JPWO2015011914A1 - Apparel and manufacturing method thereof - Google Patents

Abstract

A garment configured by stitching two or more parts as a base fabric, wherein at least one of the parts includes two or more subparts, and the subparts are formed by colors and / or patterns. A sub-part, and a second sub-part adjacent to the first sub-part and formed with a color and / or pattern different from the first sub-part, wherein the first sub-part and the second sub-part are digital printing systems The clothing is formed integrally by.

Description

  The present invention relates to a garment and a method for producing the garment, and in particular, relates to a garment excellent in design properties, stretchability, and wearing feeling and a method for producing the garment.

  The garment is usually formed by combining and sewing each part forming the garment, such as a collar part, a sleeve part, a front body part, and a back body part. Since cost is required for stitching, for example, it has been proposed to join parts by thermal fusion (for example, Patent Document 1).

  In recent sports clothing, fashion clothing, and the like, the parts are subdivided into smaller pieces. The ground color, color pattern, and fabric material of each piece can be different. Therefore, the design properties of the parts in which these are combined are greatly enhanced. Furthermore, the design can be given to the stitched portion by stitching the pieces together using a plurality of kinds of sewing threads having different colors.

  Such a garment is manufactured as follows, for example. First, weaving and knitting fabrics made of materials, structures, and color patterns suitable for each piece are created. Next, each piece is cut into shapes and stitched to form parts. Finally, the finished parts are combined and stitched to complete the clothing. Furthermore, the design may be further enhanced by adding a logo mark to the finished clothing. The logo mark can be attached by sewing a patch with a logo mark that is produced separately, applying the logo mark directly to clothing by screen printing or resin transfer printing, or embroidering the logo mark on clothing. .

JP 2003-147606 A

  In the method of joining the parts by thermal fusion, the materials are limited. Moreover, when joining the pieces into which parts were subdivided by heat sealing | fusion, since the shape of the part to heat-seal | fuse is complicated, a manufacturing process becomes complicated on the contrary. In addition, since the stretchability of the fabric is impaired by heat fusion, it is not suitable for the clothing field that requires stretchability, such as sports clothing.

  In the conventional method of stitching pieces together, the cutting process and the stitching process are complicated, which takes time and labor, and increases the manufacturing cost. Further, the yarn used for stitching must be changed according to the structure, fineness, color, etc. of each woven or knitted fabric, and the process is very complicated.

  Moreover, since the garment completed through such a process has many stitching parts, a touch is impaired or becomes heavy. Furthermore, stretchability is impaired. Further, if there is a resin transfer printed portion for embedding a logo mark or an embroidery portion, there is a problem that the air permeability and stretchability of the portion are impaired.

  A first aspect of the present invention is a garment configured by stitching two or more parts that are base fabrics, wherein at least one of the parts includes two or more subparts, and the subparts include color and A first sub-part formed by a pattern, and a second sub-part adjacent to the first sub-part and formed by a color and / or pattern different from the first sub-part, the first sub-part and the The second subpart relates to clothing that is integrally formed by a digital printing method.

  The first subpart is formed of a color and / or pattern representing a woven or knitted fabric structure, and the second subpart is a color and / or pattern representing a woven or knitted fabric different from the first subpart. It is preferably formed by.

  It is preferable that the first subpart and / or the second subpart include at least one pattern selected from the group consisting of embroidery, stitching, and shading.

  The first subpart and / or the second subpart is preferably formed of at least one pattern selected from the group consisting of letters, numbers, symbols, and figures.

  The area ratio of the first subpart occupying the part including the two or more subparts is preferably 5 to 70%, and the area ratio of the second subpart is preferably 5 to 70%.

  The digital printing method is preferably a method of printing directly on the base fabric by an ink jet method.

  According to a second aspect of the present invention, two or more colors and / or patterns are printed on a base fabric by a digital printing method, and the first subpart is formed by the colors and / or patterns. A step of forming at least one part including a second subpart that is adjacent and formed by the color and / or pattern different from the first subpart, and a step of cutting the base fabric into the shape of the part And a step of stitching two or more parts including the cut parts.

  The clothing of the present invention is excellent in design. Moreover, since the clothes of the present invention have few stitched portions, the touch is good and the weight is light. In addition, the stretch and breathability of the material is difficult to lose. According to the production method of the present invention, such clothing can be produced by a simple method.

It is a front view showing roughly clothing concerning one embodiment of the present invention. It is a rear view which shows roughly clothing concerning one embodiment of the present invention. It is a top view which shows roughly each part of the clothing which concerns on one Embodiment of this invention. It is a front view showing roughly clothing concerning one embodiment of the present invention. It is a rear view which shows roughly clothing concerning one embodiment of the present invention. It is a top view which shows roughly each part of the clothing which concerns on one Embodiment of this invention. It is a top view which shows the parts of the conventional clothing schematically. It is a top view which shows the parts of the conventional clothing schematically. It is a top view which shows the parts of the conventional clothing schematically. It is a top view which shows the parts of the conventional clothing schematically. It is a top view which shows the parts of the conventional clothing schematically. It is a top view which shows the parts of the conventional clothing schematically. It is a top view which shows the parts of the conventional clothing schematically. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing. It is a top view which shows roughly the parts of other conventional clothing.

Hereinafter, although this invention is demonstrated by one Embodiment, this invention is not limited to this.
[Clothing]
Clothing is comprised from the following components. In the case of clothing for the upper body, the constituent parts are roughly divided into a sleeve part, a collar part, a trunk part, and the like. In the case of clothing for the lower body, the left leg part, the right leg part, etc. can be broadly classified. Examples of components common to the upper body and the lower body include a pocket portion and a pocket lid portion. The component is further divided into several parts. The clothing is constructed by stitching these two or more parts.

  It does not specifically limit as clothing, Any of upper body use and lower body use may be sufficient. Moreover, the use is not limited, and daily wear, sportswear, etc. can be illustrated.

[Subpart]
In the present embodiment, at least one of two or more parts constituting the garment is adjacent to the first subpart formed by a color and / or pattern (hereinafter referred to as a color or the like) and the first subpart. , And a second subpart formed with a color or the like different from the first subpart.

  The subpart refers to an area (hereinafter referred to as a switching area) that is separated from other parts in one part by color or the like. That is, the adjacent first subpart and second subpart have different colors and the like, and a plurality of colors and the like exist in one part. Conventionally, in order to include multiple colors in one part, multiple base fabrics with different colors, etc., or multiple base fabrics with different materials are prepared and cut into pieces corresponding to each switching area. The pieces are stitched together. In the present embodiment, this switching region is integrally formed (printed) on the same base fabric. Therefore, when forming one part, the process of preparing each piece and stitching them together is not required.

  That the first subpart and the second subpart are integrally formed (printed) means that both the first subpart and the second subpart are printed in the same printing process. It is not necessary until the first subpart and the second subpart are printed at the same time.

  FIG. 1A schematically shows the front of a garment 1 (V-neck shirt) according to one embodiment of the present invention, and FIG. The collar part 2 is composed of collar parts 2A, 2B and 2C. The sleeve 3 includes a left sleeve part 3L and a right sleeve part 3R. The trunk | drum 4 is comprised by the front body part 4F and the back body part 4B. The front body part 4F includes subparts 4F-a, 4F-b, 4F-c, 4F-d, and 4F-e. The back body part 4B includes subparts 4B-a, 4B-b, 4B-c, 4B-d, and 4B-e. In the present embodiment, the collar parts 2A, 2B, and 2C, and the left sleeve part 3L and the right sleeve part 3R do not include subparts.

  The collar parts 2A, 2B and 2C have stripe patterns with blue (ground color) and black milled knitting texture. The left sleeve part 3L and the right sleeve part 3R have a lattice pattern of blue (ground color) and black lattice knitting texture.

  The sub-part 4F-a provided in the front body part 4F is formed by a white (ground color) and black needle-knitted knitted texture stripe pattern, 4F-b, 4F-c and 4F-d, Adjacent. The subparts 4F-b and 4F-c are formed of a gray (ground color) and black mesh knitted mesh pattern, and are adjacent to 4F-a and 4F-d, respectively. The subparts 4F-d are formed of blue (ground color) and black twill knitted texture stripes, and are adjacent to 4F-a, 4F-b and 4F-c, respectively. The subpart 4F-e is formed by white (ground color) and red English letters and a red and rounded rectangle surrounding them, and is adjacent to 4F-a and 4F-c, respectively.

  The back body part 4B is also provided with four subparts 4B-a to d divided similarly to the front body parts 4F to a to d. The sub-parts 4F-a to d of the front body part 4F and the sub-parts 4B-a to d of the rear body part 4B arranged at the corresponding positions have the same color and the like. The subpart 4B-e is formed of white (ground color) and red English letters and a red rectangle surrounding them, and the periphery is in contact with 4B-a.

  The number of subparts should just be 2 or more, Preferably it is 3 or more, More preferably, it is 4 or more. From the viewpoint of enhancing the designability, it is preferable that the number of subparts is large, but from the viewpoint of manufacturing efficiency and the like, the number of subparts is preferably 8 or less. In FIG. 1A, the front body part 4F includes five subparts 4F-a to e.

  The color that forms each subpart is not particularly limited. For example, twill texture, milling texture, mesh texture, pin mesh texture, stripe texture, etc. The pattern which expressed the watermark pattern (opal processing) removed by etc., the pattern which expressed three-dimensional patterns, such as an uneven pattern, etc. are mentioned. One of the subparts may be white. That is, the second subpart adjacent to the first subpart having a red stripe pattern may be plain and white.

  According to the present embodiment, it is possible to form colors or the like (hereinafter referred to as a tissue pattern) expressing different fabrics or knitted fabrics in adjacent subparts. Since woven fabrics and knitted fabrics have different properties such as stretchability, it is difficult to sew them in combination. However, in the present embodiment, since the tissue pattern is expressed by a digital printing method, it is possible to efficiently manufacture clothing that looks like a combination of a woven fabric and a knitted fabric. Since emblems and logo marks, which will be described later, are also expressed in a digital print system, the manufacturing process is simplified.

  Further, the color and the like may be letters, numbers, symbols, figures, and the like. Specifically, for example, the color represents a patch. In sports clothing, etc., a emblem embroidered with a team name, back number or logo mark is sewn on the front body, back body or sleeves. The emblem is produced by embroidering a fabric such as a knitted fabric, a woven fabric, or felt cut into a desired shape with an embroidery thread and bending the edge. In the present embodiment, the emblem that is troublesome to manufacture as described above can be expressed by printing. Unlike the case where the emblem is sewed on the clothing, the stretchability and breathability of the clothing are not easily impaired. In addition, the weight of clothing does not increase significantly.

  The subpart formed by such colors may be further provided with at least one pattern selected from the group consisting of embroidery, stitching (stitch shape), and shadow. For example, it is possible to express a shadow by performing printing using a coloring agent having a lower lightness at a boundary portion between the first subpart and the second subpart or around a stitched pattern (stitch pattern) described later. it can. By attaching such a shadow pattern, the boundary portion and the stitched pattern appear three-dimensionally, the design property is further improved, and the sense of quality is further improved.

  For example, a stitch pattern (stitch shape) may be applied to a boundary portion between the first sub part and the second sub part. In the present embodiment, the subparts are not stitched together, but the design is further improved by attaching a stitched pattern to the boundary portion. In addition, since it is possible to express stitches that could not be expressed by an actual sewing method or sewing machine (for example, stitches that bend at an acute angle, fine stitches, stitches that draw complicated curves, etc.), the design is further improved.

  An embroidery pattern may be attached to the subpart. An embroidery pattern is, for example, a pattern that appears to be decorated with a thread. A pattern embroidered with a logo mark may be used.

  The area ratio of one subpart occupying a part in which two or more subparts are formed is preferably 5 to 70%, and more preferably 15 to 60%. This is because the design of clothing is further improved. Especially, it is preferable that the said area ratio which one emblem-like subpart occupies is 5 to 40%, and it is more preferable that it is 10 to 30%. The area ratios occupied by subparts other than the emblem-like subpart are each preferably 15 to 70%, and more preferably 20 to 60%.

[Digital printing method]
In the present embodiment, the colors of the subparts are formed by the digital printing method. Therefore, a fine pattern can be clearly printed on the base fabric.

  The digital printing method is a method of printing on a substrate by an ink jet method or a laser printing method based on a digital source created by a computer or a digital source read by a scanner. Of these, the inkjet method is preferable in terms of cost.

  In the digital printing method, an object to be printed is not particularly limited. Also in this embodiment, digital printing may be performed directly on the base fabric constituting the garment (hereinafter referred to as a direct printing method), or the image once digitally printed on the transfer sheet may be transferred to the base fabric. Good (hereinafter referred to as transfer printing method). Of these, the direct printing method is preferable in terms of manufacturing efficiency.

  The ink jet system is roughly classified into an on-demand type and a continuous type. Examples of the on-demand type include a piezo method and a bubble jet (registered trademark) method. In the piezo method, an ink droplet is ejected by applying an electrical signal to a piezoelectric element to deform it and changing the volume of an ink chamber. In the bubble jet (registered trademark) system, a heating resistance element is embedded in a nozzle, and ink is caused to fly by the pressure when bubbles are generated by the generated heat. As the continuous type, there is a charge control method. In the charge control system, ink is jetted continuously from nozzles that are oscillating ultrasonically to form particles, which are separated into recording particles and non-recording particles by passing and deflecting through a constant electric field. Record it. Among these, an on-demand type piezo method is preferable in that a high-quality image can be obtained.

  When printing on the base fabric by the direct printing method, it is preferable to perform pretreatment such as bleeding prevention processing in advance. This is to prevent the ink-jet ink from spreading unnecessarily on the base fabric. In addition, after printing, the texture may be adjusted by performing surface treatment such as brushing treatment or chemical treatment.

  Examples of the method for printing on the base fabric by the transfer printing method include the following two methods. In the first method, first, a thermal transfer material in which a thermal transfer layer is provided on a sheet having releasability is prepared. Next, the first subpart, the second subpart, and the like are formed on the thermal transfer layer of the thermal transfer material by applying a color to the shape of the part by a digital printing method. Next, a cut is made in the thermal transfer layer according to the outer shape of the part, and parts other than the part are removed from the sheet. Finally, a thermal transfer material is placed on the base fabric so that the base fabric and the thermal transfer layer are in contact, and heated from the sheet side to transfer the pattern according to the shape of the part onto the base fabric. In the second method, a sheet having releasability is prepared. A thermal transfer layer having a color or the like in the shape of the part is attached to the sheet by a digital printing method to form a first subpart and a second subpart. Finally, a thermal transfer material is placed on the base fabric so that the base fabric and the thermal transfer layer are in contact, and heated from the sheet side to transfer the pattern according to the shape of the part onto the base fabric.

[Production method]
The method for manufacturing the garment in the present embodiment will be described with reference to FIG. 2, taking as an example the case of manufacturing the garment shown in FIGS. The direct printing method is adopted as the digital printing method.

[Preparation of base fabric]
First, the base fabric 100 is prepared. The type of base fabric is not particularly limited, and examples thereof include woven fabrics, knitted fabrics, non-woven fabrics, raised fabrics, and artificial leather. The basis weight of the base fabric is not particularly limited as long as it is a range generally used as clothing, and is, for example, about 80 to 350 g / m ² . The material of the base fabric is not particularly limited. Examples include synthetic fibers such as nylon, polyester, acrylic, polypropylene, and polyurethane, semi-synthetic fibers such as acetate, triacetate, and promix, recycled fibers such as rayon and cupra, and natural fibers such as cotton, hemp, wool, and silk. It is done. These materials may be used alone, or may be used by blending, knitting, knitting or the like of two or more kinds.

  A plurality of types of base fabrics may be used. This is because functions such as stretchability can be changed for each clothing part. The number of base fabrics used for producing clothing is preferably 6 or less, more preferably 4 or less, and particularly preferably 3 or less. If the number of types of base fabric is six or less, it becomes easy to improve manufacturing efficiency, providing the function required for clothing.

  Next, pretreatment such as bleeding prevention processing is performed on the base fabric 100 (pretreatment step). For the pretreatment agent, if necessary, a water-soluble polymer, a water-insoluble inert organic compound, a coloring aid, a flame retardant, an ultraviolet absorber, a reducing agent, an antioxidant, a pH adjusting agent, a hydrotrope agent, An antifoaming agent, a penetrating agent, a microporous forming agent and the like may be included.

  The method for applying the pretreatment agent to the base fabric 100 is not particularly limited. For example, a pad method, a spray method, a dipping method, a coating method, a laminating method, a gravure method, an ink jet method and the like can be mentioned.

[Digital printing process]
After drying the base fabric 100 to which the pretreatment agent has been applied, the base fabric 100 is conveyed to an ink jet recording apparatus (not shown). On the other hand, digital sources such as colors are recorded in an external device and input to the inkjet recording device via a connection interface. The ink jet recording apparatus forms a color or the like on the conveyed base fabric 100 based on the input digital source information.

  As information of the digital source, for example, as shown in FIG. 2, an image including all the parts constituting the clothing for the upper body may be used. In FIG. 2, the clothing is composed of collar parts 2A, 2B and 2C, a left sleeve part 3L and a right sleeve part 3R, a front body part 4F and a back body part 4B.

  The front body part 4F includes subparts 4F-a, 4F-b, 4F-c, 4F-d, and 4F-e formed by different colors or the like. The subparts 4F-e are formed of emblem-like characters and figures. The back body part 4B also includes subparts 4B-a, 4B-b, 4B-c, 4B-d, and 4B-e each having different colors. Similarly to the subpart 4F-e, the subpart 4B-e is also formed of emblem-like characters and figures. Details of the color and the like are as described above.

  In the present embodiment, all the parts constituting the clothing are all printed on the same base fabric 100, but the present invention is not limited to this. For example, collar parts (2A, 2B and 2C), sleeve parts (left sleeve part 3L and right sleeve part 3R), and body parts (front body part 4F and back body part 4B) on separate base fabrics. You may print it.

  When three or more subparts are included in one part (in FIG. 2, the front body part 4F and the back body part 4B), among these, one subpart (first subpart) and a subpart adjacent to this (second subpart) Subpart) may be printed on the same base fabric, and the remaining subparts may be printed on another base fabric. It is sufficient that at least the first subpart and the second subpart are integrally formed (printed) on the same base fabric. Especially, it is preferable that all the subparts contained in one part are integrally formed (printed) on the same base fabric. This is because the labor of suturing is reduced.

  After the post-processing, the printed base fabric is cut along the shape of each part, and further, the shape of the subpart when the subpart is formed on a plurality of base fabrics (see below). The number of cut base fabrics (hereinafter referred to as cut fabrics) varies depending on whether the subpart is printed on the same base fabric or another base fabric. In the present embodiment, the first subpart and the second subpart are always printed on the same base fabric. Therefore, the number of cut cloths required to form one part having two or more subparts is “the number of subparts−1” or less.

  For example, in the case of FIG. 2, the parts having two or more subparts are the front body part 4F and the back body part 4B. The front body part 4F includes five subparts (4F-a, 4F-b, 4F-c, 4F-d, and 4F-e), and the number of cut cloths is 1 (<the number of subparts-1). The back body part 4B also includes five subparts (4B-a, 4B-b, 4B-c, 4B-d, and 4B-e), and the number of cut cloths is 1 (<the number of subparts-1).

  The number of cut cloths necessary for constituting one part having two or more subparts is preferably two or more, and more preferably three or more less than the number of subparts. In terms of a ratio, the number of the cut cloths is preferably about 0.7, preferably 0.5. If the number of the cut cloths is within this range, the sewing process described later is simplified, and thus the manufacturing efficiency is further improved. Moreover, since the stitched portion is also shortened, the stretchability of the base fabric is less likely to be impaired.

  There is no particular limitation on the coloring material used for imparting color or the like to the base fabric. For example, it may be a dye or a pigment. What is necessary is just to select as a dye according to the dyeing property to a base fabric. For example, acid dyes, reactive dyes, direct dyes, disperse dyes, basic dyes, cationic dyes, oil-soluble dyes and the like can be exemplified. Examples of the pigment include organic pigments and inorganic pigments.

[Cutting process]
After the digital printing process, the base fabric is subjected to a usual cleaning process and a drying process. Subsequently, the base fabric is subjected to a cutting process. In the cutting process, when each part and further the subpart is formed on a plurality of base fabrics, the base fabric is cut along the outer shape of the subparts. The cutting method is not particularly limited, and examples include cutting with scissors, cutting with a reciprocating knife method, a laser method, and an ultrasonic method.

[Suture process]
Finally, the cut base fabric is stitched (stitching process) to complete the clothing. The suturing is performed by an industrial sewing machine or the like. In this embodiment, since the number of cut cloths is small, the stitching process is simplified and the manufacturing efficiency is improved.

  Since the garment manufactured in this way has few stitched parts, the stretchability and breathability of the base fabric are hardly impaired. Moreover, there is little fall of the feeling of wear by a suture part hitting skin, and it is excellent in a feeling of wear. Furthermore, since various colors and the like are printed on one garment, the design is very excellent.

A garment 10 according to another embodiment of the present invention is shown in FIG. 3A (front view) and FIG. 3B (rear view).
In this embodiment, the collar part 20 is comprised by collar parts 20A, 20B, and 20C. The sleeve 30 includes a right sleeve part 30R and a left sleeve part 30L. Subparts 30R-a, 30R-b and 30R-c are formed on the right sleeve part 30R. Subparts 30L-a, 30L-b, 30L-c and 30L-d are formed on the left sleeve part 30L.

  The trunk | drum 40 is comprised by the front body part 40F and the back body part 40B. The front body part 40F is divided into a right front body part 40FR and a left front body part 40FL by a central fastener 50. Subparts 40FR-a, 40FR-b, and 40FR-c are formed in the right front body part 40FR. Subparts 40FL-a, 40FL-b, 40FL-c and 40FL-d are formed in the left front body part 40FL. Subparts 40B-a, 40B-b, and 40B-c are formed in the rear body part 40B. Collar parts 20A, 20B and 20C are not provided with subparts.

  The collar parts 20A, 20B, and 20C are formed of stripe patterns with red (ground color) and black milled knitting texture. The sub-part 30R-a provided in the right sleeve part 30R is formed by a striped pattern of red (ground color) and black twill knitting texture, and is adjacent to 30R-b. The subparts 30R-b are formed of a pin mesh pattern with gray (ground color) and black pin mesh knitting texture, and are adjacent to 30R-a and 30R-c, respectively. The subpart 30R-c is formed of white (plain color) and is adjacent to 30R-b. The same colors and the like as the right sleeve part 30R are also formed in the subparts 30L-a, 30L-b, and 30L-c of the left sleeve part 30L. The left sleeve part 30L is further formed with white (ground color) and black English letters and a black part-rounded subpart 30L-d surrounding it.

  The sub-part 40FR-a provided in the right front body part 40FR is formed of a gray (ground color) and black mesh knitted fabric mesh pattern, and is adjacent to 40FR-b and 40FR-c, respectively. The subpart 40FR-b is formed of a stripe pattern having a red (ground color) and black stripe knitting texture, and is adjacent to 40FR-a and 40FR-c, respectively. The subpart 40FR-c is formed of a lattice pattern with white (ground color) and black lattice knitting texture, and is adjacent to 40FR-a and 40FR-b, respectively.

  The subparts 40FL-a, 40FL-b, and 40FL-c provided in the left front body part 40FL are also formed with the same color and the like as the right front body part 40FR. The left front body part 40FL is further formed with white (ground color) and black English letters and a black sub-part 40FL-d that surrounds the letters.

  The sub-parts 40B-a and 40B-c of the back body part 40B are formed of gray (ground color) and black mesh knitted fabric mesh patterns, respectively, and are adjacent to 40B-b. The subparts 40B-b are formed of a lattice pattern having a white (ground color) and black lattice knitting texture, and are adjacent to 40B-a and 40B-c, respectively.

[Example 1]
Clothing 1 (V neck shirt) shown in FIGS. 1A and 1B was produced by the following method.
(Preparation of base fabric)
Using a 28-gauge double knit knitting machine, a double-knit smooth knitted fabric was prepared using polyester yarn (full-dull processed yarn, 84 dt / 72f).

(Preprocessing)
The resulting smooth knitted fabric was mixed with a scouring agent (Sanmor HS-3, Nikka Chemical Co., Ltd.) 1 g / L, an alkali (soda ash) 3 g / L, and a chelating agent (Saisol TX-10, Ltd.) Using an aqueous solution containing 1 g / L, it was refined at 80 ° C. Then, using a setter, it preset at 185 degreeC and obtained the base fabric 100 (120 g / m < ² > of fabric weight).

(Digital print)
As shown in FIG. 2, the base fabric 100 is subjected to the following inkjet printing conditions, as shown in FIG. 2, with a collar part 2A, 2B and 2C, a left sleeve part 3L and a right sleeve part 3R, a front body part 4F and a back body part 4B. Seven parts consisting of The front body part 4F was provided with colors and the like described in detail below, and subparts 4F-a, 4F-b, 4F-c, 4F-d, and 4F-e were integrally formed. Similarly, colors and the like described in detail below were given to the back body part 4B, and subparts 4B-a, 4B-b, 4B-c, 4B-d, and 4B-e were integrally formed. Details of colors and the like formed in each part and each subpart are as follows. In parentheses, the area ratio of each subpart in each part is shown.

  A stripe pattern with a milled knitted texture was printed in blue (ground color) and black on the base fabric 100 to form collar parts 2A, 2B and 2C. Further, a lattice pattern with a lattice knitting texture was printed in blue (ground color) and black, and a left sleeve part 3L and a right sleeve part 3R were formed.

  As subpart 4F-a of front body part 4F, stripe patterns with white (ground color) and black needle-knitted knitted texture were formed (area ratio 65%). As subparts 4F-b and 4F-c, gray (ground color) and black mesh knitted texture patterns were formed (each area ratio 11.5%). As subpart 4F-d, a blue (ground color) and black twill knitted texture stripe pattern was formed (area ratio 10%). As subparts 4F-e, white (ground color) and red English letters and a red and rounded rectangle surrounding the letters were formed in an emblem (area ratio 2%).

  The sub-parts 4B-a to d of the rear body part 4B were formed to be the same as the colors of the sub-parts 4F-a to d of the front body part 4F. The area ratios were 60%, 12%, 12% and 10%, respectively. In subpart 4F-e, white (ground color) and red English letters and a red rectangle surrounding them were formed in an emblem (area ratio 6%).

  Further, although not shown, a red stitch (stitch) pattern is formed in the vicinity of one (for example, 4F-a) boundary between adjacent subparts (for example, 4F-a and 4F-b), and adjacent subparts are formed. A shadow was formed near the boundary (for example, 4F-a and 4F-b).

[Inkjet printing conditions]
Printing device: On-demand serial scanning inkjet printing device Nozzle diameter: 50 μm
Drive voltage: 100V
Frequency: 5kHz
Resolution: 360 dpi
Ink used: Disperse dye ink

(Post-processing)
After the digitally printed base fabric 100 was dried, it was wet-heat treated at 175 ° C. for 10 minutes. Next, 2 g / L of Esucudo-NS (manufactured by Nikka Chemical Co., Ltd., soaping agent) and soda ash were treated by washing at 70 ° C. for 10 minutes in a soaping bath containing 5 g / L. Then, it dried and obtained the printed base fabric.

(Cutting and stitching)
The base fabric was cut with scissors according to the shape of the printed part to obtain seven cut fabrics. These cut fabrics were stitched with an industrial sewing machine to produce a V-neck shirt shown in FIGS. 1A and 1B. The finished V-neck shirt was excellent in design and wearing feeling. Moreover, there were few stitching parts and it was easy to manufacture.

[Comparative Example 1]
The clothing (V-neck shirt) shown in FIGS. 1A and 1B was produced by the following method.
(Preparation of base fabric)
Using a 28-gauge double knit knitting machine using a polyester yarn (full dull processing, 84 dt / 72f), a knitted fabric having a needle-extracted stripe structure was prepared. Separately, using the same polyester yarn and knitting machine, three types of knitted fabrics each having a lattice structure, a mesh structure and a twill structure were prepared by combining knit knitting, tuck knitting and welt knitting. Furthermore, a knitted fabric composed of a milling structure was prepared with a 22 gauge milling machine using polyester yarn (semi-dal processing, 150 dt / 72f).

(Preprocessing)
About each of the obtained five types of knitted fabrics, scouring agent (Sanmor HS-3, Nikka Chemical Co., Ltd.) 1 g / L, alkali (soda ash) 3 g / L and chelating agent (Saisol TX-10, No. 1 Using an aqueous solution containing 1 g / L of Ichi Kogyo Seiyaku Co., Ltd., scouring was performed at 80 ° C. Then, it pre-set at 185 degreeC with the setter.

(staining)
Next, high-pressure dyeing is performed at 130 ° C. using different disperse dyes, respectively, and a blue stripe texture knitted fabric 210, a blue lattice texture knitted fabric 220, a gray mesh texture knitted fabric 230, and a white twill texture knitted fabric 240 And a blue milled knitted fabric 250 was obtained (see FIGS. 5A to 5E). Subsequently, using an aqueous solution containing 2 g / L of a soaping agent (Lipotol ET-17, Nikka Chemical Co., Ltd.), 3 g / L of alkali (soda ash) and 2 g / L of a reducing agent (hydrosulfite), 85 After reducing soaping treatment at 10 ° C. for 10 minutes, it was dried.

(Cutting and stitching)
As shown in FIGS. 5A to 5E, each part and each piece (P4FB-b, etc.) were cut from each dyed base fabric with scissors. The number of cut cloths was 11. These 11 cut fabrics were stitched with an industrial sewing machine.

  Separately, two types of patches shown in FIGS. 5F and 5G were produced (see FIGS. 5F and 5G). These emblems were sewn at the positions shown in FIG. 1 on the front body and the back body to produce the V-neck shirt shown in FIG. The finished V-neck shirt had the same design as Example 1, but had many stitched parts and was inferior in wearing feeling. Moreover, since it is necessary to prepare 5 types of base fabrics and 2 types of patches, the production efficiency is very poor.

[Example 2]
The clothing 10 (zip-up trainer) shown in FIGS. 3A and 3B was produced by the following method.
(Preparation of base fabric)
Using a 28-gauge double knit knitting machine, a double-knit smooth knitted fabric was prepared using polyester yarn (semi-dal processed yarn, 110 dt / 48f).

(Preprocessing)
The obtained smooth knitted fabric was scoured and preset in the same manner as in Example 1 to obtain a base fabric 110 (weight per unit area: 180 g / m ² ).

(Digital print)
On the base fabric 110, under the following inkjet printing conditions, the collar parts 20A, 20B and 20C, the left sleeve part 30L and the right sleeve part 30R, the right front body part 40FR, the left front body part 40FL and the back body part are shown. Eight parts consisting of 40B were printed.

  Subparts 30R-a, 30R-b and 30R-c were integrally formed on the right sleeve part 30R. Subparts 30L-a, 30L-b, 30L-c and 30L-d were integrally formed on the left sleeve part 30L.

  Subparts 40FR-a, 40FR-b, and 40FR-c were integrally formed on the right front body part 40FR. Subparts 40FL-a, 40FL-b, 40FL-c and 40FL-d are integrally formed on the left front body part 40FL. Details of colors and the like formed in each part and each subpart are as follows. In parentheses, the area ratio of each subpart in each part is shown.

  As the collar parts 20A, 20B and 20C, a stripe pattern having a milled knitting texture was printed on the base fabric 110 in red (ground color) and black.

  As the sub-part 30R-a of the right sleeve part 30R, a red (ground color) and black twill knitted textured stripe pattern was formed (area ratio 60%). As the subpart 30R-b, a pin mesh pattern with gray (ground color) and black pin mesh knitting texture was formed (area ratio 18%). As subpart 30R-c, white (solid color) was formed (area ratio 22%). The sub-parts 30L-a, 30L-b, and 30L-c of the left sleeve part 30L also have the same color and the like as the right sleeve part 30R so as to be symmetrical. The area ratios were 60%, 12% and 22%, respectively. Further, in the subpart 30L-d, white (ground color) and black English letters and black rectangles with rounded corners were formed in an emblem style (area ratio 6%).

  As a sub-part 40FR-a of the right front body part 40FR, a gray (ground color) and black mesh knitted mesh pattern (area ratio 32%) was formed. As the subpart 40FR-b, a red (ground color) and black stripe knitted stripe pattern (area ratio 5%) was formed. As subpart 40FR-c, white (ground color) and black lattice knitted textured lattice patterns were formed (area ratio 63%).

  The subparts 40FL-a, 40FL-b, and 40FL-c were also printed with colors similar to those of the right front body part 40FR so as to be symmetrical. The area ratios were 31%, 5% and 58%, respectively. The left front body part 40FL was further printed with white (ground color) and black (embedded area) and black letters (emblem) surrounding it, and 40FL-d.

  On the sub-parts 40B-a and 40B-c of the back body part 40B, a mesh pattern having a mesh knitting texture was printed in gray (ground color) and black (each area ratio 21%). On the subparts 40B-b, a lattice pattern having a lattice knitting texture was printed in white (ground color) and black (area ratio 58%).

  Further, although not shown in the drawing, a red stitch (stitch) pattern is provided near the boundary between one of the adjacent subparts (for example, 40FR-a and 40FR-b) (for example, 40FR-a), and the adjacent subparts are adjacent to each other. A shadow was given near the boundary between (for example, 40FR-a and 40FR-b).

(Cutting and stitching)
The subsequent steps were performed in the same manner as in Example 1 to produce the zip-up trainer shown in FIGS. 3A and 3B. The completed zip-up trainer was excellent in design and wearing feeling. Moreover, the stitching was easy.

[Comparative Example 2]
Using polyester yarn (semi-dal processed yarn, 110dt / 48f), using a 28 gauge double knit knitting machine, combining knit, tuck, and welt knitting, lattice structure, smooth structure (plain color), stripe structure, mesh Six types of knitted fabric having a structure, a twill structure and a pin mesh structure were prepared. Furthermore, a knitted fabric having a milling structure was prepared with a 22 gauge milling machine using polyester yarn (semi-dal processing, 150 dt / 72f).

(Preprocessing)
The obtained seven types of knitted fabrics were pretreated in the same manner as in Comparative Example 1.

(staining)
Subsequently, high pressure dyeing was performed in the same manner as in Comparative Example 1, and a red milled knitted fabric 310, a red twilled knitted fabric 320A and 320B, a gray pin mesh knitted fabric 330, a white smooth structured knitted fabric 340, red Striped knitted fabric 350, gray mesh knitted fabric 360 and white lattice knitted fabric 370 were obtained (see FIGS. 6A to 6H). Subsequently, using an aqueous solution containing 2 g / L of a soaping agent (Lipotol ET-17, Nikka Chemical Co., Ltd.), 3 g / L of alkali (soda ash) and 2 g / L of a reducing agent (hydrosulfite), 85 After reducing soaping treatment at 10 ° C. for 10 minutes, it was dried.

(Cutting and stitching)
As shown in FIGS. 6A to 6H, each part and each piece (P30R-b, etc.) were cut from each dyed base fabric with scissors. The number of cut cloths was 16. These 16 cut cloths and separately prepared fasteners (not shown) were sewn with an industrial sewing machine.

  Separately, two types of resin transfer sheets shown in FIGS. 6I and 6J were produced. These resin transfer sheets were transferred to the positions shown in FIG. 3A of the left front body and the left sleeve to produce the zip-up trainer shown in FIGS. 3A and 3B. The finished zip-up trainer had the same design as Example 2, but had many stitched portions and was inferior in wearing feeling. Moreover, since seven types of base fabrics and two types of resin transfer sheets have to be prepared, the manufacturing efficiency is very poor.

  The apparel of the present invention is excellent in design and does not impair the stretchability of the base fabric, so that it can be used particularly for daily wear and sportswear.

  1: Clothing (V-neck shirt), 2: Collar, 2A, 2B, 2C: Collar parts, 3: Sleeve part, 3L: Left sleeve part, 3R: Right sleeve part, 4: Body part, 4F: Front body part 4F-a, 4F-b, 4F-c, 4F-d, 4F-e: front body subpart, 4B: back body part, 4B-a, 4B-b, 4B-c, 4B-d, 4B-e : Back body subpart, (Zip-up trainer) 10: Clothing, 20: Collar, 20A, 20B and 20C: Collar part, 30R: Right sleeve part, 30R-a, 30R-b, 30R-c: Right sleeve subpart, 30L: Left sleeve parts, 30L-a, 30L-b, 30L-c, 30L-d: Left sleeve subpart, 40: Body, 40F: Front body parts, 40FR: Right front body parts, 40FR-a, 40FR-b , 40FR-c: right front body subpart, 4 FL: left front body part, 40FL-a, 40FL-b, 40FL-c, 40FL-d: left front body subpart, 40B: back body part, 40B-a, 40B-b, 40B-c: back body subpart, 50: Fastener, 100, 110, 210-250, 310-370: Base fabric, P4F-a, P4F-b, P4F-c, P4F-d, P4F-e, P4B-a, P4B-b, P4B-c, P4B -D, P4B-e, P30R-a, P30R-b, P30R-c, P30L-a, P30L-b, P30L-c, P30L-d, P40FRB-a, P40FR-b, P40FR-c, P40FL-a -Bc, P40FL-b, P40FL-c, P40FL-d, P40B-b: Pieces.

The first subpart is formed of a color and / or pattern representing a woven or knitted fabric structure, and the second subpart is a color and / or pattern representing a woven or knitted fabric different from the first subpart. Ru is formed by.

Alternatively, the first subpart and / or said second subpart, embroidered part, Ru comprising at least one pattern selected from the group consisting of sutures and shading.

The first subpart and / or said second subpart, letters, numbers, it preferably comprises at least one pattern selected from the group consisting of symbols and graphics.

According to a second aspect of the present invention, two or more colors and / or patterns are printed on a base fabric by a digital printing method, and the first subpart is formed by the colors and / or patterns. A step of forming at least one part including a second subpart that is adjacent and formed by the color and / or pattern different from the first subpart, and a step of cutting the base fabric into the shape of the part And a step of stitching two or more parts including the cut parts. The first subpart is formed of a color and / or pattern representing a woven or knitted fabric structure, and the second subpart is a color and / or pattern representing a woven or knitted fabric different from the first subpart. It is formed by. Alternatively, the first subpart and / or the second subpart is provided with at least one pattern selected from the group consisting of embroidery, stitching and shading.

Claims (7)

A garment constructed by stitching two or more parts of a base fabric,
At least one of the parts comprises two or more subparts;
The subpart is:
A first subpart formed by colors and / or patterns;
A second sub-part adjacent to the first sub-part and formed by a color and / or pattern different from the first sub-part,
The first sub part and the second sub part are clothing integrally formed by a digital printing method. The first subpart is formed of a color and / or pattern representing a woven or knitted structure;
The garment according to claim 1, wherein the second subpart is formed by a color and / or pattern that represents a different fabric or knitted fabric than the first subpart.   The garment according to claim 1 or 2, wherein the first subpart and / or the second subpart is provided with at least one pattern selected from the group consisting of embroidery, stitching, and shading on a part thereof.   The clothing according to any one of claims 1 to 3, wherein the first subpart and / or the second subpart is formed by at least one pattern selected from the group consisting of letters, numbers, symbols, and figures. .   The area ratio of the first subpart occupying the part including the two or more subparts is 5 to 70%, and the area ratio of the second subpart is 5 to 70%. Apparel as described in the paragraph.   The clothing according to any one of claims 1 to 5, wherein the digital printing method is a method of printing directly on the base fabric by an ink jet method. Two or more colors and / or patterns are printed on a base fabric by a digital printing method, and the first subpart formed by the colors and / or patterns is adjacent to the first subpart, and the first subpart is Forming at least one part comprising: a second subpart formed by different colors and / or patterns;
Cutting the base fabric into the shape of the parts;
Suturing two or more parts including the cut parts.

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