TWI771648B - Shoe upper and shoe upper manufacturing method - Google Patents
Shoe upper and shoe upper manufacturing method Download PDFInfo
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- TWI771648B TWI771648B TW109104230A TW109104230A TWI771648B TW I771648 B TWI771648 B TW I771648B TW 109104230 A TW109104230 A TW 109104230A TW 109104230 A TW109104230 A TW 109104230A TW I771648 B TWI771648 B TW I771648B
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
- A43D8/16—Ornamentation
- A43D8/22—Ornamentation by embossing or printing
- A43D8/24—Embossing using heat, e.g. high frequency electric current
Abstract
一種鞋面包括底布層及網格布層,網格布層設置於底布層上,且具有複數個格孔,其中一部分的底布層暴露於格孔,其中該網格布層具有一圖案化色彩,且暴露於該些格孔的該底布層的至少一部分具有該圖案化色彩,以使該鞋面呈現圖案立體效果。A shoe upper comprises a base fabric layer and a mesh fabric layer, the mesh fabric layer is arranged on the base fabric layer and has a plurality of grid holes, wherein a part of the base fabric layer is exposed to the grid holes, wherein the mesh cloth layer has a A patterned color, and at least a part of the base fabric layer exposed to the grid holes has the patterned color, so that the shoe upper presents a patterned three-dimensional effect.
Description
本發明係與鞋面有關;特別是指一種可呈現圖案立體感的鞋面及其製造方法。 The present invention is related to shoe uppers; in particular, it refers to a shoe upper capable of presenting a three-dimensional pattern of patterns and a manufacturing method thereof.
一般鞋體大多係由鞋面與鞋底所構成,其中鞋面固接於鞋底,且鞋面與鞋底形成一容置空間,以供腳掌穿套。鞋面係用於包覆腳掌,並將腳掌確實的固定在鞋底上。鞋底位於腳掌下方,用於支撐全身重量。 Generally, the shoe body is mostly composed of an upper and a sole, wherein the upper is fixed to the sole, and the upper and the sole form an accommodating space for the sole to wear. The upper is used to cover the sole of the foot and firmly fix the sole of the foot. The sole is located under the ball of the foot and is used to support the weight of the whole body.
目前常見的鞋面通常係由塑料或布料所製成,且大多為平面結構。當圖案印刷至傳統鞋面上時,圖案印刷在傳統鞋面上只能呈現平面效果,而無法呈現具有立體感的圖案效果。 At present, the common shoe uppers are usually made of plastic or cloth, and most of them are flat structures. When the pattern is printed on the traditional shoe upper, the pattern printing on the traditional shoe upper can only present a flat effect, but cannot present a three-dimensional pattern effect.
另一方面,一般鞋面的製作方法通常係將塑料或布料的著色面進行整面地噴塗,再依鞋面版型將已著色的塑料或布料進行裁切,以取得所需的鞋面。然而,這種鞋面的製作方法會造成色料的浪費,且使已著色的裁切殘料不易回收,導致廢棄物增加。 On the other hand, the general production method of shoe upper usually involves spraying the colored surface of plastic or fabric on the entire surface, and then cutting the colored plastic or fabric according to the shape of the shoe upper to obtain the desired shoe upper. However, the manufacturing method of the shoe upper will cause waste of color materials, and make it difficult to recycle the colored cutting residues, resulting in increased waste.
由此可知,現有的鞋面及鞋面製造方法仍有待改良,以改善傳統鞋面及其製造方法所存在的諸多問題。 It can be seen from this that the existing shoe uppers and the manufacturing methods of the shoe uppers still need to be improved in order to improve many problems existing in the traditional shoe uppers and the manufacturing methods thereof.
有鑑於此,本發明之目的在於提供一種鞋面,其可使鞋面呈現圖案立體效果。本發明之另一目的在於提供一種鞋面的製造方法,其可避免色料浪費,且使裁切殘料易於回收,減少廢棄物數量。 In view of this, the purpose of the present invention is to provide a shoe upper, which can make the shoe upper present a three-dimensional pattern effect. Another object of the present invention is to provide a method for manufacturing a shoe upper, which can avoid waste of color materials, and make the cutting residues easy to recycle, thereby reducing the amount of waste.
緣以達成上述目的,本發明提供的一種鞋面,其包括底布層及網格布層。網格布層設置於底布層上,且具有複數個格孔,其中一部分的底布層暴露於些格孔,其中該網格布層具有一圖案化色彩,且暴露於該些格孔的該底布層的至少一部分具有該圖案化色彩,以使該鞋面呈現圖案立體效果。 In order to achieve the above purpose, the present invention provides a shoe upper, which includes a base fabric layer and a mesh fabric layer. The grid cloth layer is arranged on the base cloth layer and has a plurality of grid holes, and a part of the bottom cloth layer is exposed to the grid holes, wherein the grid cloth layer has a patterned color and is exposed to the grid holes. At least a part of the base fabric layer has the patterned color, so that the shoe upper presents a patterned three-dimensional effect.
本發明之另一目的所提供的鞋面的製造方法包括:提供一熱轉印模具,該熱轉印模具包括一上模及與該上模相配對的一下模;將一鞋面布材放置於該下模上;將一熱轉印材放置於該鞋面布材上,其中該熱轉印材具有一轉印圖案,且該轉印圖案的尺寸與一鞋面版型相同;將該上模與該下模彼此壓合,以使該熱轉印材的該轉印圖案轉移至該鞋面布材上;以及依該鞋面版型裁切具有該轉印圖案的該鞋面布材。 Another object of the present invention provides a method for manufacturing a shoe upper including: providing a heat transfer mold, the heat transfer mold comprising an upper mold and a lower mold matched with the upper mold; placing a shoe upper cloth material on the lower mold; placing a heat transfer material on the upper cloth material, wherein the heat transfer material has a transfer pattern, and the size of the transfer pattern is the same as that of a shoe upper; the upper mold Pressing together with the lower mold, so that the transfer pattern of the thermal transfer material is transferred to the upper cloth material; and cutting the upper cloth material with the transfer pattern according to the upper pattern.
本發明之效果在於,本發明所提供的鞋面具有立體結構,可使鞋面呈現圖案立體效果。另外,本發明所提供的鞋面的製造方法可將與一鞋面版型相同尺寸的該轉印圖案轉移至該鞋面布材上,接著依該鞋面版型裁切具有該轉印圖案的該鞋面布材,藉以避免色料浪費,且使裁切殘料易於回收,減少廢棄物數量。 The effect of the present invention is that the shoe upper provided by the present invention has a three-dimensional structure, so that the shoe upper can present a three-dimensional effect of a pattern. In addition, the manufacturing method of the shoe upper provided by the present invention can transfer the transfer pattern of the same size as a shoe upper version to the shoe upper fabric, and then cut the transfer pattern according to the shoe upper version. The shoe upper fabric can avoid the waste of color material, and make the cutting residual material easy to recycle, thereby reducing the amount of waste.
1:熱轉印材 1: Thermal transfer material
12:第一區塊 12: The first block
14:第二區塊 14: Second block
12a、14a:第一圖案區 12a, 14a: the first pattern area
12b、14b:第二圖案區 12b, 14b: the second pattern area
2:鞋面布材 2: Upper fabric
22:網格布層 22: Mesh layer
24:底布層 24: backing layer
22a、22b、24a、24b:區域 22a, 22b, 24a, 24b: Regions
22c:格孔 22c: Lattice hole
3、4:熱轉印模具 3, 4: Thermal transfer mold
30a、40a:上模 30a, 40a: Upper die
30b、40b:下模 30b, 40b: Lower die
601、602、603、604、605:步驟 601, 602, 603, 604, 605: Steps
圖1為本發明一較佳實施例的熱轉印材的平面圖;圖2為本發明一較佳實施例的圖案轉印後之鞋面布材的平面圖; 圖3a為本發明一較佳實施例的圖案轉印後之鞋面布材的側視圖;圖3b為本發明一較佳實施例的圖案轉印後之鞋面布材的另一側視圖;圖4為本發明一較佳實施例的平面鞋面圖案之熱轉印模具的示意圖;圖5為本發明一較佳實施例的立體鞋面圖案之熱轉印模具的示意圖;圖6為本發明一較佳實施例的鞋面製造方法的流程圖。 1 is a plan view of a thermal transfer material according to a preferred embodiment of the present invention; FIG. 2 is a plan view of a shoe upper cloth material after pattern transfer according to a preferred embodiment of the present invention; Fig. 3a is a side view of the upper fabric after pattern transfer according to a preferred embodiment of the present invention; Fig. 3b is another side view of the shoe upper fabric after pattern transfer according to a preferred embodiment of the present invention; 4 is a schematic diagram of a thermal transfer mold for a flat shoe upper pattern according to a preferred embodiment of the present invention; FIG. 5 is a schematic diagram of a thermal transfer mold for a three-dimensional shoe upper pattern according to a preferred embodiment of the present invention; A flow chart of a method for manufacturing a shoe upper according to a preferred embodiment of the invention.
為能更清楚地說明本發明,茲舉一較佳實施例並配合圖式詳細說明如後。圖1為本發明一較佳實施例的熱轉印材1的平面圖。
In order to explain the present invention more clearly, a preferred embodiment is given and described in detail as follows in conjunction with the drawings. FIG. 1 is a plan view of a
熱轉印材1包括第一區塊12及第二區塊14,其中第一區塊12對應於一鞋面(未繪示)的左側及右側中之一者,而第二區塊14對應於一鞋面的左側及右側中之另一者。在本發明實施例中,第一區塊12及第二區塊14係彼此分離,但不以此為限制;在實務上,第一區塊及第二區塊亦可彼此部分相連接。
The
在圖1中,第一區塊12包括第一圖案區12a及第二圖案區12b,其中第一圖案區12a及第二圖案區12b係彼此鄰接,但不以此為限制。在本發明的其他實施例中,第一區塊可為單一圖案或包括三個以上的圖案區;當第一區塊包括三個以上的圖案區時,各個圖案區之間可依設計彼此相鄰或隔離。
In FIG. 1, the
在圖1中,第二區塊14包括第一圖案區14a及第二圖案區14b,其中第一圖案區14a及第二圖案區14b係彼此鄰接,但不以此為限
制。在本發明的其他實施例中,第二區塊可為單一圖案或包括三個以上的圖案區;當第二區塊包括三個以上的圖案區時,各個圖案區之間可依設計彼此相鄰或隔離。
In FIG. 1, the
在本發明實施例中,第一區塊12的第一圖案區12a係對應於第二區塊14的第一圖案區14a,而第一區塊12的第二圖案區12b係對應於第二區塊14的第二圖案區14b。在圖1中,第一區塊12的第一圖案區12a與第二區塊14的第一圖案區14a相同,而第一區塊12的第二圖案區12b與第二區塊14的第二圖案區14b相同,但不以此為限制。在實務上,第一區塊12的第一圖案區12a及第二圖案區12b與第二區塊14的第一圖案區14a及第二圖案區14b可依設計需要配對或各自做出差異化圖案設計。
In the embodiment of the present invention, the
圖2為本發明一較佳實施例的圖案轉印後之鞋面布材2的平面圖。在圖2中,鞋面布材2的一部分區域具有與圖1之熱轉印材1的相同圖案。舉例來說,鞋面布材2的圖案化區域包含第一區塊12的第一圖案區12a及第二圖案區12b,以及第二區塊14的第一圖案區14a及第二圖案區14b。在本發明實施例中,熱轉印材1的轉印圖案的尺寸與鞋面版型相同,因此當熱轉印材1的轉印圖案轉移至鞋面布材2時,只有鞋面布材2對應於鞋面版型的區域具有轉印圖案,其他區域則為未轉印的原始狀態。
FIG. 2 is a plan view of the shoe
圖3a為本發明一較佳實施例的圖案轉印後之鞋面布材2的側視圖。在圖3a中,鞋面布材2(即鞋面)包括底布層24及網格布層22,其中網格布層22係設置於底布層24上。網格布層22具有複數個格孔22c,其中一部分的底布層24暴露於格孔22c。如圖3b所示,底布層24的區域24b係暴露於格孔22c。
FIG. 3 a is a side view of the
在圖3a中,網格布層22具有一圖案化色彩,且網格布層22的一部分與底布層24彼此接合。具體來說,網格布層22的區域22a與底布層24的區域24a彼此接合,而網格布層22的區域22b與底布層24的區域24b彼此分離。在本發明實施例中,網格布層22的區域22b與底布層24的區域24b之間具有一距離。
In FIG. 3a, the
在圖3b中,由於底布層24的區域24a暴露於格孔22c,因此當熱轉印材1的轉印圖案轉移至鞋面布材2時,除了網格布層22具有一圖案化色彩之外,底布層24的區域24a的一部分亦具有該圖案化色彩。由於底布層24的區域24b係被網格布層22的區域22b所遮擋,因此不會有圖案化色彩。
In FIG. 3b, since the
在圖3a及圖3b中,由於本發明所提供的鞋面布材2具有立體結構(即網格布層22及底布層24),因此當熱轉印材1的轉印圖案轉移至鞋面布材2上時,可使鞋面呈現圖案立體效果。
In FIGS. 3a and 3b, since the shoe
圖4為本發明一較佳實施例的平面鞋面圖案之熱轉印模具3的示意圖。在圖4中,熱轉印模具3包括上模30a及下模30b,其中上模30a與下模30b相配對。圖4中的熱轉印材1及鞋面布材2皆呈平面狀,而熱轉印模具3亦為用於平面鞋面圖案轉印的模具。鞋面布材2係放置於上模30a及下模30b之間,且熱轉印材1係放置於鞋面布材2及上模30a之間。
FIG. 4 is a schematic diagram of a
圖5為本發明一較佳實施例的立體鞋面圖案之熱轉印模具4的示意圖。在圖5中,熱轉印模具4包括上模40a及下模40b,其中上模40a與下模40b相配對。圖5中的熱轉印材1及鞋面布材2皆呈立體狀,而熱轉印模具4亦為用於立體鞋面圖案轉印的模具,且熱轉印材1及鞋面布材2的立體輪廓與上模40a的立體輪廓相匹配。鞋面布材2係放置於上
模40a及下模40b之間,且熱轉印材1係放置於鞋面布材2及上模40a之間。
FIG. 5 is a schematic diagram of a
請一併參考圖1至圖6,其中圖6為本發明一較佳實施例的鞋面製造方法的流程圖。鞋面的製造方法,包括:步驟601,提供熱轉印模具3,熱轉印模具3包括上模30a及與上模30a相配對的下模30b;步驟602,將鞋面布材2放置於下模30b上;步驟603,將熱轉印材1放置於鞋面布材2上,其中熱轉印材1具有轉印圖案,且轉印圖案的尺寸與鞋面版型相同;步驟604,將上模30a與下模30b彼此壓合,以使熱轉印材1的轉印圖案轉移至鞋面布材2上;步驟605,依鞋面版型裁切具有轉印圖案的鞋面布材。
Please refer to FIG. 1 to FIG. 6 together, wherein FIG. 6 is a flowchart of a method for manufacturing a shoe upper according to a preferred embodiment of the present invention. The manufacturing method of the shoe upper includes:
值得一提的是,上述鞋面的製造方法之熱壓時間介於5秒~100秒之間;熱壓壓力介於1.5kg/cm2~4kg/cm2之間;熱壓溫度係介於60℃~200℃之間,較佳者,熱壓溫度維持於130℃,以防止鞋面布材2或熱轉印材1因過熱而熔化。
It is worth mentioning that the hot-pressing time of the above-mentioned manufacturing method of the shoe upper is between 5 seconds and 100 seconds; the hot-pressing pressure is between 1.5kg/cm 2 and 4kg/cm 2 ; the hot-pressing temperature is between Between 60°C and 200°C, preferably, the hot pressing temperature is maintained at 130°C to prevent the
圖6係利用圖4的平面鞋面圖案之熱轉印模具3所設計的鞋面製造方法,其可將與鞋面版型相同尺寸的轉印圖案轉移至鞋面布材2上,接著依鞋面版型裁切具有轉印圖案的鞋面布材2,因此鞋面版型以外的鞋面布材2不會有轉印圖案轉移,故可避免色料浪費。另外,由於鞋面版型以外的鞋面布材2並未上色,因此這類裁切殘料易於回收,可進一步減少廢棄物數量。
Fig. 6 is a shoe upper manufacturing method designed by using the
若是利用圖5的立體鞋面圖案之熱轉印模具4時,則可省略步驟605。由於圖5中的熱轉印材1及鞋面布材2皆具有立體輪廓,因
此當轉印完成時,熱轉印材1上的轉印圖案直接轉印至立體的鞋面布材2上,因此不需要再依鞋面版型裁切具有轉印圖案的鞋面布材2。
If the
藉由本發明實施例的設計,本發明所提供的鞋面具有立體結構,可使鞋面呈現圖案立體效果。另外,本發明所提供的鞋面的製造方法可將與一鞋面版型相同尺寸的該轉印圖案轉移至該鞋面布材上,接著依該鞋面版型裁切具有該轉印圖案的該鞋面布材,藉以避免色料浪費,且使裁切殘料易於回收,減少廢棄物數量。 Through the design of the embodiment of the present invention, the shoe upper provided by the present invention has a three-dimensional structure, which can make the shoe upper present a three-dimensional effect of a pattern. In addition, the manufacturing method of the shoe upper provided by the present invention can transfer the transfer pattern of the same size as a shoe upper version to the shoe upper fabric, and then cut the transfer pattern according to the shoe upper version. The shoe upper fabric can avoid the waste of color material, and make the cutting residual material easy to recycle, thereby reducing the amount of waste.
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above descriptions are only preferred feasible embodiments of the present invention, and any equivalent changes made by applying the description of the present invention and the scope of the patent application should be included in the patent scope of the present invention.
2:鞋面布材2: Upper fabric
22:網格布層22: Mesh layer
24:底布層24: backing layer
22b、24a、24b:區域22b, 24a, 24b: Regions
22c:格孔22c: Lattice hole
Claims (8)
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CN202110006344.3A CN113243620B (en) | 2020-02-11 | 2021-01-05 | Shoe upper and shoe upper manufacturing method |
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TWM378105U (en) * | 2009-10-27 | 2010-04-11 | Cong-Ru Zhang | Shoe molding machine |
CN201948083U (en) * | 2011-03-25 | 2011-08-31 | 泉州市美克体育用品有限公司 | Sports shoes capable of preventing surface patterns from being faded away and blurred |
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CN104116271A (en) * | 2014-07-10 | 2014-10-29 | 乔丹体育股份有限公司 | Novel shoe upper material |
TWM522591U (en) * | 2015-09-25 | 2016-06-01 | wei-peng Cai | Breathable mesh with three-dimensional geometric shape |
CN205044336U (en) * | 2015-10-10 | 2016-02-24 | 陈旭斌 | It does not have sewing technology rendition membrane to be applicable to se dingbu |
US20190116938A1 (en) * | 2017-10-24 | 2019-04-25 | Nike, Inc. | Agile manufacturing processes and systems |
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TW202130295A (en) | 2021-08-16 |
CN113243620A (en) | 2021-08-13 |
CN113243620B (en) | 2023-12-12 |
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