JPWO2019188897A1 - A method for producing a polymerizable unsaturated group-containing alkali-soluble resin, a polymerizable unsaturated group-containing alkali-soluble resin, a photosensitive resin composition containing the same as an essential component, and a cured film thereof. - Google Patents
A method for producing a polymerizable unsaturated group-containing alkali-soluble resin, a polymerizable unsaturated group-containing alkali-soluble resin, a photosensitive resin composition containing the same as an essential component, and a cured film thereof. Download PDFInfo
- Publication number
- JPWO2019188897A1 JPWO2019188897A1 JP2020510028A JP2020510028A JPWO2019188897A1 JP WO2019188897 A1 JPWO2019188897 A1 JP WO2019188897A1 JP 2020510028 A JP2020510028 A JP 2020510028A JP 2020510028 A JP2020510028 A JP 2020510028A JP WO2019188897 A1 JPWO2019188897 A1 JP WO2019188897A1
- Authority
- JP
- Japan
- Prior art keywords
- acid
- polymerizable unsaturated
- general formula
- soluble resin
- unsaturated group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229920005989 resin Polymers 0.000 title claims abstract description 57
- 239000011347 resin Substances 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000011342 resin composition Substances 0.000 title claims description 39
- 150000001875 compounds Chemical class 0.000 claims abstract description 60
- 239000002253 acid Substances 0.000 claims abstract description 53
- 239000004593 Epoxy Substances 0.000 claims abstract description 40
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 claims abstract description 17
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 14
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 8
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims abstract description 5
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract 3
- 125000006158 tetracarboxylic acid group Chemical group 0.000 claims abstract 2
- 150000003627 tricarboxylic acid derivatives Chemical class 0.000 claims abstract 2
- 239000002904 solvent Substances 0.000 claims description 23
- 239000003999 initiator Substances 0.000 claims description 11
- 239000000178 monomer Substances 0.000 claims description 10
- 125000003700 epoxy group Chemical group 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 7
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 125000001424 substituent group Chemical group 0.000 claims description 5
- 150000001735 carboxylic acids Chemical group 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 9
- 239000010408 film Substances 0.000 description 56
- -1 diol compound Chemical class 0.000 description 48
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 16
- 238000000576 coating method Methods 0.000 description 16
- 150000003628 tricarboxylic acids Chemical class 0.000 description 16
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 14
- 238000011161 development Methods 0.000 description 14
- 230000018109 developmental process Effects 0.000 description 14
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 238000001723 curing Methods 0.000 description 12
- 239000010410 layer Substances 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 11
- 150000002430 hydrocarbons Chemical group 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 10
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 10
- 206010040844 Skin exfoliation Diseases 0.000 description 9
- 229910052736 halogen Inorganic materials 0.000 description 9
- 150000002367 halogens Chemical class 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 239000011810 insulating material Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 239000003513 alkali Substances 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 6
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 5
- 239000004215 Carbon black (E152) Substances 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 238000013329 compounding Methods 0.000 description 5
- 239000000539 dimer Substances 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 238000000059 patterning Methods 0.000 description 5
- 238000000016 photochemical curing Methods 0.000 description 5
- 230000035945 sensitivity Effects 0.000 description 5
- 239000004094 surface-active agent Substances 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 5
- KMOUUZVZFBCRAM-UHFFFAOYSA-N 1,2,3,6-tetrahydrophthalic anhydride Chemical compound C1C=CCC2C(=O)OC(=O)C21 KMOUUZVZFBCRAM-UHFFFAOYSA-N 0.000 description 4
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 150000001991 dicarboxylic acids Chemical class 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920003986 novolac Polymers 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 3
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 239000012965 benzophenone Substances 0.000 description 3
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 3
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical class C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 239000003444 phase transfer catalyst Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- NQBXSWAWVZHKBZ-UHFFFAOYSA-N 2-butoxyethyl acetate Chemical compound CCCCOCCOC(C)=O NQBXSWAWVZHKBZ-UHFFFAOYSA-N 0.000 description 2
- 125000004182 2-chlorophenyl group Chemical group [H]C1=C([H])C(Cl)=C(*)C([H])=C1[H] 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- ROWKJAVDOGWPAT-UHFFFAOYSA-N Acetoin Chemical compound CC(O)C(C)=O ROWKJAVDOGWPAT-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
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- 238000009835 boiling Methods 0.000 description 2
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
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- 125000000753 cycloalkyl group Chemical group 0.000 description 2
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- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
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- 150000002148 esters Chemical class 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
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- 239000000945 filler Substances 0.000 description 2
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 235000019382 gum benzoic Nutrition 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- WSFSSNUMVMOOMR-BJUDXGSMSA-N methanone Chemical compound O=[11CH2] WSFSSNUMVMOOMR-BJUDXGSMSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 150000003003 phosphines Chemical class 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
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- 239000004014 plasticizer Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- UOHMMEJUHBCKEE-UHFFFAOYSA-N prehnitene Chemical compound CC1=CC=C(C)C(C)=C1C UOHMMEJUHBCKEE-UHFFFAOYSA-N 0.000 description 2
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- 230000035515 penetration Effects 0.000 description 1
- MIVZUXGHPJSKRI-UHFFFAOYSA-N pentane-1,1,1,2-tetracarboxylic acid Chemical compound CCCC(C(O)=O)C(C(O)=O)(C(O)=O)C(O)=O MIVZUXGHPJSKRI-UHFFFAOYSA-N 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 125000003356 phenylsulfanyl group Chemical group [*]SC1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
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- 229910052698 phosphorus Inorganic materials 0.000 description 1
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- 229920001223 polyethylene glycol Polymers 0.000 description 1
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- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 description 1
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- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical class C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
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- QJVXKWHHAMZTBY-GCPOEHJPSA-N syringin Chemical compound COC1=CC(\C=C\CO)=CC(OC)=C1O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 QJVXKWHHAMZTBY-GCPOEHJPSA-N 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
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- 235000007586 terpenes Nutrition 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
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- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
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- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- CMLWFCUAXGSMBB-UHFFFAOYSA-N tris(2,6-dimethoxyphenyl)phosphane Chemical compound COC1=CC=CC(OC)=C1P(C=1C(=CC=CC=1OC)OC)C1=C(OC)C=CC=C1OC CMLWFCUAXGSMBB-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Materials For Photolithography (AREA)
- Epoxy Resins (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
下記一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂の製造方法。【化1】(一般式(1)中、R1〜R8は、炭素数4〜12の炭化水素基を示し、R1〜R8の2個以上が同一であってもよく、nは平均値が0〜3の数を表し、Gはグリシジル基を示す。)For a reaction product of an epoxy compound having a structure represented by the following general formula (1) and an acrylic acid or a methacrylic acid, (a) a dicarboxylic acid or a tricarboxylic acid or an acid dianhydride thereof, and (b) a tetracarboxylic dianoxide are used. A method for producing a polymerizable unsaturated group-containing alkali-soluble resin by reacting an acid or an acid dianhydride thereof. [Chemical formula 1] (In the general formula (1), R1 to R8 represent hydrocarbon groups having 4 to 12 carbon atoms, and two or more of R1 to R8 may be the same, and n has an average value of 0. Represents a number of ~ 3, where G represents a glycidyl group.)
Description
本発明は、重合性不飽和基含有アルカリ可溶性樹脂の製造方法、重合性不飽和基含有アルカリ可溶性樹脂、それを必須成分とする感光性樹脂組成物、およびそれを硬化してなる硬化膜に関する。本発明の特定の重合性不飽和基含有アルカリ可溶性樹脂を含む感光性樹脂組成物およびその硬化物は、ソルダーレジスト層、メッキレジスト層、エッチングレジスト層などのレジスト層、多層プリント配線板などの層間絶縁層、ガスバリア用のフィルム、レンズおよび発光ダイオード(LED)等の半導体発光素子用の封止材、塗料やインキのトップコート、プラスチック類のハードコート、金属類の防錆膜等として適用可能である。 The present invention relates to a method for producing a polymerizable unsaturated group-containing alkali-soluble resin, a polymerizable unsaturated group-containing alkali-soluble resin, a photosensitive resin composition containing the same as an essential component, and a cured film obtained by curing the same. The photosensitive resin composition containing the specific polymerizable unsaturated group-containing alkali-soluble resin of the present invention and its cured product are a solder resist layer, a plated resist layer, a resist layer such as an etching resist layer, and layers such as a multilayer printed wiring board. It can be applied as an insulating layer, a film for a gas barrier, a sealing material for semiconductor light emitting elements such as lenses and light emitting diodes (LEDs), a top coat for paints and inks, a hard coat for plastics, a rust preventive film for metals, etc. is there.
近年の電子機器や表示部材等の高性能化、高精細化に伴い、そこに使用される電子部品においては小型化や高密度化が要求されている。そして、それらに使用されている絶縁材料の加工性においても微細化および加工したパターンの断面形状の適正化が要求されるようになってきている。絶縁材料の微細加工の有効な手段として露光、現像によってパターニングする方法が知られており、そこには感光性樹脂組成物が用いられてきたが、高感度化、基板に対する密着性、信頼性、耐熱性、耐薬品性等の多くの諸特性が要求されるようになってきている。また、有機TFT用のゲート絶縁膜において有機絶縁材料を使用する検討も種々行われてきているが、ゲート絶縁膜を薄膜化して有機TFTの動作電圧を低減する必要性があり、絶縁耐圧が一般的に1MV/cm程度である有機絶縁材料では、0.2μm程度の薄膜の適用が検討されている。 With the recent increase in performance and definition of electronic devices and display members, the electronic components used therein are required to be smaller and have higher densities. Further, in terms of workability of the insulating materials used for them, miniaturization and optimization of the cross-sectional shape of the processed pattern are required. A method of patterning by exposure and development is known as an effective means for microfabrication of an insulating material, and a photosensitive resin composition has been used there. Many properties such as heat resistance and chemical resistance are required. In addition, various studies have been conducted on the use of an organic insulating material in the gate insulating film for an organic TFT, but it is necessary to reduce the operating voltage of the organic TFT by thinning the gate insulating film, and the withstand voltage is generally high. For organic insulating materials of about 1 MV / cm, the application of a thin film of about 0.2 μm is being studied.
従来の感光性樹脂組成物からなる絶縁材料は、光反応性を有するアルカリ可溶性樹脂と光重合開始剤との反応による光硬化反応が利用されており、光硬化させるための露光波長として主に水銀灯の線スペクトルの一つであるi線(365nm)が使用されている。しかし、このi線は感光性樹脂そのもの自身や着色剤により吸収され光硬化度の低下が発生する。しかも、厚膜であればその吸収量は増大する。そのため、露光された部分で膜厚方向に対する架橋密度の差が発生し、塗膜表面で十分光硬化しても、塗膜底面では光硬化し難いため露光部分と未露光部分における架橋密度の差をつけるのが著しく困難となり、パターン寸法安定性、現像マージン、パターン密着性、パターンのエッジ形状および断面形状が悪化し、高解像度で現像できる感光性絶縁材料を得ることが困難であった。 In the conventional insulating material made of a photosensitive resin composition, a photocuring reaction by a reaction between a photoreactive alkali-soluble resin and a photopolymerization initiator is used, and a mercury lamp is mainly used as an exposure wavelength for photocuring. The i-line (365 nm), which is one of the line spectra of the above, is used. However, this i-ray is absorbed by the photosensitive resin itself or the colorant, and the degree of photocurability is lowered. Moreover, if it is a thick film, the amount of absorption increases. Therefore, a difference in cross-linking density with respect to the film thickness direction occurs in the exposed part, and even if the surface of the coating film is sufficiently photo-cured, it is difficult to photo-cure on the bottom surface of the coating film. It has become extremely difficult to attach a photosensitive insulating material, and the pattern dimensional stability, development margin, pattern adhesion, pattern edge shape and cross-sectional shape have deteriorated, and it has been difficult to obtain a photosensitive insulating material that can be developed with high resolution.
一般に、このような用途における感光性樹脂組成物には、重合性不飽和結合を持った多官能光硬化性モノマー、アルカリ可溶性のバインダー樹脂、光重合開始剤等を含んだものが用いられており、カラーフィルター用材料としての応用として技術開示されている感光性樹脂組成物を適用することができる。例えば、特許文献1や特許文献2には、バインダー樹脂としてカルボキシル基を有する(メタ)アクリル酸又は(メタ)アクリル酸エステルと、無水マレイン酸と、他の重合性モノマーとの共重合体が開示されている。また、特許文献3には、1分子中に重合性不飽和二重結合とカルボキシル基とを有するアルカリ可溶性不飽和化合物が、カラーフィルター等のネガ型パターン形成に有効であることについて開示されている。 Generally, a photosensitive resin composition in such an application contains a polyfunctional photocurable monomer having a polymerizable unsaturated bond, an alkali-soluble binder resin, a photopolymerization initiator and the like. , The photosensitive resin composition disclosed in the art as an application as a material for a color filter can be applied. For example, Patent Document 1 and Patent Document 2 disclose a copolymer of (meth) acrylic acid or (meth) acrylic acid ester having a carboxyl group as a binder resin, maleic anhydride, and another polymerizable monomer. Has been done. Further, Patent Document 3 discloses that an alkali-soluble unsaturated compound having a polymerizable unsaturated double bond and a carboxyl group in one molecule is effective for forming a negative pattern such as a color filter. ..
一方、特許文献4、特許文献5、特許文献6および特許文献7には、ビスフェノールフルオレン構造を有するエポキシ(メタ)アクリレートと酸無水物との反応生成物を用いた液状樹脂が開示されている。 On the other hand, Patent Document 4, Patent Document 5, Patent Document 6 and Patent Document 7 disclose a liquid resin using a reaction product of an epoxy (meth) acrylate having a bisphenol fluorene structure and an acid anhydride.
しかしながら、特許文献1や特許文献2に開示された共重合体は、それがランダム共重合体であるために、光照射部分内並びに光未照射部分内でアルカリ溶解速度の分布が生じ、現像操作時のマージンが狭く、鋭角のパターン形状や微細パターンを得ることが困難である。特に、高濃度の顔料を含む場合には露光感度が著しく低下し、微細なネガ型パターンを得ることができない。 However, since the copolymers disclosed in Patent Document 1 and Patent Document 2 are random copolymers, the alkali dissolution rate is distributed in the light-irradiated portion and the light-non-irradiated portion, and the development operation is performed. The time margin is narrow, and it is difficult to obtain sharp-angled pattern shapes and fine patterns. In particular, when a high-concentration pigment is contained, the exposure sensitivity is significantly lowered, and a fine negative pattern cannot be obtained.
また、特許文献3に記載されたアルカリ可溶性不飽和化合物は、光照射により不溶化することから、前述のバインダー樹脂と多官能重合性モノマーとの組み合わせに比較して高感度となることが予測されるが、ここで例示されている化合物はフェノールオリゴマーの水酸基に重合性不飽和結基であるアクリル酸と酸無水物とを任意に付加させたものであり、このような提案の場合も各分子毎の分子量やカルボキシル基の量に広い分布ができることからアルカリ可溶性樹脂のアルカリ溶解速度の分布が広くなり、微細なネガ型パターンを形成することは困難である。 Further, since the alkali-soluble unsaturated compound described in Patent Document 3 is insolubilized by light irradiation, it is expected that the sensitivity will be higher than that of the above-mentioned combination of the binder resin and the polyfunctional polymerizable monomer. However, the compound exemplified here is obtained by arbitrarily adding a polymerizable unsaturated group, acrylic acid and an acid anhydride, to the hydroxyl group of the phenol oligomer, and even in the case of such a proposal, each molecule is used. Since a wide distribution is formed in the molecular weight and the amount of carboxyl groups of the alkali-soluble resin, the distribution of the alkali dissolution rate of the alkali-soluble resin becomes wide, and it is difficult to form a fine negative pattern.
また、特許文献4、特許文献5、特許文献6および特許文献7に例示されている樹脂は、エポキシ(メタ)アクリレートと酸一無水物との反応生成物であるために分子量が小さい。そのため、露光部と未露光部のアルカリ溶解度差を大きくすることが困難で、微細なパターンを形成することができない。 Further, the resins exemplified in Patent Document 4, Patent Document 5, Patent Document 6 and Patent Document 7 have a small molecular weight because they are reaction products of epoxy (meth) acrylate and acid monoanhydride. Therefore, it is difficult to increase the difference in alkali solubility between the exposed portion and the unexposed portion, and it is not possible to form a fine pattern.
このように絶縁材料の微細加工法として様々な感光性樹脂組成物を用いたフォトリソグラフィー法が使用されているが、パターンの微細化、形状の適正化ができた上で、形成した絶縁膜に対しては、基板に対する密着性、信頼性、耐熱性、耐薬品性等多くの諸特性が要求されるようになってきている。例えば、フレキシブルディスプレイやタッチパネルで用いる場合のように、ハゼ折耐性が必要になる場合もあるし、絶縁膜形成後の電極加工プロセス等で要求される耐薬品性にも優れた材料を提供することが必要となってきている。 As described above, a photolithography method using various photosensitive resin compositions is used as a microfabrication method for an insulating material, but the insulating film formed after the pattern can be miniaturized and the shape can be optimized. On the other hand, many properties such as adhesion to a substrate, reliability, heat resistance, and chemical resistance are required. For example, when used in a flexible display or a touch panel, it may be necessary to have resistance to breakage, and to provide a material having excellent chemical resistance required in an electrode processing process after forming an insulating film. Is becoming necessary.
本発明は、アルカリ現像による解像度に優れるパターニングが可能な感光性樹脂組成物であって、ハゼ折耐性のような信頼性にも優れる絶縁膜等に適用できる感光性樹脂組成物を提供することにある。当該の感光性樹脂組成物に用いられる特定の重合性不飽和基含有アルカリ可溶性樹脂の製造方法、および当該方法により製造される重合性不飽和基含有アルカリ可溶性樹脂を提供することも目的である。また、当該感光性樹脂組成物を硬化してなる硬化膜を提供することも目的である。 INDUSTRIAL APPLICABILITY The present invention provides a photosensitive resin composition which is a photosensitive resin composition capable of patterning with excellent resolution by alkaline development and which can be applied to an insulating film or the like having excellent reliability such as fold resistance. is there. It is also an object of the present invention to provide a method for producing a specific polymerizable unsaturated group-containing alkali-soluble resin used in the photosensitive resin composition, and a polymerizable unsaturated group-containing alkali-soluble resin produced by the method. Another object of the present invention is to provide a cured film obtained by curing the photosensitive resin composition.
本発明者らは、上記課題を解決するために、特定の脂環構造を有する重合性不飽和基含有アルカリ可溶性樹脂を用いた感光性樹脂組成物を用いることが有効であることを見出し、本発明を完成させた。 The present inventors have found that it is effective to use a photosensitive resin composition using a polymerizable unsaturated group-containing alkali-soluble resin having a specific alicyclic structure in order to solve the above problems. The invention was completed.
上記課題を解決するための本発明の一実施形態は、下記一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂の製造方法に関する。 In one embodiment of the present invention for solving the above problems, (a) a dicarboxylic acid or a reaction product of an epoxy compound having a structure represented by the following general formula (1) and an acrylic acid or a methacrylic acid is used. The present invention relates to a method for producing a polymerizable unsaturated group-containing alkali-soluble resin by reacting a tricarboxylic acid or an acid monoanhydride thereof, and (b) a tetracarboxylic acid or an acid dianhydride thereof.
一般式(1)中、R1〜R8は、炭素数4〜12の炭化水素基を示し、R1〜R8の2個以上が同一であってもよく、nは平均値が0〜3の数を表し、Gはグリシジル基を示す。 In the general formula (1), R1 to R8 represent hydrocarbon groups having 4 to 12 carbon atoms, and two or more of R1 to R8 may be the same, and n has an average value of 0 to 3. Represented by G, it represents a glycidyl group.
また、本発明の他の実施形態は、上記製造方法で得られる重合性不飽和基含有アルカリ可溶性樹脂であって、一般式(2)で示される構造を有する、重合性不飽和基含有アルカリ可溶性樹脂に関する。 Another embodiment of the present invention is a polymerizable unsaturated group-containing alkali-soluble resin obtained by the above production method, which has a structure represented by the general formula (2) and is polymerizable unsaturated group-containing alkali-soluble. Regarding resin.
一般式(2)中、R5〜R8は、炭素数4〜12の炭化水素基を示し、R5〜R8の2個以上が同一であってもよく、R9は水素原子またはメチル基を示し、Xは4価のカルボン酸残基を示し、Yは下記一般式(3)で表される置換基又は水素原子を示すが1個以上は一般式(3)であり、mは平均値が1〜20の数である。 In the general formula (2), R5 to R8 represent a hydrocarbon group having 4 to 12 carbon atoms, and two or more of R5 to R8 may be the same, R9 represents a hydrogen atom or a methyl group, and X Indicates a tetravalent carboxylic acid residue, Y indicates a substituent or a hydrogen atom represented by the following general formula (3), but one or more is the general formula (3), and m has an average value of 1 to 1. It is a number of 20.
一般式(3)中、Mは2または3価のカルボン酸残基を示し、pは1または2である。 In the general formula (3), M represents a divalent or trivalent carboxylic acid residue and p is 1 or 2.
また、本発明の他の実施形態は、
(i)上記重合性不飽和基含有アルカリ可溶性樹脂、
(ii)少なくとも2個の重合性不飽和基を有する光重合性モノマー、
(iii)光重合開始剤、および
(iv)溶剤
を必須成分として含有することを特徴とする感光性樹脂組成物に関する。In addition, other embodiments of the present invention
(I) The above-mentioned polymerizable unsaturated group-containing alkali-soluble resin,
(Ii) A photopolymerizable monomer having at least two polymerizable unsaturated groups,
The present invention relates to a photosensitive resin composition comprising (iii) a photopolymerization initiator and (iv) a solvent as essential components.
また、本発明の他の実施形態は、上記感光性樹脂組成物を硬化させて得られる硬化物に関する。 Further, another embodiment of the present invention relates to a cured product obtained by curing the photosensitive resin composition.
本発明の特定の脂環構造を有する重合性不飽和基含有アルカリ可溶性樹脂を用いた感光性樹脂組成物はアルカリ現像によるパターニングが可能で、硬化物は低弾性率でありハゼ折特性に優れ、フレキシブルディスプレイやタッチパネル絶縁膜として用いることができる。また、タッチパネル製造プロセス等で絶縁膜を形成した後に電極形成等の加工プロセスを経る必要性がある場合に優れた耐薬品性を有する硬化物パターンを得ることができる。 The photosensitive resin composition using the polymerizable unsaturated group-containing alkali-soluble resin having a specific alicyclic structure of the present invention can be patterned by alkaline development, and the cured product has a low elastic modulus and excellent foldability. It can be used as a flexible display or a touch panel insulating film. Further, when it is necessary to go through a processing process such as electrode formation after forming the insulating film in the touch panel manufacturing process or the like, a cured product pattern having excellent chemical resistance can be obtained.
以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明の一実施形態は、一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂の製造方法、および当該方法で製造される重合性不飽和基含有アルカリ可溶性樹脂に関する。 In one embodiment of the present invention, with respect to a reaction product of an epoxy compound having a structure represented by the general formula (1) and an acrylic acid or a methacrylic acid, (a) a dicarboxylic acid or a tricarboxylic acid or an acid monoanhydride thereof. And (b) a method for producing a polymerizable unsaturated group-containing alkali-soluble resin by reacting a tetracarboxylic acid or an acid dianhydride thereof, and (b) a polymerizable unsaturated group-containing alkali-soluble resin produced by the method.
一般式(1)中、R1〜R8は、炭素数4〜12の炭化水素基を示し、R1〜R8の2個以上が同一であってもよく、nは平均値が0〜3の数を表し、Gはグリシジル基を示す。 In the general formula (1), R1 to R8 represent hydrocarbon groups having 4 to 12 carbon atoms, and two or more of R1 to R8 may be the same, and n has an average value of 0 to 3. Represented by G, it represents a glycidyl group.
上記一般式(1)で示される構造を有するエポキシ化合物は、一般式(4)に示すダイマージオール化合物を、エピハロヒドリンと反応(エポキシ化)させて、合成することができる。 The epoxy compound having the structure represented by the general formula (1) can be synthesized by reacting (epoxidizing) the dimerdiol compound represented by the general formula (4) with epihalohydrin.
一般式(4)中、R1〜R4は、炭素数4〜12の炭化水素基を表し、R1〜R8の2個以上が同一であってもよい。 In the general formula (4), R1 to R4 represent hydrocarbon groups having 4 to 12 carbon atoms, and two or more of R1 to R8 may be the same.
上記ダイマージオール化合物は、重合脂肪酸(ダイマー酸)のカルボキシル基を水酸基にまで還元したものから、合成することができる。なお、上記重合脂肪酸は、2個またはそれ以上の不飽和脂肪酸(リノール酸、オレイン酸等)の分子間反応により得られる化合物であり、主成分が炭素数36個の二塩基酸であるものである。ダイマー酸骨格は、6員環およびR1〜R4に対応する炭化水素基に幾つか不飽和二重結合を含んでいるが、カルボキシル基を還元する際にほとんどが水素添加されて不飽和二重結合から飽和炭素―炭素単結合となる。この際、不飽和二重結合が少量残存していても、すなわち不飽和二重結合を含むダイマージオール化合物を用いてエポキシ化した場合も、主たる骨格は一般式(1)のエポキシ化合物となるので、本願発明の不飽和基含有アルカリ可溶性樹脂の原料として用いることができる。 The dimer diol compound can be synthesized from a polymerized fatty acid (dimer acid) in which the carboxyl group is reduced to a hydroxyl group. The polymerized fatty acid is a compound obtained by an intermolecular reaction of two or more unsaturated fatty acids (linoleic acid, oleic acid, etc.), and the main component is a dibasic acid having 36 carbon atoms. is there. The dimer acid skeleton contains several unsaturated double bonds in the 6-membered ring and the hydrocarbon groups corresponding to R1 to R4, but most of them are hydrogenated when the carboxyl group is reduced to form an unsaturated double bond. Becomes a saturated carbon-carbon single bond. At this time, even if a small amount of unsaturated double bonds remain, that is, even when epoxidized using a dimerdiol compound containing unsaturated double bonds, the main skeleton is the epoxy compound of the general formula (1). , Can be used as a raw material for the unsaturated group-containing alkali-soluble resin of the present invention.
上記ダイマージオール化合物を含む市販品の例には、クローダ社製Pripol2030、2033などが含まれる。 Examples of commercially available products containing the dimer diol compound include Croda's Pripol 2030, 2033 and the like.
上記ダイマージオール化合物とエピハロヒドリンとは、エポキシ化として公知の方法により反応させることができる。たとえば、上記ダイマージオール化合物を過剰のエピハロヒドリンに溶解した後、水酸化ナトリウムおよび水酸化カリウムなどのアルカリ金属水酸化物の存在下で、40〜120℃で1〜10時間反応させることで、上記エポキシ化が可能である。なお、加水分解性ハロゲンを低減する観点からは、上記反応は50〜70℃で行うことが好ましい。 The dimerdiol compound and epihalohydrin can be reacted by a method known as epoxidation. For example, the dimerdiol compound is dissolved in excess epihalohydrin and then reacted at 40 to 120 ° C. for 1 to 10 hours in the presence of alkali metal hydroxides such as sodium hydroxide and potassium hydroxide to cause the epoxy. Can be converted. From the viewpoint of reducing hydrolyzable halogen, the above reaction is preferably carried out at 50 to 70 ° C.
上記アルカリ金属水酸化物の例には、水酸化ナトリウム、水酸化カリウムおよび水酸化リチウムならびにこれらの混合物等が含まれる。これらのアルカリ金属水酸化物は、水溶液または固体状態で用いるのが好ましい。 Examples of the alkali metal hydroxide include sodium hydroxide, potassium hydroxide, lithium hydroxide, and mixtures thereof. These alkali metal hydroxides are preferably used in an aqueous solution or a solid state.
上記アルカリ金属水酸化物の使用量は、ダイマージオール化合物中の水酸基1モルに対して、0.8モル以上15.0モル以下であることが好ましく、0.9モル以上2.0モル以下であることがより好ましい。上記アルカリ金属水酸化物の使用量をダイマージオール化合物中の水酸基1モルに対して0.8モル以上とすることで、残存加水分解性ハロゲンの量を低減させることができる。また、上記アルカリ金属水酸化物の使用量をダイマージオール化合物中の水酸基1モルに対して15.0モル以下とすることで、エポキシ化合物合成の際のゲルの生成量を低減して、水洗時にエマルジョンを生成しにくくし、収率を高めることができる。 The amount of the alkali metal hydroxide used is preferably 0.8 mol or more and 15.0 mol or less, and 0.9 mol or more and 2.0 mol or less with respect to 1 mol of the hydroxyl group in the dimerdiol compound. More preferably. By setting the amount of the alkali metal hydroxide used to 0.8 mol or more with respect to 1 mol of the hydroxyl group in the dimerdiol compound, the amount of residual hydrolyzable halogen can be reduced. Further, by setting the amount of the alkali metal hydroxide used to 15.0 mol or less with respect to 1 mol of the hydroxyl group in the dimerdiol compound, the amount of gel produced during the synthesis of the epoxy compound is reduced, and the amount of gel produced during washing with water is reduced. It makes it difficult to form an emulsion and can increase the yield.
このとき、反応を促進させる観点から、相間移動触媒を併用しても良い。相間移動触媒の例には、塩化テトラメチルアンモニウム、臭化テトラブチルアンモニウム、塩化ベンジルトリエチルアンモニウムおよび塩化メチルトリオクチルアンモニウムなどの第四級アンモニウム塩などが含まれる。これらのアンモニウム塩は、単独で用いてもよいし、2種以上を併用してもよい。相間移動触媒の使用量は、ダイマージオール化合物100重量部に対して20重量部以下であることが好ましく、0.5重量部以上10重量部以下であることがより好ましく、1.0重量部以上5.0重量部以下であることがさらに好ましい。 At this time, a phase transfer catalyst may be used in combination from the viewpoint of promoting the reaction. Examples of phase transfer catalysts include quaternary ammonium salts such as tetramethylammonium chloride, tetrabutylammonium bromide, benzyltriethylammonium chloride and methyltrioctylammonium chloride. These ammonium salts may be used alone or in combination of two or more. The amount of the phase transfer catalyst used is preferably 20 parts by weight or less, more preferably 0.5 parts by weight or more and 10 parts by weight or less, and 1.0 part by weight or more with respect to 100 parts by weight of the dimerdiol compound. It is more preferably 5.0 parts by weight or less.
上記エピハロヒドリンの例には、エピクロロヒドリン、エピヨードヒドリン、エピブロモヒドリン、などが含まれる。これらのうち、エピクロロヒドリンが好ましい。 Examples of the epihalohydrin include epichlorohydrin, epiiodohydrin, epibromohydrin, and the like. Of these, epichlorohydrin is preferred.
上記エピハロヒドリンの使用量は、ダイマージオール化合物中の水酸基の合計量1モルに対して、1.5モル以上30モル以下であることが好ましく、2モル以上15モル以下であることがより好ましく、2.5モル以上10モル以下であることがさらに好ましい。上記エピハロヒドリンの使用量をダイマージオール化合物中の水酸基1モルに対して1.5モル以上とすることで、粘度が過剰に高くならない程度にエポキシ化合物の分子量を調整することができる。上記エピハロヒドリンの使用量をダイマージオール化合物中の水酸基1モルに対して30モル以下とすることで、生産性をより高めることができる。 The amount of the epihalohydrin used is preferably 1.5 mol or more and 30 mol or less, more preferably 2 mol or more and 15 mol or less, based on 1 mol of the total amount of hydroxyl groups in the dimerdiol compound. More preferably, it is 5.5 mol or more and 10 mol or less. By setting the amount of epihalohydrin used to 1.5 mol or more with respect to 1 mol of the hydroxyl group in the dimer diol compound, the molecular weight of the epoxy compound can be adjusted to the extent that the viscosity does not become excessively high. Productivity can be further enhanced by setting the amount of the epihalohydrin used to 30 mol or less with respect to 1 mol of the hydroxyl group in the dimerdiol compound.
上記ダイマージオール化合物とエピハロヒドリンとの反応(エポキシ化)は、エポキシ基とは反応しない溶媒中で行うことが好ましい。上記溶媒の例には、トルエン、キシレンおよびベンゼンなどを含む芳香族炭化水素類、メチルイソブチルケトン、メチルエチルケトン、シクロヘキサノンおよびアセトンなどを含むケトン、プロパノールおよびブタノールなどを含むアルコール類、ジエチレングリコールメチルエーテル、プロピレングリコールメチルエーテルおよびジプロピレングリコールメチルエーテルなどを含むグリコールエーテル類、ジエチルエーテル、ジブチルエーテルおよびエチルプロピルエーテルなどを含む脂肪族エーテル類、ジオキサンおよびテトラヒドロフランなどを含む脂環式エーテル類、ならびにジメチルスルホキシドなどが含まれる。これらの溶媒は、単独で用いてもよいし、2種以上を併用してもよい。 The reaction (epoxidation) between the dimerdiol compound and epihalohydrin is preferably carried out in a solvent that does not react with the epoxy group. Examples of the above solvents include aromatic hydrocarbons including toluene, xylene and benzene, ketones including methyl isobutyl ketone, methyl ethyl ketone, cyclohexanone and acetone, alcohols including propanol and butanol, diethylene glycol methyl ether and propylene glycol. Includes glycol ethers including methyl ether and dipropylene glycol methyl ether, aliphatic ethers including diethyl ether, dibutyl ether and ethylpropyl ether, alicyclic ethers including dioxane and tetrahydrofuran, and dimethylsulfoxide and the like. Is done. These solvents may be used alone or in combination of two or more.
上記溶媒の使用量は、エピハロヒドリン100質量部に対して、200質量部以下であることが好ましく、5質量部以上150質量部以下であることがより好ましく、10質量部以上100質量部以下であることがさらに好ましい。 The amount of the solvent used is preferably 200 parts by mass or less, more preferably 5 parts by mass or more and 150 parts by mass or less, and 10 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of epihalohydrin. Is even more preferable.
反応終了後に、過剰のエピハロヒドリンを留去し、溶剤への溶解、濾過、水洗による無機塩の除去、および溶剤を留去して、上記エポキシ化合物を得ることができる。 After completion of the reaction, excess epihalohydrin can be distilled off, and the above epoxy compound can be obtained by dissolving in a solvent, filtering, removing an inorganic salt by washing with water, and distilling off the solvent.
なお、このとき、加水分解性ハロゲン量が多すぎる場合は、加水分解性ハロゲン量を低減させるための精製を行ってもよい。上記精製は、残存する加水分解性ハロゲン量に対して1〜30倍量のアルカリ金属水酸化物を得られたエポキシ化合物に加え、60〜90℃の温度で10分〜2時間精製反応を行なった後、中和、水洗などして過剰のアルカリ金属水酸化物や副生塩を除去し、さらに溶媒を減圧留去することにより、行うことができる。 At this time, if the amount of hydrolyzable halogen is too large, purification may be performed to reduce the amount of hydrolyzable halogen. In the above purification, a purification reaction is carried out at a temperature of 60 to 90 ° C. for 10 minutes to 2 hours in addition to the epoxy compound obtained by obtaining an alkali metal hydroxide in an amount of 1 to 30 times the amount of the remaining hydrolyzable halogen. After that, it can be carried out by neutralizing, washing with water or the like to remove excess alkali metal hydroxide or by-product salt, and further distilling off the solvent under reduced pressure.
上記エポキシ化合物は、(メタ)アクリル酸と反応させて、重合性不飽和基を有するエポキシ(メタ)アクリレート化合物とする。 The epoxy compound is reacted with (meth) acrylic acid to obtain an epoxy (meth) acrylate compound having a polymerizable unsaturated group.
上記エポキシ化合物と(メタ)アクリル酸とは、公知の方法により反応させることができる。例えば、上記エポキシ化合物基1モルに対し、2モルの(メタ)アクリル酸を使用するが、すべてのエポキシ基に(メタ)アクリル酸を反応させるため、エポキシ基とカルボキシル基の等モルよりも若干過剰に(メタ)アクリル酸を使用してもよい。この反応により、一般式(1)においてGの部分を一般式(5)で表される基に置き換えたエポキシ(メタ)アクリレート化合物が得られる。 The epoxy compound and (meth) acrylic acid can be reacted by a known method. For example, 2 mol of (meth) acrylic acid is used for 1 mol of the above epoxy compound group, but since (meth) acrylic acid is reacted with all the epoxy groups, it is slightly larger than the equimolar of the epoxy group and the carboxyl group. Excessive (meth) acrylic acid may be used. By this reaction, an epoxy (meth) acrylate compound in which the G portion in the general formula (1) is replaced with the group represented by the general formula (5) is obtained.
一般式(5)中、R9は水素原子又はメチル基を示す。 In the general formula (5), R9 represents a hydrogen atom or a methyl group.
このとき使用する溶媒および触媒や、その他の反応条件は特に制限されない。たとえば、溶媒としては、水酸基を持たず、反応温度より高い沸点を有する溶媒を用いることが好ましい。このような溶媒の例には、エチルセロソルブアセテートおよびブチルセロソルブアセテートなどを含むセロソルブ系溶媒、ジグライム、エチルカルビトールアセテート、ブチルカルビトールアセテートおよびプロピレングリコールモノメチルエーテルアセテートなどを含む高沸点のエーテル系またはエステル系の溶媒、ならびに、シクロヘキサノンおよびジイソブチルケトンなどを含むケトン系溶媒などが含まれる。上記触媒の例には、テトラエチルアンモニウムブロマイドおよびトリエチルベンジルアンモニウムクロライドなどを含むアンモニウム塩、ならびに、トリフェニルホスフィンおよびトリス(2、6−ジメトキシフェニル)ホスフィンなどを含むホスフィン類などの公知の触媒が含まれる。 The solvent and catalyst used at this time and other reaction conditions are not particularly limited. For example, as the solvent, it is preferable to use a solvent having no hydroxyl group and having a boiling point higher than the reaction temperature. Examples of such solvents include cellosolvent solvents including ethyl cellosolve acetate and butyl cellosolve acetate, high boiling ether or ester systems including jiglime, ethyl carbitol acetate, butyl carbitol acetate and propylene glycol monomethyl ether acetate. , And a ketone solvent containing cyclohexanone, diisobutylketone and the like. Examples of the catalysts include known catalysts such as ammonium salts containing tetraethylammonium bromide and triethylbenzylammonium chloride and the like, and phosphines including triphenylphosphine and tris (2,6-dimethoxyphenyl) phosphine and the like. ..
さらに、上記エポキシ(メタ)アクリレート化合物に、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させて、重合性不飽和基含有アルカリ可溶性樹脂を得ることができる。 Further, the epoxy (meth) acrylate compound is reacted with (a) a dicarboxylic acid or tricarboxylic acid or an acid dianhydride thereof, and (b) a tetracarboxylic acid or an acid dianhydride thereof to contain a polymerizable unsaturated group. An alkali-soluble resin can be obtained.
上記(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物の例には、飽和鎖式炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物、飽和環式炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物、不飽和炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物、芳香族炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物などが含まれる。なお、これらのジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物の各炭化水素残基(カルボキシル基を除いた構造)は、さらにアルキル基、シクロアルキル基、芳香族基などの置換基により置換されていてもよい。 Examples of (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride thereof include saturated chain hydrocarbon dicarboxylic acid or tricarboxylic acid or their acid monoanhydride, saturated ring hydrocarbon dicarboxylic acid or tricarboxylic acid or these. Acid monoanhydrides, unsaturated hydrocarbon dicarboxylic acids or tricarboxylic acids or their acid monoanhydrides, aromatic hydrocarbon dicarboxylic acids or tricarboxylic acids or their acid monoanhydrides and the like are included. The hydrocarbon residues (structure excluding the carboxyl group) of these dicarboxylic acids or tricarboxylic acids or their acid monoanhydrides are further substituted with substituents such as alkyl groups, cycloalkyl groups and aromatic groups. May be.
飽和鎖式炭化水素ジカルボン酸またはトリカルボン酸の例には、コハク酸、アセチルコハク酸、アジピン酸、アゼライン酸、シトラリンゴ酸、マロン酸、グルタル酸、クエン酸、酒石酸、オキソグルタル酸、ピメリン酸、セバシン酸、スベリン酸、およびジグリコール酸などが含まれる。飽和環式炭化水素ジカルボン酸またはトリカルボン酸の例には、ヘキサヒドロフタル酸、シクロブタンジカルボン酸、シクロペンタンジカルボン酸、ノルボルナンジカルボン酸、およびヘキサヒドロトリメリット酸などが含まれる。不飽和ジカルボン酸またはトリカルボン酸の例には、マレイン酸、イタコン酸、テトラヒドロフタル酸、メチルエンドメチレンテトラヒドロフタル酸、およびクロレンド酸などが含まれる。芳香族炭化水素ジカルボン酸またはトリカルボン酸の例には、フタル酸およびトリメリット酸などが含まれる。これらのジカルボン酸またはトリカルボン酸化合物の酸一無水物も使用することができる。これらのうちで、コハク酸、イタコン酸、テトラヒドロフタル酸、ヘキサヒドロトリメリット酸、フタル酸およびトリメリット酸またはこれらの無一水物が好ましく、コハク酸、イタコン酸およびテトラヒドロフタル酸またはこれらの酸一無水物がより好ましい。 Examples of saturated chain hydrocarbon dicarboxylic acids or tricarboxylic acids include succinic acid, acetylsuccinic acid, adipic acid, azelaic acid, citric acid, malonic acid, glutaric acid, citric acid, tartaric acid, oxoglutaric acid, pimeric acid, sebacic acid. , Succinic acid, and diglycolic acid. Examples of saturated cyclic hydrocarbon dicarboxylic acids or tricarboxylic acids include hexahydrophthalic acid, cyclobutanedicarboxylic acid, cyclopentanedicarboxylic acid, norbornandicarboxylic acid, hexahydrotrimellitic acid and the like. Examples of unsaturated dicarboxylic acids or tricarboxylic acids include maleic acid, itaconic acid, tetrahydrophthalic acid, methylendomethylenetetrahydrophthalic acid, and chlorendic acid. Examples of aromatic hydrocarbon dicarboxylic acids or tricarboxylic acids include phthalic acids and trimellitic acids. Acid monoanhydrides of these dicarboxylic acids or tricarboxylic acid compounds can also be used. Of these, succinic acid, itaconic acid, tetrahydrophthalic acid, hexahydrotrimellitic acid, phthalic acid and trimellitic acid or their anhydrides are preferred, and succinic acid, itaconic acid and tetrahydrophthalic acid or their acids. Monoanhydrides are more preferred.
上記(b)テトラカルボン酸又はその酸二無水物の例には、鎖式炭化水素テトラカルボン酸又はその酸二無水物、脂環式テトラカルボン酸又はその酸二無水物、および芳香族多価カルボン酸又はその酸ニ無水物などが含まれる。なお、これらのテトラカルボン酸またはその酸二無水物の各炭化水素残基(カルボキシル基を除いた構造)は、さらにアルキル基、シクロアルキル基、芳香族基などの置換基により置換されていてもよい。 Examples of (b) tetracarboxylic acid or acid dianhydride thereof include chain hydrocarbon tetracarboxylic acid or acid dianhydride thereof, alicyclic tetracarboxylic acid or acid dianhydride thereof, and aromatic polyvalent. A carboxylic acid or an acid dianhydride thereof and the like are included. Even if each hydrocarbon residue (structure excluding the carboxyl group) of these tetracarboxylic acids or their acid dianhydrides is further substituted with a substituent such as an alkyl group, a cycloalkyl group, or an aromatic group. Good.
具体的なテトラカルボン酸としては、鎖式炭化水素テトラカルボン酸の例にはブタンテトラカルボン酸、ペンタンテトラカルボン酸、およびヘキサンテトラカルボン酸などが含まれる。脂環式テトラカルボン酸の例には、シクロブタンテトラカルボン酸、シクロペンタンテトラカルボン酸、シクロヘキサンテトラカルボン酸、シクロへプタンテトラカルボン酸、およびノルボルナンテトラカルボン酸などが含まれる。芳香族多価カルボン酸の例には、ピロメリット酸、ベンゾフェノンテトラカルボン酸、ビフェニルテトラカルボン酸、およびビフェニルエーテルテトラカルボン酸などが含まれる。これらのテトラカルボン酸化合物の酸二無水物も使用することができる。 Specific examples of the tetracarboxylic acid include butanetetracarboxylic acid, pentanetetracarboxylic acid, hexanetetracarboxylic acid and the like as examples of the chain hydrocarbon tetracarboxylic acid. Examples of alicyclic tetracarboxylic dians include cyclobutanetetracarboxylic dians, cyclopentanetetracarboxylic dians, cyclohexanetetracarboxylic dians, cycloheptantetracarboxylic dians, norbornanetetracarboxylic dians and the like. Examples of aromatic polyvalent carboxylic acids include pyromellitic acid, benzophenonetetracarboxylic acid, biphenyltetracarboxylic acid, biphenyl ether tetracarboxylic acid and the like. Acid dianhydrides of these tetracarboxylic acid compounds can also be used.
上記反応に使用される(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物と(b)テトラカルボン酸又はその酸二無水物とのモル比(a)/(b)は、0.01〜0.5であり、好ましくは0.02以上0.1未満であるのがよい。モル比(a)/(b)が上記範囲を逸脱すると、良好な光パターニング性を有する感光性樹脂組成物とするための最適分子量が得られないため、好ましくない。なお、モル比(a)/(b)が小さいほどアルカリ溶解性が大となり、分子量が大となる傾向がある。 The molar ratio (a) / (b) of (a) dicarboxylic acid or tricarboxylic acid or its acid monoanhydride used in the above reaction to (b) tetracarboxylic acid or its acid dianhydride is 0.01 to. It is 0.5, preferably 0.02 or more and less than 0.1. If the molar ratio (a) / (b) deviates from the above range, the optimum molecular weight for obtaining a photosensitive resin composition having good photopatterning properties cannot be obtained, which is not preferable. The smaller the molar ratio (a) / (b), the greater the alkali solubility and the larger the molecular weight.
上記の重合性不飽和基を含有するエポキシ(メタ)アクリレート化合物(c)とカルボン酸成分(a)および(b)とを反応させる比率については、好ましくは、化合物の末端がカルボキシル基となるように、各成分のモル比が(c):(a):(b)=1:0.2〜1.0:0.01〜1.0となるように定量的に反応させることが望ましい。この場合、エポキシ(メタ)アクリレート化合物に対する酸成分の総量のモル比(c)/〔(a)/2+(b)〕=0.5〜1.0となるように定量的に反応させることが望ましい。このモル比が0.5未満の場合は、アルカリ可溶性樹脂の末端が酸無水物となり、また、未反応酸二無水物の含有量が増大してアルカリ可溶性樹脂組成物の経時安定性低下が懸念される。一方、モル比が1.0を超える場合は、未反応の重合性不飽和基を含有するヒドロキシル基含有化合物の含有量が増大してアルカリ可溶性樹脂組成物の経時安定性低下が懸念される。(a)、(b)及び(c)の各成分のモル比はアルカリ可溶性樹脂の酸価、分子量を調整する目的で、上述の範囲で任意に変更できる。 Regarding the ratio of reacting the epoxy (meth) acrylate compound (c) containing the polymerizable unsaturated group with the carboxylic acid components (a) and (b), it is preferable that the end of the compound becomes a carboxyl group. In addition, it is desirable to carry out the reaction quantitatively so that the molar ratio of each component is (c) :( a) :( b) = 1: 0.2 to 1.0: 0.01 to 1.0. In this case, the reaction may be carried out quantitatively so that the molar ratio of the total amount of the acid component to the epoxy (meth) acrylate compound is (c) / [(a) / 2+ (b)] = 0.5 to 1.0. desirable. When this molar ratio is less than 0.5, the terminal of the alkali-soluble resin becomes an acid anhydride, and the content of the unreacted acid dianhydride increases, and there is a concern that the stability of the alkali-soluble resin composition with time may decrease. Will be done. On the other hand, when the molar ratio exceeds 1.0, the content of the hydroxyl group-containing compound containing an unreacted polymerizable unsaturated group increases, and there is a concern that the stability of the alkali-soluble resin composition with time may decrease. The molar ratio of each component (a), (b) and (c) can be arbitrarily changed within the above range for the purpose of adjusting the acid value and molecular weight of the alkali-soluble resin.
上記(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物との反応は、たとえば、トリエチルアミン、臭化テトラエチルアンモニウムおよびトリフェニルホスフィンなどの触媒の存在下、90〜130℃で加熱して、撹拌して反応させることができる。 The reaction with (a) dicarboxylic acid or tricarboxylic acid or its acid monoanhydride, and (b) tetracarboxylic acid or its acid dianhydride is carried out by, for example, a catalyst such as triethylamine, tetraethylammonium bromide and triphenylphosphine. In the presence, it can be heated at 90-130 ° C. and stirred to react.
上述した製造方法で製造される重合性不飽和基含有アルカリ可溶性樹脂は、酸価が30〜200mgKOH/gであることが好ましく、50〜150mgKOH/gであることがより好ましい。上記酸化が30mgKOH/gより小さいとアルカリ現像時に残渣が残りやすくなり、200mgKOH/gを超えるとアルカリ現像液の浸透が早くなり過ぎ、剥離現像が起きることがある。 The polymerizable unsaturated group-containing alkali-soluble resin produced by the above-mentioned production method preferably has an acid value of 30 to 200 mgKOH / g, and more preferably 50 to 150 mgKOH / g. If the oxidation is less than 30 mgKOH / g, a residue tends to remain during alkaline development, and if it exceeds 200 mgKOH / g, the penetration of the alkaline developer becomes too fast, and peeling development may occur.
上述した製造方法においては、製造される重合性不飽和基含有アルカリ可溶性樹脂の粘度を低くする観点から、一般式(1)において、n=0のもの(n=0体)の含有率が50%以上であることが好ましく、70%以上であることがより好ましい。 In the above-mentioned production method, from the viewpoint of lowering the viscosity of the produced polymerizable unsaturated group-containing alkali-soluble resin, the content of n = 0 (n = 0) in the general formula (1) is 50. % Or more, more preferably 70% or more.
また、上述した製造方法で製造される重合性不飽和基含有アルカリ可溶性樹脂は、加水分解性ハロゲン含有量0.2質量%以下であることが好ましい。加水分解性ハロゲン含有量が0.2質量%以下だと、加水分解性ハロゲンによる硬化反応の阻害が生じにくく、硬化物の物性、特に絶縁信頼性が低下しにくいため、電気・電子分野での用途に好ましい。加水分解性ハロゲン含有量は、0.1質量%以下であることが好ましく、0.05質量%以下であることがより好ましい。 The polymerizable unsaturated group-containing alkali-soluble resin produced by the above-mentioned production method preferably has a hydrolyzable halogen content of 0.2% by mass or less. When the hydrolyzable halogen content is 0.2% by mass or less, the curing reaction is less likely to be hindered by the hydrolyzable halogen, and the physical properties of the cured product, particularly the insulation reliability, are less likely to deteriorate. Preferred for use. The hydrolyzable halogen content is preferably 0.1% by mass or less, and more preferably 0.05% by mass or less.
上述した製造方法では、たとえば一般式(1)においてn=0であるとき、以下の一般式(2)で示される構造を有する重合性不飽和基含有アルカリ可用性樹脂が製造される。 In the above-mentioned production method, for example, when n = 0 in the general formula (1), a polymerizable unsaturated group-containing alkaline availability resin having a structure represented by the following general formula (2) is produced.
一般式(2)中、R5〜R8は、炭素数4〜12の炭化水素基を示し、R5〜R8の2個以上が同一であってもよい。R9は水素原子またはメチル基を示す。Xは4価のカルボン酸残基を示す。Yは下記一般式(3)で表される置換基又は水素原子を示す。ただし、複数の分子を含む重合性不飽和基含有アルカリ可用性樹脂中に複数あるYのうち、1個以上は一般式(3)である。mは平均値が1〜20の数である。) In the general formula (2), R5 to R8 represent hydrocarbon groups having 4 to 12 carbon atoms, and two or more of R5 to R8 may be the same. R9 represents a hydrogen atom or a methyl group. X represents a tetravalent carboxylic acid residue. Y represents a substituent or a hydrogen atom represented by the following general formula (3). However, of the plurality of Ys in the polymerizable unsaturated group-containing alkaline availability resin containing a plurality of molecules, one or more is of the general formula (3). m is a number having an average value of 1 to 20. )
一般式(3)中、Mは2または3価のカルボン酸残基を示す。pは1または2である。 In general formula (3), M represents a divalent or trivalent carboxylic acid residue. p is 1 or 2.
[感光性樹脂組成物]
上述した一般式(2)で示される構造を有する重合性不飽和基含有アルカリ可溶性樹脂は、
(i)一般式(2)で示される構造を有する重合性不飽和基含有アルカリ可溶性樹脂
(ii)少なくとも2個の重合性不飽和基を有する光重合性モノマー、
(iii)光重合開始剤、および
(iv)溶剤
を含む、感光性樹脂組成物とすることができる。[Photosensitive resin composition]
The polymerizable unsaturated group-containing alkali-soluble resin having the structure represented by the above-mentioned general formula (2) is
(I) A polymerizable unsaturated group-containing alkali-soluble resin having a structure represented by the general formula (2) (ii) A photopolymerizable monomer having at least two polymerizable unsaturated groups,
It can be a photosensitive resin composition containing (iii) a photopolymerization initiator and (iv) a solvent.
(ii)少なくとも2個の重合性不飽和基を有する光重合性モノマーの例には、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、テトラメチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、グリセロール(メタ)アクリレート、ソルビトールペンタ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、又はジペンタエリスリトールヘキサ(メタ)アクリレート、ソルビトールヘキサ(メタ)アクリレート、フォスファゼンのアルキレンオキサイド変性ヘキサ(メタ)アクリレート、およびカプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレートなどを含む(メタ)アクリル酸エステル類、ペンタエリスリトールおよびジペンタエリスリトールなどを含む多価アルコール類、フェノールノボラックなどの多価フェノール類のビニルベンジルエーテル化合物、ジビニルベンゼンなどのジビニル化合物類の付加重合体などが含まれる。重合性不飽和基含有アルカリ可溶性樹脂の分子同士の架橋構造を形成する必要性がある場合には、3個以上の重合性不飽和基を有する光重合性モノマーを用いることがより好ましい。これらの光重合性モノマーは、単独で用いてもよいし、2種以上を併用してもよい。なお、(ii)少なくとも2個の重合性不飽和基を有する光重合性モノマーは遊離のカルボキシ基を有しない。 (Ii) Examples of photopolymerizable monomers having at least two polymerizable unsaturated groups include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, and tetraethylene glycol. Di (meth) acrylate, tetramethylene glycol di (meth) acrylate, trimethylolpropantri (meth) acrylate, trimethylol ethanetri (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, penta Elythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, glycerol (meth) acrylate, sorbitol penta (meth) acrylate, dipentaerythritol penta (meth) acrylate, or dipentaerythritol hexa (meth) acrylate, sorbitol hexa. (Meta) Acrylates including (meth) acrylates, alkylene oxide-modified hexa (meth) acrylates of phosphazenes, and caprolactone-modified dipentaerythritol hexa (meth) acrylates, and polyhydric alcohols including pentaerythritol and dipentaerythritol. Includes vinyl benzyl ether compounds of polyvalent phenols such as phenol novolac, and addition polymers of divinyl compounds such as divinylbenzene. When it is necessary to form a crosslinked structure between molecules of a polymerizable unsaturated group-containing alkali-soluble resin, it is more preferable to use a photopolymerizable monomer having three or more polymerizable unsaturated groups. These photopolymerizable monomers may be used alone or in combination of two or more. Note that (ii) a photopolymerizable monomer having at least two polymerizable unsaturated groups does not have a free carboxy group.
(ii)成分の配合割合は、(i)成分100質量部に対して5〜400質量部であるのがよく、好ましくは10〜150質量部であるのがよい。(ii)成分の配合割合が(i)成分100質量部に対して400質量部より多いと、光硬化後の硬化物が脆くなり、また、未露光部において塗膜の酸価が低いためにアルカリ現像液に対する溶解性が低下し、パターンエッジがぎざつきシャープにならないといった問題が生じる。一方、(ii)成分の配合割合が(i)成分100質量部に対して5質量部よりも少ないと、樹脂に占める光反応性官能基の割合が少なく架橋構造の形成が十分でなく、更に、樹脂成分における酸価が高いために、露光部におけるアルカリ現像液に対する溶解性が高くなることから、形成されたパターンが目標とする線幅より細くなったり、パターンの欠落が生じや易くなるといった問題が生じる恐れがある。 The blending ratio of the component (ii) is preferably 5 to 400 parts by mass, preferably 10 to 150 parts by mass with respect to 100 parts by mass of the component (i). If the compounding ratio of the component (ii) is more than 400 parts by mass with respect to 100 parts by mass of the component (i), the cured product after photocuring becomes brittle, and the acid value of the coating film is low in the unexposed part. There is a problem that the solubility in an alkaline developer is lowered and the pattern edge is not sharpened. On the other hand, when the compounding ratio of the component (ii) is less than 5 parts by mass with respect to 100 parts by mass of the component (i), the ratio of the photoreactive functional groups in the resin is small and the formation of the crosslinked structure is not sufficient, and further. Since the acid value of the resin component is high, the solubility in the alkaline developer in the exposed area is high, so that the formed pattern becomes thinner than the target line width, and the pattern is likely to be missing. Problems can occur.
(iii)光重合開始剤の例には、アセトフェノン、2,2−ジエトキシアセトフェノン、p−ジメチルアセトフェノン、p−ジメチルアミノプロピオフェノン、ジクロロアセトフェノン、トリクロロアセトフェノン、およびp−tert−ブチルアセトフェノンなどを含むアセトフェノン類、ベンゾフェノン、2−クロロベンゾフェノン、およびp,p’−ビスジメチルアミノベンゾフェノンなどを含むベンゾフェノン類、ベンジル、ベンゾイン、ベンゾインメチルエーテル、ベンゾインイソプロピルエーテル、およびベンゾインイソブチルエーテルなどを含むベンゾインエーテル類、2−(o−クロロフェニル)−4,5−フェニルビイミダゾール、2−(o−クロロフェニル)−4,5−ジ(m−メトキシフェニル)ビイミダゾール、2−(o−フルオロフェニル)−4,5−ジフェニルビイミダゾール、2−(o−メトキシフェニル)−4,5−ジフェニルビイミダゾール、および2,4,5−トリアリールビイミダゾールなどを含むビイミダゾール系化合物類、2−トリクロロメチル−5−スチリル−1,3,4−オキサジアゾール、2−トリクロロメチル−5−(p−シアノスチリル)−1,3,4−オキサジアゾール、および2−トリクロロメチル−5−(p−メトキシスチリル)−1,3,4−オキサジアゾールなどを含むハロメチルジアゾール化合物類、2,4,6−トリス(トリクロロメチル)−1,3,5−トリアジン、2−メチル−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−フェニル−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−クロロフェニル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−メトキシフェニル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−メトキシナフチル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(4−メトキシスチリル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、2−(3,4,5−トリメトキシスチリル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジン、および2−(4−メチルチオスチリル)−4,6−ビス(トリクロロメチル)−1,3,5−トリアジンなどを含むハロメチル−s−トリアジン系化合物類、1,2−オクタンジオン,1−[4−(フェニルチオ)フェニル]−,2−(O−ベンゾイルオキシム)、1−(4−フェニルスルファニルフェニル)ブタン−1,2−ジオン−2−オキシム−O−ベンゾアート、1−(4−メチルスルファニルフェニル)ブタン−1,2−ジオン−2−オキシム−O−アセタート、1−(4−メチルスルファニルフェニル)ブタン−1−オンオキシム−O−アセタート、エタノン,1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−,1−(0−アセチルオキシム)、メタノン,(9−エチル−6−ニトロ−9H−カルバゾール−3−イル)[4−(2−メトキシ−1−メチルエトキシ)−2−メチルフェニル]−,O−アセチルオキシム、メタノン,(2−メチルフェニル)(7−ニトロ−9,9−ジプロピル−9H−フルオレン−2−イル)−,アセチルオキシム、エタノン,1−[7−(2−メチルベンゾイル)−9,9−ジプロピル−9H−フルオレン−2−イル]−,1−(O−アセチルオキシム)、およびエタノン,1−(−9,9−ジブチル−7−ニトロ−9H−フルオレン−2−イル)−,1−O−アセチルオキシムなどを含むO−アシルオキシム系化合物類、ベンジルジメチルケタール、チオキサンソン、2−クロロチオキサンソン、2,4−ジエチルチオキサンソン、2−メチルチオキサンソン、および2−イソプロピルチオキサンソンなどを含むイオウ化合物、2−エチルアントラキノン、オクタメチルアントラキノン、1,2−ベンズアントラキノン、2,3−ジフェニルアントラキノン等のアントラキノン類、アゾビスイソブチルニトリル、ベンゾイルパーオキサイド、およびクメンパーオキシドなどを含む有機過酸化物、2−メルカプトベンゾイミダゾール、2−メルカプトベンゾオキサゾール、および2−メルカプトベンゾチアゾールなどを含むチオール化合物などが含まれる。これらの光重合開始剤は、単独で用いてもよいし、2種以上を併用してもよい。なお、本発明でいう光重合開始剤とは、増感剤を含む意味で使用される。 Examples of the photopolymerization initiator (iii) include acetophenone, 2,2-diethoxyacetophenone, p-dimethylacetophenone, p-dimethylaminopropiophenone, dichloroacetophenone, trichloroacetophenone, and p-tert-butylacetophenone. Acetphenones containing, benzophenone, 2-chlorobenzophenone, and benzophenones including p, p'-bisdimethylaminobenzophenone, benzyl, benzoin, benzoin methyl ether, benzoin isopropyl ether, and benzoin ethers including benzoin isobutyl ether, etc. 2- (o-chlorophenyl) -4,5-phenylbiimidazole, 2- (o-chlorophenyl) -4,5-di (m-methoxyphenyl) biimidazole, 2- (o-fluorophenyl) -4,5 Biimidazole compounds, including −diphenylbiimidazole, 2- (o-methoxyphenyl) -4,5-diphenylbiimidazole, and 2,4,5-triarylbiimidazole, 2-trichloromethyl-5-styryl -1,3,4-oxadiazole, 2-trichloromethyl-5- (p-cyanostyryl) -1,3,4-oxadiazole, and 2-trichloromethyl-5- (p-methoxystyryl)- Halomethyldiazole compounds including 1,3,4-oxadiazole, 2,4,6-tris (trichloromethyl) -1,3,5-triazine, 2-methyl-4,6-bis (trichloro) Methyl) -1,3,5-triazine, 2-phenyl-4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-chlorophenyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-methoxyphenyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-methoxynaphthyl) -4,6-bis (Trichloromethyl) -1,3,5-triazine, 2- (4-methoxystyryl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (3,4,5-tri) Methoxystyryl) -4,6-bis (trichloromethyl) -1,3,5-triazine, and 2- (4-methylthiostyryl) -4,6-bis (trichloromethyl) -1,3,5-triazine, etc. Halomethyl-s-triazine compounds, including 1,2-octanedione, 1- [4- (phenylthio) pheni -, 2- (O-benzoyloxime), 1- (4-phenylsulfanylphenyl) butane-1,2-dione-2-oxime-O-benzoate, 1- (4-methylsulfanylphenyl) butane- 1,2-dione-2-oxime-O-acetate, 1- (4-methylsulfanylphenyl) butane-1-one-oxime-O-acetate, etanone, 1- [9-ethyl-6- (2-methylbenzoyl)) -9H-carbazole-3-yl]-, 1- (0-acetyloxime), methanone, (9-ethyl-6-nitro-9H-carbazole-3-yl) [4- (2-methoxy-1-methyl) Ethoxy) -2-methylphenyl]-, O-acetyloxime, methanone, (2-methylphenyl) (7-nitro-9,9-dipropyl-9H-fluoren-2-yl)-, acetyloxime, etanone, 1 -[7- (2-Methylbenzoyl) -9,9-dipropyl-9H-fluoren-2-yl]-, 1- (O-acetyloxime), and etanone, 1- (-9,9-dibutyl-7) -Nitro-9H-fluoren-2-yl)-, O-acyloxime compounds including 1-O-acetyloxime, benzyl dimethyl ketal, thioxanson, 2-chlorothioxenson, 2,4-diethyl thioxime Sulfur compounds containing son, 2-methylthioxanthone, 2-isopropylthioxanthone and the like, anthraquinones such as 2-ethylanthraquinone, octamethylanthraquinone, 1,2-benz anthraquinone and 2,3-diphenylanthraquinone, azobis Included are organic peroxides such as isobutylnitrile, benzoyl peroxide, and oxime peroxide, thiol compounds including 2-mercaptobenzoimidazole, 2-mercaptobenzoxazole, and 2-mercaptobenzothiazole and the like. These photopolymerization initiators may be used alone or in combination of two or more. The photopolymerization initiator referred to in the present invention is used in the sense of including a sensitizer.
また、(iii)光重合開始剤として、それ自体では光重合開始剤や増感剤として作用しないが、組み合わせて用いることにより、光重合開始剤や増感剤の能力を増大させ得るような化合物を添加することもできる。そのような化合物の例には、ベンゾフェノンと組み合わせて使用すると効果のあるトリエタノールアミンおよびトリエチルアミンなどの第3級アミンなどが含まれる。 Further, as (iii) a photopolymerization initiator, a compound that does not act as a photopolymerization initiator or a sensitizer by itself, but can increase the ability of the photopolymerization initiator or sensitizer when used in combination. Can also be added. Examples of such compounds include tertiary amines such as triethanolamine and triethylamine, which are effective when used in combination with benzophenones.
(iii)成分の配合割合は、(i)成分と(ii)成分の合計100質量部を基準として0.1〜30質量部であるのがよく、好ましくは1〜25質量部であるのがよい。(iii)成分の配合割合が0.1質量部未満の場合には、光重合の速度が遅くなって、感度が低下し、一方、30質量部を超える場合には、感度が強すぎて、パターン線幅がパターンマスクに対して太った状態になり、マスクに対して忠実な線幅が再現できない、又は、パターンエッジがぎざつきシャープにならないといった問題が生じる恐れがある。 The blending ratio of the component (iii) is preferably 0.1 to 30 parts by mass, preferably 1 to 25 parts by mass, based on a total of 100 parts by mass of the component (i) and the component (ii). Good. When the compounding ratio of the component (iii) is less than 0.1 parts by mass, the photopolymerization rate becomes slow and the sensitivity decreases, while when it exceeds 30 parts by mass, the sensitivity is too strong. The pattern line width becomes thicker than the pattern mask, and there is a risk that the line width faithful to the mask cannot be reproduced, or the pattern edge is not sharpened.
(iv)溶剤の例には、メタノール、エタノール、n−プロパノール、イソプロパノール、エチレングリコール、プロピレングリコール、3−メトキシ−1−ブタノール、エチレングリコールモノブチルエーテル、3−ヒドロキシ−2−ブタノン、およびジアセトンアルコールなどを含むアルコール類、α−またはβ−テルピネオールなどを含むテルペン類等、アセトン、メチルエチルケトン、シクロヘキサノン、およびN−メチル−2−ピロリドンなどを含むケトン類、トルエン、キシレン、およびテトラメチルベンゼンなどを含む芳香族炭化水素類、セロソルブ、メチルセロソルブ、エチルセロソルブ、カルビトール、メチルカルビトール、エチルカルビトール、ブチルカルビトール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、トリエチレングリコールモノメチルエーテル、およびトリエチレングリコールモノエチルエーテルなどを含むグリコールエーテル類、酢酸エチル、酢酸ブチル、乳酸エチル、3−メトキシブチルアセテート、3−メトキシ−3−ブチルアセテート、セロソルブアセテート、エチルセロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、およびプロピレングリコールモノエチルエーテルアセテートなどを含むエステル類等が含まれる。これらの溶剤は、単独で用いてもよいし、塗布性などの特性を充足させるために2種以上を併用してもよい。 Examples of solvents (iv) include methanol, ethanol, n-propanol, isopropanol, ethylene glycol, propylene glycol, 3-methoxy-1-butanol, ethylene glycol monobutyl ether, 3-hydroxy-2-butanone, and diacetone alcohol. Alcohols including, etc., terpenes including α- or β-terpineol, etc., ketones including acetone, methyl ethyl ketone, cyclohexanone, N-methyl-2-pyrrolidone, etc., toluene, xylene, and tetramethylbenzene and the like. Aromatic hydrocarbons, cellosolve, methyl cellosolve, ethyl cellosolve, carbitol, methyl carbitol, ethyl carbitol, butyl carbitol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol mono Glycol ethers including ethyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, etc., ethyl acetate, butyl acetate, ethyl lactate, 3-methoxybutyl acetate, 3-methoxy-3-butyl acetate, cellosolve acetate, Includes esters including ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate and the like. These solvents may be used alone or in combination of two or more in order to satisfy characteristics such as coatability.
また、上記感光性樹脂組成物には、必要に応じて硬化促進剤、熱重合禁止剤および酸化防止剤、可塑剤、充填材、レベリング剤、消泡剤、カップリング剤、界面活性剤等の添加剤を配合することができる。硬化促進剤としては、例えばエポキシ化合物に通常適用される硬化促進剤、硬化触媒、潜在性硬化剤等として知られる公知の化合物を利用でき、三級アミン、四級アンモニウム塩、三級ホスフィン、四級ホスホニウム塩、ホウ酸エステル、ルイス酸、有機金属化合物、イミダゾール類、ジアザビシクロ系化合物等が含まれる。熱重合禁止剤および酸化防止剤の例には、ハイドロキノン、ハイドロキノンモノメチルエーテル、ピロガロール、tert−ブチルカテコール、フェノチアジン、ヒンダードフェノール系化合物、リン系熱安定剤等などが含まれる。可塑剤の例には、ジブチルフタレート、ジオクチルフタレート、およびリン酸トリクレジルなどが含まれる。充填材の例には、ガラスファイバー、シリカ、マイカ、アルミナ、沈降性硫酸バリウム、沈降性炭酸カルシウムなどが含まれる。レベリング剤および消泡剤の例には、シリコーン系、フッ素系、およびアクリル系の化合物などが含まれる。カップリング剤の例には、ビニルトリメトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、3−(グリシジルオキシ)プロピルトリメトキシシラン、3−アクリロキシプロピルトリメトキシシラン、3−イソシアナトプロピルトリエトキシシラン、3−アミノプロピルトリエトキシシラン、3−(フェニルアミノ)プロピルトリメトキシシラン、3−ウレイドプロピルトリエトキシシランなどのシランカップリング剤などが含まれる。界面活性剤の例には、フッ素系界面活性剤、およびシリコーン系界面活性剤等などが含まれる。 In addition, the above-mentioned photosensitive resin composition may contain, if necessary, a curing accelerator, a thermal polymerization inhibitor and an antioxidant, a plasticizer, a filler, a leveling agent, a defoaming agent, a coupling agent, a surfactant and the like. Additives can be added. As the curing accelerator, for example, known compounds known as curing accelerators, curing catalysts, latent curing agents and the like usually applied to epoxy compounds can be used, and tertiary amines, quaternary ammonium salts, tertiary phosphines, and quaternary compounds can be used. Class phosphonium salts, borate esters, Lewis acids, organic metal compounds, imidazoles, diazabicyclo compounds and the like are included. Examples of thermal polymerization inhibitors and antioxidants include hydroquinone, hydroquinone monomethyl ether, pyrogallol, tert-butylcatechol, phenothiazine, hindered phenolic compounds, phosphorus thermal stabilizers and the like. Examples of plasticizers include dibutyl phthalate, dioctyl phthalate, tricresyl phosphate and the like. Examples of fillers include glass fiber, silica, mica, alumina, precipitated barium sulphate, precipitated calcium carbonate and the like. Examples of leveling agents and antifoaming agents include silicone-based, fluorine-based, and acrylic-based compounds. Examples of coupling agents include vinyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3- (glycidyloxy) propyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane. , 3-Aminopropyltriethoxysilane, 3- (phenylamino) propyltrimethoxysilane, 3-ureidopropyltriethoxysilane and other silane coupling agents are included. Examples of surfactants include fluorine-based surfactants, silicone-based surfactants, and the like.
上記感光性樹脂組成物は、(v)2つ以上のエポキシ基を有するエポキシ樹脂またはエポキシ化合物を(i)〜(iv)に加えて用いることもできる。このようなエポキシ樹脂またはエポキシ化合物の例には、ビスフェノールA型エポキシ化合物、ビスフェノールF型エポキシ化合物、ビスフェノールS型エポキシ樹脂、ビフェニル型エポキシ樹脂、ビスフェノールフルオレン型エポキシ化合物、フェノールノボラック型エポキシ化合物、クレゾールノボラック型エポキシ化合物、多価アルコールのグリシジルエーテル、多価カルボン酸のグリシジルエステル、(メタ)アクリル酸グリシジルをユニットとして含む重合体、3,4−エポキシシクロヘキサンカルボン酸[(3,4−エポキシシクロヘキシル)メチル]に代表される脂環式エポキシ化合物、2,2−ビス(ヒドロキシメチル)−1−ブタノールの1,2−エポキシ−4−(2−オキシラニル)シクロヘキサン付加物(例えば「EHPE3150」、株式会社ダイセル製)、フェニルグリシジルエーテル、p−ブチルフェノールグリシジルエーテル、トリグリシジルイソシアヌレート、ジグリシジルイソシアヌレート、エポキシ化ポリブタジエン(例えば「NISSO−PB・JP−100」、日本曹達株式会社製)、シリコーン骨格を有するエポキシ化合物が含まれる。これらの成分は、エポキシ当量が100〜300g/eqであり、かつ、数平均分子量が100〜5000の化合物であることが好ましい。(v)成分は1種類の化合物のみを用いてもよく、2種類以上を併用してもよい。アルカリ可溶性樹脂の架橋密度を上げる必要性がある場合は、エポキシ基を少なくとも2個以上を有する化合物が好ましい。 In the photosensitive resin composition, (v) an epoxy resin or an epoxy compound having two or more epoxy groups can be used in addition to (i) to (iv). Examples of such epoxy resins or epoxy compounds include bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, bisphenol S type epoxy resins, biphenyl type epoxy resins, bisphenol fluorene type epoxy compounds, phenol novolac type epoxy compounds, and cresol novolac. Type epoxy compound, glycidyl ether of polyhydric alcohol, glycidyl ester of polyvalent carboxylic acid, polymer containing glycidyl (meth) acrylate as a unit, 3,4-epoxycyclohexanecarboxylic acid [(3,4-epoxycyclohexyl) methyl ], An alicyclic epoxy compound, 1,2-epoxy-4- (2-oxylanyl) cyclohexane adduct of 2,2-bis (hydroxymethyl) -1-butanol (for example, "EHPE3150", Daicel Co., Ltd.) ), Phenylglycidyl ether, p-butylphenol glycidyl ether, triglycidyl isocyanurate, diglycidyl isocyanurate, epoxidized polybutadiene (for example, "NISSO-PB / JP-100", manufactured by Nippon Soda Co., Ltd.), epoxy with a silicone skeleton Contains compounds. These components are preferably compounds having an epoxy equivalent of 100 to 300 g / eq and a number average molecular weight of 100 to 5000. As the component (v), only one kind of compound may be used, or two or more kinds may be used in combination. When it is necessary to increase the crosslink density of the alkali-soluble resin, a compound having at least two epoxy groups is preferable.
(v)のエポキシ化合物を使用する場合の添加量は、(i)成分と(ii)成分の合計100質量部に対して10〜40質量部であることが好ましい。ここで、エポキシ化合物を添加する1つの目的としては、硬化膜の信頼性を高めるためにパターンニング後硬化膜を形成した際に残存するカルボキシル基の量を少なくすることがあり、この目的の場合はエポキシ化合物の添加量が10質量部より少ないと、例えば絶縁膜として使用する際の耐湿信頼性が確保できないおそれがある。また、エポキシ化合物の配合量が40質量部より多い場合は、感光性樹脂組成物中の樹脂成分における感光性基の量が減少して、パターニングするための感度が十分に得られなくなるおそれがある。 When the epoxy compound (v) is used, the amount added is preferably 10 to 40 parts by mass with respect to 100 parts by mass in total of the component (i) and the component (ii). Here, one purpose of adding the epoxy compound is to reduce the amount of carboxyl groups remaining when the cured film is formed after patterning in order to improve the reliability of the cured film. If the amount of the epoxy compound added is less than 10 parts by mass, the moisture resistance reliability when used as an insulating film, for example, may not be ensured. Further, when the compounding amount of the epoxy compound is more than 40 parts by mass, the amount of the photosensitive groups in the resin component in the photosensitive resin composition may decrease, and the sensitivity for patterning may not be sufficiently obtained. ..
上記感光性樹脂組成物は、上記(i)〜(iv)成分又は(i)〜(v)成分を主成分として含有する。上記固形分中に、(i)〜(iii)および(v)成分が合計で70質量%、好ましくは80質量%以上含まれることが望ましい。(iv)溶剤の量は、目標とする粘度によって変化するが、感光性樹脂組成物中に60〜90質量%の範囲で含まれるようにするのがよい。 The photosensitive resin composition contains the components (i) to (iv) or the components (i) to (v) as main components. It is desirable that the solid content contains 70% by mass, preferably 80% by mass or more of the components (i) to (iii) and (v) in total. (Iv) The amount of the solvent varies depending on the target viscosity, but it is preferable that the amount of the solvent is contained in the photosensitive resin composition in the range of 60 to 90% by mass.
[硬化物]
上記感光性樹脂組成物は、たとえば、基板等に塗布し、乾燥し、光(紫外線、放射線等を含む)を照射(露光)し、これを硬化させることにより、硬化物(塗膜)とすることができる。このとき、フォトマスク等を使用して光が当たる部分と当たらない部分とを設けて、光が当たる部分だけを硬化させ、他の部分をアルカリ溶液で溶解させれば、所望のパターンの硬化物(塗膜)が得られる。[Cured product]
The photosensitive resin composition is, for example, applied to a substrate or the like, dried, irradiated (exposed) with light (including ultraviolet rays, radiation, etc.), and cured to obtain a cured product (coating film). be able to. At this time, if a photomask or the like is used to provide a portion exposed to light and a portion not exposed to light, only the portion exposed to light is cured, and the other portion is dissolved with an alkaline solution, a cured product having a desired pattern is obtained. (Coating film) is obtained.
具体的には、感光性樹脂組成物を基板に塗布する際には、公知の溶液浸漬法、スプレー法、ローラーコーター機、ランドコーター機、スリットコート機やスピナー機を用いる方法等の何れの方法をも採用することができる。 Specifically, when the photosensitive resin composition is applied to the substrate, any method such as a known solution dipping method, a spray method, a roller coater machine, a land coater machine, a slit coat machine or a spinner machine is used. Can also be adopted.
これらの方法によって、感光性樹脂組成物を所望の厚さに塗布した後、溶剤を除去する(プレベーク)ことにより、被膜が形成される。プレベークは、オーブンおよびホットプレートなどによる加熱、真空乾燥、ならびにこれらの組み合わせることによって行われる。プレベークにおける加熱温度および加熱時間は使用する溶剤に応じて適宜選択され、例えば80〜120℃の温度で1〜10分間行われる。 By these methods, the photosensitive resin composition is applied to a desired thickness, and then the solvent is removed (pre-baked) to form a film. Pre-baking is performed by heating in an oven, hot plate, etc., vacuum drying, and a combination thereof. The heating temperature and heating time in the prebake are appropriately selected depending on the solvent used, and are carried out at a temperature of, for example, 80 to 120 ° C. for 1 to 10 minutes.
露光に使用される放射線の例には、可視光線、紫外線、遠紫外線、電子線およびX線などが含まれるが、波長が250〜450nmの範囲にある放射線が好ましい。 Examples of radiation used for exposure include visible light, ultraviolet light, far ultraviolet light, electron beam and X-ray, but radiation having a wavelength in the range of 250 to 450 nm is preferable.
アルカリ現像は、たとえば、炭酸ナトリウム、炭酸カリウム、水酸化カリウム、ジエタノールアミン、およびテトラメチルアンモニウムヒドロキシドなどの水溶液を現像液として用いて行うことができる。これらの現像液は樹脂層の特性に合わせて選択されるが、必要に応じて界面活性剤を添加してもよい。現像は、20〜35℃の温度で行うことが好ましい。市販の現像機や超音波洗浄機等を用いることで、微細な画像を精密に形成することができる。なお、アルカリ現像後は、通常、水洗する。現像処理法の例には、シャワー現像法、スプレー現像法、ディップ(浸漬)現像法、およびパドル(液盛り)現像法などが含まれる。 Alkaline development can be carried out using, for example, an aqueous solution of sodium carbonate, potassium carbonate, potassium hydroxide, diethanolamine, tetramethylammonium hydroxide or the like as a developing solution. These developers are selected according to the characteristics of the resin layer, but a surfactant may be added if necessary. Development is preferably carried out at a temperature of 20 to 35 ° C. By using a commercially available developing machine, ultrasonic cleaner, or the like, a fine image can be precisely formed. After alkaline development, it is usually washed with water. Examples of the developing method include a shower developing method, a spray developing method, a dip (immersion) developing method, a paddle (filling) developing method, and the like.
このようにして現像した後、120〜250℃の温度及び20〜100分の条件で熱処理(ポストベーク)が行われる。このポストベークは、パターニングされた塗膜と基板との密着性を高めるため等の目的で行われる。ポストベークは、プレベークと同様に、オーブンおよびホットプレートなどにより加熱することによって行われる。 After developing in this way, heat treatment (post-baking) is performed at a temperature of 120 to 250 ° C. and conditions of 20 to 100 minutes. This post-baking is performed for the purpose of enhancing the adhesion between the patterned coating film and the substrate. Post-baking is performed by heating in an oven, a hot plate, or the like, similar to pre-baking.
その後、熱により重合または硬化(両者を合わせて硬化ということがある) を完結させて、絶縁膜等の硬化膜を得ることができる。このときの硬化温度は160〜250℃の範囲が好ましい。 After that, polymerization or curing (sometimes referred to as curing together) is completed by heat, and a cured film such as an insulating film can be obtained. The curing temperature at this time is preferably in the range of 160 to 250 ° C.
上記硬化物は、ソルダーレジスト層、メッキレジスト層、エッチングレジスト層などのレジスト層、多層プリント配線板などの層間絶縁層、ガスバリア用のフィルム、レンズおよび発光ダイオード(LED)等の半導体発光素子用の封止材、塗料やインキのトップコート、プラスチック類のハードコート、金属類の防錆膜等にも用いることができる。 The cured product is used for a resist layer such as a solder resist layer, a plating resist layer, an etching resist layer, an interlayer insulating layer such as a multilayer printed wiring board, a film for a gas barrier, a lens, and a semiconductor light emitting element such as a light emitting diode (LED). It can also be used as a sealing material, a top coat for paints and inks, a hard coat for plastics, a rust preventive film for metals, and the like.
以下、実施例及び比較例に基づいて、本発明の実施形態を具体的に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, embodiments of the present invention will be specifically described based on Examples and Comparative Examples, but the present invention is not limited thereto.
まず、一般式(2)で表される構造を含む重合性不飽和基含有アルカリ可溶性樹脂の合成例から説明するが、これらの合成例における樹脂の評価は、断りのない限り以下の通りに行った。 First, a synthetic example of a polymerizable unsaturated group-containing alkali-soluble resin containing a structure represented by the general formula (2) will be described. Unless otherwise specified, the evaluation of the resin in these synthetic examples is carried out as follows. It was.
[固形分濃度]
合成例(及び比較合成例)中で得られた樹脂溶液、感光性樹脂組成物等の1gをガラスフィルター〔質量:W0(g)〕に含浸させて秤量し〔W1(g)〕、160℃にて2hr加熱した後の質量〔W2(g)〕から次式より求めた。
固形分濃度(質量%)=100×(W2−W0)/(W1−W0)[Solid content concentration]
A glass filter [mass: W0 (g)] was impregnated with 1 g of the resin solution, the photosensitive resin composition, etc. obtained in the synthesis example (and comparative synthesis example) and weighed [W1 (g)] at 160 ° C. It was calculated from the following formula from the mass [W2 (g)] after heating for 2 hr.
Solid content concentration (mass%) = 100 × (W2-W0) / (W1-W0)
[酸価]
樹脂溶液をジオキサンに溶解させ、電位差滴定装置(平沼産業(株)製COM−1600)を用いて1/10N−KOH水溶液で滴定して、固形分1gあたりに必要となったKOHの量を酸価とした。[Acid value]
The resin solution is dissolved in dioxane and titrated with a 1/10 N-KOH aqueous solution using a potentiometric titrator (COM-1600 manufactured by Hiranuma Sangyo Co., Ltd.), and the amount of KOH required per 1 g of solid content is acid. It was a value.
[分子量]
ゲルパーミュエーションクロマトグラフィー(GPC)(東ソー(株)製HLC−8220GPC、溶媒:テトラヒドロフラン、カラム:TSKgelSuperH−2000(2本)+TSKgelSuperH−3000(1本)+TSKgelSuperH−4000(1本)+TSKgelSuper−H5000(1本)(東ソー(株)製)、温度: 40℃、速度:0.6ml/min)にて測定し、標準ポリスチレン(東ソー(株)製PS−オリゴマーキット)換算値として重量平均分子量(Mw)を求めた値である。
また、合成例及び比較合成例で使用する略号は次のとおりである。
DDOEA:ダイマージオール化合物(クローダ社製Pripol2033、水酸基当量270g/eq)とクロロメチルオキシランとの反応物(一般式(1)の骨格を有する)とアクリル酸との反応物(エポキシ基とカルボキシル基の等当量反応物)
BPDA:3,3’4,4’−ビフェニルテトラカルボン酸二無水物
THPA:1,2,3,6−テトラヒドロフタル酸無水物
TEAB:臭化テトラエチルアンモニウム
PGMEA:プロピレングリコールモノメチルエーテルアセテート[Molecular weight]
Gel Permeation Chromatography (GPC) (HLC-8220GPC manufactured by Tosoh Corporation, solvent: tetrahydrofuran, column: TSKgelSuperH-2000 (2) + TSKgelSuperH-3000 (1) + TSKgelSuperH-4000 (1) + TSKgelSuper-H5000 (1) 1) (manufactured by Tosoh Corporation), temperature: 40 ° C., speed: 0.6 ml / min), and weight average molecular weight (Mw) as a standard polystyrene (PS-oligoform kit manufactured by Tosoh Corporation) ) Is the calculated value.
The abbreviations used in the synthesis example and the comparative synthesis example are as follows.
DDOEA: A reaction product of a dimerdiol compound (Pripol 2033 manufactured by Crowder Co., Ltd., hydroxyl group equivalent 270 g / eq) and chloromethyloxylane (having a skeleton of the general formula (1)) and a reaction product of acrylic acid (epoxy group and carboxyl group). Equivalent reactant)
BPDA: 3,3'4,4'-biphenyltetracarboxylic dianhydride THPA: 1,2,3,6-tetrahydrophthalic anhydride TEAB: Tetraethylammonium bromide PGMEA: Propylene glycol monomethyl ether acetate
[実施例1]
還留冷却器付き1000ml四つ口フラスコ中にDDOEAの50%PGMEA溶液を351.0g、BPDAを30.2g、THPAを15.6g、TEABを0.43g、PGMEAを8.5g仕込み、120〜125℃で加熱下に6hr撹拌し、アルカリ可溶性樹脂(i)−1を得た。得られた樹脂の固形分濃度は54.6質量%、酸価(固形分換算)は84.1mgKOH/g、及び分子量(Mw)は3400であった。[Example 1]
351.0 g of DDOEA 50% PGMEA solution, 30.2 g of BPDA, 15.6 g of THPA, 0.43 g of TEAB, 8.5 g of PGMEA were charged in a 1000 ml four-necked flask equipped with a return condenser, 120 to The mixture was stirred under heating at 125 ° C. for 6 hours to obtain an alkali-soluble resin (i) -1. The solid content concentration of the obtained resin was 54.6% by mass, the acid value (in terms of solid content) was 84.1 mgKOH / g, and the molecular weight (Mw) was 3400.
[比較例1]
還留冷却器付き1000ml四つ口フラスコ中にビスフェノールA型エポキシ化合物(エポキシ当量=182)とアクリル酸との当量反応物(エポキシ基とカルボキシル基の等当量反応物)の50%PGMEA溶液を291.0g、ジメチロールプロピオン酸を4.0g、1,6−ヘキサンジオールを11.8g、及びPGMEA84gを仕込み、45℃に昇温した。次に、イソホロンジイソシアネート61.8gをフラスコ内の温度に注意しながら滴下した。滴下終了後、75〜80℃の加熱下で6hr撹拌した。更に、THPA21.0gを仕込み、90〜95℃の加熱下で6hr撹拌し、アルカリ可溶性樹脂溶液(i)−2を得た。得られた樹脂の固形分濃度は66.5質量%、酸価(固形分換算)は38.4mgKOH/g、及び分子量(Mw)は12220であった。[Comparative Example 1]
A 50% PGMEA solution of an equivalent reaction product of a bisphenol A type epoxy compound (epoxy equivalent = 182) and acrylic acid (equal equivalent reaction product of an epoxy group and a carboxyl group) was placed in a 1000 ml four-necked flask equipped with a return cooler. 0.0 g, 4.0 g of dimethylol propionic acid, 11.8 g of 1,6-hexanediol, and 84 g of PGMEA were charged and the temperature was raised to 45 ° C. Next, 61.8 g of isophorone diisocyanate was added dropwise while paying attention to the temperature inside the flask. After completion of the dropping, the mixture was stirred for 6 hours under heating at 75 to 80 ° C. Further, 21.0 g of THPA was charged and stirred for 6 hours under heating at 90 to 95 ° C. to obtain an alkali-soluble resin solution (i) -2. The solid content concentration of the obtained resin was 66.5% by mass, the acid value (in terms of solid content) was 38.4 mgKOH / g, and the molecular weight (Mw) was 12220.
次に、感光性樹脂組成物および硬化物に係る実施例及び比較例に基づいて、本発明を具体的に説明するが、本発明はこれらに限定されるものではない。ここで、以降の実施例及び比較例で用いた原料及び略号は以下の通りである。 Next, the present invention will be specifically described based on Examples and Comparative Examples relating to the photosensitive resin composition and the cured product, but the present invention is not limited thereto. Here, the raw materials and abbreviations used in the following Examples and Comparative Examples are as follows.
(i)−1:上記実施例1で得られたアルカリ可溶性樹脂
(i)−2:上記比較例1で得られたアルカリ可溶性樹脂
(i)−3:クレゾールノボラック型酸変性エポキシアクリレート樹脂の68.9%PGMEA溶液(CCR−1172、日本化薬社製)
(ii):ジペンタエリスリトールヘキサアクリレート
(iii)−1:イルガキュアー184(BASF社製)
(iii)−2:4,4’−ビス(ジメチルアミノ)ベンゾフェノン(ミヒラーケトン)
(iv)プロピレングリコールモノメチルエーテルアセテート
(v):クレゾールノボラック型エポキシ樹脂(I) -1: Alkali-soluble resin obtained in Example 1 above (i) -2: Alkali-soluble resin obtained in Comparative Example 1 above (i) -3: 68 of cresol novolac type acid-modified epoxy acrylate resin .9% PGMEA solution (CCR-1172, manufactured by Nippon Kayaku Co., Ltd.)
(Ii): Dipentaerythritol hexaacrylate (iii) -1: Irgacure 184 (manufactured by BASF)
(Iii) -2: 4,4'-bis (dimethylamino) benzophenone (Michler ketone)
(Iv) Propylene Glycol Monomethyl Ether Acetate (v): Cresol Novolac Epoxy Resin
上記の配合成分を表1に示す割合で配合して、実施例2及び比較例2〜3の感光性樹脂組成物を調製した。尚、表1中の数値はすべて質量部を表す。 The above-mentioned compounding components were blended in the ratio shown in Table 1 to prepare the photosensitive resin compositions of Example 2 and Comparative Examples 2 and 3. All the numerical values in Table 1 represent parts by mass.
[実施例2及び比較例2〜3の感光性樹脂組成物の評価]
表1に示した感光性樹脂組成物を、スピンコーターを用いて125mm×125mmのガラス基板上にポストベーク後の膜厚が30μmとなるように塗布し、110℃で5分間プリベークして塗布板を作成した。その後、パターン形成用のフォトマスクを通して500W/cm2の高圧水銀ランプで波長365nmの紫外線を照射し、露光部分の光硬化反応を行った。次に、この露光済み塗板を0.8質量%テトラメチルアンモニウムヒドロキシド(TMAH)水溶液、23℃のシャワー現像にてパターンが現われ始めた時間からさらに30秒間の現像を行い、さらにスプレー水洗を行い、塗膜の未露光部を除去した。その後、熱風乾燥機を用いて230℃、30分間加熱硬化処理を行って、実施例2及び比較例2〜3に係る硬化膜を得た。[Evaluation of Photosensitive Resin Compositions of Example 2 and Comparative Examples 2 and 3]
The photosensitive resin composition shown in Table 1 is applied to a glass substrate of 125 mm × 125 mm using a spin coater so that the film thickness after post-baking is 30 μm, and prebaked at 110 ° C. for 5 minutes to coat the coating plate. It was created. Then, ultraviolet rays having a wavelength of 365 nm were irradiated with a high-pressure mercury lamp of 500 W / cm 2 through a photomask for pattern formation, and a photocuring reaction of the exposed portion was carried out. Next, this exposed coating film was developed with a 0.8 mass% tetramethylammonium hydroxide (TMAH) aqueous solution and shower development at 23 ° C. for another 30 seconds from the time when the pattern began to appear, and then spray-washed. , The unexposed part of the coating film was removed. Then, it was heat-cured at 230 ° C. for 30 minutes using a hot air dryer to obtain a cured film according to Example 2 and Comparative Examples 2 and 3.
上記の条件で得られた硬化膜について次に示す評価を行った。なお、膜厚試験、アルカリ耐性試験、酸耐性試験用の硬化膜の作成時にはフォトマスクを通さない全面露光後、現像、水洗、加熱硬化処理を行った。 The following evaluation was performed on the cured film obtained under the above conditions. When preparing the cured film for the film thickness test, the alkali resistance test, and the acid resistance test, after full exposure without passing through a photomask, development, washing with water, and heat curing treatment were performed.
(膜厚)
塗布した膜の一部を削り、触針式段差形状測定装置(ケーエルエー・テンコール(株)製 商品名P−10)を用いて測定した。(Film thickness)
A part of the applied film was scraped off, and the measurement was performed using a stylus type step shape measuring device (trade name P-10 manufactured by KLA Tencor Co., Ltd.).
(アルカリ耐性試験)
硬化膜付きガラス基板を、2−アミノエタノール30質量部、グリコールエーテル70質量部の混合液の80℃に保持した溶液に浸漬し、10分後に引き上げて純水で洗浄、乾燥して、薬品浸漬したサンプルを作成して密着性を評価した。薬品浸漬したサンプルの膜上に少なくとも100個の碁盤目状になるようにクロスカットを入れて、次いでセロハンテープを用いてピーリング試験を行い、碁盤目の状態を目視によって評価した。
◎ : 全く剥離がみられないもの
○ : 僅かに塗膜に剥離が確認できるもの
△ : 一部塗膜に剥離が確認できるもの
× : 膜が殆ど剥離してしまうもの(Alkali resistance test)
A glass substrate with a cured film is immersed in a solution of a mixture of 30 parts by mass of 2-aminoethanol and 70 parts by mass of glycol ether held at 80 ° C., pulled up after 10 minutes, washed with pure water, dried, and immersed in chemicals. A sample was prepared and the adhesion was evaluated. At least 100 cross-cuts were made on the film of the sample immersed in the chemical so as to form a grid pattern, and then a peeling test was performed using cellophane tape to visually evaluate the state of the grid pattern.
◎: No peeling is seen at all ○: Slight peeling can be confirmed on the coating film △: Peeling can be confirmed on some coating films ×: Most of the film is peeled off
(酸耐性試験)
硬化膜付きガラス基板を、王水(塩酸:硝酸=7:3)の50℃に保持した溶液に浸漬し、10分後に引き上げて純水で洗浄、乾燥して、薬品浸漬したサンプルを作成して密着性を評価した。薬品浸漬したサンプルの膜上に少なくとも100個の碁盤目状になるようにクロスカットを入れて、次いでセロハンテープを用いてピーリング試験を行い、碁盤目の状態を目視によって評価した。
◎ : 全く剥離がみられないもの
○ : 僅かに塗膜に剥離が確認できるもの
△ : 一部塗膜に剥離が確認できるもの
× : 膜が殆ど剥離してしまうもの(Acid resistance test)
A glass substrate with a cured film is immersed in a solution of aqua regia (hydrochloric acid: nitric acid = 7: 3) held at 50 ° C., pulled up after 10 minutes, washed with pure water, dried, and a sample immersed in chemicals is prepared. The adhesion was evaluated. At least 100 cross-cuts were made on the film of the sample immersed in the chemical so as to form a grid pattern, and then a peeling test was performed using cellophane tape to visually evaluate the state of the grid pattern.
◎: No peeling is seen at all ○: Slight peeling can be confirmed on the coating film △: Peeling can be confirmed on some coating films ×: Most of the film is peeled off
(折り曲げ試験)
表1に示した感光性樹脂組成物を、スピンコーターを用いて125mm×125mmの剥離フィルムを貼ったガラス基板上にポストベーク後の膜厚が30μmとなるように塗布し、110℃で5分間プリベークして塗布板を作成した。その後、パターン形成用のフォトマスクを通して500W/cm2の高圧水銀ランプで波長365nmの紫外線を照射し、露光部分の光硬化反応を行った。次に、この露光済み塗板を0.8質量%テトラメチルアンモニウムヒドロキシド(TMAH)水溶液、23℃のシャワー現像にてパターンが現われ始めた時間からさらに30秒間の現像を行い、さらにスプレー水洗を行い、塗膜の未露光部を除去した。その後、熱風乾燥機を用いて230℃、30分間加熱硬化処理を行い、得られたパターンを剥離フィルムから剥がして実施例2及び比較例2〜3に係るフィルムを得た。(Bending test)
The photosensitive resin composition shown in Table 1 was applied to a glass substrate to which a 125 mm × 125 mm release film was attached using a spin coater so that the film thickness after post-baking was 30 μm, and the film thickness was 110 ° C. for 5 minutes. A coating plate was prepared by prebaking. Then, ultraviolet rays having a wavelength of 365 nm were irradiated with a high-pressure mercury lamp of 500 W / cm 2 through a photomask for pattern formation, and a photocuring reaction of the exposed portion was carried out. Next, this exposed coating film was developed with a 0.8 mass% tetramethylammonium hydroxide (TMAH) aqueous solution and shower development at 23 ° C. for another 30 seconds from the time when the pattern began to appear, and then spray-washed. , The unexposed part of the coating film was removed. Then, it was heat-cured at 230 ° C. for 30 minutes using a hot air dryer, and the obtained pattern was peeled off from the release film to obtain films according to Example 2 and Comparative Examples 2 and 3.
上記の条件で得られたフィルムを半分に折り曲げた後に、折り目の頭頂部を上にして押し広げた。この試験を繰り返し、クラックや破断が観察された回数で評価した。 After folding the film obtained under the above conditions in half, the film was spread with the crown of the crease facing up. This test was repeated and evaluated by the number of times cracks and breaks were observed.
実施例2と比較例2〜3の結果から、一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂を含む重合性不飽和基含有アルカリ可溶性樹脂を用いると、アルカリ現像による解像度に優れるパターニングが可能であって、ハゼ折耐性のような信頼性にも優れる硬化膜を製造できることがわかる。 From the results of Example 2 and Comparative Examples 2 and 3, (a) a dicarboxylic acid or a tricarboxylic acid or a reaction product of an epoxy compound having a structure represented by the general formula (1) and an acrylic acid or a methacrylic acid was obtained. When a polymerizable unsaturated group-containing alkali-soluble resin containing a polymerizable unsaturated group-containing alkali-soluble resin that reacts the acid monoanhydride and (b) tetracarboxylic acid or its acid dianhydride is used, it is subjected to alkaline development. It can be seen that patterning with excellent resolution is possible, and a cured film having excellent reliability such as resistance to alkalinity can be produced.
本出願は、2018年3月28日出願の特願2018−063232に基づく優先権を主張する。当該出願明細書に記載された内容は、すべて本願明細書に援用される。 This application claims priority under Japanese Patent Application No. 2018-063232 filed on March 28, 2018. All the contents described in the application specification are incorporated in the application specification.
Claims (6)
(ii)少なくとも2個の重合性不飽和基を有する光重合性モノマー、
(iii)光重合開始剤、および
(iv)溶剤
を必須成分として含有することを特徴とする感光性樹脂組成物。(I) The polymerizable unsaturated group-containing alkali-soluble resin according to claim 2.
(Ii) A photopolymerizable monomer having at least two polymerizable unsaturated groups,
A photosensitive resin composition containing (iii) a photopolymerization initiator and (iv) a solvent as essential components.
A cured film obtained by curing the photosensitive resin composition according to any one of claims 3 to 5.
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JPH02255878A (en) * | 1988-12-13 | 1990-10-16 | Kansai Paint Co Ltd | Coating resin composition |
JP2008239891A (en) * | 2007-03-28 | 2008-10-09 | Toto Kasei Co Ltd | Novel epoxy resin, epoxy resin composition containing the same, and cured matter therefrom |
JP2015214684A (en) * | 2014-04-21 | 2015-12-03 | 新日鉄住金化学株式会社 | Alkali-soluble resin, photosensitive resin composition comprising the same, cured product using the same, and touch panel and color filter including said cured product as constituent |
JP2016071359A (en) * | 2014-09-30 | 2016-05-09 | 新日鉄住金化学株式会社 | Photosensitive resin composition for touch panel and cured film of the same, and tough panel having the cured film |
JP2018154738A (en) * | 2017-03-17 | 2018-10-04 | 株式会社タムラ製作所 | Photosensitive resin and photosensitive resin composition |
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JPH02255878A (en) * | 1988-12-13 | 1990-10-16 | Kansai Paint Co Ltd | Coating resin composition |
JP2008239891A (en) * | 2007-03-28 | 2008-10-09 | Toto Kasei Co Ltd | Novel epoxy resin, epoxy resin composition containing the same, and cured matter therefrom |
JP2015214684A (en) * | 2014-04-21 | 2015-12-03 | 新日鉄住金化学株式会社 | Alkali-soluble resin, photosensitive resin composition comprising the same, cured product using the same, and touch panel and color filter including said cured product as constituent |
JP2016071359A (en) * | 2014-09-30 | 2016-05-09 | 新日鉄住金化学株式会社 | Photosensitive resin composition for touch panel and cured film of the same, and tough panel having the cured film |
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