JPWO2019189637A1 - New liquid crystal alignment agent, liquid crystal alignment film and liquid crystal display element - Google Patents
New liquid crystal alignment agent, liquid crystal alignment film and liquid crystal display element Download PDFInfo
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- JPWO2019189637A1 JPWO2019189637A1 JP2020511021A JP2020511021A JPWO2019189637A1 JP WO2019189637 A1 JPWO2019189637 A1 JP WO2019189637A1 JP 2020511021 A JP2020511021 A JP 2020511021A JP 2020511021 A JP2020511021 A JP 2020511021A JP WO2019189637 A1 JPWO2019189637 A1 JP WO2019189637A1
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- liquid crystal
- crystal alignment
- carbon atoms
- alignment agent
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- VHNQIURBCCNWDN-UHFFFAOYSA-N pyridine-2,6-diamine Chemical compound NC1=CC=CC(N)=N1 VHNQIURBCCNWDN-UHFFFAOYSA-N 0.000 description 1
- YAAWASYJIRZXSZ-UHFFFAOYSA-N pyrimidine-2,4-diamine Chemical compound NC1=CC=NC(N)=N1 YAAWASYJIRZXSZ-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Liquid Crystal (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
電圧保持特性及び高温高湿耐性に優れた液晶表示素子が得られる液晶配向剤、液晶配向膜及び液晶表示素子を提供する。下記式(I−1)又は式(I−2)で表される部分構造を有する重合体(P)を含有することを特徴とする液晶配向剤。[化1](Aは炭素数1〜18の(n+1)価の炭化水素基、又は炭化水素基の炭素—炭素結合間に−O−、−COO−、−CO−若しくは−NHCO−を有する基を表す。Sは、単結合又は炭素数1〜4の炭化水素基を表す。P1は熱脱離性基で保護された水酸基を表す。nは1〜5の整数であり、mは1〜2の整数であり、mが1の場合、R1は炭素数1〜4の炭化水素基、mが2の場合、R1は水素原子を表す。*は炭化水素基に結合する結合手を示す。)Provided are a liquid crystal alignment agent, a liquid crystal alignment film, and a liquid crystal display element capable of obtaining a liquid crystal display element having excellent voltage holding characteristics and high temperature and high humidity resistance. A liquid crystal alignment agent containing a polymer (P) having a partial structure represented by the following formula (I-1) or formula (I-2). [Chemical formula 1] (A is a (n + 1) -valent hydrocarbon group having 1 to 18 carbon atoms, or -O-, -COO-, -CO- or -NHCO- between carbon-carbon bonds of the hydrocarbon group. S represents a single bond or a hydrocarbon group having 1 to 4 carbon atoms. P1 represents a hydroxyl group protected by a thermal desorption group. N is an integer of 1 to 5, and m. Is an integer of 1 to 2. When m is 1, R1 represents a hydrocarbon group having 1 to 4 carbon atoms, and when m is 2, R1 represents a hydrogen atom. * Is a bond that bonds to a hydrocarbon group. Shows.)
Description
本発明は、電圧保持特性及び高温高湿耐性に優れた液晶表示素子を得ることができる液晶配向剤、それを使用する液晶配向膜及び液晶表示素子に関する。 The present invention relates to a liquid crystal alignment agent capable of obtaining a liquid crystal display element having excellent voltage holding characteristics and high temperature and high humidity resistance, a liquid crystal alignment film using the same, and a liquid crystal display element.
液晶表示素子は、パソコン、携帯電話、スマートフォン、テレビなどの表示部として幅広く用いられている。液晶表示素子は、例えば、素子基板とカラーフィルタ基板との間に挟持された液晶層、液晶層に電界を印加する画素電極及び共通電極、液晶層の液晶分子の配向性を制御する液晶配向膜、画素電極に供給される電気信号をスイッチングする薄膜トランジスタ(TFT)などを備えている。
従来、液晶表示素子の高精細化に伴い、液晶表示素子のコントラスト低下の抑制や残像現象の低減といった要求から、液晶配向膜においては、優れた液晶配向性や安定したプレチルト角の発現に加えて、高い電圧保持率、交流駆動により発生する残像の抑制、直流電圧を印加した際の少ない残留電荷、及び/又は直流電圧による蓄積した残留電荷の早い緩和といった特性が次第に重要となっている。Liquid crystal display elements are widely used as display units for personal computers, mobile phones, smartphones, televisions, and the like. The liquid crystal display element is, for example, a liquid crystal layer sandwiched between an element substrate and a color filter substrate, a pixel electrode and a common electrode that apply an electric field to the liquid crystal layer, and a liquid crystal alignment film that controls the orientation of liquid crystal molecules in the liquid crystal layer. , A thin film transistor (TFT) for switching an electric signal supplied to a pixel electrode is provided.
Conventionally, as the definition of a liquid crystal display element has been increased, there has been a demand for suppressing a decrease in contrast of the liquid crystal display element and reducing an afterimage phenomenon. , High voltage retention, suppression of afterimages generated by AC drive, small residual charge when DC voltage is applied, and / or quick relaxation of accumulated residual charge due to DC voltage are becoming increasingly important.
従来、液晶配向膜としては、ポリアミック酸(ポリアミド酸)などのポリイミド前駆体や可溶性ポリイミドの溶液を主成分とする液晶配向剤をガラス基板などに塗布し焼成したポリイミド系の液晶配向膜が主として用いられている。
上記のような要求にこたえるために、ポリイミド系の液晶配向膜では、種々の提案がなされてきている。例えば、直流電圧によって発生する残像が消えるまでの時間が短い液晶配向膜として、ポリアミド酸やイミド基含有ポリアミド酸に加えて特定構造の3級アミンを含有する液晶配向剤を使用したもの(例えば、特許文献1参照)や、ピリジン骨格などを有する特定ジアミン化合物を原料に使用した可溶性ポリイミドを含有する液晶配向剤を使用したもの(例えば、特許文献2参照)などが提案されている。また、電圧保持率が高く、かつ直流電圧によって発生した残像が消えるまでの時間が短い液晶配向膜として、ポリアミド酸やそのイミド化重合体などに加えて分子内に1個のカルボン酸基を含有する化合物、分子内に1個のカルボン酸無水物基を含有する化合物及び分子内に1個の3級アミノ基を含有する化合物からなる群から選ばれる化合物を極少量含有する液晶配向剤を使用したもの(例えば、特許文献3参照)が提案されている。Conventionally, as a liquid crystal alignment film, a polyimide-based liquid crystal alignment film obtained by applying a polyimide precursor such as polyamic acid (polyamic acid) or a liquid crystal alignment agent containing a solution of soluble polyimide as a main component to a glass substrate or the like and firing the liquid crystal alignment film is mainly used. Has been done.
In order to meet the above requirements, various proposals have been made for polyimide-based liquid crystal alignment films. For example, as a liquid crystal alignment film in which the time until the afterimage generated by the DC voltage disappears is short, a liquid crystal alignment agent containing a tertiary amine having a specific structure in addition to the polyamic acid or the imide group-containing polyamic acid is used (for example). Patent Document 1) and those using a liquid crystal aligning agent containing a soluble polyimide using a specific diamine compound having a pyridine skeleton as a raw material (see, for example, Patent Document 2) have been proposed. Further, as a liquid crystal alignment film having a high voltage retention rate and a short time until the afterimage generated by the DC voltage disappears, it contains one carboxylic acid group in the molecule in addition to polyamic acid and its imidized polymer. A liquid crystal aligning agent containing a very small amount of a compound selected from the group consisting of a compound, a compound containing one carboxylic acid anhydride group in the molecule, and a compound containing one tertiary amino group in the molecule is used. (See, for example, Patent Document 3) has been proposed.
また、液晶配向性に優れ、電圧保持率が高く、残像が少なく、信頼性に優れ、且つ高いプレチルト角を示す液晶配向膜として、特定構造のテトラカルボン酸二無水物とシクロブタンを有するテトラカルボン酸二無水物と特定のジアミン化合物から得られるポリアミド酸やそのイミド化重合体を含有する液晶配向剤を使用したもの(例えば、特許文献4参照)が知られている。また、横電界駆動方式の液晶表示素子において発生する交流駆動による残像を抑制する方法として、液晶配向性が良好で、且つ液晶分子との相互作用が大きい特定の液晶配向膜を使用する方法(特許文献5参照)が提案されている。 Further, as a liquid crystal alignment film having excellent liquid crystal orientation, high voltage retention, low afterimage, excellent reliability, and high pretilt angle, a tetracarboxylic acid having a specific structure of tetracarboxylic dianhydride and cyclobutane. Known are those using a liquid crystal alignment agent containing a polyamic acid obtained from a dianhydride and a specific diamine compound and an imidized polymer thereof (see, for example, Patent Document 4). Further, as a method of suppressing the afterimage caused by AC drive generated in the liquid crystal display element of the transverse electric field drive type, a method of using a specific liquid crystal alignment film having good liquid crystal orientation and large interaction with liquid crystal molecules (patented). Reference 5) has been proposed.
しかしながら、近年、スマートフォンなどの液晶表示素子の高性能化に伴い、液晶配向膜に期待される特性も更に厳しくなっており、特に、高いレベルにおいて、高温、高湿下であっても長期にわたって基板との密着性を保持するとともに、高い電圧を保持できる特性を有する液晶表示素子を得ることができる液晶配向剤が要求されている。さらに、近年の液晶表示素子の製造ラインは非常に大型化してきており、液晶配向膜の製造プロセスにおいて、焼成温度ムラ、塗布ムラなどが発生しやすくなっている。このため、垂直配向方式の液晶表示素子には、過酷な製造プロセスにも耐えうる高い垂直配向能が求められている。 However, in recent years, with the improvement of the performance of liquid crystal display elements such as smartphones, the characteristics expected of the liquid crystal alignment film have become more severe, and especially at a high level, the substrate can be used for a long period of time even under high temperature and high humidity. There is a demand for a liquid crystal aligning agent capable of obtaining a liquid crystal display element having a property of maintaining a high voltage while maintaining close contact with the liquid crystal. Further, the manufacturing line of the liquid crystal display element has become very large in recent years, and uneven firing temperature, uneven coating, etc. are likely to occur in the manufacturing process of the liquid crystal alignment film. Therefore, the vertical alignment type liquid crystal display element is required to have a high vertical alignment ability that can withstand a harsh manufacturing process.
本発明は、上記に鑑みてなされたものであり、一段と高いレベルにおける、基板との密着性、電圧保持特性及び高温高湿耐性を有する液晶表示素子を得ることができる液晶配向剤、それを使用する液晶配向膜及び液晶表示素子を提供することを目的とする。また、過酷な製造プロセス下でも、安定したプレチルト角を発現する高い垂直配向能を持った液晶配向膜を提供することを目的とする。 The present invention has been made in view of the above, and uses a liquid crystal aligning agent capable of obtaining a liquid crystal display element having adhesion to a substrate, voltage holding characteristics, and high temperature and high humidity resistance at a higher level. It is an object of the present invention to provide a liquid crystal alignment film and a liquid crystal display element. Another object of the present invention is to provide a liquid crystal alignment film having a high vertical alignment ability that exhibits a stable pretilt angle even under a harsh manufacturing process.
本発明者は、上記課題を達成するために鋭意研究を行った結果、特定の部分構造を有する重合体を含有する液晶配向剤が、上記の目的を達成するために極めて有効であることを見出し、本発明を完成するに至った。 As a result of diligent research to achieve the above object, the present inventor has found that a liquid crystal aligning agent containing a polymer having a specific partial structure is extremely effective in achieving the above object. , The present invention has been completed.
すなわち、本発明は以下の要旨を有する。
(1)下記式(I−1)又は式(I−2)で表される部分構造を有する重合体(P)を含有することを特徴とする液晶配向剤。
(2)前記重合体(P)が、更に、熱脱離性基で保護されたアミノ基を有する上記(1)に記載の液晶配向剤。
(3)前記重合体(P)が、ポリイミド前駆体及び該ポリイミド前駆体をイミド化したポリイミドからなる群より選ばれる少なくとも一種の重合体である上記(1)又は(2)に記載の液晶配向剤。
(4)前記ポリイミド前駆体が、前記式(I−1)又は(I−2)で表される部分構造、及び熱脱離性基で保護されたアミノ基を有するジアミンを用いて得られる重合体である上記(1)〜(3)のいずれかに記載の液晶配向剤。
(5)前記ジアミンが、下記式(II−1)〜(II−3)で表されるジアミンから選ばれる少なくとも1種である上記(4)に記載の液晶配向剤。
(6)前記式(II−1)〜(II−3)中、L、Mが、炭素数1〜11を有するアルキレン基、2価の脂肪族環構造又は2価の芳香族環構造を表す。アルキレン基の任意の−CH2−はそれぞれが隣り合わない組み合わせで−O−、−COO−又は−Si−O−Si−で置換されていてもよい。下記に示す環構造に置換されていてもよい。R2は炭素原1〜5の炭化水素基を表す。
(8)前記熱脱離性基が、150〜300℃で水素原子に置き換わる基である上記(1)〜(7)のいずれかに記載の液晶配向剤。
(9)前記熱脱離性基が、t-ブトキシカルボニル基である上記(1)〜(8)のいずれかに記載の液晶配向剤。
(10)上記(1)〜(9)のいずれかに記載の液晶配向剤から形成された液晶配向膜。
(11)上記(10)に記載の液晶配向膜を具備する液晶表示素子。That is, the present invention has the following gist.
(1) A liquid crystal alignment agent containing a polymer (P) having a partial structure represented by the following formula (I-1) or formula (I-2).
(2) The liquid crystal alignment agent according to (1) above, wherein the polymer (P) further has an amino group protected by a thermal desorption group.
(3) The liquid crystal orientation according to (1) or (2) above, wherein the polymer (P) is at least one polymer selected from the group consisting of a polyimide precursor and a polyimide obtained by imidizing the polyimide precursor. Agent.
(4) A weight obtained by using a diamine in which the polyimide precursor has a partial structure represented by the formula (I-1) or (I-2) and an amino group protected by a thermal desorption group. The liquid crystal alignment agent according to any one of (1) to (3) above, which is a coalescence.
(5) The liquid crystal alignment agent according to (4) above, wherein the diamine is at least one selected from diamines represented by the following formulas (II-1) to (II-3).
(6) In the formulas (II-1) to (II-3), L and M represent an alkylene group having 1 to 11 carbon atoms, a divalent aliphatic ring structure or a divalent aromatic ring structure. .. Any −CH 2− of the alkylene group may be substituted with −O−, −COO− or −Si—O—Si− in a non-adjacent combination. It may be replaced with the ring structure shown below. R 2 represents a hydrocarbon group of carbon sources 1-5.
(8) The liquid crystal alignment agent according to any one of (1) to (7) above, wherein the thermally desorbing group is a group that replaces a hydrogen atom at 150 to 300 ° C.
(9) The liquid crystal alignment agent according to any one of (1) to (8) above, wherein the thermoremovable group is a t-butoxycarbonyl group.
(10) A liquid crystal alignment film formed from the liquid crystal alignment agent according to any one of (1) to (9) above.
(11) A liquid crystal display element including the liquid crystal alignment film according to (10) above.
本発明によれば、高温、高湿下であっても長期にわたって基板に対する密着性が良好な液晶配向膜が得られ、また、本発明の液晶配向剤を用いることにより、長期間にわたる電圧保持特性及び高温高湿耐性に優れた液晶表示素子を得ることができる。また、過剰な焼成プロセスが加わった場合でも、良好な垂直配向性を示す液晶表示素子を提供することができる。 According to the present invention, a liquid crystal alignment film having good adhesion to a substrate for a long period of time can be obtained even under high temperature and high humidity, and by using the liquid crystal alignment agent of the present invention, voltage holding characteristics for a long period of time can be obtained. A liquid crystal display element having excellent resistance to high temperature and high humidity can be obtained. Further, it is possible to provide a liquid crystal display element showing good vertical orientation even when an excessive firing process is added.
[重合体(P)]
本発明の液晶配向剤は、下記式(I−1)又は式(I−2)で表される部分構造を有する重合体(本発明では、重合体(P)ともいう。)を含有する。
The liquid crystal alignment agent of the present invention contains a polymer having a partial structure represented by the following formula (I-1) or formula (I-2) (also referred to as a polymer (P) in the present invention).
また、P1は、なかでも、好ましくは150〜300℃、特に好ましくは180〜250℃で脱離して水素に置き換わる熱脱離性基が好ましい。好ましい具体例としては、t−ブトキシカルボニル基、ベンジルオキシカルボニル基、9−フルオレニルメチルオキシカルボニル基、アリルオキシカルボニル基、又は下記式(t−1)〜式(t−8)で表される基が挙げられる。なお、下式中、*は酸素原子との結合手を示す。
なかでも、P1は、熱による脱離性が高い点で、t−ブトキシカルボニル基(Boc基)、ベンジルオキシカルボニル基、9−フルオレニルメチルオキシカルボニル基、又はアリルオキシカルボニル基が好ましく、より好ましくはt−ブトキシカルボニル基、又は9−フルオレニルメチルオキシカルボニル基である。Among them, P 1 is preferably a t-butoxycarbonyl group (Boc group), a benzyloxycarbonyl group, a 9-fluorenylmethyloxycarbonyl group, or an allyloxycarbonyl group because of its high heat-removability. More preferably, it is a t-butoxycarbonyl group or a 9-fluorenylmethyloxycarbonyl group.
上記重合体(P)は、更に、熱脱離性基で保護されたアミノ基を有することが好ましい。かかる熱脱離性基で保護されたアミノ基を有する場合、得られる液晶配向膜の高温、高湿耐性をさらに高めることができる。
かかるアミノ基を保護する熱脱離性基は、熱により脱離して水素に置き換わる熱脱離性基であり、なかでも、好ましくは150〜300℃、特に好ましくは180〜250℃で水素に置き換わる熱脱離性基が好ましい。その好ましい具体例は、上記した水酸基を保護する熱脱離性基と同じものが挙げられる。
なかでも、熱による脱離性が高い点で、P1は、t−ブトキシカルボニル基(Boc基)、ベンジルオキシカルボニル基、9−フルオレニルメチルオキシカルボニル基、又はアリルオキシカルボニル基が好ましく、より好ましくはt−ブトキシカルボニル基、又は9−フルオレニルメチルオキシカルボニル基である。The polymer (P) preferably further has an amino group protected by a thermal desorption group. When it has an amino group protected by such a heat-removable group, the resistance to high temperature and high humidity of the obtained liquid crystal alignment film can be further enhanced.
The thermally desorbable group that protects such an amino group is a thermally desorbable group that is desorbed by heat and replaced with hydrogen, and among them, preferably replaced with hydrogen at 150 to 300 ° C., particularly preferably 180 to 250 ° C. Thermoremovable groups are preferred. A preferred specific example thereof is the same as the above-mentioned thermal desorption group that protects a hydroxyl group.
Among them, P 1 is preferably a t-butoxycarbonyl group (Boc group), a benzyloxycarbonyl group, a 9-fluorenylmethyloxycarbonyl group, or an allyloxycarbonyl group because of its high thermal desorption. More preferably, it is a t-butoxycarbonyl group or a 9-fluorenylmethyloxycarbonyl group.
上記重合体(P)の主骨格は特に限定されず、例えば、ポリイミド前駆体、ポリイミド、ポリシロキサン、ポリエステル、ポリアミド、セルロース誘導体、ポリアセタール、ポリスチレン誘導体、ポリ(スチレン−フェニルマレイミド)誘導体、ポリ(メタ)アクリレートなどの主骨格が挙げられる。なお、(メタ)アクリレートは、アクリレート及びメタクリレートを含むことを意味する。ポリイミド前駆体は、ポリアミック、ポリアミック酸エステルが挙げられる。重合体(P)は、1種を単独でも、2種以上を組み合わせであってもよい。 The main skeleton of the polymer (P) is not particularly limited, and for example, a polyimide precursor, a polyimide, a polysiloxane, a polyester, a polyamide, a cellulose derivative, a polyacetal, a polystyrene derivative, a poly (styrene-phenylmaleimide) derivative, and a poly (meth). ) The main skeleton such as acrylate can be mentioned. In addition, (meth) acrylate means containing acrylate and methacrylate. Examples of the polyimide precursor include polyamic and polyamic acid esters. The polymer (P) may be used alone or in combination of two or more.
上記重合体(P)は、なかでも、ポリイミド前駆体、ポリイミド、ポリアミド、ポリオルガノシロキサン、ポリ(メタ)アクリレート及びポリエステルよりなる群から選ばれる少なくとも一種であることが好ましく、ポリイミド前駆体及びポリイミドよりなる群から選ばれる少なくとも一種の重合体であることがより好ましい。 The polymer (P) is preferably at least one selected from the group consisting of polyimide precursors, polyimides, polyamides, polyorganosiloxanes, poly (meth) acrylates and polyesters, and is more preferably than polyimide precursors and polyimides. More preferably, it is at least one polymer selected from the above group.
[特定ジアミン]
上記重合体(P)である、ポリイミド前駆体及び/又はポリイミドは、上記式(I−1)又は(I−2)で表される部分構造、及び好ましくは熱脱離性基で保護されたアミノ基を有するジアミン(本発明では、特定ジアミンともいう。)を用いて得られる。
本発明において、特定ジアミンを用いることにより、過酷な素子の製造過程でも安定したプレチルト角を発現する高い垂直配向能を持った液晶配向膜がえられるが、そのメカニズムは明確ではない。しかし、特定ジアミンは加熱により脱保護し、ヒドロキシ基が生成することが想定される。一般的にヒドロキシ基はポリイミド中に存在するカルボン酸と架橋反応を起こすことが知られており、この反応は実際の架橋剤等にも広く用いられている。本発明の特定ジアミンを用いることで、加熱による脱保護反応からポリイミド系重合体の架橋反応が進行し、ポリマーや垂直配向能を有する側鎖構造が安定化するため、過酷な焼成条件においても垂直配向性が低下しにくくなるのではないかと考えられる。[Specific diamine]
The polyimide precursor and / or polyimide, which is the polymer (P), was protected by a partial structure represented by the above formula (I-1) or (I-2), and preferably a thermally desorbing group. It is obtained by using a diamine having an amino group (also referred to as a specific diamine in the present invention).
In the present invention, by using a specific diamine, a liquid crystal alignment film having a high vertical alignment ability that exhibits a stable pretilt angle even in a harsh device manufacturing process can be obtained, but the mechanism is not clear. However, it is assumed that the specific diamine is deprotected by heating and a hydroxy group is generated. It is generally known that a hydroxy group causes a cross-linking reaction with a carboxylic acid existing in polyimide, and this reaction is widely used in an actual cross-linking agent or the like. By using the specific diamine of the present invention, the cross-linking reaction of the polyimide-based polymer proceeds from the deprotection reaction by heating, and the polymer and the side chain structure having vertical orientation ability are stabilized. It is considered that the orientation is less likely to decrease.
かかる特定ジアミンは、下記式(II−1)〜(II−3)からなる群から選ばれる少なくとも1種であるであるのが好ましい。
上記式(II−1)〜(II−3)中、L、Mは、2価の有機基であり、Qは3価の有機基であり、nは0〜2の整数を表す。Pは、前記式(I−1)又は式(I−2)で表される構造を表し、P2は熱脱離性基で保護されたアミノ基を表す。
上記L、Mは、なかでも、それぞれ独立して、炭素数1〜11を有するアルキレン基、2価の脂肪族環構造又は2価の芳香族環構造を表す。上記アルキレン基の任意の−CH2−は、それぞれが隣り合わない組み合わせで−O−、−COO−又は−Si−O-Si−で置換されていてもよい。す、下記に示す環構造に置換されていてもよい。R2は炭素原1〜5の炭化水素基を表す。
Among them, L and M each independently represent an alkylene group having 1 to 11 carbon atoms, a divalent aliphatic ring structure, or a divalent aromatic ring structure. Any of the alkylene groups −CH 2− may be substituted with −O−, −COO− or −Si—O—Si− in a non-adjacent combination. It may be replaced with the ring structure shown below. R 2 represents a hydrocarbon group of carbon sources 1-5.
上記重合体(P)を製造するためのジアミンの具体例としては、下記式[M−1]〜式[M−34]が挙げられる。なお、ジアミンは、1種を単独で又は2種以上を組み合わせて使用できる。
[テトラカルボン酸成分]
重合体(P)としてのポリイミド前駆体であるポリアミック酸は、上記特定ジアミンと、テトラカルボン酸成分とを重縮合反応させることにより得ることができる。
上記テトラカルボン酸成分の例としては、テトラカルボン酸、テトラカルボン酸二無水物、テトラカルボン酸ジハライド、テトラカルボン酸ジアルキルエステル又はテトラカルボン酸ジアルキルエステルジハライドが挙げられる。[Tetracarboxylic acid component]
The polyamic acid, which is a polyimide precursor as the polymer (P), can be obtained by subjecting the specific diamine to a polycarboxylic acid component in a polycondensation reaction.
Examples of the tetracarboxylic acid component include tetracarboxylic acid, tetracarboxylic dianhydride, tetracarboxylic acid dihalide, tetracarboxylic acid dialkyl ester, and tetracarboxylic acid dialkyl ester dihalide.
上記テトラカルボン酸二無水物の例としては、脂肪族テトラカルボン酸二無水物、脂環式テトラカルボン酸二無水物、芳香族テトラカルボン酸二無水物などが挙げられる。これらの具体例としては、以下の[1]〜[5]の群のそれぞれが挙げられる。 Examples of the tetracarboxylic dianhydride include aliphatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, and aromatic tetracarboxylic dianhydride. Specific examples of these include each of the following groups [1] to [5].
[1]脂肪族テトラカルボン酸二無水物として、例えば1,2,3,4−ブタンテトラカルボン酸二無水物など。
[2]脂環式テトラカルボン酸二無水物として、例えば、下記式(X1−1)〜(X1−13)などの酸二無水物。[1] Examples of the aliphatic tetracarboxylic dianhydride include 1,2,3,4-butanetetracarboxylic dianhydride.
[2] As the alicyclic tetracarboxylic dianhydride, for example, an acid dianhydride having the following formulas (X1-1) to (X1-13).
上記式(X1−1)〜(X1−4)中、R3〜R23はそれぞれ独立して、水素原子、ハロゲン原子、炭素数1〜6のアルキル基、炭素数2〜6のアルケニル基、炭素数2〜6のアルキニル基、フッ素原子を含有する炭素数1〜6の1価の有機基又はフェニル基を表す。RMは水素原子又はメチル基を表す。また、上記式(X1−13)中、Xaは、下記式(Xa−1)〜(Xa−7)で表される4価の有機基を表す。In the above formulas (X1-1) to (X1-4), R 3 to R 23 are independently hydrogen atoms, halogen atoms, alkyl groups having 1 to 6 carbon atoms, and alkenyl groups having 2 to 6 carbon atoms. It represents an alkynyl group having 2 to 6 carbon atoms, a monovalent organic group having 1 to 6 carbon atoms containing a fluorine atom, or a phenyl group. RM represents a hydrogen atom or a methyl group. Further, in the above formula (X1-13), Xa represents a tetravalent organic group represented by the following formulas (Xa-1) to (Xa-7).
[3]3−オキサビシクロ[3.2.1]オクタン−2,4−ジオン−6−スピロ−3’−(テトラヒドロフラン−2’,5’−ジオン)、3,5,6−トリカルボキシ−2−カルボキシメチルノルボルナン−2:3,5:6−二無水物、4,9−ジオキサトリシクロ[5.3.1.02,6]ウンデカン−3,5,8,10−テトラオンなど。 [3] 3-Oxabicyclo [3.2.1] Octane-2,4-dione-6-spiro-3'-(tetrahydrofuran-2', 5'-dione), 3,5,6-tricarboxy- 2-carboxymethyl norbornane-2: 3,5: 6-dianhydride, 4,9-dioxatricyclo [5.3.1.02,6] undecane-3,5,8,10-tetraone and the like.
[4]芳香族テトラカルボン酸二無水物として、例えばピロメリット酸無水物、4,4’−(ヘキサフルオロイソプロピリデン)ジフタル酸無水物、3,3’,4,4’−ジフェニルスルホンテトラカルボン酸二無水物、下記式(Xb−1)〜(Xb−10)で表される酸二無水物、及び下記の(Xb−1)〜(Xb−10)など。 [4] As the aromatic tetracarboxylic dianhydride, for example, pyromellitic dianhydride, 4,4'-(hexafluoroisopropyridene) diphthalic anhydride, 3,3', 4,4'-diphenylsulfonetetracarboxylic dianhydride. Acid dianhydrides, acid dianhydrides represented by the following formulas (Xb-1) to (Xb-10), and the following (Xb-1) to (Xb-10).
[5]下記式(X1−44)〜(X1−52)で表される酸二無水物、日本特開2010−97188号公報に記載のテトラカルボン酸二無水物など。
上記テトラカルボン酸成分は、1種単独又は2種以上混合して用いることができる。液晶配向膜や液晶表示素子に要求される特性に応じて、1種単独か2種以上混合して用いるか、また、2種以上混合して用いる場合にはその割合など、適宜調整できる。 The above tetracarboxylic acid component can be used alone or in combination of two or more. Depending on the characteristics required for the liquid crystal alignment film and the liquid crystal display element, one type alone or two or more types can be mixed and used, and when two or more types are mixed and used, the ratio can be appropriately adjusted.
(その他のジアミン)
上記重合体(P)の製造に使用するジアミンとしては、上記特定ジアミンのほか、下記式[S1]〜[S3]で表される群から選ばれる側鎖構造(以下、特定側鎖構造ともいう。)を有するジアミン;光照射により重合若しくはラジカルを発生する機能を有するジアミン;国際公開公報WO2015/046374の段落0169に記載のジアミン、段落0171〜0172に記載のカルボキシル基や水酸基を有するジアミン、段落0173〜0188に記載の窒素含有複素環を有するジアミンや日本特開2016−218149号公報の段落0050に記載の窒素含有構造を有するジアミン、1,3−ビス(3−アミノプロピル)−1,1,3,3−テトラメチルジシロキサン、1,3−ビス(4−アミノブチル)−1,1,3,3−テトラメチルジシロキサンなどのオルガノシロキサン含有ジアミンを挙げることができる。特定側鎖構造を有するジアミンを原料の少なくとも一部に用いた重合体によれば、液晶配向膜の耐熱性を高める観点で好適である。また、カルボキシル基含有ジアミンを原料の少なくとも一部に用いた重合体によれば、液晶配向剤の塗布性(印刷性)の改善効果を高くできる点で好適である。(Other diamines)
As the diamine used for producing the polymer (P), in addition to the specific diamine, a side chain structure selected from the group represented by the following formulas [S1] to [S3] (hereinafter, also referred to as a specific side chain structure). ); A diamine having a function of generating a polymer or a radical by irradiation with light; a diamine described in paragraph 0169 of WO2015 / 046374, a diamine having a carboxyl group or a hydroxyl group according to paragraphs 0171 to 0172, a paragraph. Diamines having a nitrogen-containing heterocycle described in 0173 to 0188 and diamines having a nitrogen-containing structure described in paragraph 0050 of Japanese Patent Application Laid-Open No. 2016-218149, 1,3-bis (3-aminopropyl) -1,1 , 3,3-Tetramethyldisiloxane, 1,3-bis (4-aminobutyl) -1,1,3,3-tetramethyldisiloxane and other organosiloxane-containing diamines. A polymer using a diamine having a specific side chain structure as at least a part of the raw material is suitable from the viewpoint of increasing the heat resistance of the liquid crystal alignment film. Further, a polymer using a carboxyl group-containing diamine as at least a part of the raw material is preferable in that the effect of improving the coatability (printability) of the liquid crystal alignment agent can be enhanced.
特定側鎖構造を有するジアミンとして、例えば、下記式[1]又は式[2]で表されるジアミンが挙げられる。なお、これらは、1種を単独で又は2種以上を組み合わせても使用できる。
上記式[2]中、Xは、単結合、−O−、−C(CH3)2−、−NH−、−CO−、−(CH2)m−、−SO2−、−O−(CH2)m−O−、−O−C(CH3)2−、−CO−(CH2)m−、−NH−(CH2)m−、−SO2−(CH2)m−、−CONH−(CH2)m−、−CONH−(CH2)m−NHCO−、又は−COO−(CH2)m−OCO−の2価の有機基を表す。mは1〜8の整数である。Yは、上記式[S1]〜[S3]で表される側鎖構造を表す。In the above formula [2], X is a single bond, -O-, -C (CH 3 ) 2- , -NH-, -CO-,-(CH 2 ) m- , -SO 2- , -O-. (CH 2) m -O -, - O-C (CH 3) 2 -, - CO- (CH 2) m -, - NH- (CH 2) m -, - SO 2 - (CH 2) m - , -CONH- (CH 2) m - , - CONH- (CH 2) m -NHCO-, or -COO- represents a (CH 2) m -OCO- 2 monovalent organic group. m is an integer of 1-8. Y represents the side chain structure represented by the above formulas [S1] to [S3].
式[S1]の好ましい具体例として、下記式[S1−x1]〜[S1−x7]の構造を挙げることができる。
上記式中、R1は炭素数1〜20のアルキル基、炭素数1〜20のアルコキシ基、又は炭素数2〜20のアルコキシアルキル基である。Xpは、−(CH2)a−(aは1〜15の整数である)、−CONH−、−NHCO−、−CON(CH3)−、−NH−、−O−、−CH2O−、−CH2OCO−、−COO−、又は−OCO−である。A1は、酸素原子又は−COO−*(ただし、「*」を付した結合手が(CH2)a2と結合する)、A2は、酸素原子*−COO−(ただし、「*」を付した結合手が(CH2)a2と結合する)であり、a1、a3は、それぞれ独立して、01の整数であり、a2は1〜10の整数であり、Cyは1,4−シクロへキシレン基1,4−フェニレン基である。In the above formula, R 1 is an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an alkoxyalkyl group having 2 to 20 carbon atoms. X p is − (CH 2 ) a − (a is an integer of 1 to 15), −CONH−, −NHCO−, −CON (CH 3 ) −, −NH−, −O−, −CH 2 O-, -CH 2 OCO-, -COO-, or -OCO-. A 1 is an oxygen atom or -COO- * (however, the bond with "*" binds to (CH 2 ) a2 ), and A 2 is an oxygen atom * -COO- (however, "*"). a given binding hands (CH 2) binds to a2), a 1, a 3 are each independently an integer of 01, a 2 represents an integer of 1 to 10, Cy is 1, 4-Cyclohexylene group 1,4-phenylene group.
上記式[S3]の好ましい具体例として、下記式[S3−x]が挙げられる。
上記式[1]のジアミンの具体例としては、下記式[S−1]〜[S−18]が挙げられる。
上記式[2]で表されるジアミンとしては、下記式[W−1]〜[W−6]からなる群から選ばれる構造を挙げることが出来る。
上記式中、Xp1〜Xp8は、それぞれ独立して、−(CH2)a−(aは1〜15の整数である)、−CONH−、−NHCO−、−CON(CH3)−、−NH−、−O−、−CH2O−、−CH2OCO−、−COO−、又は−OCO−を示し、Xs1〜Xs4はそれぞれ独立して、−O−、−COO−又は−OCO−を示し、Xa〜Xfは、−O−、−NH−、−O−(CH2)m−O−を示し、R1a〜R1hはそれぞれ独立して、炭素数1〜20のアルキル基、炭素数1〜20のアルコキシ基炭素数2〜20のアルコキシアルキル基を示す。mは1〜8の整数を表す。
特定側鎖構造を有するジアミンは、特定ジアミンに対して1モル%以上が好ましく、2モル%以上がより好ましい。また、好ましくは90モル%以下であり、より好ましくは85モル%以下である。In the above formula, X p1 to X p8 are independently − (CH 2 ) a − (a is an integer of 1 to 15), −CONH−, −NHCO−, −CON (CH 3 ) −. , -NH- , -O-, -CH 2 O-, -CH 2 OCO-, -COO-, or -OCO-, and X s1 to X s4 are independently -O-, -COO-, respectively. Alternatively, -OCO- is indicated, X a to X f indicate -O-, -NH-, and -O- (CH 2 ) m- O-, and R 1a to R 1h are independent of each other and have 1 carbon atom. Alkyl groups of ~ 20 and alkoxy groups having 1 to 20 carbon atoms are shown as alkoxyalkyl groups having 2 to 20 carbon atoms. m represents an integer of 1-8.
The diamine having a specific side chain structure is preferably 1 mol% or more, more preferably 2 mol% or more, based on the specific diamine. Further, it is preferably 90 mol% or less, and more preferably 85 mol% or less.
光照射により重合する機能を有するジアミンとしては、例えば、下記式[p1]〜[p7]で表される構造が直接連結基を介してベンゼン環などの芳香族環に結合しているジアミンを挙げることができる。
具体例として、下記式[Pa]又は[Pb]で示されるジアミンを挙げることができる。
式[Pa]中、R8は、単結合、−O−、−COO−、−OCO−、−NHCO−、−CONH−、−NH−、−CH2O−、−N(CH3)−、−CON(CH3)−、又は−N(CH3)CO−を表し、製造の容易性から、単結合、−O−、−COO−、−NHCO−、又は−CONH−である方が好ましい。Wherein [P a], R 8 represents a single bond, -O -, - COO -, - OCO -, - NHCO -, - CONH -, - NH -, - CH 2 O -, - N (CH 3) Represents −, −CON (CH 3 ) −, or −N (CH 3 ) CO−, and is single bond, −O−, −COO−, −NHCO−, or −CONH− due to ease of manufacture. Is preferable.
R9は、単結合、フッ素原子で置換されていてもよい炭素数1〜20のアルキレン基、ベンゼン環、ナフタレン環などの炭素数6〜12の芳香族環から選ばれる2価の基、シクロヘキサン環などの炭素数3〜8の2価の脂環式基、ピロール、イミダゾール、ピリジン、ピリミジン、ピラジン、ピリダジン、トリアジン、インドール、キノリン、カルバゾール、チアゾール、プリン、テトラヒドロフラン、チオフェンなどの5員環以上の複素環から選ばれる2価の環状基を表す。ここで、アルキレン基の−CH2−は、−CF2−又は−CH=CH−で任意に置換されていてもよい。合成の容易性から、単結合又は炭素数1〜12のアルキレン基が好ましい。kは0〜4の整数を表す。
R10は、上記式[p1]〜[p7]から選ばれる構造を表す。光反応性の観点から、[p1]、[p2]、[p4]が好ましい。R 9 is a divalent group selected from a single bond, an alkylene group having 1 to 20 carbon atoms which may be substituted with a fluorine atom, an aromatic ring having 6 to 12 carbon atoms such as a benzene ring and a naphthalene ring, and cyclohexane. A divalent alicyclic group having 3 to 8 carbon atoms such as a ring, a 5-membered ring such as pyrrol, imidazole, pyridine, pyrimidine, pyrazine, pyridazine, triazine, indol, quinoline, carbazole, thiazole, purine, tetrahydrofuran, thiophene, etc. Represents a divalent cyclic group selected from the heterocycles of. Here, −CH 2 − of the alkylene group may be optionally substituted with −CF 2 − or −CH = CH −. From the viewpoint of ease of synthesis, a single bond or an alkylene group having 1 to 12 carbon atoms is preferable. k represents an integer from 0 to 4.
R 10 represents a structure selected from the above formulas [p1] to [p7]. From the viewpoint of photoreactivity, [p1], [p2], and [p4] are preferable.
式[Pb]中、Y1、Y3は、それぞれ独立して、−CH2−、−O−、−CONH−、−NHCO−、−COO−、−OCO−、−NH−、又は−CO−を表す。Y2、Y5は、それぞれ独立して、上記[P−a]中のR9と同義である。Y4はシンナモイル基を表す。Y6は、上記式[p1]〜[p7]から選ばれる構造を表す。光反応性の観点から、[p1]、[p2]、[p4]が好ましい。mは0又は1を表す。In the formula [P b ], Y 1 and Y 3 are independently -CH 2- , -O-, -CONH-, -NHCO-, -COO-, -OCO-, -NH-, or-. Represents CO-. Y 2 and Y 5 are independently synonymous with R 9 in the above [PA]. Y 4 represents a cinnamoyl group. Y 6 represents a structure selected from the above formulas [p1] to [p7]. From the viewpoint of photoreactivity, [p1], [p2], and [p4] are preferable. m represents 0 or 1.
光照射により重合する機能を有するジアミンは、液晶配向膜とした際の液晶配向性、プレチルト角、電圧保持特性、蓄積電荷などの特性、液晶表示素子とした際の液晶の応答速度などに応じて、1種類又は2種類以上を混合して使用できる。 Diamine, which has a function of polymerizing by light irradiation, depends on the liquid crystal orientation when it is used as a liquid crystal alignment film, pretilt angle, voltage holding characteristics, characteristics such as accumulated charge, and the response speed of the liquid crystal when it is used as a liquid crystal display element. One type or a mixture of two or more types can be used.
光照射により重合する機能を有するジアミンは、上記重合体(P)の合成に用いるジアミン全体量に対して1モル%以上とすることが好ましく、2モル%以上とすることがより好ましい。また、当該使用割合の上限は、100モル%以下の範囲で任意に設定することができる。好ましくは90モル%以下であり、より好ましくは85モル%以下である。 The diamine having a function of polymerizing by light irradiation is preferably 1 mol% or more, more preferably 2 mol% or more, based on the total amount of diamine used for the synthesis of the polymer (P). Further, the upper limit of the usage ratio can be arbitrarily set within the range of 100 mol% or less. It is preferably 90 mol% or less, and more preferably 85 mol% or less.
光照射によりラジカルを発生する機能を有するジアミンとしては、例えば紫外線照射により分解しラジカルを発生するラジカル発生構造を有する部位を側鎖に有するジアミンが挙げられ、例えば下記式[R]で示すジアミンが挙げられる。 Examples of the diamine having a function of generating radicals by light irradiation include diamines having a site having a radical generation structure that decomposes by ultraviolet irradiation and generates radicals in a side chain. For example, a diamine represented by the following formula [R] is used. Can be mentioned.
上記式[R]におけるAr、R1、R2、T1、T2、S及びQは、以下の定義を有する。
即ち、Arはフェニレン、ナフチレン、及びビフェニレンから選ばれる芳香族炭化水素基を示し、それらには有機基が置換していても良く、水素原子はハロゲン原子に置換していても良い。R1、R2はそれぞれ独立して炭素原子数1〜10のアルキル基もしくはアルコキシ基である。
T1、T2はそれぞれ独立して、単結合又は−O−、−COO−、−OCO−、−NHCO−、−CONH−、−NH−、−CH2O−、−N(CH3)−、−CON(CH3)−、−N(CH3)CO−の結合基である。 Ar, R 1 , R 2 , T 1 , T 2 , S and Q in the above formula [R] have the following definitions.
That is, Ar represents an aromatic hydrocarbon group selected from phenylene, naphthylene, and biphenylene, which may be substituted with an organic group and a hydrogen atom may be substituted with a halogen atom. R 1 and R 2 are independently alkyl groups or alkoxy groups having 1 to 10 carbon atoms.
T 1 and T 2 are independently single-bonded or -O-, -COO-, -OCO-, -NHCO-, -CONH-, -NH-, -CH 2 O-, -N (CH 3 ). -, -CON (CH 3 )-, -N (CH 3 ) CO- binding group.
上記式[R]におけるSは、上記[Pa]中のR9と同義である。
Qは下記式[q−1]〜[q−4]から選ばれる構造(Rは水素原子又は炭素原子数1〜4のアルキル基を表し、R3は−CH2−、−NR−、−O−、又は−S−を表す。)を表す。S in the formula [R] has the same meaning as R 9 in the above [P a].
Q is a structure selected from the following formulas [q-1] to [q-4] (R represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 3 is −CH 2 −, −NR−, − Represents O- or -S-).
上記式[R]において、カルボニルが結合しているArは紫外線の吸収を効率的にする観点から、ナフチレンやビフェニレンのような共役長の長い構造が好ましい。また、Arには置換基が置換していても良く、かかる置換基は、アルキル基、ヒドロキシル基、アルコキシ基、アミノ基などのような電子供与性の有機基が好ましい。紫外線の波長が250nm〜380nmの範囲であればフェニル基でも十分な特性が得られるため、フェニル基が最も好ましい。
また、R1、R2は、それぞれ独立して炭素原子数1〜10のアルキル基、アルコキシ基、ベンジル基、又はフェネチル基であり、アルキル基やアルコキシ基の場合、R1、R2で環を形成していてもよい。
Qはより好ましくはヒドロキシル基又はアルコキシル基である。In the above formula [R], Ar having a carbonyl bond is preferably a structure having a long conjugated length such as naphthalene or biphenylene from the viewpoint of efficient absorption of ultraviolet rays. Further, Ar may be substituted with a substituent, and the substituent is preferably an electron-donating organic group such as an alkyl group, a hydroxyl group, an alkoxy group or an amino group. When the wavelength of ultraviolet rays is in the range of 250 nm to 380 nm, a phenyl group is most preferable because sufficient characteristics can be obtained even with a phenyl group.
Further, R 1 and R 2 are independently alkyl groups having 1 to 10 carbon atoms, an alkoxy group, a benzyl group, or a phenethyl group, and in the case of an alkyl group or an alkoxy group, the rings are ringed with R 1 and R 2. May be formed.
Q is more preferably a hydroxyl group or an alkoxyl group.
式(R)におけるジアミノベンゼンは、o−フェニレンジアミン、m−フェニレンジアミン、又はp−フェニレンジアミンのいずれの構造でもよいが、テトラカルボン酸成分との反応性が高い点で、m−フェニレンジアミン、又はp−フェニレンジアミンが好ましい。
具体的には、合成の容易さ、汎用性の高さ、特性などの点から、下記式[R−1]〜[R−4]で表される構造が最も好ましい。なお、式中、nは2〜8の整数である。The diaminobenzene in the formula (R) may have any structure of o-phenylenediamine, m-phenylenediamine, or p-phenylenediamine, but m-phenylenediamine, in that it has high reactivity with the tetracarboxylic acid component, Alternatively, p-phenylenediamine is preferable.
Specifically, the structures represented by the following formulas [R-1] to [R-4] are most preferable from the viewpoints of ease of synthesis, high versatility, characteristics and the like. In the formula, n is an integer of 2 to 8.
光照射によりラジカルを発生する機能を有するジアミンは、上記重合体(P)の合成に用いるジアミン全体量に対して1モル%以上とすることが好ましく、2モル%以上とすることがより好ましく、5モル%以上とすることがさらに好ましい。また、当該使用割合の上限は、100モル%以下の範囲で任意に設定することができる。好ましくは70モル%以下であり、より好ましくは60モル%以下であり、さらに好ましくは50モル%以下である。 The diamine having a function of generating radicals by light irradiation is preferably 1 mol% or more, more preferably 2 mol% or more, based on the total amount of diamine used for the synthesis of the polymer (P). It is more preferably 5 mol% or more. Further, the upper limit of the usage ratio can be arbitrarily set within the range of 100 mol% or less. It is preferably 70 mol% or less, more preferably 60 mol% or less, and further preferably 50 mol% or less.
上記特定側鎖構造を有するジアミン、又は光照射により重合若しくはラジカルを発生する機能を有するジアミン以外のその他ジアミンの好ましい具体例は、m−フェニレンジアミン、p−フェニレンジアミン、4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ジアミノビフェニル、3,3’−ジフルオロ−4,4’−ジアミノビフェニル、4,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルアミン、N−メチル(4,4’−ジアミノジフェニル)アミン、4,4’−ジアミノベンゾフェノン、1,4−ジアミノナフタレン、2,6−ジアミノナフタレン、1,2−ビス(4−アミノフェニル)エタン、1,3−ビス(4−アミノフェニル)プロパン、1,4−ビス(4−アミノフェニル)ブタン、1,4−ビス(4-アミノフェノキシ)ベンゼン、1,4−ビス(4-アミノフェニル)ベンゼン、1,3−ビス(4-アミノフェニル)ベンゼン、1,4−ビス(4-アミノベンジル)ベンゼン、1,3−ビス(4-アミノフェノキシ)ベンゼン、4,4’−[1,4−フェニレンビス(メチレン)]ジアニリン、1,4−フェニレンビス[(4−アミノフェニル)メタノン]、1,4−フェニレンビス(4−アミノベンゾエート)、ビス(4−アミノフェニル)テレフタレート、ビス(4−アミノフェニル)イソフタレート、N,N’−(1,4−フェニレン)ビス(4−アミノベンズアミド)、N,N’−ビス(4−アミノフェニル)テレフタルアミド、N,N’−ビス(4−アミノフェニル)イソフタルアミド、9,10−ビス(4−アミノフェニル)アントラセン、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、2,2’−ビス(4−アミノフェニル)プロパン、1,3−ビス(4−アミノフェノキシ)プロパン、1,4−ビス(4−アミノフェノキシ)ブタン、1,5−ビス(4−アミノフェノキシ)ペンタン、1,6−ビス(4−アミノフェノキシ)へキサン、1,7−ビス(4−アミノフェノキシ)ヘプタン、1,8−ビス(4−アミノフェノキシ)オクタン、1,9−ビス(4−アミノフェノキシ)ノナン、1,10−(4−アミノフェノキシ)デカン、ビス(4−アミノシクロヘキシル)メタン、1,3−ジアミノプロパン、1,4−ジアミノブタン、1,5−ジアミノペンタン、1,6−ジアミノへキサン、2,4−ジアミノ安息香酸、2,5−ジアミノ安息香酸、3,5−ジアミノ安息香酸、4,4’−ジアミノビフェニル−3−カルボン酸、4,4’−ジアミノジフェニルメタン−3−カルボン酸、4,4’−ジアミノジフェニルエタン−3−カルボン酸、4,4’−ジアミノビフェニル−3,3’−ジカルボン酸、4,4’−ジアミノビフェニル−2,2’−ジカルボン酸、3,3’−ジアミノビフェニル−4,4’−ジカルボン酸、3,3’−ジアミノビフェニル−2,4’−ジカルボン酸、4,4’−ジアミノジフェニルメタン−3,3’−ジカルボン酸、4,4’−ジアミノジフェニルエタン−3,3’−ジカルボン酸、4,4’−ジアミノジフェニルエーテル−3,3’−ジカルボン酸、2,6−ジアミノピリジン、3,4−ジアミノピリジン、2,4−ジアミノピリミジン、3,6−ジアミノカルバゾール、N−メチル−3,6−ジアミノカルバゾール、1,4−ビス−(4−アミノフェニル)−ピペラジン、3,6−ジアミノアクリジン、N−エチル−3,6−ジアミノカルバゾール、N−フェニル−3,6−ジアミノカルバゾール、N,N’−ビス(4−アミノフェニル)−ベンジジン、N,N’−ビス(4−アミノフェニル)−N,N’−ジメチルベンジジン、下記式(D−2−1)〜式(D−2−8)のそれぞれで表される化合物などが挙げられる。 Preferred specific examples of the diamine having the specific side chain structure or other diamines other than the diamine having the function of generating polymerization or radicals by light irradiation are m-phenylenediamine, p-phenylenediamine, and 4,4'-diaminobiphenyl. , 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-difluoro-4,4'-diaminobiphenyl, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenyl ether, 4,4 '-Diaminodiphenylamine, N-methyl (4,4'-diaminodiphenyl) amine, 4,4'-diaminobenzophenone, 1,4-diaminonaphthalene, 2,6-diaminonaphthalene, 1,2-bis (4-amino) Phenyl) ethane, 1,3-bis (4-aminophenyl) propane, 1,4-bis (4-aminophenyl) butane, 1,4-bis (4-aminophenoxy) benzene, 1,4-bis (4) -Aminophenyl) benzene, 1,3-bis (4-aminophenyl) benzene, 1,4-bis (4-aminobenzyl) benzene, 1,3-bis (4-aminophenoxy) benzene, 4,4'- [1,4-Phenylenebis (methylene)] dianiline, 1,4-phenylenebis [(4-aminophenyl) metanone], 1,4-phenylenebis (4-aminobenzoate), bis (4-aminophenyl) terephthalate , Bis (4-aminophenyl) isophthalate, N, N'-(1,4-phenylene) bis (4-aminobenzamide), N, N'-bis (4-aminophenyl) terephthalamide, N, N' -Bis (4-aminophenyl) isophthalamide, 9,10-bis (4-aminophenyl) anthracene, 2,2'-bis [4- (4-aminophenoxy) phenyl] propane, 2,2'-bis ( 4-aminophenyl) propane, 1,3-bis (4-aminophenoxy) propane, 1,4-bis (4-aminophenoxy) butane, 1,5-bis (4-aminophenoxy) pentane, 1,6- Bis (4-aminophenoxy) hexane, 1,7-bis (4-aminophenoxy) heptane, 1,8-bis (4-aminophenoxy) octane, 1,9-bis (4-aminophenoxy) nonane, 1 , 10- (4-aminophenoxy) decane, bis (4-aminocyclohexyl) methane, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, 1,6-diamino Xan, 2,4-diaminobenzoic acid, 2,5-diaminobenzoic acid, 3,5-diaminobenzoic acid, 4,4'-diaminobiphenyl-3-carboxylic acid, 4,4'-diaminodiphenylmethane-3-carboxylic acid Acid, 4,4'-diaminodiphenylethane-3-carboxylic acid, 4,4'-diaminobiphenyl-3,3'-dicarboxylic acid, 4,4'-diaminobiphenyl-2,2'-dicarboxylic acid, 3, 3'-diaminobiphenyl-4,4'-dicarboxylic acid, 3,3'-diaminobiphenyl-2,4'-dicarboxylic acid, 4,4'-diaminodiphenylmethane-3,3'-dicarboxylic acid, 4,4' -Diaminodiphenylethane-3,3'-dicarboxylic acid, 4,4'-diaminodiphenyl ether-3,3'-dicarboxylic acid, 2,6-diaminopyridine, 3,4-diaminopyridine, 2,4-diaminopyrimidine, 3,6-diaminocarbazole, N-methyl-3,6-diaminocarbazole, 1,4-bis- (4-aminophenyl) -piperazin, 3,6-diaminoaclydin, N-ethyl-3,6-diaminocarbazole , N-phenyl-3,6-diaminocarbazole, N, N'-bis (4-aminophenyl) -benzidine, N, N'-bis (4-aminophenyl) -N, N'-dimethylbenzidine, formula below Examples thereof include compounds represented by each of the formulas (D-2-1) to (D-2-8).
(ポリアミック酸の製造)
ポリアミック酸の製造は、通常、ジアミンとテトラカルボン酸化合物とを溶媒中で行う。上記溶媒としては、生成した重合体が溶解するものであれば特に限定されない。(Manufacturing of polyamic acid)
The polyamic acid is usually produced by mixing a diamine and a tetracarboxylic acid compound in a solvent. The solvent is not particularly limited as long as the produced polymer dissolves.
上記溶媒の具体例としては、N−メチル−2−ピロリドン、N−エチル−2−ピロリドンγ−ブチロラクトン、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、ジメチルスルホキシド1,3−ジメチル−2−イミダゾリジノンが挙げられる。また、重合体の溶媒溶解性が高い場合は、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、4−ヒドロキシ−4−メチル−2−ペンタノン、又は下記の式[D−1]〜式[D−3]で示される溶媒を用いることができる。 Specific examples of the above solvent include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone γ-butyrolactone, N, N-dimethylformamide, N, N-dimethylacetamide, and dimethyl sulfoxide 1,3-dimethyl-2. -Imidazolidinone can be mentioned. When the polymer has high solvent solubility, methyl ethyl ketone, cyclohexanone, cyclopentanone, 4-hydroxy-4-methyl-2-pentanone, or the following formulas [D-1] to [D-3] can be used. The indicated solvents can be used.
これら溶媒は単独で使用しても、混合して使用してもよい。さらに、重合体を溶解させない溶媒であっても、生成した重合体が析出しない範囲で、上記溶媒に混合して使用してもよい。また、溶媒中の水分は重合反応を阻害し、さらには生成した重合体を加水分解させる原因となるので、溶媒は脱水乾燥させたものを用いることが好ましい。 These solvents may be used alone or in combination. Further, even if the solvent does not dissolve the polymer, it may be mixed with the above solvent and used as long as the produced polymer does not precipitate. Further, since the water content in the solvent inhibits the polymerization reaction and further causes the produced polymer to be hydrolyzed, it is preferable to use a dehydrated and dried solvent.
ジアミンとテトラカルボン酸化合物とを溶媒中で反応させる際には、反応は任意の濃度で行うことができるが、濃度が低すぎると高分子量の重合体を得ることが難しくなり、濃度が高すぎると反応液の粘性が高くなり過ぎて均一な攪拌が困難となる。そのため、好ましくは1〜50質量%、より好ましくは5〜30質量%である。反応初期は高濃度で行い、その後、溶媒を追加することができる。
重合体(P)の重合反応においては、ジアミンの合計モル数とテトラカルボン酸化合物の合計モル数の比は0.8〜1.2であることが好ましい。通常の重縮合反応同様、このモル比が1.0に近いほど生成する特定重合体の分子量は大きくなる。When the diamine and the tetracarboxylic dian compound are reacted in a solvent, the reaction can be carried out at an arbitrary concentration, but if the concentration is too low, it becomes difficult to obtain a high-molecular-weight polymer, and the concentration is too high. The viscosity of the reaction solution becomes too high, and uniform stirring becomes difficult. Therefore, it is preferably 1 to 50% by mass, more preferably 5 to 30% by mass. The initial reaction can be carried out at a high concentration and then the solvent can be added.
In the polymerization reaction of the polymer (P), the ratio of the total number of moles of the diamine to the total number of moles of the tetracarboxylic dian compound is preferably 0.8 to 1.2. Similar to a normal polycondensation reaction, the closer the molar ratio is to 1.0, the larger the molecular weight of the specific polymer produced.
[ポリアミック酸エステル]
ポリイミド前駆体であるポリアミック酸エステルは、例えば、[I]上記合成反応により得られたポリアミック酸とエステル化剤とを反応させる方法、[II]テトラカルボン酸ジエステルとジアミンとを反応させる方法、[III]テトラカルボン酸ジエステルジハロゲン化物とジアミンとを反応させる方法、などの公知の方法によって得ることができる。[Polyamic acid ester]
The polyamic acid ester which is a polyimide precursor is, for example, [I] a method of reacting a polyamic acid obtained by the above synthesis reaction with an esterifying agent, [II] a method of reacting a tetracarboxylic acid diester with a diamine, [II] a method of reacting a tetracarboxylic acid diester with a diamine. III] It can be obtained by a known method such as a method of reacting a tetracarboxylic acid diester dihalide with a diamine.
[ポリイミド]
ポリイミドは上記ポリイミド前駆体を閉環させて得られるポリイミドであり、このポリイミドにおいては、アミック酸基の閉環率(イミド化率ともいう)は必ずしも100%である必要はなく、用途や目的に応じて任意に調整することができる。
ポリイミド前駆体をイミド化させる方法としては、ポリイミド前駆体の溶液をそのまま加熱する熱イミド化ポリイミド前駆体の溶液に触媒を添加する触媒イミド化が挙げられる。
ポリイミド前駆体を溶液中で熱イミド化させる場合の温度は、100℃〜400℃、好ましくは120℃〜250℃であり、イミド化反応により生成する水を系外に除きながら行う方が好ましい。[Polyimide]
The polyimide is a polyimide obtained by ring-closing the above-mentioned polyimide precursor, and in this polyimide, the ring closure rate (also referred to as imidization rate) of the amic acid group does not necessarily have to be 100%, depending on the application and purpose. It can be adjusted arbitrarily.
Examples of the method for imidizing the polyimide precursor include catalytic imidization in which a catalyst is added to the solution of the thermally imidized polyimide precursor in which the solution of the polyimide precursor is heated as it is.
The temperature at which the polyimide precursor is thermally imidized in the solution is 100 ° C. to 400 ° C., preferably 120 ° C. to 250 ° C., and it is preferable to remove the water generated by the imidization reaction from the outside of the system.
ポリイミド前駆体の触媒イミド化は、ポリイミド前駆体の溶液に、塩基性触媒と酸無水物とを添加し、−20℃〜250℃、好ましくは0℃〜180℃で攪拌することにより行うことができる。塩基性触媒の量はアミド酸基の0.5〜30モル倍、好ましくは2〜20モル倍であり、酸無水物の量はアミド酸基の1〜50モル倍、好ましくは3〜30モル倍である。塩基性触媒としてはピリジン、トリエチルアミン、トリメチルアミン、トリブチルアミントリオクチルアミンなどを挙げることができ、なかでも、ピリジンは反応を進行させるのに適度な塩基性を持つので好ましい。酸無水物としては、無水酢酸、無水トリメリット酸無水ピロメリット酸などを挙げることができ、中でも無水酢酸を用いると反応終了後の精製が容易となるので好ましい。触媒イミド化によるイミド化率は、触媒量と反応温度、反応時間を調節することにより制御することができる。 The catalytic imidization of the polyimide precursor can be carried out by adding a basic catalyst and an acid anhydride to the solution of the polyimide precursor and stirring at −20 ° C. to 250 ° C., preferably 0 ° C. to 180 ° C. it can. The amount of the basic catalyst is 0.5 to 30 mol times, preferably 2 to 20 mol times, that of the amic acid group, and the amount of acid anhydride is 1 to 50 mol times, preferably 3 to 30 mol times that of the amic acid group. It is double. Examples of the basic catalyst include pyridine, triethylamine, trimethylamine, and tributylamine trioctylamine. Among them, pyridine is preferable because it has an appropriate basicity for advancing the reaction. Examples of the acid anhydride include acetic anhydride and trimellitic anhydride pyromellitic anhydride. Among them, acetic anhydride is preferable because it facilitates purification after completion of the reaction. The imidization rate by catalytic imidization can be controlled by adjusting the amount of catalyst, the reaction temperature, and the reaction time.
ポリイミド前駆体ポリイミドの反応溶液から、生成したポリイミド前駆体ポリイミドを回収する場合には、反応溶液を溶媒に投入して沈殿させればよい。沈殿に用いる溶媒としてはメタノール、エタノール、イソプロピルアルコール、アセトン、ヘキサン、ブチルセルソルブ、ヘプタン、メチルエチルケトン、メチルイソブチルケトン、トルエン、ベンゼン、水などを挙げることができる。溶媒に投入して沈殿させたポリマーは濾過して回収した後、常圧あるいは減圧下で、常温あるいは加熱して乾燥することができる。また、沈殿回収した重合体を、溶媒に再溶解させ、再沈殿回収する操作を2回〜10回繰り返すと、重合体中の不純物を少なくすることができる。この際の溶媒として、例えば、アルコール類、ケトン類炭化水素などが挙げられ、これらの内から選ばれる3種類以上の溶媒を用いると、より一層精製の効率が上がるので好ましい。 Polyimide precursor When recovering the produced polyimide precursor polyimide from the reaction solution of polyimide, the reaction solution may be added to a solvent to precipitate. Examples of the solvent used for precipitation include methanol, ethanol, isopropyl alcohol, acetone, hexane, butyl cellsolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, toluene, benzene, water and the like. The polymer which has been put into a solvent and precipitated can be collected by filtration and then dried at normal temperature or by heating under normal pressure or reduced pressure. Further, if the operation of redistributing the polymer recovered by precipitation in a solvent and reprecipitating and recovering the polymer is repeated 2 to 10 times, impurities in the polymer can be reduced. Examples of the solvent at this time include alcohols, ketones hydrocarbons, and the like, and it is preferable to use three or more kinds of solvents selected from these because the purification efficiency is further improved.
ポリイミド前駆体及びポリイミドのゲルパーミエーションクロマトグラフィー(GPC)により測定したポリスチレン換算の重量平均分子量(Mw)は、好ましくは1,000〜500,000であり、より好ましくは2,000〜300,000である。また、Mwと、GPCにより測定したポリスチレン換算の数平均分子量(Mn)との比で表される分子量分布(Mw/Mn)は、好ましくは15以下であり、より好ましくは10以下である。このような分子量範囲にあることで、液晶表示素子の良好な配向性を確保することができる。 The polystyrene-equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of the polyimide precursor and the polyimide is preferably 1,000 to 500,000, more preferably 2,000 to 300,000. Is. The molecular weight distribution (Mw / Mn) represented by the ratio of Mw to the polystyrene-equivalent number average molecular weight (Mn) measured by GPC is preferably 15 or less, more preferably 10 or less. Within such a molecular weight range, good orientation of the liquid crystal display element can be ensured.
本発明の液晶配向剤が重合体(P)を含有する場合、例えば電気特性や溶液特性を改善することなどを目的として、重合体(P)とともに、それ以外の重合体(以下、その他の重合体ともいう。)を含有させてもよい。この場合のその他の重合体の使用割合は、液晶配向剤中に含まれる重合体の合計100質量部に対して、80質量部以下とすることが好ましく、0.1〜80質量部とすることがより好ましく、0.3〜70質量部とすることが更に好ましい。 When the liquid crystal alignment agent of the present invention contains a polymer (P), for example, for the purpose of improving electrical properties and solution properties, the polymer (P) and other polymers (hereinafter, other weights) are used together with the polymer (P). It may also contain (also referred to as coalescence). In this case, the ratio of other polymers used is preferably 80 parts by mass or less, preferably 0.1 to 80 parts by mass, based on 100 parts by mass of the total amount of the polymers contained in the liquid crystal alignment agent. Is more preferable, and 0.3 to 70 parts by mass is further preferable.
その他の重合体の主骨格は特に限定されず、例えばポリイミド前駆体、ポリイミド、ポリシロキサン、ポリエステル、ポリアミド、セルロース誘導体、ポリアセタール、ポリスチレン誘導体、ポリ(スチレン−フェニルマレイミド)誘導体、ポリ(メタ)アクリレートなどの主骨格が挙げられる。なかでも、ポリイミド前駆体、ポリイミド、ポリアミド、ポリオルガノシロキサン、ポリ(メタ)アクリレート及びポリエステルよりなる群から選ばれる少なくとも一種であることが好ましく、ポリイミド前駆体、ポリイミド及びポリシロキサンよりなる群から選ばれる少なくとも一種であることがより好ましい。なお、その他の重合体は、1種又は2種以上を組み合わせて使用してもよい。 The main skeleton of other polymers is not particularly limited, and for example, polyimide precursor, polyimide, polysiloxane, polyester, polyamide, cellulose derivative, polyacetal, polystyrene derivative, poly (styrene-phenylmaleimide) derivative, poly (meth) acrylate and the like. The main skeleton of. Among them, at least one selected from the group consisting of polyimide precursor, polyimide, polyamide, polyorganosiloxane, poly (meth) acrylate and polyester is preferable, and it is selected from the group consisting of polyimide precursor, polyimide and polysiloxane. It is more preferable that it is at least one kind. The other polymers may be used alone or in combination of two or more.
本発明の液晶配向剤は、その他、必要に応じて上記以外の成分を含有していてもよい。当該成分としては、例えば分子内に少なくとも一つのエポキシ基を有する化合物、分子内に少なくとも一つのオキセタニル基を有する化合物、官能性シラン化合物、金属キレート化合物、硬化促進剤、界面活性剤、酸化防止剤、増感剤、防腐剤などを挙げることができる。 The liquid crystal alignment agent of the present invention may contain other components other than the above, if necessary. Examples of the component include a compound having at least one epoxy group in the molecule, a compound having at least one oxetanyl group in the molecule, a functional silane compound, a metal chelate compound, a curing accelerator, a surfactant, and an antioxidant. , Sensitizers, preservatives and the like.
<溶剤>
本発明の液晶配向剤は、重合体(P)及び必要に応じて使用されるその他の成分が、好ましくは適当な溶媒中に分散又は溶解してなる液状の組成物として調製される。<Solvent>
The liquid crystal alignment agent of the present invention is prepared as a liquid composition in which the polymer (P) and other components used as needed are preferably dispersed or dissolved in a suitable solvent.
使用する有機溶媒としては、例えばN−メチル−2−ピロリドン、1,3−ジメチル−イミダゾリジノン、3−メトキシ−N,N−ジメチルプロパンアミド、3−ブトキシ−N,N−ジメチルプロパンアミド、γ−ブチロラクトン、γ−ブチロラクタム、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、4−ヒドロキシ−4−メチル−2−ペンタノン、エチレングリコールモノメチルエーテル、乳酸ブチル、酢酸ブチル、メチルメトキシプロピオネ−ト、エチルエトキシプロピオネ−ト、エチレングリコールメチルエーテル、エチレングリコールエチルエーテル、エチレングリコール−n−プロピルエーテル、エチレングリコール−i−プロピルエーテル、エチレングリコールモノブチルエーテル(ブチルセロソルブ)、エチレングリコールジメチルエーテル、エチレングリコールモノブチルエーテルエーテルアセテート、プロピレングリコールモノメチルエーテル、プロピレングリコールモノブチルエーテル、プロピレングリコールジアセテート、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールジメチルエーテル、ジイソブチルケトン、イソアミルプロピオネート、イソアミルイソブチレート、ジイソペンチルエーテル、エチレンカーボネート、プロピレンカーボネートなどを挙げることができる。これらは、単独で又は2種以上を混合して使用することができる。 Examples of the organic solvent used include N-methyl-2-pyrrolidone, 1,3-dimethyl-imidazolidinone, 3-methoxy-N, N-dimethylpropanamide, 3-butoxy-N, N-dimethylpropanamide, and the like. γ-Butylollactone, γ-Butylolactam, N, N-dimethylformamide, N, N-dimethylacetamide, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monomethyl ether, butyl lactate, butyl acetate, methylmethoxypropione- Eth, ethyl ethoxypropionate, ethylene glycol methyl ether, ethylene glycol ethyl ether, ethylene glycol-n-propyl ether, ethylene glycol-i-propyl ether, ethylene glycol monobutyl ether (butyl cellosolve), ethylene glycol dimethyl ether, ethylene glycol mono Butyl ether ether acetate, propylene glycol monomethyl ether, propylene glycol monobutyl ether, propylene glycol diacetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, dipropylene glycol monomethyl Examples thereof include ether, dipropylene glycol dimethyl ether, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diisopentyl ether, ethylene carbonate, and propylene carbonate. These can be used alone or in admixture of two or more.
液晶配向剤における固形分濃度(液晶配向剤の溶媒以外の成分の合計質量が液晶配向剤の全質量に占める割合)は、粘性、揮発性などを考慮して適宜に選択されるが、好ましくは1〜10質量%の範囲である。均一で欠陥のない塗膜を形成させるという点からは、1質量%以上が好ましく、溶液の保存安定性の点からは、10質量%以下が好ましい。特に好ましい重合体の濃度は、2〜8質量%である。 The solid content concentration in the liquid crystal alignment agent (the ratio of the total mass of the components other than the solvent of the liquid crystal alignment agent to the total mass of the liquid crystal alignment agent) is appropriately selected in consideration of viscosity, volatility, etc., but is preferable. It is in the range of 1 to 10% by mass. From the viewpoint of forming a uniform and defect-free coating film, 1% by mass or more is preferable, and from the viewpoint of storage stability of the solution, 10% by mass or less is preferable. A particularly preferable concentration of the polymer is 2 to 8% by mass.
<液晶配向膜・液晶表示素子>
本発明の液晶配向剤は、基板上に塗布、焼成した後、ラビング処理や光照射などで配向処理をして、液晶配向膜として用いることができる。また、垂直配向用途などの場合では配向処理なしでも液晶配向膜として用いることができる。この際に用いる基板としては、透明性の高い基板であれば特に限定されず、ガラス基板の他、アクリル基板やポリカーボネート基板などのプラスチック基板なども用いることができる。プロセスの簡素化の観点からは、液晶駆動のためのITO電極などが形成された基板を用いることが好ましい。また、反射型の液晶表示素子では、片側の基板のみにならばシリコンウェハなどの不透明な基板も使用でき、この場合の電極としてはアルミなどの光を反射する材料も使用できる。<Liquid crystal alignment film / liquid crystal display element>
The liquid crystal alignment agent of the present invention can be used as a liquid crystal alignment film by applying it on a substrate, firing it, and then performing an alignment treatment by rubbing treatment, light irradiation, or the like. Further, in the case of vertical alignment applications, it can be used as a liquid crystal alignment film without alignment treatment. The substrate used at this time is not particularly limited as long as it is a highly transparent substrate, and in addition to the glass substrate, a plastic substrate such as an acrylic substrate or a polycarbonate substrate can also be used. From the viewpoint of process simplification, it is preferable to use a substrate on which an ITO electrode or the like for driving a liquid crystal is formed. Further, in the reflective liquid crystal display element, an opaque substrate such as a silicon wafer can be used if only one substrate is used, and a material that reflects light such as aluminum can be used as the electrode in this case.
液晶配向剤の塗布方法は、スクリーン印刷、オフセット印刷、フレキソ印刷インクジェット法、ディップ法、ロールコータ法、スリットコータ法、スピンナー法、スプレー法などを挙げることができるが、液晶配向膜の製造効率を高める観点でフレキソ印刷又はインクジェット法で塗布する方法が好ましい。 Examples of the method for applying the liquid crystal alignment agent include screen printing, offset printing, flexographic printing inkjet method, dip method, roll coater method, slit coater method, spinner method, and spray method. From the viewpoint of enhancing, a method of applying by flexographic printing or an inkjet method is preferable.
液晶配向剤を基板上に塗布した後は、ホットプレート、熱循環型オーブンIR(赤外線)型オーブンなどの加熱手段により、液晶配向剤に用いる溶媒に応じて、好ましくは40〜150℃で乾燥し、次いで、好ましくは150〜300℃、より好ましくは180〜250℃の温度で焼成することにより液晶配向膜とすることができる。そして、かかる焼成では、重合体(P)の有する熱脱離性基で保護された水酸基や、熱脱離性基で保護されたアミノ基から熱脱離性基が脱離し、ぞれぞれ、保護されていない水酸基やアミノ基が生成する。生成した水酸基やアミノ基は、ポリイミド前駆体やポリイミドなどが有するカルボキシル基やアミド基などと反応し、架橋構造を形成すると考えられる。これにより、得られる液晶配向膜は、優れた高温高湿耐性や高い電圧保持率をもたらすものと考えられる。
焼成後の液晶配向膜の厚みは、厚すぎると液晶表示素子の消費電力の面で不利となり、薄すぎると液晶表示素子の信頼性が低下する場合があるので、好ましくは5〜300nm、より好ましくは10〜100nmである。After applying the liquid crystal alignment agent on the substrate, it is dried at 40 to 150 ° C. by a heating means such as a hot plate or a heat circulation type oven IR (infrared) type oven, depending on the solvent used for the liquid crystal alignment agent. Then, the liquid crystal alignment film can be obtained by firing at a temperature of preferably 150 to 300 ° C., more preferably 180 to 250 ° C. Then, in such firing, the heat-removable group is desorbed from the hydroxyl group protected by the heat-removable group of the polymer (P) and the amino group protected by the heat-removable group, and each of them is desorbed. , Unprotected hydroxyl groups and amino groups are formed. It is considered that the generated hydroxyl groups and amino groups react with the carboxyl groups and amide groups of the polyimide precursor and polyimide to form a crosslinked structure. It is considered that the obtained liquid crystal alignment film thus brings about excellent high temperature and high humidity resistance and high voltage retention.
If the thickness of the liquid crystal alignment film after firing is too thick, it is disadvantageous in terms of power consumption of the liquid crystal display element, and if it is too thin, the reliability of the liquid crystal display element may decrease. Is 10 to 100 nm.
製造される液晶表示素子の表示モードがVA型である場合には、上記のようにして形成された塗膜はそのまま液晶配向膜として用いることができるが、必要に応じてラビング処理又は後述のPSA処理を行ってもよい。一方、製造される液晶表示素子の表示モードがVA型以外の垂直電界方式である場合および横電界方式である場合には、形成された塗膜面に対して、ラビング処理又は偏光紫外線照射などで処理して配向処理を行う。 When the display mode of the manufactured liquid crystal display element is VA type, the coating film formed as described above can be used as it is as a liquid crystal alignment film, but if necessary, a rubbing treatment or PSA described later can be used. Processing may be performed. On the other hand, when the display mode of the manufactured liquid crystal display element is a vertical electric field method other than the VA type or a lateral electric field method, the formed coating film surface is subjected to rubbing treatment, polarized ultraviolet irradiation, or the like. The process is performed and the alignment process is performed.
本発明の液晶配向剤は、電極を備えた一対の基板の間に液晶層を有してなり、一対の基板の間に活性エネルギー線及び熱の少なくとも一方により重合する重合性化合物を含む液晶組成物を配置し、電極間に電圧を印加しつつ、活性エネルギー線の照射及び加熱の少なくとも一方により、重合性化合物を重合させる工程を経て製造される液晶表示素子にも好ましく用いられる。ここで、印加する電圧は、例えば5〜50Vの直流又は交流とすることができる。また、活性エネルギー線としては、紫外線が好適である。紫外線としては、波長が300〜400nmの波長の光を含む紫外線、好ましくは310〜360nmの波長の光を含む紫外線である。光の照射量としては、好ましくは0.1〜20J/cm2であり、より好ましくは1〜20J/cm2である。
上記の液晶表示素子は、PSA(Polymer Sustained Alignment)方式により、液晶分子のプレチルトを制御するものである。PSA方式では、液晶材料中に少量の光重合性化合物、例えば光重合性モノマーを混入しておき、液晶セルを組み立てた後、液晶層に所定の電圧を印加した状態で光重合性化合物に紫外線などを照射し、生成した重合体によって液晶分子のプレチルトを制御する。重合体が生成するときの液晶分子の配向状態が電圧を取り去った後においても記憶されるので、液晶層に形成される電界などを制御することにより、液晶分子のプレチルトを調整することができる。また、PSA方式では、ラビング処理を必要としないので、ラビング処理によってプレチルトを制御することが難しい垂直配向型の液晶層の形成に適している。The liquid crystal aligning agent of the present invention has a liquid crystal composition having a liquid crystal layer between a pair of substrates provided with electrodes, and contains a polymerizable compound that is polymerized by at least one of active energy rays and heat between the pair of substrates. It is also preferably used for a liquid crystal display element manufactured through a step of arranging an object and polymerizing a polymerizable compound by at least one of irradiation and heating of active energy rays while applying a voltage between electrodes. Here, the voltage to be applied can be, for example, a direct current or an alternating current of 5 to 50 V. Further, as the active energy ray, ultraviolet rays are suitable. The ultraviolet rays include ultraviolet rays having a wavelength of 300 to 400 nm, preferably ultraviolet rays having a wavelength of 310 to 360 nm. The irradiation amount of light is preferably 0.1 to 20 J / cm 2 , and more preferably 1 to 20 J / cm 2 .
The above-mentioned liquid crystal display element controls the pre-tilt of liquid crystal molecules by a PSA (Polymer Sustained Alignment) method. In the PSA method, a small amount of a photopolymerizable compound, for example, a photopolymerizable monomer is mixed in a liquid crystal material, a liquid crystal cell is assembled, and then an ultraviolet ray is applied to the photopolymerizable compound in a state where a predetermined voltage is applied to the liquid crystal layer. The pretilt of the liquid crystal molecules is controlled by the polymer produced by irradiating the liquid crystal molecules. Since the orientation state of the liquid crystal molecules when the polymer is formed is memorized even after the voltage is removed, the pretilt of the liquid crystal molecules can be adjusted by controlling the electric field or the like formed in the liquid crystal layer. Further, since the PSA method does not require a rubbing process, it is suitable for forming a vertically oriented liquid crystal layer in which it is difficult to control the pre-tilt by the rubbing process.
本発明の液晶表示素子は、上記した手法により、本発明の液晶配向剤から液晶配向膜付き基板を得た後、公知の方法で液晶セルを作製して液晶表示素子としたものである。
液晶セルの作製方法としては、液晶配向膜の形成された一対の基板を用意し、片方の基板の液晶配向膜上にスペーサを散布し、液晶配向膜面が内側になるようにして、もう片方の基板を貼り合わせ、液晶を減圧注入して封止する方法、スペーサを散布した液晶配向膜面に液晶を滴下した後に基板を貼り合わせて封止を行う方法などが例示できる。The liquid crystal display element of the present invention is a liquid crystal display element obtained by obtaining a substrate with a liquid crystal alignment film from the liquid crystal alignment agent of the present invention by the above-mentioned method, and then producing a liquid crystal cell by a known method.
As a method for producing a liquid crystal cell, a pair of substrates on which a liquid crystal alignment film is formed is prepared, a spacer is sprayed on the liquid crystal alignment film of one substrate, the liquid crystal alignment film surface is on the inside, and the other is produced. Examples thereof include a method in which the substrates of the above are bonded and the liquid crystal is injected under reduced pressure to seal the liquid crystal, and a method in which the liquid crystal is dropped on the liquid crystal alignment film surface on which the spacer is sprayed and then the substrates are bonded and sealed.
液晶には、前述のとおり紫外線照射又は熱により重合する重合性化合物を混合してもよい。重合性化合物としては、アクリレート基やメタクリレート基などの重合性不飽和基を分子内に1個以上有する化合物、例えば下記式(M−1)〜(M−3)で表されるような重合性化合物を挙げることができる。 As described above, the liquid crystal may be mixed with a polymerizable compound that polymerizes by ultraviolet irradiation or heat. The polymerizable compound is a compound having at least one polymerizable unsaturated group such as an acrylate group or a methacrylate group in the molecule, for example, a polymerizable compound represented by the following formulas (M-1) to (M-3). Compounds can be mentioned.
その際、重合性化合物の含有量は、液晶成分の100質量部に対して0.01〜10質量部であることが好ましく、より好ましくは0.1〜5質量部である。重合性化合物が0.01質量部未満であると、重合性化合物が重合せずに液晶の配向制御できなくなり、10質量部よりも多くなると、未反応の重合性化合物が多くなって液晶表示素子の焼き付き特性が低下する。液晶セルを作製した後は、液晶セルに交流直流の電圧を印加しながら、熱や紫外線を照射して重合性化合物を重合する。これにより、液晶分子の配向を制御することができる。 At that time, the content of the polymerizable compound is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the liquid crystal component. If the amount of the polymerizable compound is less than 0.01 parts by mass, the polymerizable compound does not polymerize and the orientation of the liquid crystal cannot be controlled. If the amount is more than 10 parts by mass, the number of unreacted polymerizable compounds increases and the liquid crystal display element. Seizure characteristics are reduced. After producing the liquid crystal cell, the polymerizable compound is polymerized by irradiating the liquid crystal cell with heat or ultraviolet rays while applying an AC / DC voltage to the liquid crystal cell. Thereby, the orientation of the liquid crystal molecules can be controlled.
本発明の液晶配向剤は、電極を備えた一対の基板の間に液晶層を有してなり、上記一対の基板の間に活性エネルギー線および熱の少なくとも一方により重合する重合性基を含む液晶配向膜を配置し、電極間に電圧を印加する工程を経て製造される液晶表示素子、すなわち、SC−PVAモードにも用いてもよい。ここで、活性エネルギー線としては、紫外線が好適である。紫外線としては、上記PSA方式で用いる紫外線を好ましい態様も含めて適用することができる。加熱による重合の場合、加熱温度は40〜120℃、好ましくは60〜80℃である。また、紫外線と加熱を同時に行ってもよい。 The liquid crystal aligning agent of the present invention has a liquid crystal layer between a pair of substrates provided with electrodes, and contains a polymerizable group that polymerizes between the pair of substrates by at least one of active energy rays and heat. It may also be used in a liquid crystal display element manufactured through a step of arranging an alignment film and applying a voltage between electrodes, that is, in SC-PVA mode. Here, ultraviolet rays are suitable as the active energy rays. As the ultraviolet rays, the ultraviolet rays used in the PSA method can be applied including a preferable embodiment. In the case of polymerization by heating, the heating temperature is 40 to 120 ° C, preferably 60 to 80 ° C. Further, ultraviolet rays and heating may be performed at the same time.
活性エネルギー線および熱の少なくとも一方より重合する重合性基を含む液晶配向膜を得るためには、この重合性基を含む化合物を液晶配向剤中に添加する方法や、重合性基を含む重合体成分を用いる方法が挙げられる。重合性基を含む重合体の具体例としては、上記光照射により重合する機能を有するジアミンを用いて得られる重合体を挙げることができる。 In order to obtain a liquid crystal alignment film containing a polymerizable group that polymerizes from at least one of active energy rays and heat, a method of adding a compound containing this polymerizable group to a liquid crystal aligning agent or a polymer containing a polymerizable group A method using an ingredient can be mentioned. Specific examples of the polymer containing a polymerizable group include a polymer obtained by using a diamine having a function of polymerizing by the above-mentioned light irradiation.
以下に実施例を挙げ、本発明を更に詳しく説明するが、本発明はこれらに限定されるものではない。なお、化合物の略号、及び特性評価の方法は、以下のとおりである。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto. The abbreviations of the compounds and the method for evaluating the characteristics are as follows.
Boc2O:二炭酸ジ−tert−ブチル、 DMAP:ジメチルアミノピリジン
NMP:N−メチル−2−ピロリドン、 BCS:ブチルセロソルブBoc 2 O: di-tert-butyl dicarbonate, DMAP: dimethylaminopyridine NMP: N-methyl-2-pyrrolidone, BCS: butyl cellosolve
(テトラカルボン酸二無水物)
BODA:ビシクロ[3,3,0]オクタン−2,4,6,8−テトラカルボン酸二無水物(下記式「BODA」で示される化合物)
CBDA:1,2,3,4−シクロブタンテトラカルボン酸二無水物(下記式「CBDA」で示される化合物)
TCA:2,3,5-トリカルボキシシクロペンチル酢酸二無水物(下記式「TCA」で示される化合物)
PMDA:ピロメリット酸無水物(下記式「PMDA」で示される化合物)
BODA: Bicyclo [3,3,0] octane-2,4,6,8-tetracarboxylic dianhydride (compound represented by the following formula "BODA")
CBDA: 1,2,3,4-cyclobutanetetracarboxylic dianhydride (compound represented by the following formula "CBDA")
TCA: 2,3,5-tricarboxycyclopentyl acetate dianhydride (compound represented by the following formula "TCA")
PMDA: Pyromellitic anhydride (compound represented by the following formula "PMDA")
(特定ジアミン)
DA−1:下記式「DA−1」で示される化合物
DA−2:下記式「DA−2」で示される化合物
DA-1: Compound represented by the following formula "DA-1" DA-2: Compound represented by the following formula "DA-2"
(特定側鎖構造を有するジアミン)
DA−3:1,3−ジアミノ−4−[4−(トランス−4−n−ヘプチルシクロヘキシル)フェノキシ]ベンゼン
DA−4:下記式で表される特定側鎖構造を有するジアミン
DA−5:下記式で表される特定側鎖構造を有するジアミン
DA−6:下記式で表される特定側鎖構造を有するジアミン(Diamine with a specific side chain structure)
DA-3: 1,3-diamino-4- [4- (trans-4-n-heptylcyclohexyl) phenoxy] benzene DA-4: Diamine DA-5 having a specific side chain structure represented by the following formula: The following Diamine DA-6 having a specific side chain structure represented by the formula: Diamine having a specific side chain structure represented by the following formula
(その他のジアミン)
下記構造で表されるDA-7〜DA-10のジアミン
3AMP:3−ピコリルアミン(Other diamines)
DA-7 to DA-10 diamines represented by the following structure
3AMP: 3-picorylamine
<重合体の数平均分子量(Mn)、重量平均分子量(Mw)>
常温ゲル浸透クロマトグラフィー装置(GPC、センシュー科学社製、SSC−7200)とShodex社製カラム(KD−803、KD−805)を用いて、溶離液をN,N’−ジメチルホルムアミド(臭化リチウム−水和物(LiBr・H2O)を30mmol/L、リン酸・無水結晶(o−リン酸)を30mmol/L、テトラヒドロフランを10ml/Lの濃度で含む)、流速を1.0ml/分、カラム温度を50℃、東ソー社製TSK標準ポリエチレンオキシド(分子量約9000,000、150,000、100,000、30,000)及びポリマーラボラトリー社製ポリエチレングリコール(分子量 約12,000、4,000、1,000)を標準溶液として測定した。<Number average molecular weight (Mn), weight average molecular weight (Mw) of polymer>
Using a room temperature gel permeation chromatography device (GPC, Senshu Kagaku Co., Ltd., SSC-7200) and a Shodex column (KD-803, KD-805), the eluent was N, N'-dimethylformamide (lithium bromide). -Hydrate (LiBr · H 2 O) at 30 mmol / L, phosphoric acid / anhydrous crystal (o-phosphoric acid) at 30 mmol / L, tetrahydrofuran at 10 ml / L), flow velocity 1.0 ml / min , Column temperature 50 ° C., Toso TSK standard polyethylene oxide (molecular weight about 9,000,000, 150,000, 100,000, 30,000) and Polymer Laboratory polyethylene glycol (molecular weight about 12,000, 4,000) , 1,000) was measured as a standard solution.
<イミド化率>
ポリイミド粉末20mgをNMRサンプル管(草野科学社製 NMRサンプリングチューブスタンダード φ5)に入れ、重水素化ジメチルスルホキシド(DMSO−d6、0.05%TMS混合品)1.0mlを添加し、超音波をかけて完全に溶解させた。この溶液を日本電子データム社製NMR測定器(JNW−ECA500)にて500MHzのプロトンNMRを測定した。イミド化率は、イミド化前後で変化しない構造に由来するプロトンを基準プロトンとして決め、このプロトンのピーク積算値と、9.5〜10.0ppm付近に現れるアミック酸のNH基に由来するプロトンピーク積算値とを用い以下の式によって求めた。
イミド化率(%)=(1−α・x/y)×100
(式中、xはアミック酸のNH基由来のプロトンピーク積算値、yは基準プロトンのピーク積算値、αはポリアミック酸(イミド化率が0%)の場合におけるアミック酸のNH基のプロトン1個に対する基準プロトンの個数割合である。<Imidization rate>
20 mg of polyimide powder is placed in an NMR sample tube (NMR sampling tube standard φ5 manufactured by Kusano Kagaku Co., Ltd. ), 1.0 ml of deuterated dimethyl sulfoxide (DMSO-d 6 , 0.05% TMS mixture) is added, and ultrasonic waves are applied. It was completely dissolved over. This solution was subjected to 500 MHz proton NMR measurement with an NMR measuring instrument (JNW-ECA500) manufactured by JEOL Datum. The imidization rate is determined by using a proton derived from a structure that does not change before and after imidization as a reference proton, and the peak integrated value of this proton and the proton peak derived from the NH group of the amic acid appearing in the vicinity of 9.5 to 10.0 ppm. It was calculated by the following formula using the integrated value.
Imidization rate (%) = (1-α · x / y) × 100
(In the formula, x is the integrated proton peak value derived from the NH group of the amic acid, y is the integrated peak value of the reference proton, and α is the proton 1 of the NH group of the amic acid in the case of polyamic acid (imidization rate is 0%). The ratio of the number of reference protons to the number of protons.
[合成例1]:化合物1の合成
窒素雰囲気下、4口フラスコにジメチルホルムアミド(1100g)、2−(2−アミノエチルアミノ)−エタノール(45.3g)、4−フルオロニトロベンゼン(126g)、炭酸カリウム(145g)を加え、室温で168時間撹拌した。その後、ろ過により炭酸カリウムを除去して得られたろ液を、濃塩酸50mlを2000mlの水で希釈した希塩酸水溶液へ投入し、析出した化合物1をろ過して粗物を得た。この粗物を750mlのエタノールに懸濁させ、還流条件で2時間撹拌した後に室温に冷却させてからろ過し、ケーキ分をエタノール100mlで2回洗浄した。得られた結晶をテトラヒドロフラン1250mlに懸濁させ、60℃で24時間撹拌した後、室温に冷却させてからろ過を行った。得られたケーキ分をテトラヒドロフラン100mlで2回洗浄した後に、乾燥させて化合物1を62.3g(収率41.4%)で得た。 Under a nitrogen atmosphere, dimethylformamide (1100 g), 2- (2-aminoethylamino) -ethanol (45.3 g), 4-fluoronitrobenzene (126 g), and potassium carbonate (145 g) were added to a 4-neck flask, and 168 at room temperature. Stirred for hours. Then, the filtrate obtained by removing potassium carbonate by filtration was put into a dilute aqueous hydrochloric acid solution obtained by diluting 50 ml of concentrated hydrochloric acid with 2000 ml of water, and the precipitated compound 1 was filtered to obtain a crude product. The crude product was suspended in 750 ml of ethanol, stirred under reflux conditions for 2 hours, cooled to room temperature, filtered, and the cake was washed twice with 100 ml of ethanol. The obtained crystals were suspended in 1250 ml of tetrahydrofuran, stirred at 60 ° C. for 24 hours, cooled to room temperature, and then filtered. The obtained cake portion was washed twice with 100 ml of tetrahydrofuran and then dried to obtain 62.3 g (yield 41.4%) of compound 1.
[合成例2]:化合物2の合成
[合成例3]化合物(DA−1)の合成
化合物(DA−1)の構造は、1H−NMR測定により以下のスペクトルデータを得て確認した。尚、NMR測定は、日本電子データム社製JNW−ECA500を用いた。1H−NMR(DMSO−d6):δ=6.78−6.76(br,2H),6.46(t,4H),6.41(t,2H),5.01(s,2H),4.37(s,2H),3.94(t,2H),3.45(t,2H),3.30−3.19(br,4H),1.40−1.35(br,18H).The structure of compound (DA-1) was confirmed by obtaining the following spectral data by 1H-NMR measurement. For NMR measurement, JNW-ECA500 manufactured by JEOL Datum Co., Ltd. was used. 1 1 H-NMR (DMSO-d 6 ): δ = 6.78-6.76 (br, 2H), 6.46 (t, 4H), 6.41 (t, 2H), 5.01 (s, 2H), 4.37 (s, 2H), 3.94 (t, 2H), 3.45 (t, 2H), 3.30-3.19 (br, 4H), 1.40-1.35 (Br, 18H).
[合成実施例1]
BODA(3.38g、13.5mmol)、DA−1(6.13g、12.6mmol)、DA−3(2.06g、5.4mmol)をNMP(46.2g)中で溶解し、80℃で5時間反応させたのち、CBDA(0.830g、4.23mmol)とNMP(3.11g)を加え、40℃で11時間反応させポリアミック酸溶液を得た。
このポリアミック酸溶液(40g)にNMPを加え6.5質量%に希釈した後、イミド化触媒として無水酢酸(5.9g)、およびピリジン(1.8g)を加え、100℃で3時間反応させた。この反応溶液をメタノール(560ml)に投入し、得られた沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥しポリイミド粉末(A)を得た。このポリイミドのイミド化率は72%であり、Mnは17,000、Mwは132,000であった。[Synthesis Example 1]
BODA (3.38 g, 13.5 mmol), DA-1 (6.13 g, 12.6 mmol) and DA-3 (2.06 g, 5.4 mmol) were dissolved in NMP (46.2 g) at 80 ° C. CBDA (0.830 g, 4.23 mmol) and NMP (3.11 g) were added, and the mixture was reacted at 40 ° C. for 11 hours to obtain a polyamic acid solution.
NMP is added to this polyamic acid solution (40 g) to dilute it to 6.5% by mass, acetic anhydride (5.9 g) and pyridine (1.8 g) are added as imidization catalysts, and the mixture is reacted at 100 ° C. for 3 hours. It was. This reaction solution was put into methanol (560 ml), and the obtained precipitate was filtered off. The precipitate was washed with methanol and dried under reduced pressure at 100 ° C. to obtain a polyimide powder (A). The imidization ratio of this polyimide was 72%, Mn was 17,000, and Mw was 132,000.
[合成比較例1]
使用したジアミンDA−1の変わりにDA−2を用いた以外は合成実施例1と同様に実施することにより、ポリイミド粉末(B)を得た。このポリイミドのイミド化率は74%であり、Mnは14,000、Mwは56,000であった。[Composite Comparison Example 1]
Polyimide powder (B) was obtained by carrying out in the same manner as in Synthesis Example 1 except that DA-2 was used instead of the diamine DA-1 used. The imidization ratio of this polyimide was 74%, Mn was 14,000, and Mw was 56,000.
[合成実施例2]〜[合成比較例5]
合成実施例1と同様に実施することにより、各種テトラカルボン酸成分とジアミン成分を用いてポリアミック酸溶液およびポリイミド粉末を得た。表1に合成したポリマーの組成を示す。[Synthesis Example 2] to [Synthesis Comparative Example 5]
Synthesis In the same manner as in Example 1, a polyamic acid solution and a polyimide powder were obtained using various tetracarboxylic acid components and diamine components. Table 1 shows the composition of the synthesized polymer.
表1中の数値は、テトラカルボン酸二無水物については、反応に使用したテトラカルボン酸二無水物の全体量に対する使用割合(モル%)を示し、ジアミンについては、反応に使用したジアミン成分に対する使用割合(モル%)を示す。 The numerical values in Table 1 indicate the ratio (mol%) of the tetracarboxylic dianhydride used in the reaction to the total amount of the tetracarboxylic dianhydride used in the reaction, and for the diamine, the diamine component used in the reaction. Indicates the usage ratio (mol%).
<液晶配向剤の調製及び評価>
[実施例1]
上記得られたポリイミド粉末(A)(6.0g)にNMP(44.0g)を加え、80℃にて17時間攪拌して溶解させた。この溶液に、3AMPの6質量%NMP希釈溶液(1.0g)、NMP(9.0g)、BCS(40.0g)を加え、室温で5時間攪拌することにより液晶配向剤(A1)を得た。<Preparation and evaluation of liquid crystal alignment agent>
[Example 1]
NMP (44.0 g) was added to the obtained polyimide powder (A) (6.0 g), and the mixture was dissolved by stirring at 80 ° C. for 17 hours. To this solution, a 6 mass% NMP diluted solution of 3AMP (1.0 g), NMP (9.0 g), and BCS (40.0 g) are added, and the mixture is stirred at room temperature for 5 hours to obtain a liquid crystal aligning agent (A1). It was.
(PSA型液晶表示素子の作製)
上記で得られた液晶配向剤(A1)を用いて下記に示す手順で液晶表示素子の作製を行った。液晶配向剤(A1)を、画素サイズが100μm×300μmでライン/スペースがそれぞれ5μmのITO電極パターンが形成されているITO電極基板のITO面にスピンコートし、80℃のホットプレートで90秒間乾燥した後、230℃の赤外線加熱炉で20分間焼成を行い、膜厚100nmの液晶配向膜を形成した。
また液晶配向膜の垂直配向性評価の過酷条件として、230℃の赤外線加熱炉で60分間焼成を行い膜厚100nmの液晶配向膜を形成した。(Manufacturing of PSA type liquid crystal display element)
Using the liquid crystal alignment agent (A1) obtained above, a liquid crystal display element was manufactured by the procedure shown below. The liquid crystal aligning agent (A1) is spin-coated on the ITO surface of an ITO electrode substrate having an ITO electrode pattern having a pixel size of 100 μm × 300 μm and a line / space of 5 μm, and dried on a hot plate at 80 ° C. for 90 seconds. After that, it was fired in an infrared heating furnace at 230 ° C. for 20 minutes to form a liquid crystal alignment film having a film thickness of 100 nm.
Further, as a harsh condition for evaluating the vertical orientation of the liquid crystal alignment film, a liquid crystal alignment film having a thickness of 100 nm was formed by firing in an infrared heating furnace at 230 ° C. for 60 minutes.
上記の基板を2枚用いて,一方の基板の液晶配向膜上に孔径4μmのビーズスペーサーを散布した後、その上からシール剤(溶剤型熱硬化タイプのエポキシ樹脂)を印刷した。次いで、もう一方の基板の液晶配向膜が形成された側の面を内側にして、先の基板と貼り合せた後、シール剤を硬化させて空セルを作製した。この空セルにPSA用の重合性化合物を含有するネガ型液晶MLC−3023(メルク社製商品名)を減圧注入法によって注入し、液晶セルを作製した。 Using two of the above substrates, a bead spacer having a pore size of 4 μm was sprayed on the liquid crystal alignment film of one of the substrates, and then a sealant (solvent-type thermosetting epoxy resin) was printed on the bead spacers. Next, the surface of the other substrate on which the liquid crystal alignment film was formed was turned inside, and after bonding with the previous substrate, the sealant was cured to prepare an empty cell. A negative liquid crystal MLC-3023 (trade name manufactured by Merck Co., Ltd.) containing a polymerizable compound for PSA was injected into this empty cell by a vacuum injection method to prepare a liquid crystal cell.
次に、この液晶セルに15VのDC電圧を印加した状態で、この液晶セルの外側から325nmのハイパスフィルターを通したUVを10J/cm2照射(1次PSA処理とも称する)した。なお、UVの照度は、ORC社製UV−MO3Aを用いて測定した。その後、液晶セル中に残存している未反応の重合性化合物を失活させる目的で、電圧を印加していない状態で東芝ライテック社製UV−FL照射装置を用いてUV(UVランプ:FLR40SUV32/A−1)を30分間照射(2次PSA処理と称する)して液晶表示素子を得た。Next, with a DC voltage of 15 V applied to the liquid crystal cell, UV was irradiated from the outside of the liquid crystal cell through a 325 nm high-pass filter at 10 J / cm 2 (also referred to as primary PSA treatment). The illuminance of UV was measured using UV-MO3A manufactured by ORC. After that, for the purpose of inactivating the unreacted polymerizable compound remaining in the liquid crystal cell, UV (UV lamp: FLR40SUV32 /) was used using a UV-FL irradiation device manufactured by Toshiba Litec Co., Ltd. in a state where no voltage was applied. A liquid crystal display element was obtained by irradiating A-1) for 30 minutes (referred to as secondary PSA treatment).
(1)電圧保持率の評価
上記で得られた液晶表示素子を用い、60℃の熱風循環オーブン中で1Vの電圧を60マイクロ秒の印加時間で印加した後、印加解除から1667ミリ秒後の電圧保持率を測定した。この値を電圧保持率(VHRBF)とした。尚、測定装置としては、東陽テクニカ社製、VHR−1を使用した。VHRBFが高いほど良好とした。(1) Evaluation of voltage retention rate Using the liquid crystal display element obtained above, a voltage of 1 V was applied in a hot air circulation oven at 60 ° C. for an application time of 60 microseconds, and then 1667 milliseconds after the application was released. The voltage holding ratio was measured. This value was taken as the voltage holding ratio (VHR BF ). As the measuring device, VHR-1 manufactured by Toyo Corporation was used. The higher the VHR BF, the better.
(2)高温高湿耐性の評価
上記の液晶表示素子を温度85℃、湿度85%の状態にした恒温恒湿器(エスペック社製PR−2KP)内に8日間静置した後、電圧保持率の測定を行った。この値を電圧保持率(VHRAF)とした。電圧保持率の減少量ΔVHR(%)を下記数式から求め、高温高湿耐性として評価した。ΔVHRが少ないほど良好とした。結果を表1に示す。
ΔVHR=VHRBF−VHRAF (2) Evaluation of high temperature and high humidity resistance After allowing the above liquid crystal display element to stand in a constant temperature and humidity controller (PR-2KP manufactured by ESPEC) with a temperature of 85 ° C. and a humidity of 85% for 8 days, the voltage retention rate Was measured. This value was taken as the voltage holding ratio (VHR AF ). The amount of decrease in voltage retention rate ΔVHR (%) was calculated from the following formula and evaluated as high temperature and high humidity resistance. The smaller the ΔVHR, the better. The results are shown in Table 1.
ΔVHR = VHR BF -VHR AF
(3)密着性の評価
密着性評価のサンプルは、以下に示す手順により作製した。30mm×40mmのITO基板に、スピンコート塗布にて液晶配向剤を塗布した。80℃のホットプレート上で90秒間乾燥させた後、230℃の赤外線加熱炉で20分間焼成を行い、膜厚100nmの塗膜を形成させた。このようにして得られた2枚の基板を用意し、一方の基板の液晶配向膜面上に孔径4μmビーズスペーサーを塗布した後、シール剤(UV硬化型タイプ)を滴下した。次いで、もう一方の基板の液晶配向膜が形成された側の面を内側にして、先の基板と貼り合せた後、シール剤を硬化させて空セルを作製した。その際、貼り合わせ後のシール剤の直径が3mmとなるようにシール剤滴下量を調整した。貼り合わせた2枚の基板をクリップにて固定した後、120℃1時間熱硬化させて、密着性評価用のサンプルを作製した。
その後、サンプル基板を島津製作所社製の卓上形精密万能試験機AGS−X 500Nにて、上下基板の端の部分を固定した後、基板中央部の上部から押し込みを行い、剥離する際の圧力(N)を測定した。基板に残った剥離痕の直径をノギスで測定し、剥離した際の圧力(N)を剥離痕の直径で割った値(単位長さ辺りの剥離強度)を密着性として評価した。得られた結果を表2に示す。(3) Evaluation of adhesion A sample for evaluation of adhesion was prepared by the procedure shown below. A liquid crystal alignment agent was applied to a 30 mm × 40 mm ITO substrate by spin coating. After drying on a hot plate at 80 ° C. for 90 seconds, it was fired in an infrared heating furnace at 230 ° C. for 20 minutes to form a coating film having a film thickness of 100 nm. The two substrates thus obtained were prepared, a bead spacer having a pore size of 4 μm was applied onto the liquid crystal alignment film surface of one of the substrates, and then a sealant (UV curable type) was dropped. Next, the surface of the other substrate on which the liquid crystal alignment film was formed was turned inside, and after bonding with the previous substrate, the sealant was cured to prepare an empty cell. At that time, the amount of the sealant dropped was adjusted so that the diameter of the sealant after bonding was 3 mm. After fixing the two bonded substrates with clips, they were heat-cured at 120 ° C. for 1 hour to prepare a sample for adhesion evaluation.
After that, the sample substrate was fixed with the tabletop precision universal testing machine AGS-X 500N manufactured by Shimadzu Corporation at the edges of the upper and lower substrates, and then pushed in from the upper part of the center of the substrate to peel off the pressure ( N) was measured. The diameter of the peeling marks remaining on the substrate was measured with a caliper, and the value obtained by dividing the pressure (N) at the time of peeling by the diameter of the peeling marks (peeling strength per unit length) was evaluated as the adhesion. The results obtained are shown in Table 2.
(4)垂直配向性の評価
LCDアナライザー(名菱テクニカ社製LCA−LUV42A)を使用して、上記で作製した液晶表示素子のプレチルト角を測定した。通常の焼成条件(20min)と過酷条件(60min)でのプレチルト角の差(通常条件-過酷条件=Δプレチルト)を算出した。Δプレチルトが小さいほど液晶配向膜の垂直配向性が良好とした。結果を表2に示す。(4) Evaluation of Vertical Orientation Using an LCD analyzer (LCA-LUV42A manufactured by Meiryo Technica Co., Ltd.), the pretilt angle of the liquid crystal display element manufactured above was measured. The difference in pretilt angle between the normal firing condition (20 min) and the harsh condition (60 min) (normal condition-harsh condition = Δ pretilt) was calculated. The smaller the Δpretilt, the better the vertical orientation of the liquid crystal alignment film. The results are shown in Table 2.
[比較例1]
上記得られたポリイミド粉末(B)についても、実施例1と同様に実施することにより液晶配向剤(B1)を得た。
また、得られた液晶配向剤(B1)を用いて、実施例1と同様の操作で(1)〜(4)の評価を実施した。[Comparative Example 1]
The obtained polyimide powder (B) was also carried out in the same manner as in Example 1 to obtain a liquid crystal alignment agent (B1).
Further, using the obtained liquid crystal alignment agent (B1), the evaluations (1) to (4) were carried out in the same manner as in Example 1.
[実施例2]〜[比較例4]
実施例1と同様に実施することにより、液晶配向剤(C1)〜(I1)を得た。
また液晶配向剤(E1)(3.0g)と液晶配向剤(I1)(7.0g)を混合し、3時間攪拌することで液晶配向剤(E2)を調製した。[Example 2] to [Comparative example 4]
The liquid crystal alignment agents (C1) to (I1) were obtained by carrying out in the same manner as in Example 1.
Further, the liquid crystal alignment agent (E1) (3.0 g) and the liquid crystal alignment agent (I1) (7.0 g) were mixed and stirred for 3 hours to prepare the liquid crystal alignment agent (E2).
上記評価の結果、本発明のジアミン化合物を含有するサンプルでは、いずれもシール密着性良好、かつ、高温高湿耐性、プレチルト角の安定性に優れていることが確認された。
一方で、DA−2を適用した液晶配向剤では高温高湿耐性に優れるもののプレチルト角の安定性に課題が有ることがわかる(比較例1)。
また、一般的にチルト角の安定性を高める目的で、より大きな環構造を有する側鎖構造の導入がなされるが、疎水性の高い側鎖構造はシール剤やガラス基板との密着性を弱くする傾向がある(比較例2)。
さらに、シール密着性においてはポリアミック酸の材料設計とすることで改善が見込まれるが、従来のポリアミック酸は湿度や熱などの刺激に対し不安定であるため、高温高湿耐性に劣ることがわかる(比較例4)。As a result of the above evaluation, it was confirmed that all the samples containing the diamine compound of the present invention had good seal adhesion, high temperature and high humidity resistance, and excellent pretilt angle stability.
On the other hand, it can be seen that the liquid crystal alignment agent to which DA-2 is applied has an excellent resistance to high temperature and high humidity, but has a problem in the stability of the pretilt angle (Comparative Example 1).
In addition, a side chain structure having a larger ring structure is generally introduced for the purpose of improving the stability of the tilt angle, but the highly hydrophobic side chain structure weakens the adhesion to the sealant or the glass substrate. (Comparative example 2).
Furthermore, the seal adhesion is expected to be improved by designing the material of polyamic acid, but it can be seen that conventional polyamic acid is inferior in high temperature and high humidity resistance because it is unstable to stimuli such as humidity and heat. (Comparative Example 4).
本発明の液晶配向剤から得られる液晶配向膜を用いた液晶表示素子は、表示を目的とする液晶ディスプレイ、更には、光の透過と遮断を制御する調光窓や光シャッターなど広い範囲に有用である。
なお、2018年3月30日に出願された日本特許出願2018−068720号の明細書、特許請求の範囲、図面、及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。The liquid crystal display element using the liquid crystal alignment film obtained from the liquid crystal alignment agent of the present invention is useful in a wide range such as a liquid crystal display for display, a dimming window for controlling transmission and blocking of light, and an optical shutter. Is.
The entire contents of the specification, claims, drawings, and abstract of Japanese Patent Application No. 2018-08720 filed on March 30, 2018 are cited here as the disclosure of the specification of the present invention. , Incorporate.
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