실시예의 작용 효과를 제1도에 도시된 바와 같이 인장강도가 큰 여러 가닥의 고강도 유리 섬유사 또는 탄소 섬유사 등의 권선된 소재사(10)를 안내롤(11)과 다공판인 안내 가이드(12)로 분산시켜 소재사(10)를 침전조(13)로 공급한다.As shown in FIG. 1, the effect of the embodiment according to the above configuration is a plurality of strands of high strength glass fiber or carbon fiber yarn wound material 10, such as the guide roll 11 and the porous plate The raw material yarn 10 is supplied to the
이때의 원료소재사(10)는 방음, 방수, 방청 및 단연 효과가 큰 재료를 이용하고 인장력이 큰 것을 이용한다. 이는 여러 가닥의 탄소 섬유사는 그 인장력으로 판재의 견고성이 증대되고 인장력으로 균열의 방지와 지지력을 가질 수 있기 때문이다.At this time, the raw material yarn 10 uses a material having a large soundproofing, waterproofing, rustproofing and far-edge effect, and uses a material having a high tensile force. This is because the multiple strands of carbon fiber yarns can increase the rigidity of the plate by its tensile force and can prevent cracking and support by the tensile force.
상기 침전조(13)에는 경화제와 착생용 안료 등이 적당량 혼합된 폴리에스텔 수지 또는 에폭시 수지 등으로 된 수지액(20)이 용융되어 있어 여기에 침전되는 상기 분산된 소재사(10)에는 수지액(20)이 고로 도포되는 침전공정(B)을 거친다.In the
상기 수지액(20)이 도포된 소재사(10)를 수평으로 정렬하고 침전된 소재사(10)에 다량으로 묻은 필요 이상의 피복수지를 제거 회수하면서 수지의 피복량과 수지 침전도포 공정시에 생성된 기포를 제거하는 노즐 형태의 1,2차 정렬 가이드(14)를 거쳐 접합롤(30)로 공급하게 된다.Bubbles generated during the coating amount of the resin and the resin precipitation coating process while aligning the material yarn 10 coated with the resin solution 20 horizontally and removing and recovering more than necessary coating resins buried in the deposited material yarn 10 in a large amount. It is supplied to the
이때에 정렬 가이드(14)에서 제거되는 수지층은 다시 함침조(13)로 낙하, 수거되고 상기한 공급과 함께 기체 상부에서 권선된 올이 굵은 합성 섬유사로 편직된 편직물의 요철 성형부재(40)를 소재사(10)와 함께 접합롤(30)에 공급시켜 상, 하에서 소재사(10)와 함께 공급되는 공급공정(B)에 의해 접합공정(C)의 접합롤(30)로 공급하게 된다.At this time, the resin layer removed from the alignment guide 14 is dropped and collected again into the
상기 공급공정(B)에서 상, 하로 공급되는 판부재인 수지액(20)이 도층된 소재사(10)와 요철 성형부재(40)를 공급받은 접합공정(C)의 접합롤(30)은 이들을 가압하여 일체의 판부재로 형성함으로 상면에는 요철 성형부재(40)의 편직물이 함께 압착 용융 형성하게 되는 것이다.
그리고 접합공정(C)을 거친 판부재(50)는 성형공정(D)의 상하금형(60)에 구성된 가이드 성형공(62)을 통과하면서 판부재(50)의 두께와 크기를 성형하게 된다.And the
이때는 금형에는 외주면으로 히터(61)가 구성되고 내측으로 가이드 성형공(62)이 형성되어 가이드 성형공(62)을 지나는 판부재(50)의 두께와 크기를 성형함과 함께 히터(61)의 열에 의해 경화시키게 된다.At this time, the heater 61 is formed on the outer circumferential surface and the guide molding hole 62 is formed inward to mold the thickness and size of the
또 다시 여러 번의 압착롤(70)을 거쳐 견고한 부착을 유도함과 판부재(50)의 휨현상 등을 교정 및 수정하는 압착공정(E) 및 인발공정(F)으로 이루어지는 것이고 이에 의해 연속 제조된 판부재(50)는 소망하는 길이에서 절단함으로서 제3도에서와 같은 부재를 얻게 된다.In addition, the plate member is composed of a pressing process (E) and a drawing process (F) for inducing firm attachment through several
이상에 의해 형성된 판부재(50)를 소망의 길이로 절단하면 수지판 상면에 나이론 직물지가 일체로 용융 접착된 판부재(50)를 얻고 판부재에서 일체로 용융 접착된 나이론 편직물지인 요철 성형부재(40)를 제거시키게 되면 상기 나이론 편직물지의 굵은 올자국을 형성한 올자국의 요철(51)이 형성되는 것이다.When the
이러한 본 발명의 판부재(50)를 제4도에서와 같이 건축물의 건물 내벽(9)과 접착시킬 때에 이들의 사이에 도층되는 접착제(8)가 요철(51)에 의해 접착력을 증대함과 함께 접착제(8)가 견고한 부착이 될 수 있는 지지부를 형성하여 접착력을 크게 증대시키게 되는 것이며, 고강도의 탄소 섬유사로 용융된 판부재는 섬유사의 인장력으로 판재의 인장력을 높여 건물의 균열을 막을 수 있고 또한 그 지지력을 가지게 되는 것이다.When the
이상의 본 발명에서 제조된 건축용 보강판재와 공지의 철판재와의 비교는 다음 표에서 볼 수 있다.The comparison between the reinforcing plate for construction produced in the present invention and a known iron sheet can be seen in the following table.
[표 1]TABLE 1
상기 비교표에서와 같이 본 발명은 저럼한 생산가와 함께 고강도의 인장력과 견고성을 가지면서 접착 효과를 증대시키는 건축용 보강판재를 구성함과 작업의 용이성을 가지는 유용한 발명이다.As described in the comparison table, the present invention is a useful invention having an easy construction and constructing a reinforcing plate member for building with a high-strength tensile strength and rigidity and increasing an adhesive effect.
본 고안은 상기한 바와 같이 다수의 탄소 섬유사를 수지액으로 접합시켜 섬유질을 가지는 판상으로 형성함으로서 고강도의 인장력과 견고한 판재를 얻고 일측면에 올이 굵은 편직물을 함께 압착 용융시켜 일체로 구성된 판부재에서 용융 접합된 편직물지를 분리함으로서 판재에 요철면을 간단히 구성할 수 있으며 간단한 공정으로 건축용 판재를 저렴한 생산가에 의해 대량 생산함과 접착면에 요철(51)이 형성되어 접착제의 접착력을 증대함으로서 견고한 부착효과로 건축물을 보호 및 보강을 할 수 있는 것이다.The present invention is formed by joining a plurality of carbon fiber yarns in a resin form as described above to form a plate having a fiber to obtain a high-strength tensile strength and a solid plate material, the plate member integrally formed by pressing together melted thick knitted fabric on one side The uneven surface can be easily formed on the plate by separating the melt-bonded knitted fabric paper.In the simple process, it is possible to mass-produce the building plate by the low-cost producer and the
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019970059887A KR100233809B1 (en) | 1997-11-13 | 1997-11-13 | The manufacturing process of reinforcement board for construction having increased adhesive strength and the reinforcement board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019970059887A KR100233809B1 (en) | 1997-11-13 | 1997-11-13 | The manufacturing process of reinforcement board for construction having increased adhesive strength and the reinforcement board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR19990039707A KR19990039707A (en) | 1999-06-05 |
| KR100233809B1 true KR100233809B1 (en) | 1999-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019970059887A KR100233809B1 (en) | 1997-11-13 | 1997-11-13 | The manufacturing process of reinforcement board for construction having increased adhesive strength and the reinforcement board |
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| Country | Link |
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| KR (1) | KR100233809B1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100767781B1 (en) * | 2006-03-20 | 2007-10-18 | 주식회사 메이드 | A manufacturing process for carbon fiber |
| KR101239789B1 (en) * | 2010-09-14 | 2013-03-06 | 김오수 | Floor board forming nethod for architecture and the floor board |
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1997
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| Publication number | Publication date |
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| KR19990039707A (en) | 1999-06-05 |
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