JPWO2014199523A1 - Water treatment method for steam generating equipment - Google Patents
Water treatment method for steam generating equipment Download PDFInfo
- Publication number
- JPWO2014199523A1 JPWO2014199523A1 JP2015522378A JP2015522378A JPWO2014199523A1 JP WO2014199523 A1 JPWO2014199523 A1 JP WO2014199523A1 JP 2015522378 A JP2015522378 A JP 2015522378A JP 2015522378 A JP2015522378 A JP 2015522378A JP WO2014199523 A1 JPWO2014199523 A1 JP WO2014199523A1
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- Prior art keywords
- acid
- salt
- treatment method
- water
- water treatment
- Prior art date
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- Granted
Links
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- 238000000034 method Methods 0.000 title claims abstract description 21
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 claims abstract description 16
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- SZHQPBJEOCHCKM-UHFFFAOYSA-N 2-phosphonobutane-1,2,4-tricarboxylic acid Chemical compound OC(=O)CCC(P(O)(O)=O)(C(O)=O)CC(O)=O SZHQPBJEOCHCKM-UHFFFAOYSA-N 0.000 description 2
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- IQEKRNXJPCBUAT-UHFFFAOYSA-N 2-[hydroperoxy(hydroxy)phosphoryl]acetic acid Chemical compound OOP(O)(=O)CC(O)=O IQEKRNXJPCBUAT-UHFFFAOYSA-N 0.000 description 1
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- DKPHLYCEFBDQKM-UHFFFAOYSA-H hexapotassium;1-phosphonato-n,n-bis(phosphonatomethyl)methanamine Chemical compound [K+].[K+].[K+].[K+].[K+].[K+].[O-]P([O-])(=O)CN(CP([O-])([O-])=O)CP([O-])([O-])=O DKPHLYCEFBDQKM-UHFFFAOYSA-H 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000007886 mutagenicity Effects 0.000 description 1
- 231100000299 mutagenicity Toxicity 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- ZJAOAACCNHFJAH-UHFFFAOYSA-N phosphonoformic acid Chemical compound OC(=O)P(O)(O)=O ZJAOAACCNHFJAH-UHFFFAOYSA-N 0.000 description 1
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- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- PPASLZSBLFJQEF-RKJRWTFHSA-M sodium ascorbate Substances [Na+].OC[C@@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RKJRWTFHSA-M 0.000 description 1
- 235000010378 sodium ascorbate Nutrition 0.000 description 1
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- 235000011152 sodium sulphate Nutrition 0.000 description 1
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- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 description 1
- RBWSWDPRDBEWCR-RKJRWTFHSA-N sodium;(2r)-2-[(2r)-3,4-dihydroxy-5-oxo-2h-furan-2-yl]-2-hydroxyethanolate Chemical compound [Na+].[O-]C[C@@H](O)[C@H]1OC(=O)C(O)=C1O RBWSWDPRDBEWCR-RKJRWTFHSA-N 0.000 description 1
- 229940075554 sorbate Drugs 0.000 description 1
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- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/48—Devices for removing water, salt, or sludge from boilers; Arrangements of cleaning apparatus in boilers; Combinations thereof with boilers
- F22B37/52—Washing-out devices
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
- C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
- C02F5/10—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
- C02F5/12—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
- C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
- C02F5/10—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
- C02F5/14—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Removal Of Specific Substances (AREA)
- Treatment Of Water By Oxidation Or Reduction (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Activated Sludge Processes (AREA)
Abstract
硬度成分が含まれる給水に対して、スケール成分の付着を十分に抑制し、効率的にスラッジを排出するととともに、亜硫酸塩の水溶液中での劣化を抑制することで、高効率かつ安定的に蒸気発生設備の運転を可能とする、蒸気発生設備の水処理方法を提供する。硬度成分を1〜50mgCaCO3/L含む給水を用いる蒸気発生設備において、給水に対して、下記の(a−1)と(a−2)とを含む(a)スケール防止剤と、下記の(b−1)と、(b−2)又は(b−3)とを含む(b)脱酸素剤を添加する、蒸気発生設備の水処理方法。(a−1)アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体及び/又はその塩(a−2)ホスホン酸及び/又はその塩(b−1)亜硫酸及び/又はその塩(b−2)エリソルビン酸及び/又はその塩(b−3)アスコルビン酸及び/又はその塩For water supply containing hardness components, the adhesion of scale components is sufficiently suppressed, sludge is efficiently discharged, and deterioration of sulfite in aqueous solution is suppressed, enabling highly efficient and stable steam. Provided is a water treatment method for a steam generation facility that enables the operation of the generation facility. In the steam generation facility using the feed water containing 1 to 50 mg of CaCO 3 / L hardness component, (a) the scale inhibitor containing the following (a-1) and (a-2), and the following (b 1) and (b-2) or (b-3). (B) A water treatment method for a steam generating facility, wherein an oxygen scavenger is added. (A-1) acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer and / or salt thereof (a-2) phosphonic acid and / or salt thereof (b-1) sulfurous acid and / or salt thereof ( b-2) Erythorbic acid and / or salt thereof (b-3) Ascorbic acid and / or salt thereof
Description
本発明は、蒸気発生設備の水処理方法に関する。 The present invention relates to a water treatment method for steam generating equipment.
ボイラ等の蒸気発生設備は、給水を高温高圧にして蒸気を発生させる装置である。ボイラの給水にカルシウムやマグネシウム等の硬度成分が含まれる場合、硬度成分がボイラ缶内の伝熱面等にスケールとして付着する。
付着したスケールは、ボイラ缶内で防食皮膜として作用し、腐食性が問題となることは少ない。しかし、スケールが付着することでボイラの熱効率が低下して低効率運転となるとともに、スケール付着部分が局部的に過熱され、鋼材の機械的強度が低下し、膨出、破裂等の事故につながることがある。Steam generating equipment such as a boiler is a device that generates steam by supplying high-temperature and high-pressure water. When the boiler feed water contains a hardness component such as calcium or magnesium, the hardness component adheres to the heat transfer surface in the boiler can as a scale.
The adhered scale acts as an anticorrosion film in the boiler can, and corrosivity is rarely a problem. However, the adhesion of the scale reduces the boiler's thermal efficiency, resulting in low-efficiency operation, and the scale-adhered part is locally overheated, reducing the mechanical strength of the steel material, leading to accidents such as bulging and rupture. Sometimes.
硬度成分のスケール防止に関して、特許文献1及び2の技術が提案されている。
特許文献1は、アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体(以下、「AA/AMPS」と称する場合もある。)によるスケール防止方法、特許文献2は、AA/AMPSと、カルボキシホスホネート、ヒドロキシエチリデンジスルホン酸亜鉛イオン(HEDP−Zn塩)アミノトリ(メチレンスルホン酸)、ヘキサメタホスホネート塩、ポリアクリル酸等からなる群から選ばれる少なくとも一種とを含むスケール防止剤が開示されている。The techniques of
しかし、特許文献1は65.6℃という低温での開放条件の試験、特許文献2はpH7〜9、0〜80℃のバッチ試験(閉鎖条件の試験)であり、高温高圧のボイラ水系における硬度成分の排出やスケール防止効果については考慮されていない。例えば、ボイラ缶内を想定した高温高圧条件では、AA/AMPS単独や、AA/AMPS+ポリアクリル酸では、スケール付着を十分に抑制できず、かつ硬度成分の排出効果が不十分である。また、ボイラ水系にAA/AMPS+HEDP−Zn塩を適用すると、亜鉛(Zn)が缶内でスケール化するため適用できない。
However,
ボイラ用に特化したスケール防止剤としては、一般にポリアクリル酸塩が用いられてきている。しかし、給水に硬度成分が含まれる場合、ポリアクリル酸塩の添加量が少ないと、伝熱面へのスケールを十分に抑制できず、さらには、硬度成分の排出効果が低くなり、ブロー配管が硬度成分のスラッジにより閉塞するなどの障害が生じる。一方、ポリアクリル酸塩の添加量を多くすると、スケール防止にかかる費用が多くなる。このため、実際にはスケールを完全に防止できる量のポリアクリル酸塩は添加されず、ボイラの高効率運転がなされていないという問題がある。 In general, polyacrylate has been used as a scale inhibitor specialized for boilers. However, when the water supply contains a hardness component, if the amount of polyacrylate added is small, the scale to the heat transfer surface cannot be sufficiently suppressed, and further, the effect of discharging the hardness component is reduced, and the blow piping is Obstacles such as clogging with sludge of hardness component occur. On the other hand, when the amount of polyacrylate added is increased, the cost for scale prevention increases. For this reason, there is a problem that the amount of polyacrylate that can completely prevent scale is not actually added and the boiler is not operated efficiently.
一方、スケールは防食皮膜として作用するため、スケールの付着を防止できた場合においては、ボイラ缶内の腐食を防止する必要がある。このため、脱酸素剤を添加してボイラ缶内の腐食を防止している。
従来、脱酸素剤にはヒドラジンが用いられてきたが、ヒドラジンは、強度の変異原性を有する物質であるため、最近は亜硫酸塩等が用いられるようになってきている。亜硫酸塩の利点は安全性が高く、価格も安価であり、低温での酸素との反応性が高く速やかに脱酸素が可能である点が挙げられる。亜硫酸塩以外にも糖類やタンニン酸等が開発されているが、糖類やタンニン酸等は、低温での反応性が亜硫酸に劣り、薬注点近傍でキレート腐食を生じる場合があり、また価格が亜硫酸よりも高価である。このため、ヒドラジンに代わる脱酸素剤としては、亜硫酸塩が広く用いられている。On the other hand, since the scale acts as an anticorrosion film, it is necessary to prevent corrosion in the boiler can when the scale can be prevented from adhering. For this reason, an oxygen scavenger is added to prevent corrosion in the boiler can.
Conventionally, hydrazine has been used as an oxygen scavenger. However, since hydrazine is a substance having a strong mutagenicity, sulfites and the like have recently been used. The advantages of sulfite are high safety, low price, high reactivity with oxygen at low temperatures, and quick deoxygenation. In addition to sulfites, saccharides, tannic acid, etc. have been developed, but saccharides, tannic acid, etc. are less reactive at low temperatures than sulfite, and chelate corrosion may occur near the injection point, and the price is also low. More expensive than sulfurous acid. For this reason, sulfites are widely used as oxygen scavengers instead of hydrazine.
しかし、亜硫酸塩の欠点として亜硫酸が酸素と反応性が高い故に、使用時に薬注タンク内で溶解させ水溶液として存在する際に、空気中の酸素と反応して、水溶液中の亜硫酸濃度が低下し、経時的に脱酸素効果が低下するという問題がある。
また、亜硫酸塩は酸素と反応することで腐食性アニオンである硫酸イオンが生成する。したがって、亜硫酸塩の劣化を想定して過剰に亜硫酸を注入した場合には、ボイラ中の硫酸イオンが高濃度となり、激しい腐食を生じることがある。However, since sulfite has a high reactivity with oxygen as a disadvantage of sulfite, it reacts with oxygen in the air when dissolved in a chemical tank during use and exists as an aqueous solution, reducing the concentration of sulfite in the aqueous solution. There is a problem that the deoxygenation effect decreases with time.
In addition, sulfite reacts with oxygen to generate sulfate ions that are corrosive anions. Therefore, when sulfite is injected excessively assuming deterioration of sulfite, sulfate ions in the boiler have a high concentration and may cause severe corrosion.
亜硫酸塩の欠点を改良する技術として、特許文献3及び4の技術が提案されている。
特許文献3では、亜硫酸塩と、3個以上の水酸基を有する芳香族化合物とを併用する水性脱酸素剤組成物が提案されている。しかし、特許文献3のものは、亜硫酸塩と併用する芳香族化合物によりブロー水が着色するため使用範囲が限定される問題がある。
特許文献4では、亜硫酸塩と、キレート剤、ソルビン酸又はその塩を併用する安定剤が提案されている。しかし、キレート剤は添加量が万一不足となったときに酸素共存下においては腐食性がさらに増すリスクがあり、ソルビン酸は溶解性が低いため作業性が悪く、ソルビン酸塩は、カリウム塩の場合、過熱器や蒸気タービンを有する場合の微量のキャリーオーバによるアルカリ腐食のリスクが高くなる問題があり、ナトリウム塩の場合、吸湿性が高く粉末での保存性が悪い問題がある。As techniques for improving the drawbacks of sulfites, the techniques of
In
本発明は、このような状況下になされたものであり、硬度成分が含まれる給水に対して、スケール成分の付着を十分に抑制し、効率的にスラッジを排出するととともに、亜硫酸塩の水溶液中での劣化を抑制することで、高効率かつ安定的に蒸気発生設備の運転を可能とする、蒸気発生設備の水処理方法を提供することを目的とする。 The present invention has been made under such circumstances, and sufficiently suppresses the adhesion of scale components to feed water containing hardness components, efficiently discharges sludge, and in an aqueous solution of sulfite. An object of the present invention is to provide a water treatment method for a steam generating facility that can stably and efficiently operate the steam generating facility by suppressing deterioration of the water.
上記課題を解決すべく、本発明は、次の[1]〜[4]を提供する。
[1]硬度成分を1〜50mgCaCO3/L含む給水を用いる蒸気発生設備において、給水に対して、下記の(a−1)と(a−2)とを含む(a)スケール防止剤と、下記の(b−1)と、(b−2)又は(b−3)とを含む(b)脱酸素剤を添加する、蒸気発生設備の水処理方法。
(a−1)アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体及び/又はその塩
(a−2)ホスホン酸及び/又はその塩
(b−1)亜硫酸及び/又はその塩
(b−2)エリソルビン酸及び/又はその塩
(b−3)アスコルビン酸及び/又はその塩
[2]前記ホスホン酸が、1−ヒドロキシエタン−1,1−ジホスホン酸である、上記[1]に記載の蒸気発生設備の水処理方法。
[3]前記アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体のアクリル酸と、2−アクリルアミド−2−メチルプロパンスルホン酸とのモノマーのモル比が、90:10〜50:50である、上記[1]又は[2]に記載の蒸気発生設備の水処理方法。
[4]給水の全硬度成分に対して、質量基準で、前記スケール防止剤を0.1〜1.0倍添加する、上記[1]〜[3]の何れかに記載の蒸気発生設備の水処理方法。In order to solve the above problems, the present invention provides the following [1] to [4].
[1] In a steam generation facility using water supply containing 1 to 50 mg of CaCO 3 / L hardness component, (a) a scale inhibitor containing the following (a-1) and (a-2) for the water supply: A water treatment method for a steam generating facility, wherein (b) an oxygen scavenger comprising the following (b-1) and (b-2) or (b-3) is added.
(A-1) Acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer and / or salt thereof (a-2) Phosphonic acid and / or salt thereof (b-1) Sulfurous acid and / or salt thereof b-2) Erythorbic acid and / or salt thereof (b-3) Ascorbic acid and / or salt thereof [2] In the above [1], the phosphonic acid is 1-hydroxyethane-1,1-diphosphonic acid The water treatment method of the steam generation facility as described.
[3] The molar ratio of the acrylic acid of the acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer to the monomer of 2-acrylamido-2-methylpropanesulfonic acid is 90:10 to 50:50. The water treatment method for a steam generating facility according to the above [1] or [2].
[4] The steam generating facility according to any one of [1] to [3], wherein the scale inhibitor is added 0.1 to 1.0 times on a mass basis with respect to all hardness components of the water supply. Water treatment method.
本発明の蒸気発生設備の水処理方法によれば、硬度成分が含まれる給水に対して、スケール成分の付着を十分に抑制し、効率的にスラッジを排出するととともに、亜硫酸塩の水溶液中での劣化を抑制することで、高効率かつ安定的に蒸気発生設備を運転することができる。 According to the water treatment method for a steam generation facility of the present invention, the feed of water containing hardness components sufficiently suppresses the adhesion of scale components, efficiently discharges sludge, and in a sulfite aqueous solution. By suppressing the deterioration, the steam generating facility can be operated with high efficiency and stability.
本発明の蒸気発生設備の水処理方法は、硬度成分を1〜50mgCaCO3/L含む給水を用いる蒸気発生設備において、給水に対して、下記の(a−1)と(a−2)とを含む(a)スケール防止剤と、下記の(b−1)と、(b−2)又は(b−3)とを含む(b)脱酸素剤を添加する工程を有してなるものである。
(a−1)アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体及び/又はその塩
(a−2)ホスホン酸及び/又はその塩
(b−1)亜硫酸及び/又はその塩
(b−2)エリソルビン酸及び/又はその塩
(b−3)アスコルビン酸及び/又はその塩The water treatment method for a steam generating facility according to the present invention includes the following (a-1) and (a-2) for the feed water in the steam generating facility using feed water containing 1 to 50 mg CaCO 3 / L of a hardness component. Including (a) a scale inhibitor, and (b-1) below, and (b-2) or (b-3) including (b) a step of adding an oxygen scavenger. .
(A-1) Acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer and / or salt thereof (a-2) Phosphonic acid and / or salt thereof (b-1) Sulfurous acid and / or salt thereof b-2) Erythorbic acid and / or salt thereof (b-3) Ascorbic acid and / or salt thereof
本発明の水処理方法の対象は、ボイラ等の蒸気発生設備である。また、本発明の蒸気発生設備の水処理方法は、硬度成分を1〜50mgCaCO3/L含む給水を用いる蒸気発生設備を対象とする。なお、硬度成分の濃度が高すぎるとスケール防止効果が不十分になりやすいため、給水の硬度成分は1〜30mgCaCO3/Lであることが好ましい。
なお、本発明における硬度成分の濃度(単位:mgCaCO3/L)は、マグネシウム、カルシウム等の硬度成分を炭酸カルシウム換算したものである。The object of the water treatment method of the present invention is steam generation equipment such as a boiler. Moreover, the water treatment method for steam generating equipment according to the present invention is intended for steam generating equipment using water supply containing a hardness component of 1 to 50 mg CaCO 3 / L. In addition, since the scale prevention effect tends to be insufficient if the concentration of the hardness component is too high, the hardness component of the water supply is preferably 1 to 30 mg CaCO 3 / L.
The concentration of the hardness components in the present invention (unit: mgCaCO 3 / L) is for magnesium, the hardness components such as calcium and terms of calcium carbonate.
蒸気発生設備は、運転圧力が4.0MPa以下であることが好ましい。運転圧力を4.0MPa以下とすることにより、亜硫酸塩の分解を抑制し、スケール防止剤の熱安定性を良好にしやすくできる。 The steam generation facility preferably has an operating pressure of 4.0 MPa or less. By setting the operating pressure to 4.0 MPa or less, the decomposition of sulfite can be suppressed and the thermal stability of the scale inhibitor can be easily improved.
図1は、本発明を実施するための蒸気発生設備の一実施形態を示す図である。
図1は、復水タンク1、復水ライン11、補給水タンク2、補給水ライン21、給水タンク3、給水ライン31、薬注タンク4、薬注配管41、蒸気発生部(ボイラ缶)5、蒸気供給ライン51及びドレン回収ライン52を有する、循環式の蒸気発生設備6を示している。なお、図示しないが、給水タンク3又は給水ライン31には、給水系の全硬度成分濃度を測定する機器が接続されていることが好ましい。FIG. 1 is a diagram showing an embodiment of a steam generation facility for carrying out the present invention.
FIG. 1 shows a
[スケール防止剤]
スケール防止剤は、下記の(a−1)と(a−2)とを含むものである。
(a−1)アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体及び/又はその塩
(a−2)ホスホン酸及び/又はその塩[Scale inhibitor]
A scale inhibitor contains the following (a-1) and (a-2).
(A-1) Acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer and / or salt thereof (a-2) Phosphonic acid and / or salt thereof
<(a−1)アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体及び/又はその塩>
アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体(AA/AMPS)は、モノマー単位として、アクリル酸と、2−アクリルアミド−2−メチルプロパンスルホン酸とを有する共重合体である。
AA/AMPSの重量平均分子量は2,000〜80,000であることが好ましく、3,000〜70,000であることがより好ましい。重量平均分子量を2,000以上80,000以下とすることにより、より高いスケール防止効果を得られる。<(A-1) Acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer and / or salt thereof>
The acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer (AA / AMPS) is a copolymer having acrylic acid and 2-acrylamido-2-methylpropanesulfonic acid as monomer units.
The weight average molecular weight of AA / AMPS is preferably 2,000 to 80,000, and more preferably 3,000 to 70,000. By setting the weight average molecular weight to 2,000 or more and 80,000 or less, a higher scale prevention effect can be obtained.
AA/AMPS中における、アクリル酸と、2−アクリルアミド−2−メチルプロパンスルホン酸とのモノマーのモル比は、99:1〜5:95であることが好ましく、90:10〜50:50であることがより好ましい。AAとAMPSとのモル比を前記範囲とすることにより、より高いスケール防止効果を得られる。 The molar ratio of acrylic acid to 2-acrylamido-2-methylpropanesulfonic acid monomer in AA / AMPS is preferably 99: 1 to 5:95, and 90:10 to 50:50. It is more preferable. By setting the molar ratio of AA and AMPS within the above range, a higher scale prevention effect can be obtained.
AA/AMPSの塩は、上記AA/AMPSの構成単位の少なくとも一部にアクリル酸塩及び/又は2−アクリルアミド−2−メチルプロパンスルホン酸塩を含むものである。すなわち、本発明においてAA/AMPSの塩とは、AA/AMPSの完全中和物のみならず、AA/AMPSの部分中和物を含むものとする。
AA/AMPSの塩は、上記AA/AMPSのナトリウム塩、カリウム塩等のアルカリ金属塩、マグネシウム塩、カルシウム塩等のアルカリ土類金属塩、アンモニウム塩、アミン塩等が挙げられる。これらAA/AMPSの塩の中でも、経済性の観点からナトリウム塩が好適である。
AA/AMPSの塩は、そのベースとなるAA/AMPSが上記の重量平均分子量を満たすことが好ましい。The salt of AA / AMPS contains acrylate and / or 2-acrylamido-2-methylpropanesulfonate in at least a part of the structural unit of AA / AMPS. That is, in the present invention, the salt of AA / AMPS includes not only a completely neutralized product of AA / AMPS but also a partially neutralized product of AA / AMPS.
Examples of the AA / AMPS salt include alkali metal salts such as the above-mentioned AA / AMPS sodium salts and potassium salts, alkaline earth metal salts such as magnesium salts and calcium salts, ammonium salts, and amine salts. Among these AA / AMPS salts, a sodium salt is preferable from the viewpoint of economy.
The AA / AMPS salt is preferably such that the base AA / AMPS satisfies the above weight average molecular weight.
AA/AMPSの塩は、例えば、AA/AMPSを中和することにより得ることができる。また、原料モノマーであるアクリル酸及び/又は2−アクリルアミド−2−メチルプロパンスルホン酸を中和して、アクリル酸塩及び/又は2−アクリルアミド−2−メチルプロパンスルホン酸塩として、これらを用いて共重合してAA/AMPSの塩としてもよい。
AA/AMPS又はその原料モノマーの中和剤としては、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、リン酸ナトリウム、リン酸カリウム等のアルカリ金属系の中和剤の他、水酸化マグネシウム、炭酸カルシウム、アンモニア、炭酸アンモニウム、モルフォリン、ジエチルエタノールアミン等が挙げられる。これら中和剤は、後述するホスホン酸、亜硫酸、エリソルビン酸、アスコルビン酸の中和剤としても用いることができる。AA / AMPS salt can be obtained, for example, by neutralizing AA / AMPS. Moreover, the acrylic acid and / or 2-acrylamido-2-methylpropane sulfonic acid which are raw material monomers are neutralized, and these are used as acrylate and / or 2-acrylamido-2-methylpropane sulfonate. AA / AMPS salt may be copolymerized.
As a neutralizing agent for AA / AMPS or a raw material monomer thereof, magnesium hydroxide in addition to alkali metal neutralizing agents such as sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, potassium phosphate, etc. , Calcium carbonate, ammonia, ammonium carbonate, morpholine, diethylethanolamine and the like. These neutralizing agents can also be used as neutralizing agents for phosphonic acid, sulfurous acid, erythorbic acid and ascorbic acid described later.
<(a−2)ホスホン酸及び/又はその塩>
ホスホン酸としては、1−ヒドロキシエタン−1,1−ジホスホン酸(以下、「HEDP」と称する場合もある。)、2−ホスホノブタン−1,2,4−トリカルボン酸(以下、「PBTC」と称する場合もある。)、アミノトリメチレンホスホン酸、ヒドロキシホスホノ酢酸等が挙げられる。これらのホスホン酸の中でも、米国FDA規格ボイラ用添加物に記載されており、安全性の観点からHEDPが好適である。<(A-2) Phosphonic acid and / or salt thereof>
Examples of the phosphonic acid include 1-hydroxyethane-1,1-diphosphonic acid (hereinafter sometimes referred to as “HEDP”), 2-phosphonobutane-1,2,4-tricarboxylic acid (hereinafter referred to as “PBTC”). In some cases), aminotrimethylenephosphonic acid, hydroxyphosphonoacetic acid and the like. Among these phosphonic acids, they are described in US FDA standard boiler additives, and HEDP is preferable from the viewpoint of safety.
ホスホン酸の塩は、ホスホン酸のナトリウム塩、カリウム塩等のアルカリ金属塩、マグネシウム塩、カルシウム塩等のアルカリ土類金属塩、アンモニウム塩、アミン塩等が挙げられる。これらホスホン酸の塩の中でも、経済性の観点からナトリウム塩が好適である。
ホスホン酸の塩は、上記例示したホスホン酸を中和することにより得ることができる。
Examples of the phosphonic acid salt include alkali metal salts such as sodium salt and potassium salt of phosphonic acid, alkaline earth metal salts such as magnesium salt and calcium salt, ammonium salt and amine salt. Among these phosphonic acid salts, sodium salts are preferred from the viewpoint of economy.
The salt of phosphonic acid can be obtained by neutralizing the phosphonic acid exemplified above.
上記(a−1)と(a−2)は、質量比が1:1〜10:1であることが好ましく、2:1〜8:1であることがより好ましい。(a−1)が1に対して(a−2)を1以下とすることにより、スケール付着を十分に抑制でき、(a−1)が10に対して(a−2)を1以上とすることにより、効果的に硬度成分を排出できる。 The mass ratio of the above (a-1) and (a-2) is preferably 1: 1 to 10: 1, and more preferably 2: 1 to 8: 1. By making (a-1) 1 or less with respect to 1 (a-1), scale adhesion can be sufficiently suppressed, and (a-1) with respect to 10 and (a-2) being 1 or more. By doing so, the hardness component can be effectively discharged.
スケール防止剤は、本発明の効果を害しない範囲で、上記(a−1)及び(a−2)以外の成分を含んでいてもよい。但し、スケール防止剤の全固形分に対して、(a−1)及び(a−2)を合計で90質量%以上含むことが好ましく、95質量%以上含むことがより好ましく、100質量%含むことがさらに好ましい。 The scale inhibitor may contain components other than the above (a-1) and (a-2) as long as the effects of the present invention are not impaired. However, the total amount of (a-1) and (a-2) is preferably 90% by mass or more, more preferably 95% by mass or more, and more preferably 100% by mass with respect to the total solid content of the scale inhibitor. More preferably.
<添加量、添加箇所>
スケール防止剤は、給水の全硬度成分(CaCO3換算)に対して、質量基準で、0.1〜1.0倍添加することが好ましく、0.2〜0.8倍添加することが好ましく、0.3〜0.6倍添加することがさらに好ましい。例えば、給水の全硬度成分の濃度が20mgCaCO3/Lの場合、スケール防止剤はその有効成分濃度が2〜20mg/Lとなるように添加することが好ましい。
全硬度成分に対してスケール防止剤を0.1倍以上添加することにより、スケール防止効果を十分に得ることができ、1.0倍以下添加することにより、コストを抑え、また、AA/AMPSがゲル化することを防止できる。<Addition amount and location>
The scale inhibitor is preferably added in an amount of 0.1 to 1.0 times, and preferably 0.2 to 0.8 times, based on mass with respect to the total hardness component (CaCO 3 conversion) of the water supply. Further, it is more preferable to add 0.3 to 0.6 times. For example, when the concentration of all hardness components of the feed water is 20 mg CaCO 3 / L, it is preferable to add the scale inhibitor so that the effective component concentration thereof is 2 to 20 mg / L.
By adding the scale inhibitor 0.1 times or more with respect to the total hardness component, the scale prevention effect can be sufficiently obtained. By adding 1.0 times or less, the cost is reduced, and AA / AMPS Can be prevented from gelling.
図1では、給水タンク3中にスケール防止剤を添加しているが、スケール防止剤の添加箇所は他の箇所であってもよい。具体的には、スケール防止剤は、補給水タンク、補給水ライン、給水タンク、給水ライン、復水タンク及び復水ラインから選ばれる何れかの箇所で添加することが好ましく、給水タンク及び給水ラインの何れかの箇所で添加することがより好ましい。
In FIG. 1, the scale inhibitor is added to the
<スケール防止剤の剤型>
スケール防止剤は、水溶液の剤型が好ましいが、粉末やペレット状の固体でもよい。固体の場合は使用直前に溶解タンク(薬注タンク)にて溶解して水溶液状にして使用するのが好ましい。
また、AA/AMPS及び/又はその塩と、ホスホン酸及び/又はその塩とは、各々独立した剤型でもよく、両者を混合して一剤化した剤型でもよい。一剤化した剤型の場合、保管スペースが小さくて済み、混合する手間を省くことができる点で好適である。<Dosage form of scale inhibitor>
The scale inhibitor is preferably in the form of an aqueous solution, but may be a powder or a pellet-like solid. In the case of a solid, it is preferable to use it in the form of an aqueous solution by dissolving it in a dissolution tank (chemical injection tank) immediately before use.
In addition, AA / AMPS and / or a salt thereof and phosphonic acid and / or a salt thereof may be independent dosage forms, or may be a dosage form obtained by mixing both. In the case of a single dosage form, the storage space is small, which is preferable in that the labor of mixing can be saved.
[脱酸素剤]
本発明で用いる脱酸素剤は、下記の(b−1)と、(b−2)又は(b−3)とを含有してなるものである。
(b−1)亜硫酸及び/又はその塩
(b−2)エリソルビン酸及び/又はその塩
(b−3)アスコルビン酸及び/又はその塩[Oxygen scavenger]
The oxygen scavenger used in the present invention contains the following (b-1) and (b-2) or (b-3).
(B-1) Sulfurous acid and / or salt thereof (b-2) Erythorbic acid and / or salt thereof (b-3) Ascorbic acid and / or salt thereof
(b−1)の亜硫酸及び/又はその塩は、初期の脱酸素能力には優れるが、酸素との反応性が高すぎるため、経時的に脱酸素能力が低下する傾向にある。本発明では、(b−1)の亜硫酸及び/又はその塩と、(b−2)又は(b−3)とを併用することにより、経時的な亜硫酸又はその塩の減少率を抑え、初期段階及びその後の脱酸素能力を良好にすることができ、ひいては耐腐食性を良好にすることができる。 The sulfurous acid and / or salt thereof of (b-1) is excellent in the initial deoxygenation capacity, but has a tendency to decrease the deoxygenation capacity over time because the reactivity with oxygen is too high. In the present invention, the combined use of (b-1) sulfite and / or a salt thereof and (b-2) or (b-3) suppresses the rate of decrease of sulfite or a salt thereof over time. The stage and subsequent deoxygenation capacity can be made good, and thus the corrosion resistance can be made good.
亜硫酸の塩、エリソルビン酸の塩、アスコルビン酸の塩としては、これら酸のナトリウム塩、カリウム塩等のアルカリ金属塩、マグネシウム塩、カルシウム塩等のアルカリ土類金属塩、アンモニウム塩、アミン塩等が挙げられる。これら塩の中でも、経済性、製剤時の安定性の観点から、カリウム塩又はナトリウム塩が好適である。亜硫酸の塩、エリソルビン酸の塩、アスコルビン酸の塩は、亜硫酸、エリソルビン酸、アスコルビン酸を中和することにより得ることができる。 Sulfurous acid salts, erythorbic acid salts, ascorbic acid salts include alkali metal salts such as sodium salts and potassium salts, alkaline earth metal salts such as magnesium salts and calcium salts, ammonium salts and amine salts. Can be mentioned. Among these salts, a potassium salt or a sodium salt is preferable from the viewpoints of economy and stability during preparation. Sulfurous acid salts, erythorbic acid salts, and ascorbic acid salts can be obtained by neutralizing sulfurous acid, erythorbic acid, and ascorbic acid.
上記(b−1)〜(b−3)中における(b−2)及び/又は(b−3)の含有割合[(b−2)+(b−3)/(b−1)+(b−2)+(b−3)]×100は、質量基準で、0.02〜20%であることが好ましく、0.1〜10%であることがより好ましい。(b−1)、(b−2)、(b−3)が塩の場合、そのベースとなる酸が前記の比率を満たすことが好ましい。(b−2)及び/又は(b−3)の含有割合を0.02%以上とすることにより、有効に亜硫酸濃度の低下を防止でき、20%以下とすることにより、水溶液の良好な安定性が得られる。 Content ratio of (b-2) and / or (b-3) in the above (b-1) to (b-3) [(b-2) + (b-3) / (b-1) + ( b-2) + (b-3)] × 100 is preferably 0.02 to 20% and more preferably 0.1 to 10% on a mass basis. When (b-1), (b-2), and (b-3) are salts, it is preferable that the base acid satisfies the above ratio. By making the content ratio of (b-2) and / or (b-3) 0.02% or more, it is possible to effectively prevent a decrease in the concentration of sulfurous acid, and by making it 20% or less, good stability of the aqueous solution Sex is obtained.
脱酸素剤は、本発明の効果を害しない範囲で、上記(b−1)、(b−2)及び(b−3)以外の成分を含んでいてもよい。但し、脱酸素剤の全固形分に対して、(b−1)、(b−2)及び(b−3)を合計で90質量%以上含むことが好ましく、95質量%以上含むことがより好ましく、100質量%含むことがさらに好ましい。 The oxygen scavenger may contain components other than the above (b-1), (b-2) and (b-3) as long as the effects of the present invention are not impaired. However, the total amount of (b-1), (b-2) and (b-3) is preferably 90% by mass or more, more preferably 95% by mass or more, based on the total solid content of the oxygen scavenger. Preferably, it is more preferably 100% by mass.
<添加量、添加箇所>
溶解(薬注)タンクでの亜硫酸の希釈濃度は、脱酸素及び溶解度の観点から、1〜30質量%であることが好ましく、5〜20質量%であることがより好ましい。亜硫酸の塩の場合、そのベースとなる亜硫酸が上記の濃度を満たすことが好ましい。
また、亜硫酸又はその塩は、給水の溶存酸素濃度に対して、当量以上の量を添加することが好ましく、当量以上〜2倍量以下を添加することがより好ましい。<Addition amount and location>
From the viewpoint of deoxygenation and solubility, the diluted concentration of sulfurous acid in the dissolution (drug injection) tank is preferably 1 to 30% by mass, and more preferably 5 to 20% by mass. In the case of a sulfurous acid salt, it is preferable that the sulfurous acid as the base satisfies the above-mentioned concentration.
In addition, sulfurous acid or a salt thereof is preferably added in an amount equal to or greater than the dissolved oxygen concentration of the feed water, and more preferably equal to or greater than 2 equivalents.
脱酸素剤の添加箇所は限定されないが、ボイラ缶内の腐食を防止する観点から、脱酸素剤は、溶存酸素の再溶解のない給水ラインに添加するのが好ましい。
なお、脱酸素剤を給水中の溶存酸素濃度の当量以上添加するために、給水ラインには、給水の溶存酸素濃度を測定する機器が接続されていることが好ましい。Although the addition location of the oxygen scavenger is not limited, it is preferable to add the oxygen scavenger to a water supply line without re-dissolution of dissolved oxygen from the viewpoint of preventing corrosion in the boiler can.
In addition, in order to add an oxygen scavenger more than the equivalent of the dissolved oxygen concentration in feed water, it is preferable that a device for measuring the dissolved oxygen concentration of the feed water is connected to the feed water line.
<脱酸素剤の剤型>
脱酸素剤は、水溶液の剤型が好ましいが、粉末やペレット状の固体でもよい。固体の場合は使用直前に溶解タンク(薬注タンク)にて溶解して水溶液状にして使用するのが好ましい。
また、(b−1)、(b−2)及び(b−3)は、各々独立した剤型でもよく、混合して一剤化した剤型でもよい。一剤化した剤型の場合、保管スペースが小さくて済み、混合する手間を省くことができる点で好適である。なお、亜硫酸を希釈した水溶液は、7日以内に使用することが好ましい。
また、スケール防止剤と脱酸素剤とを高濃度で混合すると、品質の安定性が不十分となる可能性があることから、両者は一剤としないことが好ましい。<Form of oxygen scavenger>
The oxygen scavenger is preferably in the form of an aqueous solution, but may be a powder or a pellet-like solid. In the case of a solid, it is preferable to use it in the form of an aqueous solution by dissolving it in a dissolution tank (chemical injection tank) immediately before use.
In addition, (b-1), (b-2) and (b-3) may each be an independent dosage form, or may be a mixed dosage form. In the case of a single dosage form, the storage space is small, which is preferable in that the labor of mixing can be saved. In addition, it is preferable to use the aqueous solution which diluted the sulfurous acid within 7 days.
Moreover, when the scale inhibitor and the oxygen scavenger are mixed at a high concentration, the stability of quality may be insufficient. Therefore, it is preferable not to use both as one agent.
<スケール防止剤(a)と脱酸素剤(b)の比率>
本発明では、[スケール防止剤(a)/脱酸素剤(b)]の質量比が0.02〜500であることが好ましい。<Ratio of scale inhibitor (a) and oxygen scavenger (b)>
In the present invention, the mass ratio of [scale inhibitor (a) / oxygen scavenger (b)] is preferably 0.02 to 500.
<任意添加成分>
本発明においては、本発明の目的が損なわれない範囲で、必要に応じて、蒸気発生設備の系内の何れかの箇所で、各種の添加成分、例えば、清缶剤、復水処理剤を有効量添加することできる。これらの添加成分は一種単独で又は二種以上を組み合わせて用いることができる。<Optional components>
In the present invention, as long as the purpose of the present invention is not impaired, various additive components, for example, a canning agent and a condensate treatment agent are added at any point in the system of the steam generation facility as necessary. An effective amount can be added. These additive components can be used alone or in combination of two or more.
また、本発明では、腐食防止の観点から、蒸気発生部のpHを9.0〜12.0とすることが好ましい。蒸気発生部のpHは、アルカリ剤の添加や、ブロー量及び/又は給水量の増減により調整することができる。pHの調整のし易さの観点からは、アルカリ剤を添加する手段が好適である。
アルカリ剤としては、例えばアルカリ金属水酸化物、アルカリ金属炭酸塩、アルカリ金属リン酸塩、中和性アミン等が挙げられる。Moreover, in this invention, it is preferable to make pH of a steam generation part into 9.0-12.0 from a viewpoint of corrosion prevention. The pH of the steam generating part can be adjusted by adding an alkali agent and increasing / decreasing the amount of blow and / or the amount of water supply. From the viewpoint of ease of pH adjustment, means for adding an alkaline agent is preferable.
Examples of the alkali agent include alkali metal hydroxides, alkali metal carbonates, alkali metal phosphates, and neutralizing amines.
次に、本発明を実施例により更に詳細に説明するが、本発明はこれらの例によって何ら限定されるものではない。なお、実施例において、「HEDP」は1−ヒドロキシエタン−1,1−ジホスホン酸、「PBTC」は2−ホスホノブタン−1,2,4−トリカルボン酸、「PAA」はポリアクリル酸、「AA/AMPS」はモノマー単位としてアクリル酸と、2−アクリルアミド−2−メチルプロパンスルホン酸とを有する共重合体を示す。 EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples. In the examples, “HEDP” is 1-hydroxyethane-1,1-diphosphonic acid, “PBTC” is 2-phosphonobutane-1,2,4-tricarboxylic acid, “PAA” is polyacrylic acid, “AA / “AMPS” indicates a copolymer having acrylic acid and 2-acrylamido-2-methylpropanesulfonic acid as monomer units.
[実施例1〜8、比較例1〜4]
表2の組成からなる実施例1〜8及び比較例1〜4のスケール防止剤及び脱酸素剤を、給水中で表2の濃度になるように添加して、以下の試験を行った。結果を表2に示す。
(試験装置)
実機水管ボイラの水循環を模擬したステンレス製電気式テストボイラを用いて、伝熱面へのスケール付着量及び硬度成分の排出率の評価を行った。
テストボイラの運転条件は、圧力2.0MPa、蒸発量8L/h、濃縮倍率10倍とした。また、給水には、重炭酸ナトリウム、ケイ酸3号、塩化ナトリウム、塩酸、硫酸ナトリウム、塩化カルシウム、硫酸マグネシウム(試薬、キシダ化学製)を用いて、表1の条件に調整した合成水を用いた。また、給水温度をヒーターで30℃に保ち、溶存酸素濃度が飽和(7.5mgO2/L)になるように空気を給水タンク内で曝気しながら試験を行った。試験期間は加熱開始後18時間とした。なお、スケール防止剤及び脱酸素剤は、テストボイラの給水ラインにプランジャーポンプを用いて、給水ポンプと連動で表2の添加濃度となるように注入した。[Examples 1-8, Comparative Examples 1-4]
The following tests were conducted by adding the scale inhibitors and oxygen scavengers of Examples 1 to 8 and Comparative Examples 1 to 4 having the compositions shown in Table 2 to the concentrations shown in Table 2 in the feed water. The results are shown in Table 2.
(Test equipment)
Using a stainless steel electric test boiler simulating the water circulation of an actual water tube boiler, the amount of scale adhered to the heat transfer surface and the rate of discharge of hardness components were evaluated.
The test boiler operating conditions were a pressure of 2.0 MPa, an evaporation amount of 8 L / h, and a concentration factor of 10 times. For water supply, synthetic water adjusted to the conditions in Table 1 using sodium bicarbonate, silicic acid No. 3, sodium chloride, hydrochloric acid, sodium sulfate, calcium chloride, magnesium sulfate (reagent, manufactured by Kishida Chemical) is used. It was. In addition, the test was performed while the supply water temperature was kept at 30 ° C. with a heater and air was aerated in the supply water tank so that the dissolved oxygen concentration was saturated (7.5 mg O 2 / L). The test period was 18 hours after the start of heating. In addition, the scale inhibitor and the oxygen scavenger were injected into the water supply line of the test boiler using a plunger pump so as to have the addition concentrations shown in Table 2 in conjunction with the water supply pump.
(スケール付着量)
スケール付着量の評価は、テストチューブへのスケール付着量で評価した。具体的には、テストチューブとして、ボイラの伝熱面を再現するために、内部に電気ヒーターが挿入されたステンレス製のテストチューブ(伝熱面面積φ37mm×250mm)を用いた。該テストチューブを試験終了後に取り出し、乾燥させた後、ステンレス製の金属片で掻き取り、重量を測定した。(Scale adhesion)
The amount of scale attached was evaluated by the amount of scale attached to the test tube. Specifically, in order to reproduce the heat transfer surface of the boiler, a test tube made of stainless steel (heat transfer surface area φ37 mm × 250 mm) in which an electric heater was inserted was used. The test tube was taken out after the test was completed, dried, scraped with a stainless steel metal piece, and the weight was measured.
(硬度成分排出率)
テストボイラの連続ブローから排出されるボイラ水を試験終了1時間前に採取し、採取したボイラ水に塩酸を添加し、煮沸して硬度成分を溶解する。硬度成分を溶解した後、ボイラ水中のカルシウム濃度及びマグネシウム濃度を原子吸光分析により測定し、炭酸カルシウム換算した濃度を算出する。さらに、給水中の全硬度成分と濃縮倍数から理論濃度を算出し、[炭酸カルシウム換算濃度/理論濃度]×100の式により、硬度成分の排出率を決定した。(Hardness component discharge rate)
The boiler water discharged from the continuous blow of the test boiler is collected one hour before the end of the test, hydrochloric acid is added to the collected boiler water, and the hardness component is dissolved by boiling. After dissolving the hardness component, the calcium concentration and magnesium concentration in the boiler water are measured by atomic absorption analysis, and the concentration in terms of calcium carbonate is calculated. Furthermore, the theoretical concentration was calculated from the total hardness component in feed water and the concentration factor, and the hardness component discharge rate was determined by the formula [calcium carbonate equivalent concentration / theoretical concentration] × 100.
(腐食性試験)
鋭敏化した冷間圧延鋼板(SPCC)製のテストピース(1mm×15mm×50mm)をテストボイラ内の給水点近傍に設置し、テストピースに発生した孔食数を目視で評価した。テストピースの鋭敏化は脱脂したテストピースを硝酸に浸漬した後、水で十分に洗浄し、すばやく乾燥させて行った。(Corrosion test)
A sensitized cold rolled steel plate (SPCC) test piece (1 mm × 15 mm × 50 mm) was installed in the vicinity of the water supply point in the test boiler, and the number of pitting corrosion generated on the test piece was visually evaluated. Sensitization of the test piece was performed by immersing the degreased test piece in nitric acid, thoroughly washing with water, and quickly drying.
実施例1〜8においては、スケールの伝熱面付着量が少なく、硬度成分排出率も高くなり、AA/AMPSと、ホスホン酸とを併用することによる相乗効果が確認できる。また、実施例1〜8のものは、孔食の発生もなかった。
一方、比較例においては、スケールの伝熱面付着量が多く、硬度成分排出率も実施例よりも小さくなった。In Examples 1-8, the heat transfer surface adhesion amount of a scale is small, the hardness component discharge rate is also high, and a synergistic effect by using AA / AMPS and phosphonic acid in combination can be confirmed. Moreover, the thing of Examples 1-8 did not generate | occur | produce pitting corrosion.
On the other hand, in the comparative example, the heat transfer surface adhesion amount of the scale was large, and the hardness component discharge rate was also smaller than in the example.
[実施例9〜16、比較例5〜6]
(亜硫酸の残留率)
表3に示す配合からなる脱酸素剤A〜Eを純水で10質量%、5質量%、2質量%に希釈した。希釈液を、蓋に直径5mmの穴を開けた容積1Lのポリプロピレン製の溶解タンクを模擬した容器内で、室温で7日間保管した。7日間保管後に希釈液の亜硫酸濃度を測定し、初期の亜硫酸濃度に対する残留率を算出した。結果を表3に示す。[Examples 9 to 16, Comparative Examples 5 to 6]
(Sulfurous acid residual rate)
The oxygen scavengers A to E having the composition shown in Table 3 were diluted with pure water to 10 mass%, 5 mass%, and 2 mass%. The diluted solution was stored for 7 days at room temperature in a container simulating a 1 L polypropylene dissolution tank with a 5 mm diameter hole in the lid. After storage for 7 days, the concentration of sulfite in the diluted solution was measured, and the residual ratio relative to the initial concentration of sulfite was calculated. The results are shown in Table 3.
表3より、亜硫酸ナトリウムに加えて、エリソルビン酸ナトリウム又はアスコルビン酸ナトリウムを用いた場合、亜硫酸の残留率を向上できることが確認できる。 From Table 3, it can be confirmed that when sodium erythorbate or sodium ascorbate is used in addition to sodium sulfite, the residual ratio of sulfite can be improved.
表4のスケール防止剤及び脱酸素剤を、給水中で表4の濃度になるように添加して、スケール付着量及び腐食性の評価を行った。テストボイラ、ボイラの運転条件、給水は実施例4と同様として、運転時間は加熱開始後72時間とした。結果を表4に示す。
なお、表4の脱酸素剤の種類「A〜E」は、表3の脱酸素剤A〜Eを指す。例えば、実施例9では、表3の脱酸素剤Aの10%希釈液を、給水中で亜硫酸濃度が45mg/Lとなるように添加している。The scale inhibitor and oxygen scavenger shown in Table 4 were added so as to have the concentrations shown in Table 4 in the feed water, and the amount of scale adhesion and the corrosivity were evaluated. The test boiler, boiler operating conditions, and water supply were the same as in Example 4, and the operating time was 72 hours after the start of heating. The results are shown in Table 4.
The types of oxygen scavengers “A to E” in Table 4 refer to the oxygen scavengers A to E in Table 3. For example, in Example 9, a 10% diluted solution of oxygen scavenger A in Table 3 is added so that the sulfurous acid concentration is 45 mg / L in the feed water.
表4から明らかなように、実施例9〜16においては、テストピースに孔食の発生は認められなかった。この結果から、亜硫酸(塩)に加えて、エリソルビン酸(塩)又はアスコルビン酸(塩)を配合することにより、亜硫酸塩の劣化が防止され、ボイラの腐食が防止されることが確認できる。 As apparent from Table 4, in Examples 9 to 16, no pitting corrosion was observed on the test pieces. From this result, it can be confirmed that by adding erythorbic acid (salt) or ascorbic acid (salt) in addition to sulfurous acid (salt), deterioration of sulfite is prevented and corrosion of the boiler is prevented.
1:復水タンク 11:復水ライン
2:補給水タンク 21:補給水ライン
3:給水タンク 31:給水ライン
4:薬注タンク 41:薬注配管
5:蒸気発生部(ボイラ缶)51:蒸気供給ライン 52:ドレン回収ライン
6:蒸気発生設備DESCRIPTION OF SYMBOLS 1: Condensate tank 11: Condensate line 2: Supply water tank 21: Supply water line 3: Supply water tank 31: Supply water line 4: Chemical injection tank 41: Chemical injection piping 5: Steam generation part (boiler can) 51: Steam Supply line 52: Drain recovery line 6: Steam generation equipment
Claims (4)
(a−1)アクリル酸/2−アクリルアミド−2−メチルプロパンスルホン酸共重合体及び/又はその塩
(a−2)ホスホン酸及び/又はその塩
(b−1)亜硫酸及び/又はその塩
(b−2)エリソルビン酸及び/又はその塩
(b−3)アスコルビン酸及び/又はその塩In the steam generation facility using the feed water containing 1 to 50 mg of CaCO 3 / L hardness component, (a) a scale inhibitor containing the following (a-1) and (a-2), and the following ( (b-1) A water treatment method for a steam generating facility, wherein (b) an oxygen scavenger comprising (b-2) or (b-3) is added.
(A-1) Acrylic acid / 2-acrylamido-2-methylpropanesulfonic acid copolymer and / or salt thereof (a-2) Phosphonic acid and / or salt thereof (b-1) Sulfurous acid and / or salt thereof b-2) Erythorbic acid and / or salt thereof (b-3) Ascorbic acid and / or salt thereof
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Citations (5)
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JPS577225A (en) * | 1980-06-13 | 1982-01-14 | Katayama Chem Works Co Ltd | Stable aqueous deoxigenating agent |
JPH054096A (en) * | 1990-09-03 | 1993-01-14 | Katayama Chem Works Co Ltd | Calcium-based scale preventive |
JPH07188953A (en) * | 1993-12-27 | 1995-07-25 | Asahi Breweries Ltd | Method for treating and controlling boiler water and boiler water treating agent |
JP2006274427A (en) * | 2005-03-30 | 2006-10-12 | Miura Co Ltd | Water treating agent and water treatment method |
JP2012071273A (en) * | 2010-09-29 | 2012-04-12 | Kurita Water Ind Ltd | Method for removing oxygen and deoxidizer |
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JPS59162999A (en) * | 1983-03-07 | 1984-09-13 | カルゴン・コ−ポレ−シヨン | Synergistic scale and corrosion control mixture containing carboxylic acid/sulfonic acid polymer |
JP5045618B2 (en) * | 2008-09-05 | 2012-10-10 | 栗田工業株式会社 | Water treatment agent and water treatment method |
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JPS577225A (en) * | 1980-06-13 | 1982-01-14 | Katayama Chem Works Co Ltd | Stable aqueous deoxigenating agent |
JPH054096A (en) * | 1990-09-03 | 1993-01-14 | Katayama Chem Works Co Ltd | Calcium-based scale preventive |
JPH07188953A (en) * | 1993-12-27 | 1995-07-25 | Asahi Breweries Ltd | Method for treating and controlling boiler water and boiler water treating agent |
JP2006274427A (en) * | 2005-03-30 | 2006-10-12 | Miura Co Ltd | Water treating agent and water treatment method |
JP2012071273A (en) * | 2010-09-29 | 2012-04-12 | Kurita Water Ind Ltd | Method for removing oxygen and deoxidizer |
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