JP4032097B2 - Garments, garment component parts, and methods for producing the same - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a garment and a garment component part considering surface friction resistance suitable for sports competitions, and a manufacturing method thereof.
[0002]
[Prior art]
In recent years, in sports competitions such as jump skiing, speed skating, cycling competitions, track and field competitions, swimming, wearing clothes with irregularities on the surface for the purpose of reducing the surface frictional resistance that occurs on the clothing surface. Has been done.
[0003]
Conventionally, in manufacturing such a garment, a fabric having unevenness formed by embossing on the fabric surface has been used. In the process of transporting the original fabric of the knitted and knitted fabric after dyeing finish along the longitudinal direction, this fabric is pressed at a high temperature and high pressure by a metal roll on which irregularities are engraved, and this metal roll is then applied to the fabric. An irregularity corresponding to the irregularity was formed.
[0004]
Since it has been determined that the surface frictional resistance can be reduced by forming unevenness in which position and in which direction, such clothing has been determined in consideration of the uneven pattern. She cut clothing components from the fabric and sewed them into clothes.
[0005]
[Problems to be solved by the invention]
However, when cutting the garment component parts from the embossed fabric as in the conventional case, the garment component parts are cut in consideration of the concavo-convex pattern. Will not be considered. Therefore, although the garment sewn with such garment component parts can reduce the surface frictional resistance due to the unevenness of the surface, it causes a disadvantage that the feeling of wear of the garment itself is lowered. In particular, in such clothing for competitions, the surface friction described above is such as which part of the athlete's muscles should be worn and the parts of the muscles should be relaxed. Since it is reflected in the competition record as well as the reduction in resistance, an excellent wearing feeling is required. In addition, even if the surface frictional resistance is reduced by unevenness on the surface, if the feeling of wearing or fitting is reduced, extra wrinkles are generated in the clothes, and the surface frictional resistance is increased. End up.
[0006]
In addition, in the case of a fabric embossed with a metal roll as in the conventional case, since only the same uneven pattern can be regularly repeated, a regular simple uneven pattern is required for one garment component part. However, it can only be formed, and design freedom cannot be obtained.
[0007]
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a garment and a garment component part capable of obtaining excellent design freedom and functionality, and a manufacturing method thereof.
[0008]
[Means for Solving the Problems]
Clothes component parts of the present invention to solve the above problems, a cutting step for cutting the garment component parts from the fabric, the garment construction parts obtained after the cutting step, superimposed with a vehicle member having an uneven heat The embossing process which presses and forms an unevenness | corrugation for each of these clothing component parts is comprised. Moreover, the shaping member designed for every clothing structure part is used.
[0009]
Further, in the embossing process, two or more types of shaping members are used in combination to form two or more different irregularities on one piece of clothing constituting part.
[0010]
Further, in the embossing process, the garment component parts are superposed on a printed sheet together with a shaping member having irregularities and heat-pressed, so that each garment component part is printed at the same time as the irregularities are formed. It is a thing.
[0011]
Further, in the embossing process, by using a shaping member having an ink component, printing is performed at the same time as forming irregularities for each of these garment constituting parts.
[0012]
Furthermore, the garment manufacturing method of the present invention for solving the above problems comprises a sewing step of the garment component parts. Further, in the sewing process, sewing is performed in consideration of the connection of the uneven pattern.
[0013]
Furthermore, the clothes constituent part of the present invention for solving the above-mentioned problems is obtained by the above-described method for manufacturing a clothes constituent part .
[0014]
Furthermore, the garment of the present invention for solving the above problems is manufactured by the garment manufacturing method .
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0016]
FIG. 1 shows a main part of a method for manufacturing a garment component part 1.
[0017]
That is, the manufacturing method of the garment component part 1 includes a cutting process and an embossing process.
[0018]
In the cutting process, each garment constituting part 1 constituting a garment (not shown) is cut from the cloth. At this time, each garment component part 1 considers the direction of warp and weft fibers constituting the fabric and the direction of expansion and contraction of the fabric itself, and considers as many garment component parts 1 as possible to be removed from the fabric as efficiently as possible. And cut. However, when the fabric is a non-woven fabric, a film sheet, a foam sheet, etc., it is not necessary to consider the fiber direction and the expansion / contraction direction, so that the material is cut considering only the cutting efficiency.
[0019]
The fabric is not particularly limited as long as it can form irregularities in the embossing process, and it is sufficient that at least a thermoplastic component is contained in the fabric. That is, various woven fabrics and knitted fabrics obtained by blending or blending thermoplastic fibers such as nylon fibers, acrylic fibers, and polyester fibers with other chemical fibers or natural fibers, nonwoven fabrics containing at least thermoplastic fibers, and thermoplasticity. Examples thereof include a natural fiber or synthetic fiber base material that is not included, or a fabric in which a natural leather or artificial leather base material is impregnated with a thermoplastic resin.
[0020]
In the embossing process, the clothes forming part 1 and the shaping member 2 obtained by the cutting process are overlapped and hot pressing is performed. This hot pressing is performed in order to melt the thermoplastic component contained in the garment constituent part 1 and melt and deform the garment constituent part 1 into irregularities corresponding to the irregularities of the shaping member 2. Accordingly, the conditions such as temperature, pressure, and time of the hot press cannot be generally described, and are appropriately determined according to the garment constituting part 1 to be used, the shaping member 2, the depth of the unevenness to be obtained, and the like. The
[0021]
This heat press may be a simple heat press using a household iron, or a pressure and temperature can be adjusted, and a commercial hot press device for heating the upper mold is used. Also good. Moreover, the unevenness | corrugation with higher adhesiveness is obtained by using a vacuum press machine.
[0022]
As shown in FIG. 1 (a), the combination of the garment component 1 and the shaping member 2 is hot pressed and the lower mold 3, the garment component 1, the shaping member 2, and the upper mold 4 are used. In this order, as shown in FIG. 1B, the order may be the lower mold 3, the shaping member 2, the clothing component 1, and the upper mold 4.
[0023]
Further, at the time of this hot pressing, the print sheet 5 such as transfer paper or transfer mark may be superposed and hot pressed together to perform transfer printing on the garment constituting part 1 simultaneously with embossing. In the case of transfer paper, the ink component contained in the transfer paper can be transferred and printed on the clothing constituting part 1. In the case of a transfer mark, the transfer mark itself can be attached to and integrated with the surface of the garment constituting part 1 by a thermoplastic resin layer provided on the back surface of the transfer mark. In this case, as shown in FIG. 1C and FIG. 1D, the print sheet 5 may be sandwiched between the clothing constituting part 1 and the shaping member 2. Also, as shown in FIG. 1 (e), a printed sheet 5 is sandwiched between the garment component 1 and the upper mold 4, and a shaping member 2 is sandwiched between the garment component 1 and the lower mold 3. Transfer printing may be performed on one side of the component part 1 and irregularities may be formed on the other side. Depending on the shaping member 2 to be used, the ink component for transfer printing is included in advance, and the embossing and transfer printing of the garment component part 1 can be performed only by the shaping member 2 without using the print sheet 5. May be performed. In this case, the embossing and the transfer print can be perfectly matched without deviation.
[0024]
The shaping member 2 has irregularities sufficient to form the desired irregularities on the garment component part 1, is excellent in releasability from the melted and deformed garment component part 1, and has durability against heat press. What is used is not particularly limited as long as it can be used. As the shaping member 2, for example, a member made of metal, ceramics, wood, paper, fiber, rubber, plastics, or the like can be used. Moreover, the size of the shaping member 2 should just be the magnitude | size which can be overlap | superposed with the clothing component part 1 at least. Specific examples of the shaping member 2 include ones in which wires and strings are aligned at a desired interval so as to project in a stripe shape, a wave shape, and a net shape, or a plurality of slit-like projections and dot shapes on the substrate. And those having a desired pattern such as a hole or a slit formed in the substrate.
[0025]
By using such a shaping member 2, as shown in FIG. 2, the garment component 1 has a stripe pattern 10a (see a and b), a lattice pattern 10b (see c and d), and a dot pattern 10c (see FIG. 2). The unevenness 10 such as the wave pattern 10d (see g and h), the rough pattern 10e (see i), and the like can be formed.
[0026]
Further, as shown in FIG. 3, the unevenness 10 formed on the garment constituting part 1 can have the concave section 11 or the convex section 12 in an inverted triangular shape, a quadrangular shape, a semicircular shape, or the like.
[0027]
Further, as shown in FIG. 4 (a), the unevenness 10 formed on the garment constituting part 1 is gradually not so that the depth of the concave section 11 is uniform, shallow at one end and deep at the other end. The concave cross section 11 may be formed to have different depths. As described above, the concave cross section 11 is not gradual. As shown in FIG. 4B, a shallow concave cross section 11a and a deep concave cross section 11b It is possible to form what is completely mixed.
[0028]
Further, as shown in FIG. 5A, the unevenness 10 formed by the garment constituting part 1 can be formed so that the interval of the concave cross section 11 is different from one end to the other end. As shown in (b), the depth of the concave cross-section 11 can be varied from one end to the other, or the stripe pattern 10a and the dot pattern 10c, or the stripe pattern 10a and the wave pattern 10d. Two or more different patterns can be formed on a single garment component part 1.
[0029]
Furthermore, the uneven | corrugated 10 for exclusive use can also be formed in each clothing component part 1 using the shaping member 2 designed for each clothing component part 1. FIG. For example, FIG. 6 shows a sleeve A in a full suit type of athletic clothing S, and a mountain sleeve 1a and a lower sleeve 1b that are clothes constituting parts 1 constituting the sleeve A. As shown in FIG. 7, the mountain sleeve 1 a and the lower sleeve 1 b are formed with concavities and convexities 10 using a mountain sleeve shaping member 2 a and a lower sleeve shaping member 2 b configured exclusively for each.
[0030]
In the mountain sleeve shaping member 2 a, convex portions 22 having an arc-shaped stripe pattern are formed on the substrate 21. Further, the lower sleeve shaping member 2b has an arc-shaped stripe pattern convex portion 22 and a dot pattern convex portion 23 formed on the substrate 21. Further, a mark 24 is provided on the base 21 of the mountain sleeve shaping member 2a and the lower sleeve shaping member 2b in order to position and overlap the mountain sleeve 1a and the lower sleeve 1b. That is, after the cut sleeves 1a and lower sleeves 1b are superimposed on the sleeve forming member 2a and the lower sleeve forming member 2b along the mark 24, respectively, as shown in FIG. The unevenness 10 is formed on the surface by placing on the mold 4 and hot pressing with the upper mold 3.
[0031]
Due to the formation of the irregularities 10, the mountain sleeve 1 a is formed with a concave cross section 11 of an arc-shaped stripe pattern 10 a as a whole. The concave cross section 11 has a narrower interval in the vicinity of the shoulder, and the interval becomes wider as it approaches the cuffs. The concave cross section 11 is formed at an angle inclined with respect to the length direction of the arm.
[0032]
The lower sleeve 1b is formed with a concave section 11 of an arc-shaped stripe pattern 10a as a whole, and a concave section 11 of a dot pattern 10c is formed near the cuff. Among these, the concave cross section 11 of the stripe pattern 10a, as with the concave cross section 11 of the mountain sleeve 1a, becomes narrower as the distance near the shoulder is narrower and closer to the cuffs, and the length of the arm is longer. It is formed at an inclined angle.
[0033]
The mountain sleeve 1 a and the lower sleeve 1 b configured as described above can form the sleeve A by sewing along the sewing line 13. At this time, the sewing line 13 is entered together in a cutting process of cutting the mountain sleeve 1a and the lower sleeve 1b before the irregularities 10 are formed by the mountain sleeve shaping member 2a and the lower sleeve shaping member 2b. Alternatively, after the irregularities 10 are formed by the mountain sleeve shaping member 2a and the lower sleeve shaping member 2b, the outlines of the irregularities 10 may be connected. When the sewing line 13 is entered together in the cutting step before the formation of the irregularities 10, the mountain sleeve 1 a and the lower sleeve 1 b, and the mountain sleeve 1 a and the lower sleeve 1 b, Even if the marks 24 of the sleeve shaping member 2a and the lower sleeve shaping member 2b are accurately overlapped, the formed irregularities 10 and the sewing line 13 are displaced. On the other hand, when forming the sewing line 13 after forming the unevenness 10, the mountain sleeve 1 a and the lower sleeve 1 b can be appropriately overlapped to form the unevenness 10. The sewing line 13 must be accurately entered by connecting 10 outlines. The mountain sleeve 1a and the lower sleeve 1b may be completed by any of the above methods. However, it is easy to accurately cut and describe the sewing line 13 in the cutting process by an automatic computer (not shown). Can do. In addition, when the sewing line 13 is entered after the formation of the unevenness 10, the formation of the sewing line 13 after the formation of the unevenness 10 is simplified by forming the unevenness 10 that serves as a reference for the sewing line 13 when the unevenness 10 is formed. be able to.
[0034]
The sleeve A completed in this way has irregularities 10 formed on the mountain sleeve 1a and the lower sleeve 1b by the dedicated mountain sleeve shaping member 2a and the lower sleeve shaping member 2b, respectively. The unevenness 10 of the entire sleeve A can be completely matched without the unevenness 10 along the sewing line 13 of A being displaced from each other. Therefore, the unevenness 10 of the body B of the competition clothing S can be completely matched.
[0035]
Moreover, the formation of the irregularities 10 is not performed at the fabric stage, but can be performed on the mountain sleeve 1a and the lower sleeve 1b after being cut from the fabric, so that the fiber direction and the stretch direction of the fabric are taken into consideration. There is no need to do. Further, the unevenness 10 can be formed in a complicated manner such as forming the concave cross section 11 of the stripe pattern 10a with different intervals on the entire sleeve A, or forming the concave cross section 11 of the dot pattern 10c near the cuff. Thus, it is possible to configure the competition clothes S in which the irregularities 10 are formed in consideration of various competition elements such as reduction of the surface frictional resistance.
[0036]
Therefore, the competition clothes S configured as described above can exhibit excellent functions such as reduction of surface friction resistance and improvement of wearing feeling.
[0037]
In addition, the mountain sleeve 1a and the lower sleeve 1b are formed using a printed sheet 5 or a mountain sleeve shaping member 2a and a lower sleeve shaping made of a pattern such as cardboard containing an ink component when hot-pressing. By using the member 2b, it is possible to simultaneously form the unevenness 10 and transfer printing. By simultaneously performing the formation of the unevenness 10 and the transfer printing in this way, the competition clothing S can streamline the manufacturing process and eliminate not only the unevenness 10 but also the transfer print pattern displacement. It is possible to create an elaborate and flexible design.
[0038]
【The invention's effect】
As described above, according to the present invention, the garment construction parts obtained after the cutting step, by shaping member and the superposition hot pressing having unevenness, in each of these garments component parts, expansion and contraction direction and the fibers of the fabric Irrespective of the direction, desired irregularities can be formed.
[0039]
In addition, during the hot pressing, the embossing process of the garment component parts is carried out simultaneously with the printed sheet or by using the shaping member with the ink component, so that the formation of unevenness and printing can be performed simultaneously, thereby streamlining the manufacturing process. In addition, it is possible to construct a printed pattern clothing component that is completely interlocked with the unevenness.
[0040]
Furthermore, regardless of the stretch direction of the fabric and the fiber direction, clothes having a desired degree of freedom can be configured with clothes forming parts with desired irregularities, and clothes formed with such clothes forming parts In addition to reducing the surface frictional resistance, an excellent wearing feeling can be obtained.
[Brief description of the drawings]
FIGS. 1A to 1E are diagrams illustrating an embossing process in a method for manufacturing a garment component according to the present invention.
FIGS. 2A to 2I are partial perspective views showing an example of unevenness formed on a garment constituting part according to the present invention.
FIGS. 3A to 3F are partial cross-sectional views showing various shapes of irregularities formed on a garment constituting part according to the present invention.
FIGS. 4A and 4B are cross-sectional views showing another embodiment of the concave and convex concave cross section formed on the garment constituting part according to the present invention. FIGS.
FIGS. 5A and 5B are cross-sectional views showing still another embodiment of the concave and convex concave cross section formed on the garment constituting part according to the present invention. FIGS.
6A is a plan view showing a mountain sleeve that is a garment constituting part according to the present invention, FIG. 6B is a cross-sectional view showing the lower sleeve, and FIG. 6C is a partial perspective view showing a sleeve portion of the competition clothes. FIG.
7A is a plan view showing a shaping member used for forming the unevenness of the mountain sleeve shown in FIG. 6A, and FIG. 7B is used for forming the unevenness of the lower sleeve shown in FIG. 6B. It is a top view which shows the shaping member made.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Clothes constituent parts 1a Yamasode 1b Lower sleeve 10 Unevenness 10a Stripe pattern 10b Lattice pattern 10c Dot pattern 10d Wave pattern 10e Rough surface pattern 11 Concave section 12 Convex section 2 Shaped member 2a Mountain sleeve shaped member 2b Bottom sleeve shaped member 22 Convex part 23 Convex part 5 Print sheet A Sleeve B Body S Competition clothes

Claims (10)

Emboss a cutting step of cutting the garment component parts from the fabric, the garment construction parts obtained after the cutting process, hot pressed with superimposed with a vehicle member having unevenness, in each of these garments component parts, forming irregularities A method for producing a garment constituent part, comprising: a processing step. The method for manufacturing a garment component part according to claim 1, wherein a shaping member designed for each garment component part is used. The method for manufacturing a garment constituent part according to claim 1 or 2, wherein in the embossing step, two or more types of shaping members are used in combination to form two or more different irregularities on one garment constituent part. In the embossing process, the garment component parts, together with the shaping member having irregularities, are overlaid on the print sheet and hot-pressed to form the irregularities for each of these garment component parts and print simultaneously. Item 4. A method for manufacturing a clothing component according to any one of Items 1 to 3. 4. The garment component according to claim 1, wherein in the embossing process, by using a shaping member having an ink component, printing is performed simultaneously with the formation of irregularities for each garment component. 5. Manufacturing method. The method for manufacturing a garment constituent part according to any one of claims 1 to 5, wherein, in the cutting step, the garment constituent part is cut in consideration of a stretching direction of the fabric and a fiber direction. A clothing component obtained by the manufacturing method according to any one of claims 1 to 6. The garment manufacturing method according to any one of claims 1 to 6, further comprising a sewing step of garment component parts. The garment manufacturing method according to claim 8, wherein in the sewing step, sewing is performed in consideration of the connection of the uneven pattern. A garment manufactured by the garment manufacturing method according to claim 8 or 9.

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