JPS6392838A - Friction pad for disk brake of rail travelling car - Google Patents

Friction pad for disk brake of rail travelling car

Info

Publication number
JPS6392838A
JPS6392838A JP62133538A JP13353887A JPS6392838A JP S6392838 A JPS6392838 A JP S6392838A JP 62133538 A JP62133538 A JP 62133538A JP 13353887 A JP13353887 A JP 13353887A JP S6392838 A JPS6392838 A JP S6392838A
Authority
JP
Japan
Prior art keywords
friction
friction pad
molded part
plastic
cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP62133538A
Other languages
Japanese (ja)
Inventor
クルト・シユタール
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of JPS6392838A publication Critical patent/JPS6392838A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04Attachment of linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04Attachment of linings
    • F16D2069/0425Attachment methods or devices
    • F16D2069/0441Mechanical interlocking, e.g. roughened lining carrier, mating profiles on friction material and lining carrier
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04Attachment of linings
    • F16D2069/0425Attachment methods or devices
    • F16D2069/045Bonding
    • F16D2069/0466Bonding chemical, e.g. using adhesives, vulcanising
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04Attachment of linings
    • F16D2069/0425Attachment methods or devices
    • F16D2069/0483Lining or lining carrier material shaped in situ

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Abstract] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 この発明は、軌条走行車のディスクブレーキ用摩擦パッ
ドにおいて、硬質セラミック製板状成形部分を特徴とし
、この成形部分には前面を形成する板面に摩擦材料を積
層してあり、背面を形成する板面にはプラスチック製カ
バーがあり、このプラスチックは本質的に前面に取り付
けられた摩擦材料の結合剤と同様の組成を有し、成形部
分のぐるりの端面が摩擦材料及び/またはカバーのプラ
スチックに被われている摩擦パッドに関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention is a friction pad for a disc brake of a rail vehicle, which is characterized by a plate-shaped molded part made of hard ceramic, and a friction material is laminated on the plate surface forming the front surface of the molded part. The plate surface forming the back surface has a plastic cover, the plastic having essentially the same composition as the binder of the friction material attached to the front surface, and the edge surface around the molded part being covered with the friction material. and/or relating to friction pads covered by the plastic of the cover.

従来この種の摩擦パッドは摩1察材料からのみ成る均質
の成形部分として知られていたが、この発明によって、
本質的に硬質のプラスチックから成る支持板を用いて軌
条走行車のディスクブレーキの制動能力をも改善するこ
とができるようになった。一方では摩擦材料中に埋設さ
れた板状のセラミックス成形部分の耐熱効果により耐温
性のより大きい摩擦材料の使用が可能になり、既に制動
工程の開始の直後にもう既に僅かな制動力でも摩擦材料
の加熱が達成され、従って摩擦材料は極めて急速に必要
な使用温度に達し、事実」ニブレーキ板に当たると直ぐ
に使用ライニング材料の十分な摩擦能力が発揮される。
Previously, this type of friction pad was known as a homogeneous molded part made only of friction material, but with this invention,
It has also become possible to improve the braking performance of disc brakes on track vehicles using support plates made of essentially hard plastic. On the other hand, the heat-resistant effect of the plate-shaped ceramic molded part embedded in the friction material makes it possible to use a friction material with greater temperature resistance, and even a small braking force can already cause friction immediately after the start of the braking process. Heating of the material is achieved so that the friction material reaches the required service temperature very quickly, and in fact the full frictional capacity of the lining material used is developed as soon as it hits the brake plate.

同時に硬質セラミックの僅かな熱伝導性が制動機構を加
熱から保護する。llt記従来の摩擦材料からのみ成る
摩擦パッドと比較して更に有利なのは、この摩擦パッド
が挿入された硬質セラミックス成形部分により”μ実」
二曲げに強い点にある。これにより長く続く制動工程の
場合にも摩擦パッドの縁部領域中に入ってブレーキ板に
全面で当たることができる。というのは摩擦材料中に埋
設されたセラミック成形部分の剛性により縁部域の摩擦
パッドの「強力曲折]が当接部と背面領域との異なる温
度膨張により阻止されるがらである。
At the same time, the low thermal conductivity of the hard ceramic protects the braking mechanism from heating. A further advantage compared to conventional friction pads made only of friction materials is that the hard ceramic molded part into which this friction pad is inserted provides a "μ-material" effect.
It is strong against double bending. As a result, even in the case of long braking operations, it is possible to penetrate into the edge region of the friction pad and to apply full coverage to the brake disc. This is because the rigidity of the ceramic molded part embedded in the friction material prevents "hard bending" of the friction pad in the edge area due to the different thermal expansions of the abutment and back area.

カバーのプラスチックが使用される摩擦ライニング材料
の結合材に対応することにより、一方では摩擦ライニン
グが、他方ではプラスチックカバーがほぼ同じ膨張挙動
と耐圧挙動をするという利点を生じる。セラミックス成
形部分中に製造技術」二の理由から穴がおいている場合
には、更に、ライニング材料とカバーを取り付ける際そ
れらの材料に両側から穴を明けることができ、この領域
で強力な結合ができ、支持板上の摩擦ライニングの剛性
が更に改善されるという利点を生じる。
The adaptation of the plastic of the cover to the bonding material of the friction lining material used has the advantage that the friction lining on the one hand and the plastic cover on the other hand have approximately the same expansion and pressure behavior. If there are holes in the ceramic molded part due to manufacturing technology, it is also possible to drill holes in the lining material and cover from both sides when attaching them, creating a strong bond in this area. This results in the advantage that the stiffness of the friction lining on the support plate is further improved.

ここでこの発明の有利な一実施態様では、カバーのプラ
スチック中に特に格子状に形成された補強部を埋設しで
ある。これにより特に熱硬化性プラスデックを使用する
場合にはカバーの剛性が大きくなって、補強部の格子状
の構造によりこの補強部を完全にプラスチック中に埋設
することができる。この発明の他の構成により、この補
強部を相対する少なくとも二つの端面の領域の中まで延
在させるのが有利である。これらの端面は特に、後の運
転時にブレーキをかけるとき摩擦パッド中に導入された
反作用力を挟子状部に伝達する。補強部はこの発明によ
りワイヤ、ガラスまたはプラスチック繊維製織物により
形成されている。硬質セラミックスの熱伝導性が低いこ
とが製造工程時に生じる加熱を僅かしか背面のカバーに
至らしめないとしても、カバー用のプラスチックもブラ
スヂ7り繊維の使用の際にもそのために使用される材料
はここで問題になる温度範囲ではなお安定していなけれ
ばならない、ということは溶解または分解してはならな
いということである。
In one advantageous embodiment of the invention, reinforcements, particularly in the form of a grid, are embedded in the plastic of the cover. This increases the rigidity of the cover, especially when thermosetting plastic deck is used, and the lattice-like structure of the reinforcement allows the reinforcement to be completely embedded in the plastic. According to a further development of the invention, it is advantageous for this reinforcement to extend into the region of at least two opposing end faces. These end faces in particular transmit the reaction forces introduced into the friction pad during braking during subsequent driving to the pincers. According to the invention, the reinforcement is made of wire, glass or plastic fiber fabric. Even though the low thermal conductivity of hard ceramics means that only a small amount of the heating generated during the manufacturing process reaches the back cover, the material used for this purpose is It must still be stable in the temperature range of interest, which means it must not dissolve or decompose.

i硬質セラミックス」というのは、ここでは特にドイツ
エ!規格(D I N)40685221の硬質胸磁と
硬質セラミックス、即ち主にマグネシウム珪酸塩を含む
厚い硬質セラミックスであるが、この発明との関連では
そのような材料に限定されるものではなく、ガラスとガ
ラスセラミックスままたは類似物をも含むものである。
"Hard Ceramics" here is especially German! Hard chest magnets and hard ceramics of standard (DIN) 40685221, i.e. thick hard ceramics containing mainly magnesium silicate, are not restricted in the context of this invention to such materials, but glass and It also includes glass ceramics or the like.

実施例を示した図について更に詳記する。The figures showing examples will be described in more detail.

第1図に軌条走行車のディスクブレーキ用摩擦パッド1
を縮尺で示しである。第2図はその横断面図である。こ
の種の摩擦パッドはその背面に固定腰部2を有し、この
腰部は横断面がダブテール状であり、この形によって摩
擦パッドlが制動機構に保持されている。摩擦パッドは
完全に摩擦材料から成る固定腰部を含めて成形される。
Figure 1 shows friction pad 1 for disc brakes on rail vehicles.
is shown to scale. FIG. 2 is a cross-sectional view thereof. A friction pad of this kind has on its back side a fixed waist part 2 which is dovetail-shaped in cross section, by means of which the friction pad l is held in the braking mechanism. The friction pad is molded including a fixed waist made entirely of friction material.

温度挙動の改善と形状剛性の改善のために摩擦パッドに
硬質セラミック製の板状の成形部分3を入れである。こ
の成形部分3はその背面と向き合った側面に固定腰部の
領域に腰部状の突起4を持っているのが好都合なので、
背面の平面に平行に摩擦パッドに加わる摩擦力は固定腰
部2からブレーキ保持部に伝達され、摩擦材料に前記記
載の埋設されるセラミックスの・成形部分3によっても
吸収される。
In order to improve temperature behavior and shape rigidity, a plate-shaped molded part 3 made of hard ceramic is inserted into the friction pad. Advantageously, this molded part 3 has a waist-like projection 4 in the region of the fixed waist on its side facing the back surface,
The friction force applied to the friction pad parallel to the plane of the rear surface is transmitted from the fixed waist part 2 to the brake holding part and is also absorbed by the ceramic molded part 3 embedded in the friction material described above.

製造技術上の理由から突起の領域に背面と反対側の、セ
ラミックス成形部分の側面に対応するくぼみ5を設ける
のが好都合なので、セラミックス成形部分はすべての領
域にほぼ同じ厚さの壁部を有することになる。第1図の
摩擦パッドではセラミックス体にはたとえば円筒状の孔
の形の穴6を設けることができるので、摩擦材料に両側
から同時に加圧するとき或いは摩擦ライニングと対応す
るプラスチック混合物に同時に加圧するとき背面の領域
に対応する材料に穴を明けることができ、従って縁部域
以外の残りの領域にも摩擦ライニングとカバーとの間に
セラミックス成形部分が挿入される。特に付設のくぼみ
5と結び付く腰部の形の突起4は成形部分の機械的剛性
を強めることになる。
For reasons of manufacturing technology, it is advantageous to provide in the area of the protrusion a recess 5 which corresponds to the side surface of the ceramic molded part opposite the back surface, so that the ceramic molded part has walls of approximately the same thickness in all areas. It turns out. In the friction pad of FIG. 1, the ceramic body can be provided with holes 6, for example in the form of cylindrical holes, so that the friction material can be pressed simultaneously from both sides or the friction lining and the corresponding plastic mixture can be pressed simultaneously. Holes can be drilled in the material corresponding to the area of the rear surface, so that also in the remaining area other than the edge area a ceramic molded part is inserted between the friction lining and the cover. In particular, the waist-shaped projections 4, which are associated with the associated recesses 5, increase the mechanical rigidity of the molded part.

第3図の断面図では、カバーのプラスデックに格子状に
形成された補強部7を埋設してあり、この補強部は特に
向かい合う狭い端面の領域の中まで達している。この格
子状の補強部7は特にワイヤ、゛ガラスまたはプラスチ
ックの繊維から成る織物で構成されている。この織物は
、カバーをかけるときプラスチック材料を織物に通すこ
とができLLつこのプラスデック材料を完全に中に埋設
するような構造でなければならない。カバーかけは選定
されたプラスチックに対応するプレス工程により行う。
In the cross-sectional view of FIG. 3, a reinforcing section 7 formed in a lattice pattern is embedded in the plus deck of the cover, and this reinforcing section reaches in particular into the region of the narrow opposite end faces. This lattice-like reinforcement 7 is in particular composed of a fabric made of wire, glass or plastic fibres. The fabric must be of such construction that the plastic material can be threaded through the fabric when the cover is applied, completely embedding the plastic material therein. Covering is performed using a press process that corresponds to the selected plastic.

特に適するのは熱硬化性、熱安定性プラスデックまたは
プラスチック混合物であり、これらの混合物は使用され
る摩擦ライニング材料の結合材に対応するものである。
Particularly suitable are thermosetting, thermostable plusdec or plastic mixtures, which correspond to the binder of the friction lining material used.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は軌条走行車のディスクブレーキ用摩擦パッドの
背面図、第2図は第2図のII−II線に沿う断面図、
第3図は第1図のIII−III線に沿う断面図である
。 図中符号 1・・・摩擦パッド、2・・・固定腰部、3・・・成形
部分、5・・・くぼみ、7・・・補強部。
Fig. 1 is a rear view of a friction pad for a disc brake of a rail vehicle, Fig. 2 is a sectional view taken along line II-II in Fig. 2,
FIG. 3 is a sectional view taken along line III--III in FIG. 1. In the figure, reference numeral 1: friction pad, 2: fixed waist portion, 3: molded portion, 5: recess, 7: reinforcing portion.

Claims (1)

【特許請求の範囲】 1)軌条走行車のディスクブレーキ用摩擦パッドにおい
て、硬質セラミック製板状成形部分(3)を特徴とし、
この成形部分には前面を形成する板面に摩擦材料を積層
してあり、背面を形成する板面にはプラスチック製カバ
ーがあり、このプラスチックは本質的に前面に取り付け
られた摩擦材料の結合剤と同様の組成を有し、成形部分
(3)のぐるりの端面が摩擦材料及び/またはカバーの
プラスチックに被われている、摩擦パッド。 2)成形部分(3)の背面に少なくとも一個の突起(4
)があり、この突起がカバーの中に入っている、特許請
求の範囲1)に記載の摩擦パッド。 3)成形部分(3)の前面に少なくとも一個のくぼみ(
5)がある、特許請求の範囲1)または2)に記載の摩
擦パッド。 4)前面のくぼみ(5)が背面の突起(4)に形状上対
応している、特許請求の範囲3)に記載の摩擦パッド。 5)板状のセラミック製の成形部分(3)がその背面、
ぐるりの端面及び前面も摩擦ライニング材料の完全な埋
設によって被われている、特許請求の範囲1)〜4)の
いずれか一に記載の摩擦パッド。
[Claims] 1) A friction pad for a disc brake of a rail vehicle, characterized by a plate-shaped molded portion (3) made of hard ceramic,
This molded part has a friction material laminated to the plate forming the front surface, and a plastic cover to the plate forming the back surface, which is essentially a binder for the friction material attached to the front surface. A friction pad having a composition similar to that of , in which the end face around the molded part (3) is covered with a friction material and/or a plastic cover. 2) At least one protrusion (4) on the back side of the molded part (3)
), and the protrusion is contained in the cover. 3) At least one indentation (
5) The friction pad according to claim 1) or 2). 4) Friction pad according to claim 3), in which the depression (5) on the front surface corresponds in shape to the protrusion (4) on the rear surface. 5) The plate-shaped ceramic molded part (3) is on the back side,
4. Friction pad according to any one of claims 1) to 4), wherein the end and front surfaces of the circumference are also covered by complete embedding of friction lining material.
JP62133538A 1979-09-06 1987-05-30 Friction pad for disk brake of rail travelling car Pending JPS6392838A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE2935943A DE2935943C2 (en) 1979-09-06 1979-09-06 Carrier plate for disc brake rub blocks
DE2935943.1 1979-09-06
DE3030003.9 1980-08-08

Publications (1)

Publication Number Publication Date
JPS6392838A true JPS6392838A (en) 1988-04-23

Family

ID=6080148

Family Applications (2)

Application Number Title Priority Date Filing Date
JP12244280A Granted JPS5649433A (en) 1979-09-06 1980-09-05 Supporting plate of friction pad for disc brake
JP62133538A Pending JPS6392838A (en) 1979-09-06 1987-05-30 Friction pad for disk brake of rail travelling car

Family Applications Before (1)

Application Number Title Priority Date Filing Date
JP12244280A Granted JPS5649433A (en) 1979-09-06 1980-09-05 Supporting plate of friction pad for disc brake

Country Status (4)

Country Link
JP (2) JPS5649433A (en)
BE (1) BE885032A (en)
DE (1) DE2935943C2 (en)
ZA (1) ZA805422B (en)

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DE3006406A1 (en) * 1980-02-21 1981-08-27 Audi Nsu Auto Union Ag, 7107 Neckarsulm Friction pad assembly for disc brake - includes insulating layer to prevent heat transfer to hydraulic fluid
DE3109939A1 (en) * 1981-03-14 1982-09-30 Kurt 5000 Köln Stahl FRICTION JACK FOR A DISC BRAKE
DE3742237A1 (en) * 1987-12-12 1988-10-27 Daimler Benz Ag Application device for a disc brake
DE4115614A1 (en) * 1991-03-15 1992-09-17 Otto Kurt Stahl FRICTION BLOCK FOR A DISC BRAKE
DE4126841A1 (en) * 1991-08-14 1993-02-18 Otto Kurt Stahl PLATE SHAPED BACK BODY FOR A FRICTION BLOCK FOR DISC BRAKES
DE19705836B4 (en) * 1997-02-15 2006-09-21 Continental Teves Ag & Co. Ohg Brake shoe and method for its manufacture
DE19905529C1 (en) * 1999-02-10 2000-06-21 Eagle Picher Wolverine Gmbh Brake lining support plate comprises base-plate fittable to one side of lining with other side having raised peripheral edge with damping device fixed to it, raised peripheral edge being all-round structure
DE10063362B4 (en) 2000-12-19 2005-05-12 Federal-Mogul Friction Products Gmbh Zweigniederlassung Technik-Zentrum Brake shoe, especially for disc brakes
DE10314903B4 (en) * 2003-04-01 2012-02-09 Robert Bosch Gmbh Braking device for an electric motor
US8960384B2 (en) * 2008-08-08 2015-02-24 Freni Brembo S.P.A. Method for making a ceramic matrix material for friction components of brakes and ceramic matrix material made by such method
DE102011118127B4 (en) * 2011-11-10 2015-04-02 Knorr-Bremse Systeme für Nutzfahrzeuge GmbH Brake pad for a disc brake

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FR1253881A (en) * 1960-01-05 1961-02-17 Improvements to electrical insulators
FR1467383A (en) * 1966-02-04 1967-01-27 Brake Linings Ltd advanced friction element
DE1600170B2 (en) * 1967-02-17 1973-05-30 Alfred Teves Gmbh, 6000 Fankfurt METALLIC BRAKE LINING CARRIER
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Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5440972A (en) * 1977-08-01 1979-03-31 Stahl Kurt Friction block for disc brake

Also Published As

Publication number Publication date
JPH0151700B2 (en) 1989-11-06
JPS5649433A (en) 1981-05-06
ZA805422B (en) 1981-08-26
DE2935943C2 (en) 1983-05-05
BE885032A (en) 1980-12-31
DE2935943A1 (en) 1981-03-12

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