JPWO2017158986A1 - Battery cell - Google Patents

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JPWO2017158986A1
JPWO2017158986A1 JP2018505266A JP2018505266A JPWO2017158986A1 JP WO2017158986 A1 JPWO2017158986 A1 JP WO2017158986A1 JP 2018505266 A JP2018505266 A JP 2018505266A JP 2018505266 A JP2018505266 A JP 2018505266A JP WO2017158986 A1 JPWO2017158986 A1 JP WO2017158986A1
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film
battery
battery cell
thickness
exterior material
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健人 高橋
健人 高橋
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Envision AESC Energy Devices Ltd
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NEC Energy Devices Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/183Sealing members
    • H01M50/19Sealing members characterised by the material
    • H01M50/193Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/105Pouches or flexible bags
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/183Sealing members
    • H01M50/19Sealing members characterised by the material
    • H01M50/191Inorganic material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

外装体にフィルム状外装材を用い、長期信頼性を有し、体積当たりのエネルギー密度が高い電池セルを提供するために、本発明に係る電池セル1は、電池要素6が、少なくともバリア層12と熱溶着樹脂層13とを供えるラミネートフィルムからなるフィルム状外装材4に収容された電池セル1において、前記フィルム状外装材4は、前記熱溶着樹脂層13同士を対向させて熱溶着した封止部16を含み、前記封止部16は、電池要素6側の端部では、電池要素6側からフィルム状外装材4の外側方向に厚みが大になる部分を含み、フィルム状外装材4外側端部では、外縁から電池要素6側の方向に厚みが大になる部分を含み、フィルム状外装材4外側端部0.5mm以内を除く封止部16の最小厚みが、熱溶着樹脂層132枚分の厚みを100とした場合、40以上であることを特徴とする。【選択図】 図2In order to provide a battery cell having a long-term reliability and a high energy density per volume, a battery element 6 according to the present invention includes a battery element 6 and at least a barrier layer 12. In the battery cell 1 housed in the film-shaped exterior material 4 made of a laminate film that provides the heat-welded resin layer 13, the film-shaped exterior material 4 is sealed by the heat-welded resin layers 13 facing each other. The sealing part 16 includes a stop part 16, and the sealing part 16 includes a part where the thickness increases from the battery element 6 side toward the outer side of the film-shaped exterior material 4 at the end on the battery element 6 side. The outer end portion includes a portion whose thickness increases in the direction from the outer edge to the battery element 6 side, and the minimum thickness of the sealing portion 16 except within 0.5 mm of the outer end portion of the film-shaped packaging material 4 is the heat-welded resin layer 132. The thickness of the sheet is 100 If, characterized in that it is 40 or more. [Selection] Figure 2

Description

本発明は、発電要素がフィルム状外装材に収納され、高いエネルギー密度と機密性を備えた電池セルに関する。   The present invention relates to a battery cell in which a power generation element is housed in a film-shaped exterior material and has high energy density and confidentiality.

容量密度、質量密度の両者が大きなリチウムイオン電池は、携帯電話やデジタルカメラなどの携帯機器用のみならず、電動自転車、電動バイクや電気自動車等にも搭載されている。電池の用途の多様化に伴い、電池の軽量化やデザインの自由度が求められている。   Lithium ion batteries having a large capacity density and mass density are mounted not only for portable devices such as mobile phones and digital cameras, but also for electric bicycles, electric motorcycles, electric cars and the like. With the diversification of battery applications, battery weight reduction and design freedom are required.

電池の外装体としては、金属容器やアルミニウム箔等と合成樹脂フィルムを積層したフィルム状外装材などが利用されているが、上記要求を満たす電池として、軽量かつ形状の自由度が高いフィルム状外装材を用いた電池セルの需要が高まっている。   As a battery exterior body, a film-like exterior material in which a metal container, aluminum foil, etc. and a synthetic resin film are laminated is used. However, as a battery that satisfies the above requirements, a film-like exterior that is lightweight and has a high degree of freedom in shape. The demand for battery cells using materials is increasing.

電池セルは、正極と負極を備える発電要素をフィルム状外装材で覆い、正極電極端子と負極電極端子とをフィルム状外装材の外部に導出するように密閉封止している。電池のフィルム状外装材は内部の電解液の漏出や電池内部への水分の侵入を防ぐ役割などがあるが、この封止部分は、電池の信頼性を左右するため、様々な工夫がなされている。   In the battery cell, a power generation element including a positive electrode and a negative electrode is covered with a film-shaped packaging material, and hermetically sealed so as to lead out the positive electrode terminal and the negative electrode terminal to the outside of the film-shaped packaging material. Battery film-like packaging material has the role of preventing leakage of electrolyte inside and moisture intrusion into the battery, but this sealing part affects the reliability of the battery. Yes.

例えば、特許文献1には、フィルム状外装材の熱溶着部内側に溶着加工をしていない部分を設けることで、樹脂のはみ出しによる切り欠き部状の部位の発生を防止して剥離強度の低下を防止することが提案されている。   For example, in Patent Document 1, by providing a non-welded portion inside the heat-welded portion of the film-shaped exterior material, the occurrence of a notch-like portion due to the protrusion of the resin is prevented, and the peel strength is reduced. It has been proposed to prevent this.

一方、特許文献2には、封止部に付着した電解液を封止部の外に押し出すために、電解液の注入に用いた一辺を電池内側部分にあたる箇所ほど間隔が短く、電池外側にあたる箇所ほど間隔が広くなるようにプレスする技術が提案されている。   On the other hand, in Patent Document 2, in order to push out the electrolyte attached to the sealing part to the outside of the sealing part, the part where one side used for the injection of the electrolyte corresponds to the inner part of the battery is shorter, and the part corresponding to the outer side of the battery A technique of pressing so that the interval becomes wider has been proposed.

特開2005−332726号公報JP 2005-332726 A 特開2010−244930号公報JP 2010-244930 A

特許文献1の構造では、その収納部側にはみ出した第2樹脂部のために割いたスペースの分だけ収容部を大きくするか、発電要素の体積を小さくする必要があり、エネルギー密度を下げている。   In the structure of Patent Document 1, it is necessary to enlarge the accommodating part by the amount of space divided for the second resin part protruding to the accommodating part side, or to reduce the volume of the power generation element, and lower the energy density. Yes.

また、特許文献2の構造では、熱シール部外側の厚みが大きくなり外部から水分が入りやすくなる。一方で、熱シール部の剥離強度を上げるため熱シール部外側の厚みを小さくすると、熱シール部の内側である、発電要素側の溶着部の厚みはさらに小さくなり、発電要素側への樹脂の突出が顕著になってしまう。   Moreover, in the structure of patent document 2, the thickness of a heat seal part outer side becomes large, and it becomes easy to enter a water | moisture content from the outside. On the other hand, if the thickness of the heat seal portion outside is reduced to increase the peel strength of the heat seal portion, the thickness of the welded portion on the power generation element side, which is the inside of the heat seal portion, is further reduced, and the resin to the power generation element side is reduced. Protrusion becomes prominent.

本発明は、上記のような問題を解決するものであって、本発明に係る電池セルは、電池要素が、少なくともバリア層と樹脂層とを供えるラミネートフィルムからなるフィルム状外装材に収容された電池セルにおいて、前記フィルム状外装材は、前記樹脂層同士を対向させて熱溶着した封止部を含み、前記封止部は、電池要素側の端部では、電池要素側からフィルム状外装材の外側方向に厚みが大になる部分を含み、フィルム状外装材外側端部では、外縁から電池要素側の方向に厚みが大になる部分を含み、フィルム状外装材外側端部0.5mm以内を除く封止部の最小厚みが、樹脂層2枚分の厚みを100とした場合、40以上であることを特徴とする。   The present invention solves the above-described problems, and the battery cell according to the present invention is housed in a film-shaped exterior material made of a laminate film in which the battery element is provided with at least a barrier layer and a resin layer. In the battery cell, the film-shaped packaging material includes a sealing portion that is heat-welded with the resin layers facing each other, and the sealing portion is a film-shaped packaging material from the battery element side at the end on the battery element side. The outer edge of the film-shaped packaging material includes the portion whose thickness increases in the direction from the outer edge to the battery element side, and the outer edge of the film-shaped packaging material is within 0.5 mm. The minimum thickness of the sealing portion to be removed is 40 or more when the thickness of two resin layers is 100.

ここで、たとえば、前記封止部を熱溶着にて封止する際には、電池要素側では封止部の電池要素側からフィルム状外装材の外側方向に向けて厚みが厚くなるように封止を行い、フィルム状外装材外側の端部では封止部外側端部を潰れるように切断する。   Here, for example, when sealing the sealing portion by thermal welding, the sealing is performed so that the thickness increases from the battery element side of the sealing portion toward the outer side of the film-shaped exterior material on the battery element side. It stops, and it cut | disconnects so that a sealing part outer side edge part may be crushed in the edge part outside a film-form exterior material.

本発明に係る電池セルによれば、前記封止部の電池要素側において、電池要素側から外側方向に向けて封止厚が厚くなる部位を形成することで熱溶着樹脂層の樹脂をフィルム状外装材外側に優先的にはみ出させるだけでなく、前記封止部のフィルム状外装材の外側に、前記溶着時に発生したフィルム状外装材外側の樹脂突出部を除去しつつ封止厚が外縁ほど小さくなる部位を形成することで、封止部の電池要素側の樹脂突出部の縮小化および外部からの水分浸入の抑制も可能となる。   According to the battery cell of the present invention, on the battery element side of the sealing portion, the resin of the heat-welded resin layer is formed into a film by forming a portion where the sealing thickness increases from the battery element side toward the outer side. In addition to preferentially protruding outside the exterior material, the sealing thickness is as much as the outer edge while removing the resin protrusion outside the film-like exterior material generated during the welding on the outside of the film-like exterior material of the sealing portion. By forming a smaller portion, it is possible to reduce the resin protrusion on the battery element side of the sealing portion and to suppress moisture intrusion from the outside.

また、本発明に係る電池セルによれば、封止部の電池要素側端の樹脂の突出部が小さくなる分、電池要素を大きく形成することやフィルム状外装材の形状を小さくすることが可能となるため、体積あたりのエネルギー密度を上昇できるとともに、外からの水分進入を抑えることで、侵入した水分が分解され気体となり膨張することでフィルム状外装材に亀裂が入ることを抑制できる。   Moreover, according to the battery cell which concerns on this invention, it is possible to make a battery element large and to make the shape of a film-shaped exterior material small, since the protrusion part of the resin of the battery element side end of a sealing part becomes small. Therefore, the energy density per volume can be increased, and by suppressing the ingress of moisture from the outside, it is possible to inhibit the invaded moisture from being decomposed and expanded into a gas, thereby preventing the film-like exterior material from cracking.

また、本発明に係る電池セルによれば、電池内部に形成される樹脂の突出部を縮小化でき、また、外部からの水分進入も抑えることも出来る結果、体積当たりのエネルギー密度が高く、長期信頼性に優れた電池セルを提供できる。   In addition, according to the battery cell of the present invention, the protruding portion of the resin formed inside the battery can be reduced, and moisture entry from the outside can also be suppressed. As a result, the energy density per volume is high and long-term A battery cell having excellent reliability can be provided.

電池セルの一例を説明する図であり、平面図である。It is a figure explaining an example of a battery cell, and is a top view. 電池セルの封止部を説明する図である。It is a figure explaining the sealing part of a battery cell. 本発明の実施形態に係る電池セル1の製造方法の一例を模式的に説明する図である。It is a figure which illustrates typically an example of the manufacturing method of the battery cell 1 which concerns on embodiment of this invention. 本発明の他の実施形態に係る電池セル1の製造方法の一例を模式的に説明する図である。It is a figure which illustrates typically an example of the manufacturing method of the battery cell 1 which concerns on other embodiment of this invention. 実施例の説明を補足する図である。It is a figure which supplements description of an Example. 本発明の実施形態に係る電池セル1の製造工程で用い得る加熱部材形状のバリエーションを示す図である。It is a figure which shows the variation of the heating member shape which can be used at the manufacturing process of the battery cell 1 which concerns on embodiment of this invention.

次に、本発明の実施の形態について図面を参照して詳細に説明する。図1は、電池セル1の一例を説明する図であり、平面図である。   Next, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a plan view illustrating an example of the battery cell 1.

発電要素6を電解液(不図示)等とともにフィルム状外装材4に収納した電池セル1を説明する平面図であって、発電要素6から引き出された正極引出端子と負極引出端子のそれぞれに接合した正極電極端子2と負極電極端子3とを有している。   FIG. 2 is a plan view for explaining a battery cell 1 in which a power generation element 6 is housed in a film-shaped exterior member 4 together with an electrolyte (not shown) and the like, and is joined to each of a positive electrode extraction terminal and a negative electrode extraction terminal extracted from the power generation element 6. The positive electrode terminal 2 and the negative electrode terminal 3 are provided.

正極電極端子2および負極電極端子3をフィルム状外装材4から突出させ、フィルム状外装材4の周囲に熱溶着して封口したものである。   The positive electrode terminal 2 and the negative electrode terminal 3 are protruded from the film-shaped exterior material 4, and are thermally welded and sealed around the film-shaped exterior material 4.

図1では、発電要素の収納部を設けた2枚のフィルムによって発電要素を収納した後に両部材の周囲の全てを封止した例を示しているが、これに限らず、一枚のフィルム状外装材4の一部をプレス成形によって変形させて形成した収納部に発電要素を収納した後に、前記フィルム状外装材の他端側を折り曲げて、前記発電要素の収納部に重ねて密閉すると共に、正極電極端子、負極電極端子を取り出したものであっても良い。   FIG. 1 shows an example in which the power generation element is stored by two films provided with a storage section for the power generation element, and all the surroundings of both members are sealed. However, the present invention is not limited to this. After storing the power generation element in a storage portion formed by deforming a part of the exterior material 4 by press molding, the other end side of the film-shaped exterior material is bent and overlaid on the storage portion of the power generation element and sealed. The positive electrode terminal and the negative electrode terminal may be taken out.

また、フィルム状外装材を筒状、あるいは封筒状に加工した部材に発電要素を収納した後に封口したものも用いることができる。   Moreover, what sealed after making a power generation element accommodate in the member which processed the film-form exterior material into the cylinder shape or the envelope shape can also be used.

また、図1で説明した例のように同一の辺から正極電極端子2と負極電極端子3を取り出すものに限らず、正極電極端子2と負極電極端子3を対向する辺等のように別の辺から取り出したものであっても良い。   1 is not limited to the case where the positive electrode terminal 2 and the negative electrode terminal 3 are taken out from the same side as in the example described with reference to FIG. It may be taken out from the side.

また、発電要素には、正極電極、セパレーター、負極電極を順に複数枚を積層した積層体、あるいは、帯状のセパレーター、帯状の正極電極、帯状の負極電極、帯状のセパレーターを順に積層して巻回した巻回体等も用いることができる。   In addition, the power generation element is a laminate in which a plurality of positive electrodes, separators, and negative electrodes are sequentially laminated, or a belt-like separator, a belt-like positive electrode, a belt-like negative electrode, and a belt-like separator are sequentially laminated and wound. The wound body etc. which were made can also be used.

図2は、図1に示す電池セル1の周縁に位置する熱溶着部のうち、A−A’での断面およびその周辺の構造を模式的に示した図である。図2(A)が本発明に係る電池セル1の封止状態を示す模式図であり、図2(B)は従来の一般的な電池セルの封止状態を示す模式図である。   FIG. 2 is a diagram schematically showing a cross section taken along the line A-A ′ and the structure around it in the heat welded portion located at the periphery of the battery cell 1 shown in FIG. 1. FIG. 2A is a schematic diagram showing a sealed state of the battery cell 1 according to the present invention, and FIG. 2B is a schematic diagram showing a sealed state of a conventional general battery cell.

電池要素6を収納したフィルム状外装材4は、外面を保護する表面保護層11、気体の透過を阻止する金属バリア層等のバリア層12、電解液の浸透を防止すると共に、フィルム状外装材を熱溶着する熱溶着樹脂層13を含む構成になっている。   The film-shaped packaging material 4 that houses the battery element 6 includes a surface protective layer 11 that protects the outer surface, a barrier layer 12 such as a metal barrier layer that blocks the permeation of gas, and prevents the electrolyte from penetrating. It is the structure containing the heat welding resin layer 13 which heat-welds.

表面保護層11には、フィルム状外装材4の加工時に破断しない程度の延性を有し、熱溶着樹脂層13よりも融点または軟化点が高い合成樹脂材料を用いることができる。なかでも、加工時の延性が充分に得られ、高い融点,又は軟化点を持つ樹脂が好ましく、具体的にはナイロンまたはポリエチレンテレフタレートを挙げることができ、これらを組み合わせても良い。   For the surface protective layer 11, a synthetic resin material having ductility that does not break when the film-shaped packaging material 4 is processed and having a higher melting point or softening point than the heat-welded resin layer 13 can be used. Among these, a resin having sufficient ductility during processing and having a high melting point or softening point is preferable. Specific examples thereof include nylon and polyethylene terephthalate, and these may be combined.

バリア層12は、気体の透過を阻止し、加工時に破断しない延性があれば、金属または金属酸化物の蒸着層、金属フィルム等の各種のものを用いることができるが、延性が大きく加工性に優れるアルミニウム又はアルミニウム合金の箔が望ましい。   As long as the barrier layer 12 has a ductility that prevents gas permeation and does not break during processing, various types of metal or metal oxide deposition layers, metal films, and the like can be used. A superior aluminum or aluminum alloy foil is desirable.

熱溶着樹脂層13は、電解液に対して耐食性があって、熱溶着時の接着強度が優れたポリプロピレン、ポリエチレン等のポリオレフィン系の合成樹脂、これらを変成した変成ポリオレフィン樹脂、あるいはそれらの複数種を含むものを用いることができる。   The heat-welded resin layer 13 is corrosion resistant to the electrolytic solution and has excellent adhesive strength at the time of heat-welding. Polyolefin-based synthetic resins such as polypropylene and polyethylene, modified polyolefin resins obtained by modifying these, or a plurality of them Can be used.

また、表面保護層11、バリア層12、熱溶着樹脂層13は、それぞれ1層のみから構成されるものに限らず、2層以上を積層したものであっても良い。複数層を積層したものの場合には特性の異なるものの複数層を積層したものであっても良い。   Further, the surface protective layer 11, the barrier layer 12, and the heat-welded resin layer 13 are not limited to those each consisting of only one layer, and may be a laminate of two or more layers. In the case where a plurality of layers are laminated, a plurality of layers having different characteristics may be laminated.

フィルム状外装材4の封止部16では、熱溶着樹脂層13が融点に達し、溶着層17aを形成する。また、封止部16の電池要素6の収納部側には溶着層からはみ出た樹脂突出部17bが形成される。   In the sealing part 16 of the film-shaped exterior material 4, the heat-welded resin layer 13 reaches the melting point, and forms a welded layer 17a. In addition, a resin protrusion 17b that protrudes from the welded layer is formed on the storage portion side of the battery element 6 of the sealing portion 16.

本発明の電池セル1では、電池要素6側端部では、樹脂突出部17bを小さくするため、電池要素6側からフィルム状外装材4の外側方向に厚みが大になる部分を含み、フィルム状外装材4外側から電池要素6側への水分進入量を抑えるため、フィルム状外装材4外側端部では、外縁から電池要素6の方向に、厚みが大になる部分を含んでいる。   In the battery cell 1 of the present invention, at the end of the battery element 6 side, in order to reduce the resin protrusion 17b, the battery element 1 includes a portion that increases in thickness from the battery element 6 side to the outer side of the film-shaped exterior material 4, In order to suppress the amount of moisture entering from the outer side of the outer packaging material 4 to the battery element 6 side, the outer end portion of the film-like outer packaging material 4 includes a portion where the thickness increases from the outer edge toward the battery element 6.

その結果、電池要素6側では図2(B)に示す封止状態と比べ、図2(A)に例示するように、樹脂の突出部17bが縮小化され、外装ケースを大きくすることなく電池要素6を大きくすることができる。これにより、電池セル1の単位体積あたりのエネルギー密度を大きくすることが可能となる。図2(B)に示す破線は、樹脂突出部によって電池要素6を収容できなかった領域を示すものであり、図2(A)に示す破線は、樹脂突出部17bが存在していた場合の電池要素6の端部を模式的に表すためのものである。   As a result, on the battery element 6 side, as shown in FIG. 2 (A), as compared to the sealed state shown in FIG. 2 (B), the resin protruding portion 17b is reduced, and the battery is not enlarged. Element 6 can be enlarged. Thereby, the energy density per unit volume of the battery cell 1 can be increased. The broken line shown in FIG. 2 (B) shows the area where the battery element 6 could not be accommodated by the resin protrusion, and the broken line shown in FIG. 2 (A) shows the case where the resin protrusion 17b was present. This is for schematically representing an end portion of the battery element 6.

図3は図2(A)で説明した本発明に係る電池セル1の製造方法の一例を模式的に説明する図である。図3(A)に示すように、封止部16の両面から2本の加熱部材21によって押圧して熱溶着樹脂層13の溶着面が溶融状態となるまで加熱する。前記加熱時、溶融状態となった熱溶着樹脂層13が電池要素6の収納部側にはみ出た樹脂突出部17b及び、フィルム状外装材4外側端部にはみ出た樹脂突出部17cを形成する。本発明では、樹脂突出部17bを小さくするため、加熱部材21に電池要素6側よりフィルム状外装材4外側の方が厚く封止されるよう加熱部材21に傾斜を持たせている。   FIG. 3 is a diagram schematically illustrating an example of the manufacturing method of the battery cell 1 according to the present invention described with reference to FIG. As shown to FIG. 3 (A), it presses with the two heating members 21 from both surfaces of the sealing part 16, and it heats until the welding surface of the heat welding resin layer 13 will be in a molten state. At the time of heating, the heat-welded resin layer 13 in a molten state forms a resin protrusion 17b that protrudes to the storage portion side of the battery element 6 and a resin protrusion 17c that protrudes to the outer end of the film-like exterior material 4. In the present invention, in order to reduce the resin protrusion 17b, the heating member 21 is inclined so that the heating member 21 is sealed thicker on the outer side of the film-shaped exterior material 4 than the battery element 6 side.

次いで、加熱部材21を取り除いた後に、同様に図3(B)に示すように両面から2本の冷却部材22にて、加熱部材21を当接した領域を冷却する。これは、溶着層17aが結晶化するのを防ぐためである。冷却を行なわない、もしくは冷却するのが遅すぎた場合、溶着層17aは結晶化が進み、硬くて脆い樹脂層となり、耐食性や絶縁性が低下する。   Next, after removing the heating member 21, similarly, as shown in FIG. 3B, the region where the heating member 21 is in contact is cooled by two cooling members 22 from both sides. This is to prevent the welded layer 17a from crystallizing. When cooling is not performed or when cooling is too slow, crystallization of the welded layer 17a proceeds and a hard and brittle resin layer is formed, resulting in a decrease in corrosion resistance and insulation.

本発明においては、電池要素6側の溶着層17aの樹脂厚みが小さくなる。一般的に、溶着層17aの樹脂厚みが大きい場合よりも小さい場合は絶縁性が低下しやすい。そこで絶縁性の低下を防ぐためすなわち電池要素6側の樹脂の結晶化を防ぐために、電池要素6側の溶着層17aの樹脂厚みが最も薄い部分に対応する位置のフィルムに確実に冷却部材を当接させることが好ましい。熱溶着樹脂層13にポリプロピレンを用いる場合には、電池要素6側端の温度が110℃を下回る前に冷却部材22を押し当てるのが好ましい。   In the present invention, the resin thickness of the welding layer 17a on the battery element 6 side is reduced. Generally, when the resin thickness of the welding layer 17a is smaller than that when the resin thickness is large, the insulating property tends to be lowered. Therefore, in order to prevent a decrease in insulation, that is, to prevent crystallization of the resin on the battery element 6 side, the cooling member is securely applied to the film at the position corresponding to the thinnest part of the resin layer of the welding layer 17a on the battery element 6 side. It is preferable to contact. When polypropylene is used for the heat-welded resin layer 13, it is preferable to press the cooling member 22 before the temperature at the battery element 6 side end falls below 110 ° C.

次いで、図3(C)に示すようにフィルム状外装材4の外周の各辺を、電解液を注液する辺の電解液注液部を除いて熱溶着して封止した。電解液注液部から電解液を注液の後に電解液注液部を他の部分と同様に熱溶着して封止した。その後、各辺の周囲を所定の形状に切断し電池セル1を得た。   Next, as shown in FIG. 3 (C), each side of the outer periphery of the film-shaped packaging material 4 was thermally welded and sealed except for the electrolyte solution injection part on the side where the electrolyte solution was injected. After injecting the electrolytic solution from the electrolytic solution injection part, the electrolytic solution injection part was thermally welded and sealed in the same manner as other parts. Thereafter, the periphery of each side was cut into a predetermined shape to obtain a battery cell 1.

前記切断では、熱溶着樹脂層13のうち、熱を加えてない溶着部以外の部分における2枚の厚みを100とした場合、溶着層17aの厚みが95より大きい部分を取り除くように行った。なお、熱溶着する部分以外の熱溶着樹脂層13は、バリア層12に電解液が到達しショートするのを防いでいるため、元の厚みを保つのが好ましい。   The cutting was performed so as to remove a portion of the heat-welded resin layer 13 where the thickness of the two layers other than the welded portion where no heat was applied was 100, where the thickness of the welded layer 17a was greater than 95. Note that it is preferable to keep the original thickness of the heat-welded resin layer 13 other than the portion to be heat-welded because it prevents the electrolytic solution from reaching the barrier layer 12 and causing a short circuit.

封止部16における厚みは大きいほど水分が浸入しやすくなるが、封止部16の厚みが小さすぎると絶縁性が悪くなるため、熱溶着樹脂層13のうち、熱を加えてない溶着部以外の部分における2枚の厚みを100とした場合、封止部16外側端部0.5mmを除く封止部16全体に渡って溶着層17aの厚みは40以上95以下であることが好ましく、より好ましくは45以上90以下である。   As the thickness of the sealing portion 16 increases, moisture easily enters. However, if the thickness of the sealing portion 16 is too small, the insulating property deteriorates. Therefore, in the heat-welded resin layer 13, other than the welded portion that does not apply heat. When the thickness of the two sheets in this part is 100, the thickness of the weld layer 17a is preferably 40 or more and 95 or less over the entire sealing part 16 excluding the outer end part 0.5 mm of the sealing part 16, more preferably Is 45 or more and 90 or less.

一方、封止部16外縁はそもそも導電性を有するバリア層12が露出している場合もあり、絶縁性は求められないことと、水分の浸入を防止する観点から、溶着層の厚みは小さい方が好ましい。溶着層13のうち、熱を加えてない溶着部以外の部分における2枚の厚みを100とした場合、封止部16外縁から電池要素6側へ0.5mm以内においては0以上95以下であることが好ましい。   On the other hand, the outer edge of the sealing portion 16 may have the conductive barrier layer 12 exposed in the first place, so that insulation is not required and the thickness of the welded layer is smaller from the viewpoint of preventing moisture from entering. Is preferred. When the thickness of the two layers in the weld layer 13 other than the weld part where heat is not applied is 100, the thickness is 0 or more and 95 or less within 0.5 mm from the outer edge of the sealing part 16 to the battery element 6 side. Is preferred.

切断によって端部を薄くするには、切断刃の刃先の角度や、刃先よりも肉厚な切断刃の腹の角度や摩擦力を調整した切断刃を準備するなどして、フィルム状外装材4の封止外縁部の厚みを小さくしながら切断することが可能である。   In order to make the end thin by cutting, a film-shaped outer packaging material 4 is prepared by preparing a cutting blade in which the angle of the cutting edge of the cutting blade, the angle of the belly of the cutting blade thicker than the cutting edge, and the frictional force are adjusted. It is possible to cut while reducing the thickness of the sealing outer edge.

熱溶着樹脂層13の厚みは絶縁性を保つ観点から、溶着後の厚みが60μm以上であることが好ましく、封止性の観点から200μm以下が好ましい。   The thickness of the heat-welded resin layer 13 is preferably 60 μm or more from the viewpoint of maintaining insulation, and is preferably 200 μm or less from the viewpoint of sealing properties.

なお、電池要素6側からフィルム状外装材4外縁までの封止部16の長さ(又は封止部16の幅ともいう)が短いと、電池要素6と外部との封止性が低下するおそれがあるため、前記封止部16の長さ(又は封止部16の幅)は最低2mm以上が好ましい。気密性の観点からは前記封止部16の長さ(又は封止部16の幅)が長いほど好ましいが、その分、電池セル1の外形寸法が大きくなるので、体積あたりのエネルギー効率の観点で好ましくない。   In addition, when the length of the sealing part 16 (or the width of the sealing part 16) from the battery element 6 side to the outer edge of the film-shaped exterior material 4 is short, the sealing performance between the battery element 6 and the outside is deteriorated. For this reason, the length of the sealing part 16 (or the width of the sealing part 16) is preferably at least 2 mm. From the viewpoint of airtightness, the longer the length of the sealing portion 16 (or the width of the sealing portion 16), the better. However, since the outer dimensions of the battery cell 1 increase accordingly, the viewpoint of energy efficiency per volume. It is not preferable.

また、外径寸法を小さくすることで体積あたりのエネルギー効率を上げるために、フィルム状外装材4の封止部16を電池要素6に沿わせるように湾曲または折り曲げる場合、湾曲部または折り曲げ部の厚みが薄くなり、その分の樹脂がフィルム状外装材4外側端部に飛び出ることになる、すなわち外径寸法が大きくなってしまうので、折り曲げ後に前記切断を行うのが好ましい。   Further, in order to increase the energy efficiency per volume by reducing the outer diameter dimension, when the sealing portion 16 of the film-shaped outer packaging material 4 is bent or bent so as to follow the battery element 6, The thickness is reduced, and the corresponding resin jumps out to the outer end portion of the film-shaped exterior material 4, that is, the outer diameter is increased. Therefore, it is preferable to perform the cutting after bending.

フィルム状外装材4を熱シール(熱溶着)する際、例えば、熱溶着樹脂層13に変性ポリオレフィンが用いられている場合、その融点が120〜160℃程度であることから、シール時の加熱温度を180〜220℃とすることが好ましい。一方で、例えば、表面保護層11にポリエステルフィルムが用いられている場合、表面保護層11にダメージを与えないために、シール時の加熱温度を200℃以下とすることが好ましい。   When heat-sealing (heat-welding) the film-shaped packaging material 4, for example, when a modified polyolefin is used for the heat-welding resin layer 13, the melting point is about 120 to 160 ° C. Is preferably 180 to 220 ° C. On the other hand, for example, when a polyester film is used for the surface protective layer 11, the heating temperature at the time of sealing is preferably 200 ° C. or lower in order not to damage the surface protective layer 11.

図4は、本発明の他の実施形態を説明する図である。本発明の図1に示す電池セルをA−A’での断面の一部を切り欠いた図である。封止部16両面から2本の加熱部材23によって押圧して熱溶着樹脂層13の溶着面が溶融状態となるまで加熱する。   FIG. 4 is a diagram for explaining another embodiment of the present invention. It is the figure which notched a part of cross section in A-A 'of the battery cell shown in FIG. 1 of this invention. It heats until it presses by the two heating members 23 from both surfaces of the sealing part 16 and the welding surface of the heat welding resin layer 13 will be in a molten state.

加熱部材23は、加熱部材21と同様電池要素6側よりフィルム状外装材4外側の方が厚く封止されるよう傾斜が設けられているが、加熱部材21と異なり、フィルム状外装材4外側端部付近が狭く封止されるよう第2の傾斜も設けられている。この実施形態の電池は、フィルムフィルム状外装材4外側端部を溶着することで、すなわち廃棄部25を設けないことで、切断工程無しに図3の工程と同様な製品を得ることもできる。   The heating member 23 is provided with an inclination so that the outer side of the film-shaped outer packaging material 4 is thicker than the battery element 6 side like the heating member 21, but unlike the heating member 21, the outer side of the film-shaped outer packaging material 4 is provided. A second slope is also provided so that the vicinity of the end is narrowly sealed. The battery of this embodiment can also obtain the product similar to the process of FIG. 3 without a cutting process by welding the outer edge part of the film film-shaped exterior material 4, ie, not providing the disposal part 25.

なお、本発明は図1に示す電池セル1の周縁のいずれの封止部16に適用してもよいが、正極電極端子2や負極電極端子3が取り出された辺の封止部16の幅を小さくしても、外形寸法に影響がないことや、端子部の封止構造が複雑なことから、これら電極端子のない辺で行うのが好ましい。   In addition, although this invention may be applied to any sealing part 16 of the periphery of the battery cell 1 shown in FIG. 1, the width | variety of the sealing part 16 of the edge | side where the positive electrode terminal 2 or the negative electrode terminal 3 was taken out Even if it is made smaller, the outer dimensions are not affected, and the sealing structure of the terminal portion is complicated.

また、本発明で電池セル1を製造する際用い得る加熱部材21、23の形状は、図3や図4に示されるものに限定されるわけではない。図6は本発明に係る電池セル1の製造工程で用い得る加熱部材のバリエーションを示す図である。   In addition, the shapes of the heating members 21 and 23 that can be used when the battery cell 1 is manufactured in the present invention are not limited to those shown in FIGS. 3 and 4. FIG. 6 is a diagram showing variations of the heating member that can be used in the manufacturing process of the battery cell 1 according to the present invention.

以下に、本発明の実施例、比較例を示し説明する。
実施例1
(正極の作製)
マンガン酸リチウム(LiMn)粉末、カーボンブラック、ポリフッ化ビニリデンをNMP(N-メチル-ピロリドン)と共に混練して正極スラリーを調製した。得られた正極スラリーを厚さ20μmのアルミニウム箔の両面に塗布乾燥した後、ロールによって正極面を押圧してアルミ箔上に正極活物質層を形成した。
Hereinafter, examples and comparative examples of the present invention will be described.
Example 1
(Preparation of positive electrode)
A positive electrode slurry was prepared by kneading lithium manganate (LiMn 2 O 4 ) powder, carbon black, and polyvinylidene fluoride together with NMP (N-methyl-pyrrolidone). The obtained positive electrode slurry was applied and dried on both surfaces of an aluminum foil having a thickness of 20 μm, and then the positive electrode surface was pressed with a roll to form a positive electrode active material layer on the aluminum foil.

次いで、正極活物質層が形成された部分を含む長さ105mm×幅55mmの矩形状の正極活物質層形成部と、正極活物質層の非形成部を含む長さ15mm×幅10mmの正極タブとが一体に形成されるように正極活物質層が形成された部分を含むアルミ箔を切断し、正極電極を作製した。
(負極の作製)
グラファイト、カーボンブラック、ポリフッ化ビニリデンをNMPと共に混練して負極スラリーを調製した。得られた負極スラリーを厚さ10μmの銅箔の両面に塗布乾燥した後、ロールによって負極面を押圧して銅箔上に負極活物質層を形成した。
Next, a rectangular positive electrode active material layer forming portion having a length of 105 mm × width 55 mm including a portion where the positive electrode active material layer is formed, and a positive electrode tab having a length of 15 mm × width 10 mm including a portion where the positive electrode active material layer is not formed The aluminum foil containing the part in which the positive electrode active material layer was formed was cut so that the positive electrode was produced.
(Preparation of negative electrode)
Graphite, carbon black, and polyvinylidene fluoride were kneaded with NMP to prepare a negative electrode slurry. The obtained negative electrode slurry was applied to and dried on both sides of a copper foil having a thickness of 10 μm, and then the negative electrode surface was pressed with a roll to form a negative electrode active material layer on the copper foil.

次いで、正極と同様、長さ109mm、幅59mmの負極活物質層形成部と、長さ12mm、幅10mmの負極タブとを一体に形成した負極電極を作製した。
(発電要素の作製)
作製した正極電極と負極電極を、長さ111mm、幅59mm、厚さ25μmのポリプロピレン製のセパレーターを介して最外層が負極となるように交互に正極電極15枚、負極電極16枚を積層して発電要素を作製した。
Next, similarly to the positive electrode, a negative electrode in which a negative electrode active material layer forming portion having a length of 109 mm and a width of 59 mm and a negative electrode tab having a length of 12 mm and a width of 10 mm were integrally formed was produced.
(Production of power generation elements)
The prepared positive electrode and negative electrode were laminated by alternately stacking 15 positive electrodes and 16 negative electrodes through a polypropylene separator having a length of 111 mm, a width of 59 mm, and a thickness of 25 μm so that the outermost layer becomes a negative electrode. A power generation element was produced.

フィルム状外装材4の外部に導出するための正極リード端子として長さ30mm、幅10mm、厚さ200μmのアルミニウム箔の一部に、封口時にフィルム状外装材と一体となる合成樹脂層を形成したアルミリード端子を積層した正極電極の正極タブに接合した。   A synthetic resin layer integrated with the film-shaped exterior material at the time of sealing was formed on a part of an aluminum foil having a length of 30 mm, a width of 10 mm, and a thickness of 200 μm as a positive electrode lead terminal for leading out of the film-shaped exterior material 4. It joined to the positive electrode tab of the positive electrode which laminated | stacked the aluminum lead terminal.

同様に、負極電極にも負極リード端子として長さ30mm、幅10mm、厚さ200μmの銅箔に封口時にフィルム状外装材と一体となる合成樹脂層を形成した銅製リード端子を積層した負極タブに接合した。
(電池セルの作製)
表面保護層11として厚さ25μmのナイロン、バリア層12として40μmのアルミニウム箔、熱溶着樹脂層13として厚さ50μmの融点145℃、軟化点120℃のランダム−ブロック−ランダム三層構造を有するポリプロピレンフィルムを順に積層した長さ180mm、幅100mmの厚さ115μmのフィルム状外装材を2枚用意し、このフィルム状外装材の中央に長さ120mm、幅70mm、深さ3mmの凹部をエンボス加工により形成した。
Similarly, a negative electrode tab in which a copper lead terminal in which a synthetic resin layer integrated with a film-like exterior material is formed on a copper foil having a length of 30 mm, a width of 10 mm, and a thickness of 200 μm as a negative electrode lead terminal is formed as a negative electrode lead terminal. Joined.
(Production of battery cells)
Polypropylene having 25 μm thick nylon as the surface protective layer 11, 40 μm aluminum foil as the barrier layer 12, 50 μm thick melting point 145 ° C. and softening point 120 ° C. random-block-random three-layer structure as the heat-welded resin layer 13 Two film-shaped exterior materials having a length of 180 mm and a thickness of 100 mm and a thickness of 115 μm, which are laminated in order, are prepared, and a recess having a length of 120 mm, a width of 70 mm, and a depth of 3 mm is embossed in the center of the film-shaped exterior material. Formed.

作製した凹部に発電要素6を収納し、1辺から正極リード端子、負極リード端子をフィルム状外装材4の外部に導出し、リード端子を取り出す辺と、リード端子を取り出す辺と接する2辺を封止して、正極電極端子、負極電極端子を形成した。   The power generation element 6 is housed in the produced recess, and the positive electrode lead terminal and the negative electrode lead terminal are led out of the film-shaped exterior material 4 from one side, and the side where the lead terminal is taken out and the two sides that are in contact with the side where the lead terminal is taken out Sealed to form a positive electrode terminal and a negative electrode terminal.

次いで、両電極端子を取り出した辺と対向する辺を注液辺として、エチレンカーボネートおよびジエチルカーボネートからなる混合溶媒に、リチウム塩としてLiPFを含む電解液を注液して、最後に注液辺を封止した。Next, using the side opposite to the side from which both electrode terminals were taken out as the injection side, an electrolyte containing LiPF 6 as a lithium salt was injected into a mixed solvent composed of ethylene carbonate and diethyl carbonate, and finally the injection side Was sealed.

端子辺は180℃に加熱した幅5mmの2本の加熱部材を間隔が0.2mmとなるように6秒間挟み込み封止した。   The terminal side was sealed by sandwiching two heating members having a width of 5 mm heated to 180 ° C. for 6 seconds so that the interval was 0.2 mm.

この後、25℃の幅5.6mmの2本の冷却部材を間隔が0.2mmとなるように1.5秒間挟み込み冷却した。   Thereafter, two cooling members having a width of 5.6 mm at 25 ° C. were sandwiched and cooled for 1.5 seconds so that the interval was 0.2 mm.

側辺は、図5(A)のような形状の加熱部材を用いて封止した。d1は、0.01mmであり、d2は0.30mmであった。図5(B)のように、180℃に加熱した幅7.5mmの2本の加熱部材の間隔d3が0.2mmとなるように5秒間挟み込み過熱し封止した。この後、前記加熱部材と同一形状の常温の幅7.5mmの2本の冷却バーを3秒間挟み込み冷却した。 上記のようにして作製した注液前の電池セルに、注液辺より電解液を注入した。   The side was sealed using a heating member having a shape as shown in FIG. d1 was 0.01 mm and d2 was 0.30 mm. As shown in FIG. 5 (B), the two heating members having a width of 7.5 mm heated to 180 ° C. were sandwiched and heated for 5 seconds so that the distance d3 was 0.2 mm, and sealed. Thereafter, two cooling bars having the same shape as the heating member and having a room temperature width of 7.5 mm were sandwiched and cooled for 3 seconds. The electrolyte solution was injected from the injection side into the battery cell before injection prepared as described above.

この後、注液辺を200℃に加熱した幅7.5mmの2本の加熱バー(加熱部材)の間隔d3が0.2mmとなるように5秒間挟み込み過熱し封止した。この後、常温の幅7.5mmの2本の冷却バーを3秒間挟み込み冷却することで、電池セルを得た。この電池セルの封止部16の断面図を図5(D)に示す。電池セルの封止部16に適用した他の形態の加熱部材を図5(C)に示す。間隔d4は0.2mmとした。   Thereafter, the liquid injection side was heated to 200 ° C. and sandwiched by overheating for 5 seconds so that the distance d3 between two heating bars (heating members) having a width of 7.5 mm was 0.2 mm, followed by sealing. Thereafter, two cooling bars with a width of 7.5 mm at room temperature were sandwiched and cooled for 3 seconds to obtain a battery cell. A cross-sectional view of the sealing portion 16 of this battery cell is shown in FIG. FIG. 5C shows another form of heating member applied to the sealing portion 16 of the battery cell. The interval d4 was set to 0.2 mm.


実施例2
側辺及び注液辺の熱溶着時、加熱バーの間隔d3を0.21mmとし、その他の工程は実施例1と同様にして、電池セルを得た。

Example 2
A battery cell was obtained in the same manner as in Example 1 except that the distance d3 between the heating bars was 0.21 mm during the thermal welding of the side and liquid injection sides.


実施例3
側辺及び注液辺の熱溶着時、加熱バーの間隔d3を0.22mmとし、その他の工程は実施例1と同様にして、電池セルを得た。

Example 3
A battery cell was obtained in the same manner as in Example 1 except that the distance d3 between the heating bars was 0.22 mm during the thermal welding of the side and liquid injection sides.


実施例4
側辺及び注液辺の熱溶着時、加熱バーの間隔d3を0.17mmとし、その他の工程は実施例1と同様にして、電池セルを得た。

Example 4
A battery cell was obtained in the same manner as in Example 1 except that the distance d3 between the heating bars was 0.17 mm during the thermal welding of the side and liquid injection sides.


実施例5
側辺及び注液辺の熱溶着時、図3の加熱部材を用いて溶着しその他の工程は実施例1と同様にして得た電池セルの封止部16外縁1mmを切断することで、封止部16外縁が薄い電池セルを得た。

Example 5
At the time of thermal welding of the side and the liquid injection side, welding was performed using the heating member of FIG. 3, and the other steps were performed in the same manner as in Example 1 by cutting the outer edge 1 mm of the battery cell sealing portion 16, thereby sealing. A battery cell having a thin outer edge of the stopper 16 was obtained.


比較例1
側辺及び注液辺の熱溶着時、加熱バーの間隔d3を0.16mmとし、その他の工程は実施例1と同様にして、電池セルを得た。この電池セルの封止部16断面図を図5(E)に示す。

Comparative Example 1
At the time of thermal welding of the side and liquid injection sides, the distance d3 between the heating bars was set to 0.16 mm, and the other steps were performed in the same manner as in Example 1 to obtain a battery cell. A cross-sectional view of the sealing portion 16 of this battery cell is shown in FIG.


比較例2
側辺及び注液辺の熱溶着時、加熱バーの形状が図5(C)のものを用い、また加熱バーの間隔d4を0.2mmとし、その他の工程は実施例1と同様にして、電池セルを得た。

Comparative Example 2
When heat-welding the side and liquid injection side, use the heating bar shape shown in Fig. 5 (C), set the heating bar interval d4 to 0.2 mm, and perform the other steps in the same manner as in Example 1. I got a cell.


比較例3
側辺及び注液辺の熱溶着時、加熱バーの間隔d3を0.23mmとし、その他の工程は実施例1と同様にして、電池セルを得た。この電池セルの封止部16断面図を図5(D)に示す。
ただし実施例1に比べて、樹脂厚みは厚くなっている。詳細は後述する。

Comparative Example 3
A battery cell was obtained in the same manner as in Example 1 except that the distance d3 between the heating bars was 0.23 mm during the thermal welding of the side and liquid injection sides. A cross-sectional view of the sealing portion 16 of this battery cell is shown in FIG.
However, compared to Example 1, the resin thickness is thicker. Details will be described later.

実施例1〜5および比較例について、封止部16の最小封止厚み、最大封止厚み、突出部の大きさ、剥離強度、絶縁抵抗をそれぞれ測定した結果を表1に示す。なお、最小封止厚みの測定は、水分の進入や樹脂の突出部が要素側に特に影響しやすい、封止部16の幅方向における発電要素側からの距離が2mmまでの位置の最小厚みを測定したものである。   Table 1 shows the results of measuring the minimum sealing thickness, the maximum sealing thickness, the protrusion size, the peel strength, and the insulation resistance of Examples 1 to 5 and Comparative Example. The measurement of the minimum sealing thickness is based on the minimum thickness at a position where the distance from the power generation element side in the width direction of the sealing portion 16 is 2 mm, where moisture intrusion and resin protrusion are particularly likely to affect the element side. It is measured.

Figure 2017158986
Figure 2017158986

表1における最小封止厚、最大封止厚は熱溶着樹脂層2枚分の厚みであり、()内の数字は熱溶着をしていない部分の熱溶着樹脂層13の2枚分の厚みに対する比を表している。熱溶着をしていない部分では、電界液とフィルム状外装材4のバリア層12と電解液とが接触するのを防止する必要があるため、熱融着前とほぼ変わらない厚みを有している。   The minimum sealing thickness and the maximum sealing thickness in Table 1 are the thicknesses of two heat-welded resin layers, and the numbers in parentheses are the thicknesses of two heat-welded resin layers 13 in a portion not thermally welded. Represents the ratio to. In the part not heat-welded, it is necessary to prevent the electrolytic solution, the barrier layer 12 of the film-shaped exterior material 4 and the electrolytic solution from coming into contact with each other. Yes.

突出部17bの大きさについて、実施例4では熱溶着樹脂層13の厚みが小さくなりすぎるまで加圧、加熱しすぎたため、突出部17bが実施例1〜3比較して大きくなったが、発電要素の収容には影響しなかった。なお、実施例1〜3、5における突出部17bの大きさL1は1.2mm以下であり、実施例4では最大で1.5mmであった。   About the magnitude | size of the protrusion part 17b, in Example 4, since it pressurized and heated too much until the thickness of the heat welding resin layer 13 became too small, although the protrusion part 17b became large compared with Examples 1-3, electric power generation It did not affect the containment of the elements. In addition, the magnitude | size L1 of the protrusion part 17b in Examples 1-3, 5 was 1.2 mm or less, and in Example 4, it was 1.5 mm at maximum.

比較例1は、薄く封止し過ぎたことに起因し、突出部17bが1.5mmを超えるまでL1が大きくなり、実施例1と同形状の電池要素6の収容することができなかった。比較例2は、過熱バーの形状が平坦であることから、電池要素6側に樹脂がはみ出ることを抑制できず、突出部17bの大きさが大きくなり、実施例1と同形状の電池要素6の収容することができなかった。   In Comparative Example 1, due to being too thinly sealed, L1 was increased until the projecting portion 17b exceeded 1.5 mm, and the battery element 6 having the same shape as that of Example 1 could not be accommodated. In Comparative Example 2, since the shape of the overheating bar is flat, it is not possible to suppress the resin from protruding to the battery element 6 side, and the size of the protruding portion 17b is increased, so that the battery element 6 having the same shape as that of Example 1 is used. Could not be accommodated.

剥離強度について、封止厚みが大きいと熱溶着樹脂層13同士の接着性が低下する傾向にあることが分かったが、封止厚みを90μm以下にする部分を形成することで、十分な剥離強度を得ることができた。比較例3は、最小厚みが大きく、すなわち、樹脂を十分に密着させない状態での封止となったため、剥離強度が低い結果となった。なお、実施例3が6N/mm、実施例2が4N/mmであり、比較例3は4N/mm未満であった。なお、他の実施例は7N/mm以上の剥離強度を得ることができた。   Regarding the peel strength, it was found that the adhesiveness between the heat-welded resin layers 13 tends to decrease when the sealing thickness is large. However, sufficient peel strength can be obtained by forming a portion that makes the sealing thickness 90 μm or less. Could get. In Comparative Example 3, the minimum thickness was large, that is, the sealing was performed in a state where the resin was not sufficiently adhered, and thus the peel strength was low. In addition, Example 3 was 6 N / mm, Example 2 was 4 N / mm, and Comparative Example 3 was less than 4 N / mm. In other examples, a peel strength of 7 N / mm or more could be obtained.

以上のような本発明に係る電池セル1によれば、前記封止部16の電池要素6側において、電池要素6側から外側方向に向けて封止厚が厚くなる部位を形成することで熱溶着樹脂層13の樹脂をフィルム状外装材4外側に優先的にはみ出させるだけでなく、前記封止部16のフィルム状外装材4の外側に、前記溶着時に発生したフィルム状外装材4外側の樹脂突出部を除去しつつ封止厚が外縁ほど小さくなる部位を形成することで、封止部16の電池要素6側の樹脂突出部の縮小化および外部からの水分浸入の抑制も可能となる。   According to the battery cell 1 according to the present invention as described above, on the battery element 6 side of the sealing portion 16, heat is generated by forming a portion where the sealing thickness increases from the battery element 6 side toward the outer side. Not only the resin of the welded resin layer 13 protrudes preferentially to the outside of the film-shaped exterior material 4 but also the outside of the film-shaped exterior material 4 of the sealing portion 16 on the outside of the film-shaped exterior material 4 generated during the welding. By forming the portion where the sealing thickness becomes smaller toward the outer edge while removing the resin protruding portion, the resin protruding portion on the battery element 6 side of the sealing portion 16 can be reduced and moisture intrusion from the outside can be suppressed. .

また、本発明に係る電池セル1によれば、封止部16の電池要素6側端の樹脂の突出部が小さくなる分、電池要素6を大きく形成することやフィルム状外装材4の形状を小さくすることが可能となるため、体積あたりのエネルギー密度を上昇できるとともに、外からの水分進入を抑えることで、侵入した水分が分解され気体となり膨張することでフィルム状外装材4に亀裂が入ることを抑制できる。   Moreover, according to the battery cell 1 which concerns on this invention, since the protrusion part of the resin of the battery element 6 side end of the sealing part 16 becomes small, the battery element 6 is formed large and the shape of the film-form exterior material 4 is formed. Since the energy density per volume can be increased and the entry of moisture from the outside can be suppressed, the invaded moisture is decomposed to become a gas and expand to form a crack in the film-shaped exterior material 4. This can be suppressed.

また、本発明に係る電池セル1によれば、電池内部に形成される樹脂の突出部17bを縮小化でき、また、外部からの水分進入も抑えることも出来る結果、体積当たりのエネルギー密度が高く、長期信頼性に優れた電池セルを提供できる。   Moreover, according to the battery cell 1 which concerns on this invention, the protrusion part 17b of the resin formed in the inside of a battery can be reduced, and also the moisture permeation from the outside can be suppressed, As a result, the energy density per volume is high. A battery cell with excellent long-term reliability can be provided.

本発明は、近年、携帯機器用のみならず、電動バイクや電気自動車等にも搭載され、用途が急速に拡大しているリチウムイオン電池等の電池セルに係るものである。従来、フィルム状外装材を用いた電池セルにおいては、熱シールする際にはみ出した樹脂の突出部により、スペース効率が低減したり、熱シール部の剥離強度が低下したり、といった問題が発生した。これに対して、本発明に係る電池セルにおいては、熱シール部の樹脂突出部の縮小化を図ることができ、さらに、外部からの水分浸入の抑制も可能となり、電池セルの劣化を低減することができるため、体積当たりのエネルギー密度が高く、長期信頼性に優れた電池セルを提供でき、産業上の利用性が非常に大きい。   The present invention relates to a battery cell such as a lithium ion battery, which has recently been installed not only for portable devices but also for electric motorcycles, electric vehicles, and the like and whose applications are rapidly expanding. Conventionally, in a battery cell using a film-like exterior material, problems such as space efficiency being reduced or peeling strength of the heat seal portion being lowered due to the protruding portion of the resin protruding when heat-sealing occurred. . On the other hand, in the battery cell according to the present invention, the resin protruding portion of the heat seal portion can be reduced, and further, moisture can be prevented from entering from the outside, thereby reducing deterioration of the battery cell. Therefore, a battery cell with high energy density per volume and excellent long-term reliability can be provided, and industrial applicability is very large.

1・・・電池セル、2・・・正極電極端子、3・・・負極電極端子、4・・・フィルム状外装材、5・・・(フィルム状外装材周縁)封止部、6・・・電池要素、6a・・・電池要素の封止部側端部、11・・・表面保護層、12・・・バリア層、13・・・熱溶着樹脂層、16・・・封止部、17a・・・溶着層、17b・・・(電池内部へはみ出した樹脂の)突出部、17c・・・(フィルム状外装材外側端部にはみ出た樹脂の)突出部、21・・・加熱部材、22・・・冷却部材、23・・・加熱部材 DESCRIPTION OF SYMBOLS 1 ... Battery cell, 2 ... Positive electrode terminal, 3 ... Negative electrode terminal, 4 ... Film-form exterior material, 5 ... (Film-form exterior material periphery) sealing part, 6 ... -Battery element, 6a ... End part of sealing part side of battery element, 11 ... Surface protective layer, 12 ... Barrier layer, 13 ... Thermal welding resin layer, 16 ... Sealing part, 17a ... welding layer, 17b ... projection (resin that protrudes into the battery), 17c ... projection (resin that protrudes on the outer edge of the film-like exterior material), 21 ... heating member 22 ... cooling member, 23 ... heating member

Claims (2)

電池要素が、少なくともバリア層と樹脂層とを供えるラミネートフィルムからなるフィルム状外装材に収容された電池セルにおいて、
前記フィルム状外装材は、前記樹脂層同士を対向させて熱溶着した封止部を含み、前記封止部は、電池要素側の端部では、電池要素側からフィルム状外装材の外側方向に厚みが大になる部分を含み、フィルム状外装材外側端部では、外縁から電池要素側の方向に厚みが大になる部分を含み、フィルム状外装材外側端部0.5mm以内を除く封止部の最小厚みが、樹脂層2枚分の厚みを100とした場合、40以上であることを特徴とする電池セル。
In the battery cell, the battery element is housed in a film-shaped exterior material made of a laminate film that provides at least a barrier layer and a resin layer.
The film-shaped exterior material includes a sealing portion that is heat-welded with the resin layers facing each other, and the sealing portion is located at the end on the battery element side from the battery element side toward the outer side of the film-shaped exterior material. Including the part where the thickness increases, and the outer edge of the film-like exterior material includes the part where the thickness increases in the direction from the outer edge to the battery element side, excluding the outer edge of the film-like exterior material within 0.5 mm The battery cell is characterized in that the minimum thickness is 40 or more when the thickness of two resin layers is 100.
前記封止部の幅が2mm以上である請求項1に記載の電池セル。   The battery cell according to claim 1, wherein a width of the sealing portion is 2 mm or more.
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