JPS58135191A - Manufacture of heat insulating shim - Google Patents

Manufacture of heat insulating shim

Info

Publication number
JPS58135191A
JPS58135191A JP1713182A JP1713182A JPS58135191A JP S58135191 A JPS58135191 A JP S58135191A JP 1713182 A JP1713182 A JP 1713182A JP 1713182 A JP1713182 A JP 1713182A JP S58135191 A JPS58135191 A JP S58135191A
Authority
JP
Japan
Prior art keywords
heat insulating
shim
piston
insulating shim
manufacture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1713182A
Other languages
Japanese (ja)
Inventor
津川 和男
尚 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Akebono Brake Industry Co Ltd
Original Assignee
Akebono Brake Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Akebono Brake Industry Co Ltd filed Critical Akebono Brake Industry Co Ltd
Priority to JP1713182A priority Critical patent/JPS58135191A/en
Publication of JPS58135191A publication Critical patent/JPS58135191A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/48Macromolecular compounds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/78Features relating to cooling
    • F16D2065/785Heat insulation or reflection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/02Fluid-pressure mechanisms
    • F16D2125/06Pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/58Mechanical mechanisms transmitting linear movement

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Braking Arrangements (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明はピストンと摩擦パッドとOMJK介在せしめ、
ブレーキ摩擦熱を断熱するための断熱シムの製造方法に
関する。
[Detailed description of the invention] The present invention includes a piston, a friction pad, and an OMJK,
The present invention relates to a method of manufacturing a heat insulating shim for insulating brake friction heat.

従来より自動車用摩擦材として一般に有機結合剤、石綿
繊維、摩擦All剤等の混合物からなる有機系摩擦材が
用いられていたが、ブレーキ摩擦熱による高温時の耐摩
耗性が著しく低下するという欠点があった・そこで近年
この欠点に対処するために、石綿繊維より高温安定性〈
優れたスチールファイバー、金属粉等を混合した所■セ
ミメタリック系摩擦材が開発され所期の成果を収めたが
、このセミメタリック系摩擦材はその成分の特性上熱伝
導率が高く、ブレーキ時に発生した熱が摩擦パッド、ブ
レーキピストンケ通してブレーキ 液の液温?上昇させ
ブレーキ機能上好ましくない現象ケ起す場合があった。
Conventionally, organic friction materials made of a mixture of organic binders, asbestos fibers, friction aluminum agents, etc. have been used as friction materials for automobiles, but they have the disadvantage that wear resistance at high temperatures due to brake friction heat is significantly reduced. In recent years, to address this drawback, asbestos fibers have been developed that are more stable at high temperatures than asbestos fibers.
A semi-metallic friction material was developed by mixing superior steel fibers, metal powder, etc., and achieved the desired results.However, due to the characteristics of its ingredients, this semi-metallic friction material has a high thermal conductivity, so it is difficult to use during braking. The generated heat passes through the friction pad and brake piston and increases the temperature of the brake fluid? There were cases in which unfavorable phenomena occurred in terms of brake function due to raising the brake.

      ・ 本発明はこのような現象を解18 Tるためになされた
断熱シムの製造方法で所期の成果を収めることを目的と
する。 ・ 本発明の断熱シムの製造方法は、織布化又は不繊布マッ
ト化されたガラス、シリカ、アルミナ等の耐熱性、圧縮
強度に優れたセラミックス等の繊義累材にフェノール、
シリコン、フッ素等の耐島性樹脂を含浸させ、常法に従
い加熱加圧成形する製造方法である一 本発明方法により製造される断熱シムの厚さは、0.2
〜1. Omall栓度で適当な形状に形成され、摩擦
パッドとピストンの間に介在せしめ使用されるものであ
る。
- The purpose of the present invention is to achieve desired results using a method of manufacturing a heat insulating shim, which was developed to solve this phenomenon. - The method for manufacturing the heat insulating shim of the present invention is to add phenol to a fiber material such as woven or non-woven matted glass, silica, alumina, etc., which has excellent heat resistance and compressive strength, such as ceramics.
The thickness of the heat insulating shim manufactured by the method of the present invention is 0.2, which is a manufacturing method in which the insulation shim is impregnated with island-resistant resin such as silicone or fluorine and then heated and press-molded according to a conventional method.
~1. It is formed into an appropriate shape with an omall plug and is used by interposing it between the friction pad and the piston.

今この断熱シムO使用方法を添付図面の縞1図及、全部
5図について説明する・ 第1図及び第2図(a)(至)←)は本発明方法により
製造される断熱シムα)を摩擦パッド(2)の裏金(2
a)に接着し、ピストン0)と摩擦パッド伐)の間に介
在せしめて使用するもので、第2図(a)(b)(e)
は嬉1図のムーム矢視図を示すもので、菖2図(ml)
の断熱シム(lりの使用方法はピストン押圧部(3@)
K対応し友形状に成形され、裏金(9)K@着されたも
ので、この場合#熱シム(1りは円板状である・ @2
図の)の断熱シム(lb)の使用方法はピストン押圧部
(38)の開口端部(3b)の形状(対応して成形され
、裏金(2すに9着され友もので、この場合の断熱シム
(lb)は壌板状である。第2図(e)の断熱シム(l
e)の使用方法は摩擦パッド(2)の裏金(2畠)の形
状に対応して形成された断熱シム(IC)を前記裏金C
2&)Km着せしめたもので、この場合裏金(2a)の
全i1に#熱シム(IC)を被着するためより一層効果
的である・第3図及び第4図e)(b)は本発明方法に
より製造され九断熱シムU)をピストン(2)の抑圧部
(3a)K接着して使用するもので、第4図(a)(b
)は第3図0B−B矢視図を示すもので、第4図(a)
の断熱シム(1d)はピストン抑圧部(3a)K、篤4
図0)の断熱シム(1e)はピストン10端部(3b)
K夫々対応し友形状に形成され、ピストン押圧部(3a
)K夫々接着したもので、これらの断熱シム(ld)(
16)は円板状及び環板状である。
Now, how to use this heat insulating shim O will be explained with reference to stripe 1 and all 5 of the attached drawings. Figures 1 and 2 (a) (to) ←) are heat insulating shims α) manufactured by the method of the present invention. Place the back metal (2) on the friction pad (2).
It is used by adhering it to a) and interposing it between the piston 0) and the friction pad 0), as shown in Figure 2 (a), (b), and (e).
Shows the Moum arrow view of Iris 1, and Iris 2 (ml)
Insulation shim (How to use is piston press part (3@)
It is molded into a friend shape corresponding to K, and is attached with a backing metal (9) K@.
The method of using the heat insulating shim (lb) (in the figure) is that it is molded according to the shape of the open end (3b) of the piston pressing part (38), and the backing metal (2 in 9 is attached). The insulation shim (lb) is in the shape of a plywood.
Method of use e) is to insert a heat insulating shim (IC) formed corresponding to the shape of the backing metal (2 holes) of the friction pad (2) into the backing metal C.
2&) Km, and in this case, it is more effective because the # heat shim (IC) is applied to all i1 of the back metal (2a). ・Figures 3 and 4 e) and (b) are It is used by gluing nine heat-insulating shims (U) manufactured by the method of the present invention to the suppressing portion (3a)K of the piston (2), and is used in Figures 4 (a) and (b).
) shows the view from the arrow 0B-B in Fig. 3, and Fig. 4(a)
The insulation shim (1d) is the piston suppressing part (3a) K, Atsushi 4
The insulation shim (1e) in Figure 0) is located at the end of the piston 10 (3b).
The piston pressing portion (3a
) K are glued together, and these insulation shims (ld) (
16) is disk-shaped and annular plate-shaped.

第5図は本発明方法忙より製造されt断熱シムをピスト
ン抑圧部(3a)又は裏金(2a)K接着して使用する
ものではなく、ピストン抑圧部(3a)の開口端部(3
b) K対応して形成された環板状の断熱シム(1f)
をピストン開口部(3(りK係止するための係止部(4
a)を有する嵌込み金具(4)によって前記ピストン押
圧部(3b)に取着したものである。
Fig. 5 shows a case in which a heat insulating shim manufactured by the method of the present invention is not bonded to the piston suppressing part (3a) or the back metal (2a), but is used at the open end (3) of the piston suppressing part (3a).
b) Annular plate-shaped heat insulating shim (1f) formed corresponding to K
The locking part (4) for locking the piston opening (3)
It is attached to the piston pressing portion (3b) by a fitting (4) having a shape (a).

又本発明方法によって製造される断熱シムの実用効果を
確かめるため、フルサイズ仕様でダイナモ及び実車にて
テストした結果、断熱シムを使用しない場合に比較し、
ダイナモ試験では約20℃、実車試験では約10℃根度
のブレーキ液温を夫々低下せしめることができた。
In addition, in order to confirm the practical effect of the insulation shim manufactured by the method of the present invention, we conducted tests using a full-size specification on a dynamo and an actual vehicle.
It was possible to lower the brake fluid temperature by about 20°C in a dynamo test and by about 10°C in an actual vehicle test.

以上のように本発明は極めて有用な断熱シムを製造する
ことができ、熱伝導率の高いセンメタリック系摩擦材の
使用範囲を拡大できるだけでなく、多目的の断熱シムと
してその実用mmFi高いものである・
As described above, the present invention not only makes it possible to manufacture an extremely useful heat insulating shim and expand the scope of use of Cenmetallic friction materials with high thermal conductivity, but also has a high practical mmFi as a multi-purpose heat insulating shim.・

【図面の簡単な説明】[Brief explanation of the drawing]

第1図、第・3図及び第5図は本発明方法により製造さ
れる断熱シムの使用方法を示す説明図、第2図及び第4
図は第1図のA−人矢視図及び第3図のB−B矢視図を
夫々示す・ 1・・・・・・・・・・・・本発明方法(より製造され
る断熱シム2・・・・・・−・・・・・摩擦パッド  
      、3・・・・・・・・・・・・ピストン 4・・−・・・・・・・・・嵌込み金臭第1図 第3図 第2図 第4図  第5図
Figures 1, 3 and 5 are explanatory diagrams showing how to use the heat insulating shim manufactured by the method of the present invention, and Figures 2 and 4 are
The figures show a view from person A in FIG. 1 and a view from person B-B in FIG. 2・・・・・・−・・・・・・Friction pad
, 3・・・・・・・・・・・・Piston 4・・・−・・・・・・・・・・Filled metal smell Fig. 1 Fig. 3 Fig. 2 Fig. 4 Fig. 5

Claims (1)

【特許請求の範囲】[Claims] セラミックス等の断熱性繊維の織布又は不繊布和合成樹
腫を含浸し、加熱加圧成形する断熱シムの製造方法・
A method for producing a heat insulating shim by impregnating a woven fabric or non-woven synthetic resin of insulating fibers such as ceramics and molding it under heat and pressure.
JP1713182A 1982-02-05 1982-02-05 Manufacture of heat insulating shim Pending JPS58135191A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1713182A JPS58135191A (en) 1982-02-05 1982-02-05 Manufacture of heat insulating shim

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1713182A JPS58135191A (en) 1982-02-05 1982-02-05 Manufacture of heat insulating shim

Publications (1)

Publication Number Publication Date
JPS58135191A true JPS58135191A (en) 1983-08-11

Family

ID=11935473

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1713182A Pending JPS58135191A (en) 1982-02-05 1982-02-05 Manufacture of heat insulating shim

Country Status (1)

Country Link
JP (1) JPS58135191A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62127532A (en) * 1985-11-27 1987-06-09 Honda Motor Co Ltd Disc braking device
JPS63144177A (en) * 1986-12-02 1988-06-16 宇部興産株式会社 Glass fiber reinforced composite body
GB2419927A (en) * 2004-10-12 2006-05-10 Miba Frictec Gmbh Brake shoe for a disc brake

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5097676A (en) * 1973-12-27 1975-08-02
JPS52125517A (en) * 1975-09-29 1977-10-21 Toyota Motor Co Ltd Ceramic fiber moldings for manifold reactors

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5097676A (en) * 1973-12-27 1975-08-02
JPS52125517A (en) * 1975-09-29 1977-10-21 Toyota Motor Co Ltd Ceramic fiber moldings for manifold reactors

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62127532A (en) * 1985-11-27 1987-06-09 Honda Motor Co Ltd Disc braking device
JPH0222248B2 (en) * 1985-11-27 1990-05-17 Honda Motor Co Ltd
JPS63144177A (en) * 1986-12-02 1988-06-16 宇部興産株式会社 Glass fiber reinforced composite body
JPH051229B2 (en) * 1986-12-02 1993-01-07 Ube Industries
GB2419927A (en) * 2004-10-12 2006-05-10 Miba Frictec Gmbh Brake shoe for a disc brake

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