TW201515589A - Article of apparel - Google Patents

Abstract

Disclosed is an article of apparel including two or more parts of a base fabric, sewn together. At least one of the two or more parts include two or more subparts. The two or more subparts each include: a first subpart having a color and/or design; and a second subpart adjacent to the first subpart, having a color and/or design differing from those of the first subpart. The color and/or design of the first subpart and the color and/or design of the second subpart are integrally printed by digital printing.

Description

Clothing and manufacturing method thereof Field of invention

The present invention relates to a clothing material and a method of manufacturing the same, and more particularly to a clothing material excellent in design, stretchability, and wearing feeling, and a method of manufacturing the same.

Background of the invention

The clothing material is usually formed by stitching the collar piece, the sleeve piece, the front piece and the back piece, etc., to form a combination of the pieces of the cloth. For example, a method of joining the respective pieces by heat fusion is proposed (Patent Document 1 and the like).

In recent years, sportswear, fashion and fashion apparel, etc., will be carried out by subdividing the aforementioned pieces into smaller pieces. The background color, color and fabric material of each piece of cloth can be made different. Therefore, the design of the pieces that combine these combinations will become very high. In addition, by stitching the pieces to each other by using a plurality of sewing threads having different colors, it is also possible to exhibit a design feeling in the stitched portion.

Such a cloth can be produced, for example, in the following manner. First, make the materials suitable for each piece of cloth. organization. Weaving Things. Next, the shape of each piece of cloth is cut and stitched to form a piece. Finally, the finished pieces are stitched together to complete the fabric. In addition, there are also ways to further improve the design sense by adding a trademark to the finished fabric. The designation of the trademark can be carried out by sewing a separately produced trademark badge or the like, or directly applying the screen printing or resin transfer printing to the clothing, or embedding the trademark on the clothing.

Prior technical literature Patent literature

Patent Document 1: Japanese Patent Laid-Open Publication No. 2003-147606

Summary of invention

In the method of joining the pieces by heat welding, the material is limited. Further, when the cut piece is formed by joining the pieces which have been subdivided by heat welding, the shape of the portion which is thermally welded is complicated, and the manufacturing steps are complicated. Moreover, since the stretchability of the fabric is damaged by heat welding, it is not suitable for the field of clothing which requires stretchability such as sportswear.

In the past, the method of sewing the pieces to each other has become complicated because the cutting step and the stitching step become complicated, so that it takes time and effort, resulting in an increase in manufacturing cost. Moreover, the thread used for sewing must be changed in accordance with the structure, fineness, color, and the like of each knitted fabric, and the like, and the procedure is very complicated.

Moreover, since the fabric which has been completed by such a step has many suture portions, it affects the feeling of the skin and becomes heavy. Moreover, the flexibility is impaired. Also, if there is a resin transfer printing for imparting a trademark The brush portion, the embroidery portion, and the like cause a problem that the gas permeability and the stretchability of the portion are impaired.

The first aspect of the present invention relates to a clothing material obtained by sewing two or more pieces of a base fabric, and at least one of the pieces has two or more sub-cut pieces, and the sub-piece The cut piece includes: a first sub-cut piece formed by a color and/or a pattern; and a second sub-piece formed by a color and/or pattern adjacent to the first sub-cut piece adjacent to the first sub-cut piece The cut piece is formed, and the first sub-cut piece and the second sub-cut piece are integrally formed by digital printing.

The first sub-cut sheet is formed by expressing the color and/or pattern of the texture of the woven or knitted fabric, and the second sub-cut sheet is preferably made of a woven or knitted fabric different from the first sub-cut sheet. Formed by the color and/or pattern of the tissue.

Preferably, the first sub-cut piece and/or the second sub-cut piece are provided with at least one pattern selected from the group consisting of embroidery, stitching, and shading.

Preferably, the first sub-cut piece and/or the second sub-cut piece are formed of at least one pattern selected from the group consisting of characters, numerals, symbols, and figures.

The area ratio of the first sub-cut piece in the cut piece including the two or more sub-cut pieces is preferably 5 to 70%, and the area ratio of the second sub-cut piece is preferably 5 to 70%. .

The aforementioned digital printing method to directly inkjet on the aforementioned base fabric The method of printing is preferred.

A second aspect of the present invention relates to a method of manufacturing a garment comprising: forming at least one cut piece comprising: printing two or more colors and/or patterns on a base fabric by digital printing; a first sub-cut piece formed by the color and/or pattern; and a second sub-cut formed by the color and/or pattern adjacent to the first sub-cut piece and adjacent to the first sub-cut piece a step of cutting the base fabric into the shape of the cut piece; and a step of sewing two or more pieces including the cut piece.

The clothing of the present invention is excellent in design feeling. Moreover, since the clothing of the present invention has a small number of stitched portions, the touch of the skin is good and the weight is light. In addition, it is not easy to damage the stretchability and gas permeability of the material. According to the production method of the present invention, a cloth like this can be produced by a simple method.

1‧‧‧clothing (V-neck shirt)

2, 20‧ ‧ collar department

2A, 2B, 2C, 20A, 20B, 20C‧‧‧ collar collar pieces

3, 30‧‧‧ sleeves

3R, 30R‧‧‧Right sleeve pieces

30R-a, 30R-b, 30R-c‧‧‧Right sleeve pieces

3L, 30L‧‧‧ left sleeve pieces

30L-a, 30L-b, 30L-c, 30L-d‧‧‧ left sleeve pieces

4, 40‧‧‧ body

4F, 40F‧‧‧Predecessor

4F-a, 4F-b, 4F-c, 4F-d, 4F-e, 40F-a, 40F-b, 40F-c, 40F-d, 40F-e‧‧‧ predecessor

40FR‧‧‧Right front piece

40FR-a, 40FR-b, 40FR-c‧‧‧ right front body piece

40FL‧‧‧Left front piece

40FL-a, 40FL-b, 40FL-c, 40FL-d‧‧‧ left front body piece

4B, 40B‧‧‧After the piece

4B-a, 4B-b, 4B-c, 4B-d, 4B-e, 40B-a, 40B-b, 40B-c‧‧‧ rear body pieces

50‧‧‧ zipper

100, 110, 210, 220, 230, 240, 250, 310, 320A, 320B, 330, 340, 350, 360, 370‧‧‧

P4F-a, P4F-d, P4F-e, P4B-a, P4B-d, P4B-e, P30R-a, P30R-b, P30R-c, P30L-a, P30L-b, P30L-c, P30L- d, P40FRB-a, P40FR-b, P40FR-c, P40FL-a-B-c, P40FL-b, P40FL-c, P40FL-d, P40B-b‧‧‧ cloth

Fig. 1A is a front view schematically showing a clothing according to an embodiment of the present invention.

Fig. 1B is a rear elevational view schematically showing a clothing according to an embodiment of the present invention.

Fig. 2 is a top plan view schematically showing each of the pieces of the fabric of the embodiment of the present invention.

Fig. 3A is a front elevational view schematically showing a clothing according to an embodiment of the present invention.

Figure 3B is a schematic view showing the back of the fabric of an embodiment of the present invention. Figure.

Fig. 4 is a top plan view schematically showing each of the pieces of the fabric of the embodiment of the present invention.

Fig. 5A is a top plan view schematically showing a conventional piece of clothing.

Fig. 5B is a top view schematically showing a cut piece of a conventional clothing.

Fig. 5C is a top view schematically showing a conventional piece of clothing.

Fig. 5D is a top view schematically showing a conventional piece of clothing.

Fig. 5E is a top plan view schematically showing a conventional piece of clothing.

Fig. 5F is a top view schematically showing a conventional piece of clothing.

Fig. 5G is a top view schematically showing a conventional piece of clothing.

Fig. 6A is a top plan view schematically showing a conventional piece of other clothing.

Fig. 6B is a top plan view schematically showing a conventional piece of other clothing.

Fig. 6C is a top plan view schematically showing a conventional piece of other clothing.

Fig. 6D is a top view schematically showing a conventional piece of other clothing.

Fig. 6E is a top plan view schematically showing a conventional piece of other clothing.

Fig. 6F is a top view schematically showing a conventional piece of other clothing.

Fig. 6G is a top plan view schematically showing a conventional piece of other clothing.

Fig. 6H is a top view schematically showing a conventional piece of other clothing.

Fig. 6I is a top plan view schematically showing a conventional piece of other clothing.

Fig. 6J is a top view schematically showing a conventional piece of other clothing.

Form for implementing the invention

Hereinafter, the present invention will be described by way of an embodiment, but the present invention is not limited thereto.

[clothing]

The cloth material is composed of constituent parts as will be described later. In the case of the clothing used for the upper body, the components may be roughly divided into a sleeve portion, a collar portion, a trunk portion, and the like. In the case of using the clothing for the lower body, the left leg portion, the right leg portion, and the like can be roughly classified. Examples of the components common to the upper body and the lower body include an outlet pocket portion, a pocket cover portion, and the like. The component can be divided into several pieces. The cloth is formed by sewing these two or more pieces.

The clothing material is not particularly limited, and may be any of the upper body and the lower body. Moreover, the use thereof is not limited, and it can be represented by an example of daily clothing, sportswear, and the like.

[Sub-cut]

In the present embodiment, at least one of the two or more pieces constituting the clothing includes a first sub-piece formed of a color and/or a pattern (hereinafter referred to as a color), and a first sub-cut adjacent to the first sub-cut. The second sub-piece formed by a color different from the first sub-cut piece.

The sub-cut piece is an area (hereinafter referred to as a conversion area) which is distinguished from other parts by a color or the like in one piece. In other words, the adjacent first sub-cut piece and second sub-cut piece have different colors and the like, and a plurality of colors and the like exist in one piece. Conventionally, in order to include a plurality of colors or the like in one piece, a plurality of base fabrics having different colors or the like, or a plurality of base fabrics having different materials are prepared, and these are cut into pieces corresponding to the respective conversion regions. Then stitch the pieces together. In the present embodiment, this conversion region is integrally formed (printed) on the same base fabric. Therefore, one is formed When the piece is cut, there is no need to perform the steps of preparing the pieces and stitching them.

The fact that the first sub-cut piece and the second sub-cut piece are integrally formed (printed) means that both the first sub-cut piece and the second sub-cut piece are printed in the same printing step. However, it is not necessary to print the first sub-cut piece and the second sub-cut piece at the same time.

Fig. 1A schematically shows the front surface of a clothing material 1 (V-neck shirt) according to an embodiment of the present invention, and Fig. 1B schematically shows the back surface thereof. The collar portion 2 is composed of collar pieces 2A, 2B, and 2C. The sleeve portion 3 is composed of a left sleeve piece 3L and a right sleeve piece 3R. The trunk portion 4 is composed of a front piece 4F and a rear piece 4B. The front piece 4F is provided with sub-cut pieces 4F-a, 4F-b, 4F-c, 4F-d, and 4F-e. The rear piece 4B is provided with sub-cut pieces 4B-a, 4B-b, 4B-c, 4B-d, and 4B-e. In the present embodiment, the collar pieces 2A, 2B, and 2C, the left sleeve piece 3L, and the right sleeve piece 3R do not have the sub-piece pieces.

The collar pieces 2A, 2B, and 2C have a striped pattern of a blue (ground color) and a black rib stitch style. The left sleeve piece 3L and the right sleeve piece 3R have a plaid pattern of a blue (base color) and a black woven pattern.

The sub-cut piece 4F-a of the front piece 4F is formed by a white (bottom) and black stitch-knitted stripe pattern, and is adjacent to 4F-b, 4F-c and 4F-d, respectively. The sub-cut pieces 4F-b and 4F-c are formed by gray (ground color) and black mesh-woven mesh patterns, and are adjacent to 4F-a and 4F-d, respectively. The sub-cut piece 4F-d is formed by a blue (bottom) and black twill weave style striped pattern, and is adjacent to 4F-a, 4F-b, and 4F-c, respectively. Sub-cut piece 4F-e, in white (ground) and red The English word is formed by a red rounded rectangle surrounded by it, and adjacent to 4F-a and 4F-c, respectively.

The rear piece 4B also has four sub-cut pieces 4B-a to d which are distinguished similarly to the front piece 4F-a~d. The sub-cut pieces 4F-a to d of the front piece 4F and the sub-cut pieces 4B-a to d of the rear piece 4B disposed at the corresponding position are the same in color and the like. The sub-cut piece 4B-e is formed by a white (base color) and red English word and a red rectangle surrounded by it, and is connected to the surrounding 4B-a.

The number of the sub-cut pieces is preferably 2 or more, preferably 3 or more, more preferably 4 or more. From the viewpoint of improving the design sense, although the number of sub-cut pieces is much better, the number of sub-cut pieces is preferably 8 or less from the viewpoint of manufacturing efficiency and the like. In Fig. 1A, the front piece 4F has five sub-pieces 4F-a to e.

The color or the like for forming each sub-piece is not particularly limited. For example, a twill weave, a ribbed circular structure, a mesh structure, a fine mesh structure, a striped structure, and the like, and a texture pattern of a tissue pattern, a plain color, a stripe, a lattice, and a gradation of a texture of the woven fabric, and an etchant are used. When a part of the fiber is removed, a pattern of a hollow pattern (translucent processing) is displayed, and a pattern of a three-dimensional pattern such as a concave-convex pattern is displayed. One of the sub-pieces can also be a white background. That is, the second sub-cut piece adjacent to the first sub-cut piece having the red stripe pattern may be plain and white.

According to the present embodiment, it is possible to form a color or the like (hereinafter referred to as a tissue pattern) of a tissue such as a woven fabric or a knitted fabric which is different in the adjacent sub-pieces. Since the properties of the textile and the knitted fabric are different, it is difficult to combine these and stitch. However, in this embodiment, because The digital printing method expresses the pattern, so that it can be efficiently produced as a combination of a woven fabric and a woven fabric. Further, since the badges, the trademarks, and the like described later are also expressed by digital printing, the manufacturing steps can be simplified.

Also, colors, etc., can also be words, numbers, symbols, graphics, and the like. Specifically, for example, the color of the badge or the like can be expressed. In sportswear, etc., badges with team names, back numbers or trademarks can be sewn on the front body, back body or sleeves. The badge is made by embroidering the embroidery on a fabric such as a woven fabric, a woven fabric or a felt which is cut into a desired shape, and then sewing the edges. In the present embodiment, the badge which is laboriously produced as described above can be expressed by printing. Unlike the case where the badge is sewn on the fabric, the stretchability and air permeability of the fabric are not easily impaired. In addition, the weight of the fabric does not increase significantly.

Such a sub-piece formed of a color or the like may be further attached to at least one of the groups selected from the group consisting of embroidery, stitching (the shape of the stitch), and the shadow. For example, at the boundary portion between the first sub-cut sheet and the second sub-cut sheet, or at the periphery of a stitch pattern (stitch pattern) to be described later, by performing printing using a color pigment having a low brightness, Shows a shadow. By adding a shadow pattern like this, the boundary portion and the stitching pattern can be regarded as three-dimensional, and the design feeling is further improved, and the sense of quality is further improved.

The stitching pattern (stitch shape) may be added to, for example, a boundary portion between the first sub-cut sheet and the second sub-cut sheet. In this embodiment, the sub-cut pieces are not sewn to each other, but are attached by the boundary portion thereof. The pattern is stitched up to make the design feel more. Moreover, since the actual sewing method or the stitches which the sewing machine cannot express (for example, stitches bent at an acute angle, fine stitches, stitches depicting complicated curves, etc.) can be exhibited, the design feeling can be further improved. .

An embroidered pattern can also be attached to the sub-piece. The pattern of the embroidery is, for example, a pattern that is decorated with a thread. It can also be a pattern like an embroidered trademark pattern.

The ratio of the area occupied by one of the pieces in the cut piece in which two or more sub-cut pieces are formed is preferably from 5 to 70%, preferably from 15 to 60%. This is to enhance the design of the fabric. In particular, the proportion of the above-mentioned area occupied by one sub-piece of the badge style is preferably 5 to 40%, and 10 to 30% is better. The proportion of the above-mentioned area occupied by the sub-pieces of the badge style should be 15~70%, and 20~60% is better.

[digital printing method]

In the present embodiment, the color of the sub-cut sheet or the like is formed by digital printing. Therefore, it is possible to make a fine pattern printed on the base fabric vividly.

The so-called digital printing method is a method of printing on a substrate by an inkjet method or a laser printing method based on a digital data source produced by a computer or a digital data source read by a scanner. Among them, the ink jet method is preferable from the viewpoint of cost.

In the digital printing method, the printing target is not particularly limited. In the present embodiment, digital printing may be directly performed on the base fabric constituting the clothing (hereinafter referred to as direct printing method), or temporary digital printing may be performed. The image on the transfer sheet is transferred onto the base fabric (hereinafter referred to as a transfer printing method). Among them, in terms of manufacturing efficiency, a direct printing method is preferable.

The inkjet method can be roughly classified into an On-demand type and a Continuous type (Continuous). Examples of the optional type include a piezoelectric method (Piezo) and a bubble jet (registered trademark) method. In the piezoelectric method, an electrical signal is applied to a piezoelectric element to be deformed, and an ink droplet is ejected by causing a volume change in an ink chamber. In the bubble jet (registered trademark) method, a heat generating resistor element is embedded in a nozzle, and the ink is made to fly out by the pressure at which a bubble is generated by heat generation. The continuous type includes a charge control method and the like. The charge control method is such that the ink is continuously jetted from the nozzle in the ultrasonic vibration to be particleized, and is separated into a recording particle and a non-recording particle by a biasing manner by a fixed electric field, and only the recording particle is made. Record by collision with the medium. Among them, in view of obtaining a high-quality image, it is preferable to use an optional piezoelectric type.

When printing on the base fabric by direct printing, it is preferable to perform pretreatment such as anti-seepage processing in advance. This is to prevent the inkjet ink from being unnecessarily diffused on the base fabric. Further, after the printing, surface treatment such as raising treatment or chemical treatment may be performed to adjust the hand feeling.

The method of printing on the base fabric by transfer printing may be, for example, two methods described below. The first method is to first prepare a heat transfer material formed by providing a thermal transfer layer on a release sheet. Next, on the thermal transfer layer of the thermal transfer material, a color or the like is added to the shape of the cut piece by a digital printing method to form a first sub-cut piece, a second sub-cut piece, and the like. Then, the slit is introduced into the thermal transfer layer according to the shape of the piece, and The portion other than the piece is removed from the sheet. Finally, on the base fabric, a thermal transfer material is disposed to bring the base fabric into contact with the thermal transfer layer, and by heating from the sheet side, the pattern in the shape of the cut piece is transferred onto the base fabric. The second method is to prepare a sheet having a release property. On this sheet, a thermal transfer layer having a color or the like is added to the shape of the cut piece by digital printing to form a first sub-cut piece and a second sub-cut piece. Finally, on the base fabric, a thermal transfer material is disposed to bring the base fabric into contact with the thermal transfer layer, and is heated by the sheet side to transfer the pattern in the shape of the cut piece to the base fabric.

[Production method]

The manufacturing method of the clothing according to the present embodiment will be described with reference to Fig. 2 as an example of the case of producing a clothing shown in Figs. 1A and 1B. And direct printing is used as a digital printing method.

[Preparation of the base fabric]

First, the base fabric 100 is prepared. The type of the base fabric is not particularly limited, and examples thereof include a woven fabric, a woven fabric, a non-woven fabric, a raised fabric, and an artificial leather. The basis weight of the base fabric is not particularly limited as long as it is generally used as the clothing material, and may be, for example, about 80 to 350 g/m ² . The material of the base fabric is also not particularly limited. For example, synthetic fibers such as nylon (Nylon), polyester (polyester), acrylic resin (Acryl resin), polypropylene (polypropylene), and polyurethane (polyurethane), acetic acid (Acetate), and three Semi-synthetic fibers such as triacetate, Promix (vinyl monomer and protein copolymer fiber), regenerated fibers such as Rayon and Cupra (abbreviated as cuprammonium rayon), Natural fibers such as cotton, hemp, wool, and enamel. These materials may be used singly or in combination of two or more kinds, such as blending, interlacing, and interlacing.

Also, a plurality of base fabrics can be used. This is to change the flexibility and other functions depending on each piece of the cloth. The type of the base fabric used for the production of the clothing is preferably 6 or less, more preferably 4 or less, and particularly preferably 3 or less. When the type of the base fabric is six or less, the necessary functions of the clothing can be imparted, and at the same time, the manufacturing efficiency can be easily improved.

Next, pretreatment (pretreatment step) such as anti-seepage processing can be applied to the base fabric 100. In the pretreatment agent, if necessary, it contains, a water-soluble polymer, a water-insoluble passive organic compound, a coloring auxiliary, a flame retardant, an ultraviolet absorber, an anti-reducing agent, An antioxidant, a pH adjuster, a hydrotrope, an antifoaming agent, a penetrating agent, a microporous forming agent, and the like.

The method of imparting the pretreatment agent to the base fabric 100 is not particularly limited. For example, a press dyeing method, a spray method, a dipping method, a coating method, a lamination method, a gravure printing method, an inkjet method, and the like can be given.

[Digital printing steps]

After the base fabric 100 to which the pretreatment agent has been applied is dried, the base fabric 100 is transported to an ink jet recording apparatus (not shown). On the other hand, a digital data source such as a color is recorded on an external device and input to the inkjet recording device through the connection interface. The ink jet recording apparatus forms a color or the like on the conveyed base fabric 100 based on the information of the input digital source.

The information as a digital data source may also include, for example, an image of all the pieces constituting the upper body cloth as shown in FIG. In Figure 2, clothing The material is composed of the collar pieces 2A, 2B and 2C, the left sleeve piece 3L and the right sleeve piece 3R, the front piece 4F and the rear piece 4B.

The front piece 4F includes sub-cut pieces 4F-a, 4F-b, 4F-c, 4F-d, and 4F-e which are respectively formed in different colors or the like. The sub-cut piece 4F-e is formed by the characters and graphics of the badge style. Further, the rear piece 4B also has sub-pieces 4B-a, 4B-b, 4B-c, 4B-d, and 4B-e having different colors and the like. The sub-cut piece 4B-e is formed in the same manner as the sub-cut piece 4F-e by the characters and figures of the badge style. The details of the color, etc. are as described above.

In the present embodiment, all of the pieces constituting the clothing are printed on the same base fabric 100, but the invention is not limited thereto. For example, collar pieces (2A, 2B and 2C), sleeve pieces (left sleeve piece 3L and right sleeve piece 3R), and body pieces (predecessor piece 4F and back piece piece 4B) It can also be printed on each base fabric separately.

When three or more sub-cut pieces are included in one piece (the front piece 4F and the rear piece 4B in FIG. 2), one of the sub-pieces (the first sub-cut piece) may be included. And the sub-pieces adjacent to it (the second sub-piece) are printed on the same base fabric, and the remaining sub-cuts are printed on the other base fabric. It suffices that at least the first sub-cut piece and the second sub-cut piece are integrally formed (printed) on the same base fabric. In particular, it is preferable that all of the sub-pieces included in one piece are integrally formed (printed) on the same base fabric. Because it can reduce the sewing time.

The printed base fabric is formed along the shape of each piece after post-processing, and is cut even when the sub-cut piece is formed on the plurality of pieces of the base fabric. Later). Cropped base fabric The number of sheets, referred to as a cut cloth, varies depending on whether the sub-cut sheets are printed on the same base fabric or printed on other base fabrics. In the present embodiment, the first sub-cut piece and the second sub-cut piece are necessarily printed on the same base fabric. Therefore, the number of pieces of the cut cloth required to form one piece having two or more sub-cut pieces is equal to or less than "sub-piece number -1".

For example, in the case of FIG. 2, the cut piece having two or more sub-cut pieces is the front piece 4F and the rear piece 4B. The front piece 4F has five sub-pieces (4F-a, 4F-b, 4F-c, 4F-d, and 4F-e), and the number of pieces of the cut cloth is one (<sub-piece number-1). The rear piece 4B also has five sub-pieces (4B-a, 4B-b, 4B-c, 4B-d, and 4B-e), and the number of pieces of the cut cloth is one (<sub-piece number-1 ).

The number of pieces of the cutting cloth required to form one piece having two or more sub-cut pieces is preferably two or more less than the number of sub-cut pieces, and more preferably three or more pieces. When expressed in terms of proportion, it is preferable to set the number of the above-mentioned cutting cloths to be multiplied by 0.7, preferably by 0.5. If the number of pieces of the cut cloth is within this range, the sewing step described later can be simplified, so that the manufacturing efficiency is further improved. Moreover, since the stitched portion is also shortened, the stretchability of the base fabric is less likely to be damaged.

The coloring material used for imparting color to the base fabric or the like is not particularly limited. For example, it may be a dye or a pigment. The dye may be selected in response to the dyeing property of the base fabric. For example, an acid dye, a reactive dye, a direct dye, a disperse dye, a salt-based dye, a cationic dye, an oil-soluble dye, or the like can be exemplified. Examples of the pigment include organic pigments and inorganic pigments.

[Cropping step]

After the digital printing step, the washing treatment, the drying treatment, and the like can be performed on the base fabric by a conventional method. Next, the base fabric is supplied to the cutting step. In the cutting step, along the respective pieces, and in the case where the sub-pieces are formed in the plurality of pieces of the base fabric, the base fabric is cut even along the outer shape of the sub-pieces. The method of cutting is not particularly limited, and examples of cutting by scissors, reciprocating knife, laser, and ultrasonic cutting can be exemplified.

[stitching step]

Finally, the cut base fabric is stitched (stitching step) to complete the cloth. The sewing is performed by an industrial sewing machine or the like. In the present embodiment, since the number of pieces of the cutting cloth is small, the sewing step can be simplified, and the manufacturing efficiency can be improved.

The fabric produced in this way is less likely to be damaged by the stretchability and gas permeability of the base fabric because the stitched portion is small. Further, since the suture portion touches the skin and the wearing feeling is reduced, the wearing feeling is excellent. In addition, since various colors and the like can be printed on one piece of clothing, it is also excellent in design feeling.

The clothing 10 of one of the other embodiments of the present invention is shown in Fig. 3A (front view) and Fig. 3B (rear view).

In the present embodiment, the collar portion 20 is composed of the collar pieces 20A, 20B, and 20C. The sleeve portion 30 is composed of a right sleeve piece 30R and a left sleeve piece 30L. Sub-cut pieces 30R-a, 30R-b, and 30R-c are formed on the right sleeve piece 30R. Sub-cut pieces 30L-a, 30L-b, 30L-c, and 30L-d are formed on the left sleeve piece 30L.

The trunk portion 40 is composed of a front piece 40F and a rear piece 40B. The front piece 40F is divided into a right front piece 40FR and a left front piece 40FL by a central zipper 50. Sub-cut pieces 40FR-a, 40FR-b, and 40FR-c are formed on the right front piece 40FR. Sub-cut pieces 40FL-a, 40FL-b, 40FL-c, and 40FL-d are formed on the left front piece 40FL. Sub-cut pieces 40B-a, 40B-b, and 40B-c are formed on the rear piece 40B. The collar pieces 20A, 20B and 20C do not have sub-cut pieces.

The collar pieces 20A, 20B, and 20C are formed by a stripe pattern of a red (bottom) and a black rib-circle weave. The sub-cut piece 30R-a provided on the right sleeve piece 30R is formed of a red (bottom color) and a black twill weave pattern streak pattern, and is adjacent to 30R-b. The sub-cut piece 30R-b is formed of a fine mesh pattern of a gray (ground color) and black fine mesh weave structure, and is adjacent to 30R-a and 30R-c, respectively. The sub-pieces 30R-c are formed in white (primary) and are adjacent to 30R-b. In the sub-cut sheets 30L-a, 30L-b, and 30L-c of the left sleeve piece 30L, the same color as that of the right sleeve piece 30R is formed. In the left sleeve piece 30L, a white (base) and black English word and a rectangular black sub-piece piece 30L-d surrounded by the black are formed.

The sub-cut piece 40FR-a provided in the right front piece 40FR is formed of a gray (bottom) and black mesh-woven mesh pattern, and is adjacent to 40FR-b and 40FR-c, respectively. The sub-cut piece 40FR-b is formed of a stripe pattern of a red (bottom) and black stripe weave type, and is adjacent to 40FR-a and 40FR-c, respectively. The sub-cut piece 40FR-c is formed by a plaid pattern of a white (ground color) and a black woven pattern, and is adjacent to 40FR-a and 40FR-b, respectively.

The sub-cut pieces 40FL-a, 40FL-b, and 40FL-c included in the left front piece 40FL are also formed of the same color as the right front piece 40FR. The left front piece 40FL is also formed with a white (bottom) and black English word and a sub-cut piece 40FL-d of the black shield pattern surrounding it.

The sub-cut pieces 40B-a and 40B-c of the rear piece 40B are respectively formed of gray (ground color) and black mesh-woven tissue patterns, and are adjacent to 40B-b. The sub-cut piece 40B-b is formed by a plaid pattern of a white (ground color) and a black woven pattern, and is adjacent to 40B-a and 40B-c, respectively.

[Example 1]

The clothing 1 (V-neck) shown in Figs. 1A and 1B was produced by the following method.

(Preparation of the base fabric)

A double-knit double stitch (smooth stitch) is used to make a double-knit double stitch (polyester stitch), and a 28 Guage Double knit knitting machine is used to make a double-knit double stitch.

(pre-processing)

The obtained double rib structure was subjected to a sizing agent containing 1 g/L (SUNMORL HS-3, Nikko Chemical Co., Ltd.), a base of 3 g/L (soda ash), and a chelating agent of 1 g/L (SIZOL TX- 10, an aqueous solution of First Industrial Pharmaceutical Co., Ltd., scoured at 80 °C. Thereafter, a predetermined setting was performed at 185 ° C using a setter to obtain a base fabric 100 (weight per unit area: 120 g/m ² ).

(digital printing)

On the base fabric 100, the following inkjet printing conditions are used, as shown in FIG. 2, the printing of the collar pieces 2A, 2B and 2C, the left sleeve piece 3L and the right sleeve piece 3R, the front piece 4F and The 7 pieces formed by the rear piece 4B. On the front piece 4F, the color and the like described in detail below are given, and the sub-pieces 4F-a, 4F-b, 4F-c, 4F-d, and 4F-e are integrally formed. Similarly, the rear cut piece 4B is given the color and the like described in detail below, and the sub-cut pieces 4B-a, 4B-b, 4B-c, 4B-d, and 4B-e are integrally formed. The details of the color and the like formed in each of the pieces and the sub-cut pieces are as follows. The proportion of the area occupied by each sub-piece in each piece is indicated in parentheses.

The collar pieces 2A, 2B, and 2C are formed on the base fabric 100 in a blue (base) and black printed rib-circle weave pattern of the striped pattern. Further, the left sleeve piece 3L and the right sleeve piece piece 3R are formed by knitting a plaid pattern of a blue (base color) and black printed plaid.

The sub-cut piece 4F-a of the front piece 4F is a striped pattern of a white (bottom) and black needle-knitted tissue pattern (area ratio: 65%). The sub-cut pieces 4F-b and 4F-c are plaid patterns of gray (bottom) and black mesh woven tissue styles (each area ratio is 11.5%). The sub-cut piece 4F-d is a stripe pattern (area ratio of 10%) which forms a blue (bottom) and black twill weave. The sub-cut piece 4F-e is a white (base color) and red English word forming a badge style and a red rounded rectangle surrounded by it (area ratio is 2%).

The sub-cut pieces 4B-a to d of the rear piece 4B are formed in the same color as the sub-cut pieces 4F-a to d of the front piece 4F. The area ratios are 60%, 12%, 12% and 10% respectively. Sub-cut piece 4F-e, is a badge style, and is white Color (background) and red English words and red rectangles (area ratio 6%).

Further, although the drawing is not shown, a red stitch may be formed near the boundary between one of the adjacent sub-cut pieces (for example, 4F-a and 4F-b) (for example, 4F-a) ( Stitching the pattern and forming a shadow near the intersection of adjacent sub-pieces (eg, 4F-a and 4F-b).

[Inkjet printing conditions]

Printing device: serial scanning type inkjet printing device

Nozzle diameter: 50μm

Driving voltage: 100V

Frequency: 5kHz

Resolution: 360dpi

Use ink: Disperse dye ink

(post processing)

After the digitally printed base fabric 100 was dried, it was heat-treated at 175 ° C for 10 minutes. Next, it was washed with a soap bath containing 2 g/L of ESKUDO-NS (manufactured by Rihua Chemical Co., Ltd., soaping agent) and 5 g/L of soda ash at 70 ° C for 10 minutes. Thereafter, drying is carried out to obtain a printed base fabric.

(cropping and stitching)

The base fabric was cut with scissors according to the shape of the printed piece to obtain 7 pieces of cut cloth. These cut fabrics were sewn with an industrial sewing machine to produce a V-neck shirt as shown in Figs. 1A and 1B. The finished V-neck shirt has an excellent design and wearing feel. Moreover, since the number of stitched parts is small, it is easy to manufacture.

[Comparative Example 1]

The clothing (V-neck shirt) shown in Figs. 1A and 1B was produced by the following method.

(Preparation of the base fabric)

A fabric having a stylus stripe structure was prepared using a polyester yarn (full matte type, 84dt/72f) and a 28G double-knit knitting machine. In addition, three kinds of three kinds of lattice structure, mesh structure, and twill weave were separately produced by using a polyester yarn and a knitting machine in combination with a knitting weave, a tuck stitch, and a welt stitch. Cloth. Further, a polyester yarn (half-dull type, 150 dt/72f) was used to produce a fabric formed of a ribbed circular structure by a 22G rib circular knitting machine.

(pre-processing)

For each of the five types of fabrics obtained, a sizing agent containing 1 g/L (SUNMORL HS-3, Nikko Chemical Co., Ltd.), a base of 3 g/L (soda ash), and a chelating agent of 1 g/L (SIZOL TX-) were used. 10. An aqueous solution of First Industrial Pharmaceutical Co., Ltd. was scoured at 80 °C. Thereafter, predetermined molding was carried out at 185 ° C using a setting machine.

(dyeing)

Next, using different disperse dyes, high pressure dyeing was performed at 130 ° C to obtain a blue striped tissue cloth 210, a blue lattice tissue cloth 220, a gray mesh tissue cloth 230, a white twill weave fabric 240, and a cyan color. The ribbed circular tissue cloth 250 (see Figs. 5A to 5E). Next, a 2 g/L soaping agent (LIPOTOL ET-17, Nikko Chemical Co., Ltd.), 3 g/L of alkali (soda ash), and 2 g/L of a reducing agent (hydrosulfite) were used. The aqueous solution is dried at 85 ° C for 10 minutes after the reduction soaping treatment. deal with.

(cropping and stitching)

Each of the pieces and the pieces (P4FB-b, etc.) as shown in Figs. 5A to 5E are cut out from the dyed base fabrics by scissors. The cutting cloth is 11 pieces. The 11 pieces of the cut cloth were sewn with an industrial sewing machine.

In addition, two types of badges shown in FIGS. 5F and 5G are produced (see FIGS. 5F and 5G). These badges are sewn to the position shown in Figure 1 on the front and back panels to create a V-neck shirt as shown in Figure 1. The completed V-neck shirt has the same design feeling as in the first embodiment, but the stitching portion is large, resulting in deterioration of the wearing feeling. Moreover, since five kinds of base fabrics and two kinds of badges have to be prepared, the manufacturing efficiency is very poor.

[Embodiment 2]

The fabric 10 (zipper type sportswear) shown in Figs. 3A and 3B was produced by the following method.

(Preparation of the base fabric)

A double-knit double rib fabric was produced using a polyester yarn (semi-matt processed yarn, 110 dt/48f) and using a 28-gauge double-knit knitting machine.

(pre-processing)

The obtained double rib fabric was subjected to scouring and predetermined pattern processing in the same manner as in Example 1 to obtain a base fabric 110 (weight per unit area: 180 g/m ² ).

(digital printing)

The collar pieces 20A, 20B, and 20C, the left sleeve piece 30L, the right sleeve piece 30R, and the right front piece piece 40FR, which are shown in FIG. 4, are printed on the base fabric 110 by the following inkjet printing conditions. Left front piece 40FL and back piece 40B The eight pieces formed.

On the right sleeve piece 30R, the sub-piece pieces 30R-a, 30R-b, and 30R-c are integrally formed. On the left sleeve piece 30L, the sub-piece pieces 30L-a, 30L-b, 30L-c, and 30L-d are integrally formed.

Sub-cut pieces 40FR-a, 40FR-b, and 40FR-c are integrally formed on the right front piece 40FR. On the left front piece 40FL, the sub-pieces 40FL-a, 40FL-b, 40FL-c, and 40FL-d are integrally formed. The details of the colors and the like formed on each of the pieces and the sub-cut pieces are as follows. And the proportion of the area occupied by each sub-piece in each piece is indicated in parentheses.

As the collar pieces 20A, 20B, and 20C, a stripe pattern of a ribbed circular weave type is printed on the base fabric 110 in red (base color) and black.

The sub-cut piece 30R-a which is the right sleeve piece 30R is a stripe pattern (area ratio of 60%) which forms a red (base color) and black twill weave type. As the sub-cut piece 30R-b, it is a fine mesh pattern (area ratio of 18%) which forms a gray (base) and black fine mesh weave structure. As the sub-cut piece 30R-c, white (primary color) is formed (the area ratio is 22%). The sub-cut pieces 30L-a, 30L-b, and 30L-c of the left sleeve piece 30L are also formed in the same color and the like as the right sleeve piece 30R so as to become bilaterally symmetrical. The area ratios are 60%, 12% and 22% respectively. Further, in the sub-cut piece 30L-d, white (base color) and black English characters and a black rounded rectangle (area ratio of 6%) surrounded by the badge style are formed.

As a sub-cut piece 40FR-a of the right front piece 40FR, it is a mesh pattern (area ratio) which forms a gray (ground color) and black mesh weave structure style. The example is 32%). As the sub-cut piece 40FR-b, it is a stripe pattern (area ratio of 5%) which forms a red (bottom) and black stripe weave type. As the sub-cut piece 40FR-c, it is a plaid pattern (area ratio of 63%) which forms a white (bottom) and black woven structure.

The sub-cut pieces 40FL-a, 40FL-b, and 40FL-c are also printed with the same color as the right front piece 40FR, etc., so as to become bilaterally symmetrical. The area ratios are 31%, 5% and 58% respectively. In the left front piece 40FL, the badge type is also printed in white (base color) and black, and the English character and the shield pattern (area ratio of 6%) surrounded by it are formed to form 40FL-d.

On the sub-cut pieces 40B-a and 40B-c of the rear piece 40B, the mesh patterns of the mesh-woven structure style (the respective area ratios of 21%) are printed in gray (ground color) and black. On the sub-cut piece 40B-b, a plaid pattern of a lattice-woven structure pattern (area ratio of 58%) was printed in white (base color) and black.

Further, although not shown in the drawings, red stitching may be imparted in the vicinity of the boundary between one of the adjacent sub-cut pieces (for example, 40FR-a and 40FR-b) (for example, 40FR-a) ( Stitching the pattern and imparting a shadow near the intersection of adjacent sub-pieces (eg, 40FR-a and 40FR-b).

(cropping and stitching)

The subsequent steps were carried out in the same manner as in Example 1, and the zipper type sports clothes shown in Figs. 3A and 3B were produced. The finished zip-up sportswear has an excellent design and wearing feel. Moreover, the stitching can be made easy.

[Comparative Example 2]

Polyester yarn (semi-dull processing wire, 110dt/48f) with a pitch of 28G Double-knit knitting machine, which combines knitted knitting, tuck ring and floating line structure to produce lattice structure, double rib structure (plain), striped structure, mesh structure, twill weave and fine mesh structure 6 kinds of fabrics. Further, a fabric having a rib circular knitting structure was produced by using a polyester yarn (half-extinction type, 150 dt/72f) and a rib circular knitting machine having a pitch of 22 G.

(pre-processing)

The same pretreatment as in Comparative Example 1 was carried out on the obtained seven types of fabrics.

(dyeing)

Next, high pressure dyeing was carried out in the same manner as in Comparative Example 1, and a red rib circular warp fabric 310, red twill weave fabrics 320A and 320B, a gray fine mesh fabric 330, a white double rib fabric cloth 340, and red were obtained. The striped tissue cloth 350, the gray mesh tissue cloth 360, and the white lattice tissue cloth 370 (see FIGS. 6A to 6H). Next, a 2 g/L soaping agent (LIPOTOL ET-17, Nikko Chemical Co., Ltd.), 3 g/L of alkali (soda ash), and 2 g/L of a reducing agent (hydrosulfite) were used. The aqueous solution was subjected to a reduction soaping treatment at 85 ° C for 10 minutes, followed by drying treatment.

(cropping and stitching)

Each of the pieces and the pieces (P30R-b, etc.) as shown in Figs. 6A to 6H are cut out from the dyed base fabrics with scissors. The cutting cloth is 16 pieces. These 16 pieces of cut cloth and a separately prepared zipper (not shown) were sewn with an industrial sewing machine.

Further, two kinds of resin transfer sheets shown in Figs. 6I and 6J were produced. These resin transfer sheets were transferred to the left front body and the left sleeve at the position shown in Fig. 3A to produce a zipper type sportswear as shown in Figs. 3A and 3B. The completed zippered sportswear, although the design is the same as in the second embodiment, but the stitching There are more parts, which leads to a worse wearing experience. Moreover, since it is necessary to prepare seven kinds of base fabrics and two kinds of resin transfer sheets, the manufacturing efficiency is very poor.

Industrial availability

The clothing of the present invention is excellent in design feeling and does not impair the stretchability of the base fabric, and is particularly suitable for application to daily clothing, sportswear, and the like.

1‧‧‧clothing

2‧‧‧ collar department

2A, 2B, 2C‧‧‧ collar pieces

3L‧‧‧left sleeve piece

3R‧‧‧Right sleeve pieces

4B‧‧‧Back body piece

4B-a, 4B-b, 4B-c, 4B-d, 4B-e‧‧‧ rear body pieces

4F‧‧‧Predecessor

4F-a, 4F-b, 4F-c, 4F-d, 4F-e‧‧‧ predecessor pieces

Claims (7)

A clothing material is a clothing material obtained by sewing two or more pieces of a base fabric, and at least one of the pieces includes two or more sub-cut pieces, and the sub-cut piece includes: a color and/or a pattern. a first sub-cut piece formed; and a second sub-cut piece formed by a color and/or pattern adjacent to the first sub-cut piece adjacent to the first sub-cut piece; and the first sub-cut piece The second sub-cut sheet is integrally formed by digital printing. The fabric of claim 1, wherein the first sub-cut sheet is formed by expressing a color and/or a pattern of a texture of the woven fabric or the woven fabric, wherein the second sub-cut sheet is represented by The first sub-cut sheet is formed by the color and/or pattern of the tissue of the different textile or woven fabric. The clothing according to claim 1 or 2, wherein the first sub-cut piece and/or the second sub-cut piece are partially provided in a group selected from the group consisting of embroidery, stitching, and shading. At least 1 pattern. The fabric according to any one of claims 1 to 3, wherein the first sub-cut piece and/or the second sub-cut piece are selected from the group consisting of characters, numerals, symbols, and figures. At least one pattern in the group is formed. The fabric according to any one of the preceding claims, wherein the ratio of the area of the first sub-piece in the cut piece including the two or more sub-cut pieces is 5 to 70%, and The proportion of the area occupied by the aforementioned second sub-cut piece It is 5~70%. The clothing according to any one of claims 1 to 5, wherein the digital printing method is a method of directly printing on the base fabric by an inkjet method. A method of manufacturing a garment comprising: forming at least one cut piece comprising: printing two or more colors and/or patterns on a base fabric by digital printing, and transmitting the color and/or pattern through the color and/or pattern a first sub-cut piece formed; and a second sub-cut piece formed by the color and/or pattern adjacent to the first sub-cut piece adjacent to the first sub-cut piece; the base fabric is cut into the aforementioned a step of cutting the shape of the piece; and a step of sewing the two or more pieces containing the cut piece as described above.