TWI727655B - Shoe upper manufacturing method - Google Patents

Shoe upper manufacturing method Download PDF

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Publication number
TWI727655B
TWI727655B TW109104308A TW109104308A TWI727655B TW I727655 B TWI727655 B TW I727655B TW 109104308 A TW109104308 A TW 109104308A TW 109104308 A TW109104308 A TW 109104308A TW I727655 B TWI727655 B TW I727655B
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Taiwan
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shoe upper
transfer
pattern
transfer pattern
shoe
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TW109104308A
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Chinese (zh)
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TW202037303A (en
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黃英俊
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黃英俊
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    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
    • A43D8/16—Ornamentation
    • A43D8/22—Ornamentation by embossing or printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17—Dry transfer
    • B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive

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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Decoration By Transfer Pictures (AREA)

Abstract

一種鞋面製造方法包括利用裝填熱轉印墨水的印表機，將轉印圖案以單張輸出的方式印製於熱轉印紙上；提供熱轉印模具；將鞋面布材放置於模具的下模上；將熱轉印材放置於鞋面布材上，其中熱轉印材的多個轉印圖案區包括多個轉印圖案，且與轉印圖案區相鄰的留白區無轉印圖案；轉印圖案的輪廓分別與鞋面部件版型的輪廓大致相同； 將上模與下模彼此熱壓合，以使熱轉印材的轉印圖案轉移至鞋面布材上，且依鞋面布材的平面熱伸縮率，使轉印圖案及鞋面布材形成具有與鞋面部件版型大致相同的尺寸；以及依鞋面部件版型，精確裁切具有轉印圖案的鞋面布材。A method for manufacturing shoe uppers includes using a printer filled with thermal transfer ink to print the transfer pattern on the thermal transfer paper in a single output mode; providing a thermal transfer mold; and placing the shoe upper fabric on the mold On the lower mold; place the thermal transfer material on the shoe upper cloth material, wherein the multiple transfer pattern areas of the thermal transfer material include multiple transfer patterns, and the blank area adjacent to the transfer pattern area has no transfer pattern ; The contours of the transfer pattern are roughly the same as the contours of the shoe upper parts; the upper mold and the lower mold are thermally pressed to each other, so that the transfer pattern of the thermal transfer material is transferred to the shoe upper cloth material, and according to the shoe surface The plane thermal expansion and contraction rate of the cloth material makes the transfer pattern and the shoe upper cloth material form roughly the same size as the shoe upper part version; and according to the shoe upper part version, accurately cut the shoe upper cloth material with the transfer pattern .

Description

鞋面製造方法Shoe upper manufacturing method

本發明係與鞋面製造方法有關。The present invention is related to the method of manufacturing shoe uppers.

一般鞋體大多係由鞋面與鞋底所構成，其中鞋面固接於鞋底，且鞋面與鞋底形成一容置空間，以供腳掌穿套。鞋面係用於包覆腳掌，並將腳掌確實的固定在鞋底上。鞋底位於腳掌下方，用於支撐全身重量。Generally, the shoe body is mostly composed of an upper and a sole, wherein the upper is fixed to the sole, and the upper and the sole form a accommodating space for the sole to wear. The shoe upper is used to cover the sole of the foot and firmly fix the sole of the foot on the sole. The sole is located under the sole of the foot to support the weight of the whole body.

目前常見的鞋面通常係由塑料或布料所製成，且大多為平面結構。當圖案印刷至傳統鞋面上時，圖案印刷在傳統鞋面上只能呈現平面效果，而無法呈現具有立體感的圖案效果。At present, common shoe uppers are usually made of plastic or cloth, and most of them have a flat structure. When the pattern is printed on the traditional shoe surface, the pattern printing on the traditional shoe surface can only show a plane effect, but cannot show a three-dimensional pattern effect.

另一方面，一般鞋面的製作方法通常係將塑料或布料的著色面進行整面地噴塗，再依鞋面版型將已全面上色的塑料或布料進行裁切，以取得所需的鞋面。然而，這種鞋面的製作方法無法進行少量多樣，發揮個人創意的產品，而且會造成色料的浪費，且使已著色的裁切殘料不易回收，導致廢棄物增加。On the other hand, the general method of making shoe uppers is usually to spray the colored surface of plastic or fabric on the entire surface, and then cut the fully colored plastic or fabric according to the pattern of the shoe surface to obtain the desired shoe. surface. However, this method of making shoe uppers cannot be produced with a small number of diversified products that give full play to personal creativity, and will cause waste of color materials, and make it difficult to recycle the colored cut residues, resulting in an increase in waste.

由此可知，現有的鞋面製造方法仍有待改良，以改善傳統鞋面製造方法所存在的諸多問題。It can be seen that the existing shoe upper manufacturing method still needs to be improved in order to improve the many problems existing in the traditional shoe upper manufacturing method.

有鑑於此，本發明之目的在於提供一種鞋面製造方法，其可進行少量多樣，發揮個人創意的產品，而且避免色料浪費，且使裁切殘料易於回收，減少廢棄物數量。另外，本發明提供的鞋面製造方法所製造的鞋面可選擇呈現圖案立體效果。In view of this, the purpose of the present invention is to provide a method for manufacturing shoe uppers, which can produce small and diverse products with personal creativity, avoid the waste of color materials, and make the cut residues easy to recycle and reduce the amount of waste. In addition, the shoe upper manufactured by the shoe upper manufacturing method provided by the present invention can choose to present a three-dimensional pattern effect.

緣以達成上述目的，本發明提供的一種鞋面製造方法包括：提供一鞋面布材，其中該鞋面布材具有一平面熱伸縮率；將一熱轉印材放置於該鞋面布材上，其中該熱轉印材係利用裝填熱轉印染料墨水的印表機，以單張輸出的方式，將設計之圖案，印製於可熱轉印的紙張上，作為轉印圖案，該熱轉印材具有複數個轉印圖案區及與該些轉印圖案區相鄰的一留白區，該些轉印圖案區包括複數個轉印圖案，且該留白區無該些轉印圖案；該些轉印圖案的輪廓分別與一鞋面部件版型的輪廓大致相同；將該熱轉印材的該轉印圖案，藉由熱轉印染料的氣化與滲透，而熱轉移至該鞋面布材上，且依該鞋面布材的該平面熱伸縮率，使該轉印圖案及該鞋面布材形成具有與該鞋面部件版型大致相同的尺寸；以及依該鞋面部件版型，精確裁切具有該轉印圖案的該鞋面布材。In order to achieve the above objective, the present invention provides a method for manufacturing shoe uppers including: providing a shoe upper cloth material, wherein the shoe upper cloth material has a plane thermal expansion rate; placing a thermal transfer material on the shoe upper cloth material , Where the thermal transfer material uses a printer filled with thermal transfer dye ink to print the designed pattern on a paper that can be thermally transferred in a single-sheet output mode as a transfer pattern. The printing material has a plurality of transfer pattern areas and a blank area adjacent to the transfer pattern areas, the transfer pattern areas include a plurality of transfer patterns, and the blank area does not have the transfer patterns; the The contours of these transfer patterns are approximately the same as the contours of a shoe upper component pattern; the transfer pattern of the heat transfer material is transferred to the shoe upper cloth by the vaporization and penetration of the heat transfer dye On the upper material, and according to the plane thermal expansion and contraction rate of the shoe upper cloth material, the transfer pattern and the shoe upper cloth material are formed to have approximately the same size as the shoe upper component version; and according to the shoe upper component version , Precisely cut the shoe upper fabric with the transfer pattern.

本發明之效果在於，本發明所提供的鞋面製造方法可進行少量多樣，發揮個人創意的產品，將與一鞋面版型相同輪廓的轉印圖案，藉由熱轉印染料的氣化與滲透，而轉移至鞋面布材上，增加轉印圖案的牢固度，再依鞋面布材的平面熱伸縮率，使轉印圖案及鞋面布材形成具有與鞋面部件版型大致相同的尺寸，接著依該鞋面版型裁切具有該轉印圖案的該鞋面布材，藉以避免色料浪費，且使裁切殘料易於回收，減少廢棄物數量。除此之外，本發明提供的鞋面製造方法所製造的鞋面可選擇藉由平面圖案呈現立體效果。The effect of the present invention is that the method for manufacturing shoe uppers provided by the present invention can be used for small and varied products with personal creativity. The transfer pattern with the same contour as a shoe upper pattern can be transferred by the vaporization and thermal transfer of dyes. Infiltrate and transfer to the upper cloth material to increase the firmness of the transfer pattern, and then according to the plane thermal expansion and contraction rate of the upper cloth material, the transfer pattern and the shoe upper cloth material form roughly the same pattern as the shoe upper part Then, the shoe upper fabric material with the transfer pattern is cut according to the shoe upper pattern, so as to avoid the waste of color material, and make the cutting residual material easy to recycle, reducing the amount of waste. In addition, the shoe upper manufactured by the shoe upper manufacturing method provided by the present invention can choose to present a three-dimensional effect by using a flat pattern.

為能更清楚地說明本發明，茲舉一較佳實施例並配合圖式詳細說明如後。圖１為本發明一較佳實施例的熱轉印材1A的平面圖。In order to explain the present invention more clearly, a preferred embodiment is described in detail in conjunction with the drawings as follows. Fig. 1 is a plan view of a thermal transfer material 1A according to a preferred embodiment of the present invention.

熱轉印材1A包括第一轉印圖案區12及二第二轉印圖案區14a、14b，其中第一轉印圖案區12對應於一鞋面(未繪示)的鞋頭，而第二轉印圖案區14a、14b分別對應於上述鞋面的左側及右側。在本發明實施例中，第一轉印圖案區12的相異二端係分別連接第二轉印圖案區14a及第二轉印圖案區14b。在本發明實施例中，熱轉印材1A的第一轉印圖案區12及第二轉印圖案區14a、14b係構成一主鞋面輪廓。在本發明實施例中，熱轉印材1A係利用裝填熱轉印染料墨水的印表機，以單張輸出的方式，將設計之圖案，印製於可熱轉印的紙張上，作為轉印圖案。The thermal transfer material 1A includes a first transfer pattern area 12 and two second transfer pattern areas 14a, 14b. The first transfer pattern area 12 corresponds to the toe of a shoe upper (not shown), and the second transfer pattern area 12 corresponds to the toe cap of a shoe upper (not shown). The printed pattern areas 14a, 14b correspond to the left and right sides of the shoe upper, respectively. In the embodiment of the present invention, the two different ends of the first transfer pattern area 12 are respectively connected to the second transfer pattern area 14a and the second transfer pattern area 14b. In the embodiment of the present invention, the first transfer pattern area 12 and the second transfer pattern areas 14a, 14b of the thermal transfer material 1A constitute a main shoe upper profile. In the embodiment of the present invention, the thermal transfer material 1A uses a printer filled with thermal transfer dye ink to print the designed pattern on a thermally transferable paper in a single-sheet output mode as a transfer pattern.

在本發明實施例中，熱轉印材1A還具有一留白區10，留白區10係與第一轉印圖案區12及二第二轉印圖案區14a、14b相鄰。第一轉印圖案區12及二第二轉印圖案區14a、14b包括複數個轉印圖案，而留白區10無轉印圖案。轉印圖案的輪廓分別與一主鞋面版型的輪廓相同。In the embodiment of the present invention, the thermal transfer material 1A further has a blank area 10, and the blank area 10 is adjacent to the first transfer pattern area 12 and the second transfer pattern areas 14a, 14b. The first transfer pattern area 12 and the second second transfer pattern areas 14a, 14b include a plurality of transfer patterns, and the blank area 10 has no transfer patterns. The contours of the transfer patterns are the same as the contours of a main shoe upper pattern, respectively.

在圖１中，第一轉印圖案區12包括第一轉印圖案，但不以此為限制。第二轉印圖案區14a包括第二轉印圖案，而第二轉印圖案區14b包括第三轉印圖案，其中第二轉印圖案與第三轉印圖案可呈現立體視覺效果，且可彼此接合成一具有立體效果的連續性平面圖案。In FIG. 1, the first transfer pattern area 12 includes the first transfer pattern, but it is not limited thereto. The second transfer pattern area 14a includes a second transfer pattern, and the second transfer pattern area 14b includes a third transfer pattern, wherein the second transfer pattern and the third transfer pattern can present a stereoscopic visual effect, and can be mutually Join together to form a continuous flat pattern with a three-dimensional effect.

圖２為本發明另一較佳實施例的熱轉印材1B的平面圖。熱轉印材1B包括第一轉印圖案區16a及第二轉印圖案區16b，其中第一轉印圖案區16a對應於一鞋面(未繪示)的左側及右側中之一者，而第二轉印圖案區16b對應於上述鞋面的左側及右側中之另一者。在本發明實施例中，第一轉印圖案區16a及第二轉印圖案區16b係彼此分離，但不以此為限制；在實務上，第一轉印圖案區及第二轉印圖案區亦可彼此部分相連接。在本發明實施例中，熱轉印材1B的第一轉印圖案區16a及第二轉印圖案區1bb係構成另一主鞋面輪廓。在本發明實施例中，熱轉印材1B還具有一留白區10，留白區10係與第一轉印圖案區16a及第二轉印圖案區16b相鄰。第一轉印圖案區16a及第二轉印圖案區16b包括複數個轉印圖案，而留白區10無轉印圖案。轉印圖案的輪廓分別與另一主鞋面版型的輪廓相同。在本發明實施例中，熱轉印材1B係利用裝填熱轉印染料墨水的印表機，以單張輸出的方式，將設計之圖案，印製於可熱轉印的紙張上，作為轉印圖案。Fig. 2 is a plan view of a thermal transfer material 1B according to another preferred embodiment of the present invention. The thermal transfer material 1B includes a first transfer pattern area 16a and a second transfer pattern area 16b, wherein the first transfer pattern area 16a corresponds to one of the left and right sides of a shoe upper (not shown), and the second The second transfer pattern area 16b corresponds to the other one of the left side and the right side of the shoe upper. In the embodiment of the present invention, the first transfer pattern area 16a and the second transfer pattern area 16b are separated from each other, but this is not a limitation; in practice, the first transfer pattern area and the second transfer pattern area They can also be partially connected to each other. In the embodiment of the present invention, the first transfer pattern area 16a and the second transfer pattern area 1bb of the thermal transfer material 1B constitute another main shoe upper profile. In the embodiment of the present invention, the thermal transfer material 1B further has a blank area 10, and the blank area 10 is adjacent to the first transfer pattern area 16a and the second transfer pattern area 16b. The first transfer pattern area 16a and the second transfer pattern area 16b include a plurality of transfer patterns, and the blank area 10 has no transfer pattern. The contours of the transfer patterns are the same as the contours of the other main shoe upper pattern. In the embodiment of the present invention, the thermal transfer material 1B uses a printer filled with thermal transfer dye ink to print the designed pattern on a thermally transferable paper in a single-sheet output mode as a transfer pattern.

在圖２中，第一轉印圖案區16a包括第一轉印圖案，而第二轉印圖案區16b包括第二轉印圖案，其中第一轉印圖案及第二轉印圖案可呈現立體視覺效果，且可彼此接合成一具有立體效果的連續性平面圖案。In FIG. 2, the first transfer pattern area 16a includes a first transfer pattern, and the second transfer pattern area 16b includes a second transfer pattern, wherein the first transfer pattern and the second transfer pattern can present a stereoscopic vision Effect, and can be combined with each other to form a continuous plane pattern with three-dimensional effect.

圖３為本發明再一較佳實施例的熱轉印材1C的平面圖。熱轉印材1C包括多個轉印圖案區18，其中轉印圖案區18係構成一鞋眼片輪廓。在本發明實施例中，轉印圖案區18之間係各自獨立且彼此分離。在本發明實施例中，熱轉印材1C還具有一留白區10，留白區10係與轉印圖案區18相鄰。轉印圖案區18包括轉印圖案，而留白區10無轉印圖案。轉印圖案的輪廓分別與鞋眼片版型的輪廓相同。在圖３中，轉印圖案區18的轉印圖案可呈現立體視覺效果。在本發明實施例中，熱轉印材1C係利用裝填熱轉印染料墨水的印表機，以單張輸出的方式，將設計之圖案，印製於可熱轉印的紙張上，作為轉印圖案。FIG. 3 is a plan view of a thermal transfer material 1C according to another preferred embodiment of the present invention. The thermal transfer material 1C includes a plurality of transfer pattern areas 18, wherein the transfer pattern area 18 constitutes an outline of the shoe eyelet. In the embodiment of the present invention, the transfer pattern areas 18 are independent and separated from each other. In the embodiment of the present invention, the thermal transfer material 1C also has a blank area 10, and the blank area 10 is adjacent to the transfer pattern area 18. The transfer pattern area 18 includes a transfer pattern, and the blank area 10 has no transfer pattern. The contours of the transfer patterns are the same as the contours of the shoe eyelet pattern. In FIG. 3, the transfer pattern in the transfer pattern area 18 can present a stereoscopic visual effect. In the embodiment of the present invention, the thermal transfer material 1C uses a printer filled with thermal transfer dye ink to print the designed pattern on a thermally transferable paper in a single-sheet output mode as a transfer pattern.

圖４為本發明又一較佳實施例的熱轉印材1D的平面圖。熱轉印材1D包括多個轉印圖案區19，其中轉印圖案區19係構成一後飾片輪廓。在本發明實施例中，轉印圖案區19之間係各自獨立且彼此分離。在本發明實施例中，熱轉印材1D還具有一留白區10，留白區10係與轉印圖案區19相鄰。轉印圖案區19包括轉印圖案，而留白區10無轉印圖案。轉印圖案的輪廓分別與後飾片版型的輪廓相同。在圖４中，轉印圖案區19的轉印圖案可呈現立體視覺效果。在本發明實施例中，熱轉印材1D係利用裝填熱轉印染料墨水的印表機，以單張輸出的方式，將設計之圖案，印製於可熱轉印的紙張上，作為轉印圖案。FIG. 4 is a plan view of a thermal transfer material 1D according to another preferred embodiment of the present invention. The thermal transfer material 1D includes a plurality of transfer pattern areas 19, wherein the transfer pattern area 19 constitutes a post-finish outline. In the embodiment of the present invention, the transfer pattern areas 19 are independent and separated from each other. In the embodiment of the present invention, the thermal transfer material 1D further has a blank area 10, and the blank area 10 is adjacent to the transfer pattern area 19. The transfer pattern area 19 includes a transfer pattern, and the blank area 10 has no transfer pattern. The contours of the transfer pattern are the same as the contours of the back decorative sheet. In FIG. 4, the transfer pattern in the transfer pattern area 19 can present a stereoscopic visual effect. In the embodiment of the present invention, the thermal transfer material 1D uses a printer filled with thermal transfer dye ink to print the designed pattern on a thermally transferable paper in a single-sheet output mode as a transfer pattern.

圖５為本發明更一較佳實施例的熱轉印材1E的平面圖。熱轉印材1E包含圖１中的熱轉印材1A、圖２中的轉印圖案區18、及圖３中的轉印圖案區19。熱轉印材1A包括第一轉印圖案區12及二第二轉印圖案區14a、14b。在本發明實施例中，第一轉印圖案區12的相異二端係分別連接第二轉印圖案區14a及第二轉印圖案區14b。在本發明實施例中，第一轉印圖案區12及第二轉印圖案區14a、14b係構成一主鞋面輪廓，轉印圖案區18係構成一鞋眼片輪廓，而轉印圖案區19係構成一後飾片輪廓。在本發明實施例中，熱轉印材1E係利用裝填熱轉印染料墨水的印表機，以單張輸出的方式，將設計之圖案，印製於可熱轉印的紙張上，作為轉印圖案。FIG. 5 is a plan view of a thermal transfer material 1E according to a further preferred embodiment of the present invention. The thermal transfer material 1E includes the thermal transfer material 1A in FIG. 1, the transfer pattern area 18 in FIG. 2, and the transfer pattern area 19 in FIG. 3. The thermal transfer material 1A includes a first transfer pattern area 12 and two second transfer pattern areas 14a, 14b. In the embodiment of the present invention, the two different ends of the first transfer pattern area 12 are respectively connected to the second transfer pattern area 14a and the second transfer pattern area 14b. In the embodiment of the present invention, the first transfer pattern area 12 and the second transfer pattern areas 14a, 14b constitute a main shoe upper contour, the transfer pattern area 18 constitutes a shoe eye contour, and the transfer pattern area The 19 series constitutes a rear trim profile. In the embodiment of the present invention, the thermal transfer material 1E uses a printer filled with thermal transfer dye ink to print the designed pattern on a thermally transferable paper in a single-sheet output mode as a transfer pattern.

在本發明實施例中，熱轉印材1E還具有一留白區10，留白區10係與第一轉印圖案區12、二第二轉印圖案區14a、14b、轉印圖案區18、及轉印圖案區19相鄰。第一轉印圖案區12、二第二轉印圖案區14a、14b、轉印圖案區18、及轉印圖案區19包括複數個轉印圖案，而留白區10無轉印圖案。第一轉印圖案區12及二第二轉印圖案區14a、14b所組成的轉印圖案的輪廓分別與一主鞋面版型的輪廓相同，每一轉印圖案區18的轉印圖案的輪廓分別與一鞋眼片版型的輪廓相同，轉印圖案區19的轉印圖案的輪廓分別與一後飾片版型的輪廓相同。In the embodiment of the present invention, the thermal transfer material 1E also has a blank area 10, the blank area 10 is connected with the first transfer pattern area 12, the second transfer pattern area 14a, 14b, the transfer pattern area 18. It is adjacent to the transfer pattern area 19. The first transfer pattern area 12, the second second transfer pattern areas 14a, 14b, the transfer pattern area 18, and the transfer pattern area 19 include a plurality of transfer patterns, and the blank area 10 has no transfer pattern. The outline of the transfer pattern composed of the first transfer pattern area 12 and the second transfer pattern areas 14a, 14b is the same as the outline of a main shoe upper pattern, and the transfer pattern of each transfer pattern area 18 The contours are respectively the same as the contours of a shoe eyelet pattern, and the contours of the transfer pattern in the transfer pattern area 19 are respectively the same as the contours of a rear trim pattern.

在本發明實施例中，第一轉印圖案區12包括第一轉印圖案，但不以此為限制。第二轉印圖案區14a包括第二轉印圖案，而第二轉印圖案區14b包括第三轉印圖案，其中第二轉印圖案與第三轉印圖案可呈現立體視覺效果，且可彼此接合成一具有立體效果的連續性平面圖案。在本發明實施例中，第二轉印圖案區14a的第二轉印圖案及第二轉印圖案區14b的第三轉印圖案可與轉印圖案區19的轉印圖案接合成另一具有立體效果的連續性平面圖案。在本發明實施例中，第一轉印圖案區12的第一轉印圖案可與轉印圖案區18的轉印圖案接合成又一具有立體效果的連續性平面圖案。In the embodiment of the present invention, the first transfer pattern area 12 includes the first transfer pattern, but it is not limited thereto. The second transfer pattern area 14a includes a second transfer pattern, and the second transfer pattern area 14b includes a third transfer pattern, wherein the second transfer pattern and the third transfer pattern can present a stereoscopic visual effect, and can be mutually Join together to form a continuous flat pattern with a three-dimensional effect. In the embodiment of the present invention, the second transfer pattern of the second transfer pattern area 14a and the third transfer pattern of the second transfer pattern area 14b can be combined with the transfer pattern of the transfer pattern area 19 to form another Continuous plane pattern with three-dimensional effect. In the embodiment of the present invention, the first transfer pattern of the first transfer pattern area 12 can be combined with the transfer pattern of the transfer pattern area 18 to form another continuous flat pattern with a three-dimensional effect.

圖６為本發明一較佳實施例的鞋面製造方法的流程圖。請一併參考圖１至圖６，其中圖６為本發明一較佳實施例的鞋面製造方法的流程圖。鞋面的製造方法，包括： 步驟601，提供鞋面布材2，其中鞋面布材2具有平面熱伸縮率； 步驟602，將熱轉印材1放置於鞋面布材2上，其中熱轉印材1係如圖１的熱轉印材1A至圖５的熱轉印材1E中之任一者； 步驟603，將熱轉印材1的轉印圖案熱轉移至鞋面布材2上，且依鞋面布材2的平面熱伸縮率，使轉印圖案及鞋面布材2形成具有與鞋面部件版型相同的尺寸； 步驟604，依鞋面部件版型裁切具有轉印圖案的鞋面布材2； 步驟605，將裁切後具有轉印圖案的鞋面布材2縫合成立體鞋面。Fig. 6 is a flowchart of a method for manufacturing a shoe upper according to a preferred embodiment of the present invention. Please refer to FIGS. 1 to 6 together. FIG. 6 is a flowchart of a method for manufacturing a shoe upper according to a preferred embodiment of the present invention. The manufacturing method of shoe upper includes: Step 601, providing shoe upper cloth material 2, wherein the shoe upper cloth material 2 has a plane thermal expansion rate; Step 602: Place the thermal transfer material 1 on the shoe upper cloth material 2, wherein the thermal transfer material 1 is any one of the thermal transfer material 1A in FIG. 1 to the thermal transfer material 1E in FIG. 5; In step 603, the transfer pattern of the thermal transfer material 1 is thermally transferred to the shoe upper cloth material 2, and the transfer pattern and the shoe upper cloth material 2 are formed with the same pattern as the shoe upper according to the plane thermal expansion and contraction rate of the shoe upper cloth material 2. The same size of the part version; Step 604, cutting the upper cloth material 2 with the transfer pattern according to the pattern of the upper part; Step 605, stitch the cut upper fabric material 2 with the transfer pattern into a solid shoe upper.

在本發明實施例中，熱轉印材1係利用裝填熱轉印染料墨水的印表機，以單張輸出的方式，將設計之圖案，印製於可熱轉印的紙張上，作為轉印圖案。In the embodiment of the present invention, the thermal transfer material 1 uses a printer filled with thermal transfer dye ink to print the designed pattern on a thermally transferable paper in a single-sheet output mode as a transfer pattern.

值得一提的是，上述鞋面的製造方法之熱壓時間介於5秒~100秒之間；熱壓壓力介於1.5kg/cm²~4kg/cm²之間；熱壓溫度係介於60℃~200℃之間，以防止鞋面布材2或熱轉印材1因過熱而熔化。在本發明實施例中，鞋面布材的熔點為大於或等於100o C，則熱壓溫度需維持於95℃。It is worth mentioning that the hot pressing time of the above-mentioned shoe upper manufacturing method is between 5 seconds and 100 seconds; the hot pressing pressure is between 1.5kg/cm²~4kg/cm²; the hot pressing temperature is between 60℃ ~200℃ to prevent the shoe upper cloth material 2 or the thermal transfer material 1 from melting due to overheating. In an embodiment of the present invention, the melting point of the upper cloth material is equal to or greater than 100 o C, the thermocompression temperature should be maintained at 95 ℃.

在本發明實施例中，步驟602中的熱轉印材1的轉印圖案區的尺寸與鞋面部件版型的尺寸不同。詳言之，熱轉印材1的轉印圖案區的尺寸係依鞋面布材2的平面熱伸縮率等比例放大或縮小，以使熱轉移後具有轉印圖案的鞋面布材2具有與鞋面部件版型相同的尺寸；舉例來說，若鞋面布材2的平面熱收縮率為5%，則熱轉印材1的轉印圖案區的尺寸約需放大為鞋面部件版型尺寸的105%，因此當尺寸為鞋面部件版型尺寸的105%的轉印圖案經熱轉印至平面熱收縮率為5%的鞋面布材2時，可使熱收縮後且具有轉印圖案的鞋面布材2具有與鞋面部件版型一致的尺寸。In the embodiment of the present invention, the size of the transfer pattern area of the thermal transfer material 1 in step 602 is different from the size of the shoe upper component pattern. In detail, the size of the transfer pattern area of the thermal transfer material 1 is enlarged or reduced in proportion to the plane thermal expansion and contraction rate of the shoe upper fabric material 2, so that the shoe upper fabric material 2 with the transfer pattern after the thermal transfer has the same The shoe upper parts have the same size; for example, if the plane heat shrinkage rate of the shoe upper fabric 2 is 5%, the size of the transfer pattern area of the heat transfer material 1 needs to be enlarged to the shoe upper part size. Therefore, when the transfer pattern with a size of 105% of the shoe upper component plate size is thermally transferred to the shoe upper fabric 2 with a flat heat shrinkage rate of 5%, it can be heat-shrinked and has a transfer The patterned shoe upper fabric material 2 has a size consistent with the pattern of the shoe upper component.

在本發明實施例中，鞋面布材2包括一網絡針織布、一彈性經緯布、一四向伸縮布或其組合，且鞋面布材的平面熱伸縮率為0.5%至12%。在本發明實施例中，鞋面布材的該平面熱伸縮率包括一橫向伸縮率，且橫向伸縮率為0.5%至12%。在本發明實施例中，鞋面布材的該平面熱伸縮率包括一縱向伸縮率，且縱向伸縮率為0.5%至12%。In the embodiment of the present invention, the shoe upper fabric 2 includes a network knitted fabric, an elastic warp and weft fabric, a four-way stretch fabric or a combination thereof, and the in-plane thermal expansion and contraction rate of the shoe upper fabric is 0.5% to 12%. In the embodiment of the present invention, the plane thermal expansion rate of the shoe upper fabric material includes a lateral expansion rate, and the lateral expansion rate is 0.5% to 12%. In the embodiment of the present invention, the plane thermal expansion rate of the shoe upper fabric includes a longitudinal expansion rate, and the longitudinal expansion rate is 0.5% to 12%.

在本發明實施例中，當鞋面布材2為單純網絡針織布時，視其織線材料與織法，其橫與縱向伸縮率大致介於4%～10%。當鞋面布材2為線材為橡膠絲於徑向纏繞聚酯絲，再以此線材做為經紗或緯紗織成的四面彈性經緯布，視其織線材料與織法，其橫向伸縮率係介於1%～5%，而其縱向伸縮率係大致介於2%～9%。當鞋面布材2為經織布定型後貼合於熱塑性聚氨酯(TPU)薄膜的四向伸縮布，視其織線材料與織法，其橫與縱向伸縮率係大致介於1%～3%。In the embodiment of the present invention, when the shoe upper fabric 2 is a purely network knitted fabric, depending on the weaving material and the weaving method, the horizontal and vertical expansion ratios are approximately between 4% and 10%. When the shoe upper fabric 2 is a rubber filament wound with a polyester filament in the radial direction, and then this thread is used as a warp or weft yarn to make a four-sided elastic warp and weft fabric, depending on the weaving material and weaving method, its transverse expansion rate is the system It is between 1% and 5%, and its longitudinal stretch rate is roughly between 2% and 9%. When the shoe upper fabric 2 is a four-way stretch fabric that is attached to a thermoplastic polyurethane (TPU) film after being shaped by a warp woven fabric, its horizontal and vertical stretch ratios are roughly between 1% and 3, depending on the weaving material and weaving method. %.

在本發明實施例中，步驟603中的將熱轉印材1的轉印圖案轉移至鞋面布材上的步驟係使構成轉印圖案的至少一染料滲透至鞋面布材內。在本發明實施例中，鞋面部件版型包括一主鞋面版型、一後飾片版型、一鞋眼片版型、一鞋舌片版型或其組合。In the embodiment of the present invention, the step of transferring the transfer pattern of the thermal transfer material 1 to the shoe upper cloth material in step 603 is to make at least one dye constituting the transfer pattern penetrate into the shoe upper cloth material. In the embodiment of the present invention, the shoe upper component pattern includes a main shoe upper pattern, a rear trim pattern, an eyelet pattern, a tongue pattern or a combination thereof.

當熱轉印材1為圖１的熱轉印材1A、圖２的熱轉印材1B、或圖５的熱轉印材1E時，經熱轉印具有轉印圖案的鞋面布材2，可經裁切並縫合成立體鞋面(未繪示)。在本發明實施例中，此立體鞋面具有一縫合線，且立體鞋面的縫合線的相對二側的鞋面布材2具有相同的轉印圖案。在本發明實施例中，立體鞋面具有一蓋片(未繪示)，並且利用此蓋片覆蓋縫合線。When the thermal transfer material 1 is the thermal transfer material 1A of Figure 1, the thermal transfer material 1B of Figure 2, or the thermal transfer material 1E of Figure 5, the shoe upper fabric material 2 with a transfer pattern after thermal transfer can be cut Cut and stitch into a solid upper (not shown). In the embodiment of the present invention, the three-dimensional shoe mask has a stitching line, and the shoe upper fabric material 2 on two opposite sides of the stitching line of the three-dimensional shoe upper has the same transfer pattern. In the embodiment of the present invention, the three-dimensional shoe mask has a cover sheet (not shown), and the cover sheet is used to cover the sutures.

舉例來說，當利用熱轉印材1A製作主鞋面後，將第一轉印圖案區12及二第二轉印圖案區14a、14b轉印至鞋面布材上；待鞋面布材裁切，且將側邊14a1及側邊14b1縫合後，第二轉印圖案區14a的第二轉印圖案及第二轉印圖案區14a的第三轉印圖案可彼此接合而形成一連續圖案。For example, when the main shoe upper is made with the thermal transfer material 1A, the first transfer pattern area 12 and the second second transfer pattern area 14a, 14b are transferred to the shoe upper cloth material; the shoe upper cloth material is to be cut After cutting and stitching the side edges 14a1 and 14b1, the second transfer pattern of the second transfer pattern area 14a and the third transfer pattern of the second transfer pattern area 14a can be joined to each other to form a continuous pattern.

在本發明實施例中，當熱轉印材1為圖５的熱轉印材1E時，可於同一鞋面布材2上轉印主鞋面、鞋眼片及後飾片的轉印圖案，且可經裁切並將具有轉印圖案的主鞋面、鞋眼片及後飾片縫合成另一立體鞋面(未繪示)。在本發明實施例中，此立體鞋面具有多個縫合線，且立體鞋面的縫合線的相對二側的鞋面布材2具有相同的轉印圖案。In the embodiment of the present invention, when the thermal transfer material 1 is the thermal transfer material 1E of FIG. 5, the transfer patterns of the main shoe upper, the eyelet sheet and the rear trim sheet can be transferred on the same shoe upper fabric material 2, and It can be cut and stitched into another three-dimensional shoe upper (not shown) with the main upper, the eyelet and the rear panel with the transfer pattern. In the embodiment of the present invention, the three-dimensional shoe upper has a plurality of stitching lines, and the shoe upper cloth material 2 on two opposite sides of the stitching line of the three-dimensional shoe upper has the same transfer pattern.

舉例來說，當利用熱轉印材1A製作主鞋面後，將第一轉印圖案區12及二第二轉印圖案區14a、14b轉印至鞋面布材2上。當利用熱轉印材1C製作鞋眼片後，將轉印圖案區18轉印至鞋面布材2上。當利用熱轉印材1D製作後飾片後，將轉印圖案區19轉印至鞋面布材2上。For example, after the thermal transfer material 1A is used to make the main shoe upper, the first transfer pattern area 12 and the second second transfer pattern areas 14a, 14b are transferred to the shoe upper cloth material 2. After the shoe eyelet is made using the thermal transfer material 1C, the transfer pattern area 18 is transferred to the shoe upper cloth material 2. After the thermal transfer material 1D is used to make the rear decorative sheet, the transfer pattern area 19 is transferred to the shoe upper cloth material 2.

待鞋面布材2裁切，且將具有第二轉印圖案區14a、14b與轉印圖案區19的鞋面布材2縫合後，第二轉印圖案區14a、14b的第二轉印圖案及第三轉印圖案與轉印圖案區19的轉印圖案可彼此接合而形成一連續圖案。另一方面，將具有第一轉印圖案區12與轉印圖案區18的鞋面布材2縫合後，第一轉印圖案區12的第一轉印圖與轉印圖案區18的轉印圖案可彼此接合而形成另一連續圖案。After the shoe upper fabric 2 is cut, and the shoe upper fabric 2 with the second transfer pattern areas 14a, 14b and the transfer pattern area 19 is stitched, the second transfer of the second transfer pattern areas 14a, 14b The pattern and the third transfer pattern and the transfer pattern of the transfer pattern area 19 can be joined to each other to form a continuous pattern. On the other hand, after stitching the shoe upper fabric 2 with the first transfer pattern area 12 and the transfer pattern area 18, the transfer of the first transfer image of the first transfer pattern area 12 and the transfer pattern area 18 The patterns can be joined to each other to form another continuous pattern.

請一併參考圖６及圖７。圖７為本發明一較佳實施例的熱轉印模具3的示意圖。圖７為本發明一較佳實施例的平面鞋面圖案熱轉印模具3的示意圖。在圖７中，轉印模具3包括上模30a及下模30b，其中上模30a與下模30b相配對。圖７中的熱轉印材1及鞋面布材2皆呈平面狀，而熱轉印模具3亦為用於平面鞋面圖案轉印的模具。鞋面布材2係放置於上模30a及下模30b之間，且熱轉印材1係放置於鞋面布材2及上模30a之間。Please refer to Figure 6 and Figure 7 together. FIG. 7 is a schematic diagram of a thermal transfer mold 3 according to a preferred embodiment of the present invention. FIG. 7 is a schematic diagram of a flat shoe upper pattern thermal transfer mold 3 according to a preferred embodiment of the present invention. In FIG. 7, the transfer mold 3 includes an upper mold 30a and a lower mold 30b, wherein the upper mold 30a and the lower mold 30b are matched. The thermal transfer material 1 and the shoe upper fabric material 2 in FIG. 7 are both flat, and the thermal transfer mold 3 is also a mold for flat shoe upper pattern transfer. The shoe upper cloth material 2 is placed between the upper mold 30a and the lower mold 30b, and the thermal transfer material 1 is placed between the shoe upper cloth material 2 and the upper mold 30a.

圖６係利用圖７的平面鞋面圖案轉印模具3所設計的鞋面製造方法，其可將與鞋面版型相同尺寸的轉印圖案轉移至鞋面布材2上，接著依鞋面版型裁切具有轉印圖案的鞋面布材2，因此鞋面版型以外的鞋面布材2不會有轉印圖案轉移，故可避免色料浪費。另外，由於鞋面版型以外的鞋面布材2並未上色，因此這類裁切殘料易於回收，可進一步減少廢棄物數量。Fig. 6 is a method for manufacturing shoe uppers designed by using the flat shoe upper pattern transfer mold 3 of Fig. 7, which can transfer the transfer pattern of the same size as the shoe upper pattern to the shoe upper cloth material 2, and then according to the shoe upper The pattern cuts the shoe upper fabric material 2 with the transfer pattern, so the shoe upper fabric material 2 other than the shoe upper pattern will not have the transfer pattern transfer, so the waste of color material can be avoided. In addition, since the shoe upper fabric material 2 other than the shoe upper pattern is not colored, this kind of cut residue is easy to recycle, which can further reduce the amount of waste.

藉由本發明實施例的設計，本發明所提供的鞋面具有立體結構，可使鞋面呈現圖案立體效果。另外，本發明所提供的鞋面的製造方法可將與一鞋面版型相同尺寸的該轉印圖案轉移至該鞋面布材上，接著依該鞋面版型裁切具有該轉印圖案的該鞋面布材，藉以避免色料浪費，且使裁切殘料易於回收，減少廢棄物數量。Through the design of the embodiment of the present invention, the shoe upper provided by the present invention has a three-dimensional structure, which can make the shoe upper present a three-dimensional effect of a pattern. In addition, the method for manufacturing the shoe upper provided by the present invention can transfer the transfer pattern of the same size as a shoe upper pattern to the shoe upper cloth material, and then cut to have the transfer pattern according to the shoe upper pattern The shoe upper fabric material can avoid the waste of color material, and make the cutting residual material easy to recycle, reducing the amount of waste.

以上所述僅為本發明較佳可行實施例而已，舉凡應用本發明說明書及申請專利範圍所為之等效變化，理應包含在本發明之專利範圍內。The above are only the preferred and feasible embodiments of the present invention. Any equivalent changes made by applying the specification of the present invention and the scope of the patent application should be included in the patent scope of the present invention.

1、1A、1B、1C、1D、1E:熱轉印材 10:留白區 12、16a:第一轉印圖案區 14a、14b、16b:第二轉印圖案區 14a1、14b1:側邊 18、19:轉印圖案區 2:鞋面布材 3:鞋面圖案轉印模具 30a:上模 30b下模 601、602、603、604、605:步驟1, 1A, 1B, 1C, 1D, 1E: thermal transfer material 10: Blank area 12, 16a: first transfer pattern area 14a, 14b, 16b: second transfer pattern area 14a1, 14b1: side 18, 19: Transfer pattern area 2: upper cloth material 3: Shoe upper pattern transfer mold 30a: upper die 30b die 601, 602, 603, 604, 605: steps

圖１為本發明一較佳實施例的熱轉印材的平面圖； 圖２為本發明另一較佳實施例的熱轉印材的平面圖； 圖３為本發明再一較佳實施例的熱轉印材的平面圖； 圖４為本發明又一較佳實施例的熱轉印材的平面圖； 圖５為本發明更一較佳實施例的熱轉印材的平面圖； 圖６為本發明一較佳實施例的鞋面製造方法的流程圖； 圖７為本發明一較佳實施例的熱轉印模具的示意圖。Figure 1 is a plan view of a thermal transfer material according to a preferred embodiment of the present invention; Figure 2 is a plan view of a thermal transfer material according to another preferred embodiment of the present invention; Figure 3 is a plan view of another preferred embodiment of the thermal transfer material of the present invention; Figure 4 is a plan view of a thermal transfer material according to another preferred embodiment of the present invention; Figure 5 is a plan view of a thermal transfer material according to a further preferred embodiment of the present invention; Figure 6 is a flow chart of a method for manufacturing a shoe upper according to a preferred embodiment of the present invention; Fig. 7 is a schematic diagram of a thermal transfer mold according to a preferred embodiment of the present invention.

601、602、603、604、605:步驟 601, 602, 603, 604, 605: steps

Claims (12)

一種鞋面製造方法，包括： 提供一鞋面布材，其中該鞋面布材具有一平面熱伸縮率； 將一熱轉印材放置於該鞋面布材上，其中該熱轉印材具有複數個轉印圖案區及與該些轉印圖案區相鄰的一留白區，該些轉印圖案區包括複數個轉印圖案，且該留白區無轉印圖案；該些轉印圖案的輪廓分別與一鞋面部件版型的輪廓大致相同； 將該熱轉印材的該轉印圖案熱轉移至該鞋面布材上，且依該鞋面布材的該平面熱伸縮率，使該轉印圖案及該鞋面布材形成具有與該鞋面部件版型大致相同的尺寸；以及 依該鞋面部件版型裁切具有該轉印圖案的該鞋面布材。A method for manufacturing shoe uppers, including: Provide a shoe upper cloth material, wherein the shoe upper cloth material has a plane thermal expansion rate; A thermal transfer material is placed on the shoe upper cloth material, wherein the thermal transfer material has a plurality of transfer pattern areas and a blank area adjacent to the transfer pattern areas, and the transfer pattern areas include a plurality of transfer pattern areas. There are two transfer patterns, and there is no transfer pattern in the blank area; the outlines of the transfer patterns are respectively approximately the same as the outline of a shoe upper component pattern; The transfer pattern of the thermal transfer material is thermally transferred to the shoe upper cloth material, and the transfer pattern and the shoe upper cloth material are formed to have the same characteristics as the shoe upper cloth according to the plane thermal expansion and contraction rate of the shoe upper cloth material. The size of the panel parts is approximately the same; and The shoe upper fabric material with the transfer pattern is cut according to the pattern of the shoe upper component. 如請求項1所述之鞋面製造方法，其中該熱轉印材的該些轉印圖案區的尺寸與該鞋面部件版型的尺寸不同。The shoe upper manufacturing method according to claim 1, wherein the size of the transfer pattern areas of the thermal transfer material is different from the size of the shoe upper component pattern. 如請求項1所述之鞋面製造方法，其中該鞋面布材包括一網絡針織布、一彈性經緯布、一四向伸縮布或其組合。The shoe upper manufacturing method according to claim 1, wherein the shoe upper fabric material comprises a network knitted fabric, an elastic warp and weft fabric, a four-way stretch fabric or a combination thereof. 如請求項1所述之鞋面製造方法，其中該鞋面布材的熔點為大於或等於100o C。The shoe upper manufacturing method according to claim 1, wherein the melting point of the shoe upper cloth material is greater than or equal to 100 ° C. 如請求項1所述之鞋面製造方法，其中該鞋面布材的該平面熱伸縮率為0.5%至12%。The shoe upper manufacturing method according to claim 1, wherein the plane thermal expansion and contraction rate of the shoe upper cloth material is 0.5% to 12%. 如請求項1所述之鞋面製造方法，其中該鞋面布材的該平面熱伸縮率包括一橫向伸縮率，且該橫向伸縮率為0.5%至12%。The shoe upper manufacturing method according to claim 1, wherein the plane thermal expansion rate of the shoe upper fabric includes a lateral expansion rate, and the lateral expansion rate is 0.5% to 12%. 如請求項1所述之鞋面製造方法，其中該鞋面布材的該平面熱伸縮率包括一縱向伸縮率，且該縱向伸縮率為0.5%至12%。The shoe upper manufacturing method according to claim 1, wherein the plane thermal expansion rate of the shoe upper fabric includes a longitudinal expansion rate, and the longitudinal expansion rate is 0.5% to 12%. 如請求項1所述之鞋面製造方法，其中將該熱轉印材的該轉印圖案轉移至該鞋面布材上的步驟係使構成該轉印圖案的至少一染料滲透至該鞋面布材內。The shoe upper manufacturing method according to claim 1, wherein the step of transferring the transfer pattern of the thermal transfer material to the shoe upper cloth material is to allow at least one dye constituting the transfer pattern to penetrate into the shoe upper cloth内材。 Within the material. 如請求項1所述之鞋面製造方法，其中該鞋面部件版型包括一主鞋面版型、一後飾片版型、一鞋眼片版型、一鞋舌片版型或其組合。The shoe upper manufacturing method according to claim 1, wherein the shoe upper component pattern includes a main shoe upper pattern, a rear trim pattern, an eyelet pattern, a tongue piece pattern, or a combination thereof . 如請求項1所述之鞋面製造方法，包括將裁切後具有該轉印圖案的該鞋面布材縫合成一立體鞋面，且該立體鞋面具有一縫合線。The shoe upper manufacturing method according to claim 1, comprising stitching the cut upper fabric material with the transfer pattern into a three-dimensional shoe upper, and the three-dimensional shoe mask has a stitching line. 如請求項1所述之鞋面製造方法，其中該該熱轉印材係通過裝填有一熱轉印墨水的印表機，將該些轉印圖案，以單張輸出的方式印製於一可熱轉印的紙張上。The method for manufacturing shoe uppers according to claim 1, wherein the thermal transfer material is printed on a thermally thermally transferable material by a printer filled with a thermal transfer ink. Transfer on the paper. 如請求項10所述之鞋面製造方法，其中該立體鞋面具有一蓋片覆蓋該縫合線。The shoe upper manufacturing method according to claim 10, wherein the three-dimensional shoe mask has a cover sheet covering the suture.
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