JPS6360057A - Reducing method for center segregation in continuously casting bloom - Google Patents
Reducing method for center segregation in continuously casting bloomInfo
- Publication number
- JPS6360057A JPS6360057A JP20147786A JP20147786A JPS6360057A JP S6360057 A JPS6360057 A JP S6360057A JP 20147786 A JP20147786 A JP 20147786A JP 20147786 A JP20147786 A JP 20147786A JP S6360057 A JPS6360057 A JP S6360057A
- Authority
- JP
- Japan
- Prior art keywords
- side face
- short side
- center segregation
- bloom
- long side
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005204 segregation Methods 0.000 title claims abstract description 26
- 238000005266 casting Methods 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 title claims description 16
- 238000007711 solidification Methods 0.000 claims abstract description 13
- 230000008023 solidification Effects 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 238000009749 continuous casting Methods 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 18
- 239000010959 steel Substances 0.000 abstract description 18
- 238000001816 cooling Methods 0.000 abstract description 15
- 238000003756 stirring Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000005499 meniscus Effects 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003760 magnetic stirring Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は偏平断面材の連PJ鋳片の中心偏析を軽減する
方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for reducing center segregation of continuous PJ slabs of flat cross-section material.
連続鋳造スラブやブルームの中心偏析を軽減するために
は、適正なロール間隔の設定とロール配列の整備あるい
は適正な2次冷却によりバルジングの発生を防11二す
ることが必要である。In order to reduce the center segregation of continuously cast slabs and blooms, it is necessary to prevent the occurrence of bulging by setting an appropriate roll interval, arranging the rolls, or providing appropriate secondary cooling.
一方、溶m過熟度の低下、鋳型への冷却材の添加、鋳型
内溶鋼への電磁攪拌の適用、ストランド内での鋳片に対
する超ff波の印加、さらにはストランド内での溶鋼へ
の電磁攪拌の適用、ロール軽圧下法などの方法により中
心偏析を軽減する技術が広く普及している。これらの方
法はいずれも鋳造組織を等軸品化して溶質の微細分散化
を図り中心偏析を軽減することを目的としている。On the other hand, reduction of melt overmaturity, addition of coolant to the mold, application of electromagnetic stirring to the molten steel in the mold, application of ultra-FF waves to the slab in the strand, and furthermore, Techniques to reduce center segregation by applying electromagnetic stirring, light roll reduction, and other methods are widely used. All of these methods aim to make the cast structure equiaxed, to achieve fine dispersion of solutes, and to reduce center segregation.
溶鋼過熱度の低下は、等軸品化を図るLで有効ではある
が鋳造温度を狭い範囲に側御する必要があり、操業の安
定性を阻害するという欠点があ冷却材の添加も等軸品化
には有効であるが、冷却材の溶は残りや、モールドスラ
グの巻き込みを誘起することがあり、UT欠陥を生じ易
いという欠点がある。Reducing the degree of superheating of molten steel is effective in L, which aims to make equiaxed products, but it is necessary to control the casting temperature within a narrow range, which has the disadvantage of hindering operational stability. Although this method is effective in improving product quality, it has the drawback that the melting of the coolant may leave residue and mold slag may be involved, making it easy to cause UT defects.
鋳片へのaff波の印加は原理的には有効であるが実施
技術として印加ロールの疲労の問題があり、実用化が困
難な欠点がある。The application of AFF waves to the slab is effective in principle, but as an implementation technique, there is a problem of fatigue of the application roll, which makes it difficult to put it into practical use.
こうした点を考えると、鋳型内あるいはストランド内で
の電/a攪拌は実用lこの欠点が少なく、また笠軸品化
には効果があって、=一般に汀及している。しかし、電
磁攪拌により等軸品化が進むことによる中心偏析の軽減
は傾向的には認められるものの、電磁攪拌を適用した連
続鋳造ブルームを素材とする硬鋼線材の破断+も1[磁
纜拌をかけない素材から得た線材と比較して顕著な改善
効果が認められてはいなかった。Considering these points, electric/a stirring within the mold or within the strand has few drawbacks in practical use, and is effective in producing capstone products, and is generally used. However, although it is recognized that center segregation tends to be reduced due to the progress of equiaxed products due to electromagnetic stirring, the fracture of hard steel wire rods made from continuously cast blooms applied with electromagnetic stirring also increases by 1 [magnetic stirring]. No significant improvement effect was observed compared to wire rods made from materials that were not coated.
例えば、鋳片サイズが400mmX560mmの硬鋼線
線材用ブルーム鋳片では、軸心部に鋳込方向に沿ってザ
ク状のキャビティが断続的に形成され、さらに特徴的な
のは、軸心近傍に■偏析を伴なうことで、これは鋼塊軸
心部に発生するV偏析と形態を異にし、むしろ鋼塊での
逆V偏析の形態を有する。V偏析は軸心を中心にして輻
約100mm程度の領域に発生し、中心偏析とこれに隣
接した負偏析帯とが鮮明に認められる。この例では、負
偏析の発生し始める領域は軸心から40mmの範囲であ
る。すなわち軸心を中心とした80mmの幅の領域でバ
ルクの溶質移動があることが分る。For example, in a bloom slab for hard steel wire with a slab size of 400 mm x 560 mm, hollow-shaped cavities are formed intermittently along the casting direction at the axial center, and a further characteristic is that there is segregation near the axial center. This is different from the V segregation that occurs at the axial center of the steel ingot, and rather has the form of inverted V segregation in the steel ingot. V segregation occurs in an area with a radius of about 100 mm around the axis, and the central segregation and the adjacent negative segregation zone are clearly recognized. In this example, the region where negative segregation begins to occur is within 40 mm from the axis. That is, it can be seen that there is bulk solute movement in a region with a width of 80 mm centered on the axis.
このような溶質濃化溶鋼の移動が生じるのは溶鋼プール
内残溶鋼の凝固収縮に伴なう吸引力によって発生したも
のであることは、冶金的な観察と筒中な数値計算から明
らかにすることができる。It is clear from metallurgical observations and numerical calculations that this movement of solute-enriched molten steel is caused by the suction force caused by the solidification contraction of the remaining molten steel in the molten steel pool. Can be done.
従って、中心偏析を防IFするには鋳片の軸心(スラブ
の場合は厚さ中心)近傍における。溶鋼プール内残溶鋼
の凝固収縮に伴なう吸引力によって発生した溶質濃化溶
鋼の移動を阻止することである。Therefore, in order to prevent center segregation, IF should be applied near the axis of the slab (in the case of slabs, the center of thickness). The objective is to prevent the movement of solute-concentrated molten steel generated by the suction force caused by the solidification and shrinkage of the remaining molten steel in the molten steel pool.
この方策として、特開昭52−104420や特開昭5
4−107831には、ロール軽川下法による中心偏析
軽減法が開示されているが、この方法では、凝固収縮に
見合った圧下を連続的に実施することが至難である。す
なわち、圧下が少ない場合は、濃化溶鋼の下方への移動
を阻止することが不十分であり、圧下が過大な場合、C
化残溶鋼のL方への移動をきたし、移動した上方部では
却って溶質濃度の増加を招くこととなる。As a measure for this, Japanese Patent Application Laid-open No. 52-104420 and Japanese Patent Laid-open No. 52-104420
No. 4-107831 discloses a center segregation reduction method using a roll light downstream method, but with this method, it is extremely difficult to continuously implement rolling reduction commensurate with solidification shrinkage. In other words, if the rolling reduction is small, it is insufficient to prevent the concentrated molten steel from moving downward, and if the rolling reduction is excessive, the C
The residual molten steel moves in the L direction, and the solute concentration increases in the upper part where it moves.
また、大規模な圧ド装置を必要とする。Moreover, a large-scale compression device is required.
に記問題点を解決するために本出願人はさきに特願昭6
0−201383において、残溶湯プールの鋳込方向最
先端より手前2〜15mの位置からプール最先端位置ま
で鋳込方向に沿って、鋳片の液心核の凝固の進行に伴な
う収量量を鋳片表面の強制冷却によって凝固殻を収縮変
形させることにより補償する補償方法を提案した。In order to solve the problems described in
0-201383, the yield amount as the solidification of the liquid core of the slab progresses along the casting direction from a position 2 to 15 m before the leading edge of the residual molten metal pool in the casting direction to the pool's leading edge position. We proposed a compensation method that compensates for this by shrinking and deforming the solidified shell through forced cooling of the slab surface.
L記特願昭60−201383は従来の方策と異なる優
れた多くの利点を有するものではあるが、その後の本発
明者らの研究によれば、強制冷却の方向性にさらに改善
を加えることによって一層優れた効果を得ることを知見
した。Although Patent Application L No. 60-201383 has many advantages over conventional methods, subsequent research by the present inventors shows that by further improving the direction of forced cooling, It was found that even better effects can be obtained.
本発明はこの知見に基づいて改善を行ったものでブルー
ムの連続鋳造鋳片において、中心偏析を解消し健全な素
材鋳片を安価に製造する改みされた方法を提供するもの
である。The present invention has been improved based on this knowledge and provides an improved method for eliminating center segregation in continuously cast bloom slabs and producing sound slabs at low cost.
すなわち本発明は、未凝固の溶湯が鋳片内に残存する位
置から完全に凝固が完了するまで鋳込方向に沿って未凝
固の液心の凝固進行に伴なう体積収IMIlj相当41
を鋳片表面からの強制冷却により補償する溶融金属の連
bAPJ造方法において、鋳片の短辺面を長辺面より先
行して強制冷却することを特徴とする連鋳鋳片の中心偏
析軽減方法である。That is, the present invention deals with the volume gain IMIlj equivalent to 41 as the unsolidified liquid core solidifies along the casting direction from the position where the unsolidified molten metal remains in the slab until solidification is completely completed.
In the continuous APJ manufacturing method of molten metal, which compensates for this by forced cooling from the surface of the slab, the center segregation of the continuously cast slab is reduced, which is characterized in that the short side of the slab is forcedly cooled before the long side. It's a method.
高炭素鋼(溶鋼中のC濃度0.40−1.2%)のブル
ーム(鋳片サイズ400 m m X 560 m m
)をpI造速度0.45〜0.58m/mi nで鋳
造し。Bloom of high carbon steel (C concentration in molten steel 0.40-1.2%) (slab size 400 mm x 560 mm
) was cast at a pI production speed of 0.45 to 0.58 m/min.
メニスカスより24mの位置から凝固が完了する位置ま
でブルームを強制冷却する実験、検討を行った。Experiments and studies were conducted to forcefully cool the bloom from a position 24 m above the meniscus to a position where solidification is complete.
この際、冷却後のブルームの形状を測定すると同時に、
ブルームの軸心部より5mmφのドリルで分析用の試料
を鋳込方向に30mm間隔で20本採取し、その炭素分
析の平均値(C)と鋳片表層部の炭素分析値(CO)と
の比C/ Coを求めた。At this time, while measuring the shape of the bloom after cooling,
20 samples for analysis were taken at 30 mm intervals in the casting direction using a drill of 5 mm diameter from the axis of the bloom, and the average carbon analysis value (C) was compared with the carbon analysis value (CO) of the surface layer of the slab. The ratio C/Co was determined.
その結果、第1図に示すように、長辺面(1:下面)の
凹みX+1、が増すほどC/ Coは小さくなり、第2
図に示すように、短辺面膨らみi;、が増す程C/ C
oが大となることが判明した。As a result, as shown in FIG.
As shown in the figure, as the short side bulge i; increases, C/C
It turns out that o is large.
未凝固液心を含むブルームをピンチロールで矯正する際
、鋳片はそれぞれ数mm程度長辺面が凹んだ形状となる
。この鋳片が以後の強制冷却によりさらに助長されるた
めであるが、長辺面の変形に対し、短辺面の冷却が適当
でなく強度が不十分な場合には、短辺面は凸に張り出す
ために、凝固収縮の補償が不十分となる。When a bloom containing an unsolidified liquid core is straightened using pinch rolls, each slab becomes shaped with a concave long side of about several mm. This is because the subsequent forced cooling of the slab further promotes the deformation of the long side, but if the short side is not properly cooled and its strength is insufficient, the short side will become convex. Due to the overhang, compensation for solidification shrinkage is inadequate.
したがって、C/Coを1に近くするには長辺面の凹み
を大とし、短辺面の膨らみを小とすることが必要であり
、第3図に示すように、長辺面凹み脣と短辺面膨らみ量
との比を太きくすることが有効である。Therefore, in order to make C/Co close to 1, it is necessary to make the concavity on the long side large and the bulge on the short side small. It is effective to increase the ratio to the short side surface bulge amount.
本発明では長辺面を強制冷却するに先立ち短辺面を強制
冷却することによって、短辺面の温度が長辺面の温度よ
り低くなるようにし、後述するように9!ましくは鋳片
表面温度で100℃以トの差をつける。In the present invention, the short side surface is forcibly cooled before the long side surface is forcibly cooled, so that the temperature of the short side surface becomes lower than the temperature of the long side surface, and as described later, 9! Preferably, there should be a difference of 100°C or more in slab surface temperature.
これによって、h記長辺而凹み、7Hと短辺面膨らみ埴
との比を大きくすることができ、中心偏析を著しく軽減
することが1丁能となる。As a result, it is possible to increase the ratio of the long side concavity 7H to the short side bulge, making it possible to significantly reduce center segregation.
炭、に含有1i)が0.8屯1a9%の硬銅線材溶鋼を
全湾曲型の連鋳機によって、4QQmzX560mmの
断面サイズに、鋳造速度0.55 m / m i n
、 Z−次冷却帯の水比0.551/kgで鋳込ん
だ、この鋳片は、直ちに150mmX150mmのビレ
ットに圧延し、その後4.5 m mφの製品寸法の線
材まで圧延した。A hard copper wire molten steel containing 0.8 tons of charcoal and 9% of 1a was cast into a cross-sectional size of 4QQmz x 560mm using a fully curved continuous casting machine at a casting speed of 0.55 m/min.
This slab, which was cast at a water ratio of 0.551/kg in the Z-order cooling zone, was immediately rolled into a billet of 150 mm x 150 mm, and then rolled into a wire rod with a product size of 4.5 mmφ.
この鋳造の際、メニスカス(鋳型内湯面)から23mの
位置におけるピンチロール帯出口の表面温度は950〜
1000℃であった。また、伝熱計算や鋲打ち法による
実験によれば、本鋳造条件の場合、最終凝固位置はメこ
スカスから34m程度と考えられる。During this casting, the surface temperature at the outlet of the pinch roll band at a position 23 m from the meniscus (molten metal surface in the mold) is 950~
The temperature was 1000°C. Furthermore, according to heat transfer calculations and experiments using the riveting method, in the case of the present casting conditions, the final solidification position is considered to be about 34 m from the mecoscus.
この鋳造時に、
(1)ピンチロール帯出【【より最終fi固位置まで、
各面の冷却水rIX、を同じにして強制冷却した場合(
従来法)
(2)ピンチロール帯出[1より約2mは、長辺面の冷
却を行わず、短辺面のみ冷却し、以後は(1)と同様に
最終凝固位置まで各面の冷却水r!1を同じにして強制
冷却した場合(実施例I)
(3)上記(2)の方法において、短辺面と長辺面の温
度を実測しつつ、冷却水液の副筒を行い、長辺面と川辺
面の温度差を意図的に100℃以りとした場合(実施例
■)
について、仲!9詩のカッピー破断率を比較した。During this casting, (1) Pinch roll stripping [[] until the final fi fixed position,
When forced cooling is performed with the same amount of cooling water rIX on each side (
Conventional method) (2) Pinch roll stripping [For about 2 m from 1, the long side is not cooled, only the short side is cooled, and from then on, as in (1), cooling water is applied to each side until the final solidification position. ! (Example I) (3) In the method of (2) above, while actually measuring the temperature of the short side and long side, a sub-tube of cooling water is applied, and Regarding the case where the temperature difference between the surface and the riverside surface is intentionally set to 100℃ or more (Example ■), Naka! We compared the cuppy rupture rates of nine poems.
その結果を第4図に示す、なお、伸線時のカッピー破断
率とは、伸線材の単位長さを伸線する際に生ずる破断回
数(回/m)を表す、第4図では、従来法の場合を1.
0とした場合の相対値で示した。The results are shown in Fig. 4.The cuppy breakage rate during wire drawing represents the number of breaks (times/m) that occurs when drawing a unit length of wire drawing material. The case of law is 1.
It is shown as a relative value when it is set to 0.
第4図から明らかなように、冷却方法の最適化により、
カッピー破断41は従来方法に比し著しく減少している
。これは改善された適正冷却による中心偏析の軽減の結
果である。As is clear from Figure 4, by optimizing the cooling method,
Cuppy fractures 41 are significantly reduced compared to the conventional method. This is a result of reduced center segregation due to improved proper cooling.
本発明に係る強制冷却方法の改善により、連続PJ造の
ブルームの中心偏析をさらに軽減し、硬鋼線材における
断線率やカッピー破断率を向トすることができる。By improving the forced cooling method according to the present invention, it is possible to further reduce the center segregation of blooms in continuous PJ construction and reduce the wire breakage rate and cuppy breakage rate in hard steel wire rods.
第1図は長辺面凹み縫と中心偏析の関係を示すグラフ、
第2図は短辺膨らみ量と中心偏析との関係を示すグラフ
、第3図は長辺凹み量と短辺膨らみrIi:との比に対
する中心偏析を示すグラフ、第4図は実施例と比較例の
カッピー破断発生頻度との比較を示すグラフである。Figure 1 is a graph showing the relationship between long-side concave stitching and center segregation.
Figure 2 is a graph showing the relationship between short side bulge and center segregation, Figure 3 is a graph showing center segregation versus the ratio of long side dent and short side bulge rIi, and Figure 4 is a comparison with the example. It is a graph showing a comparison with the frequency of occurrence of cuppy breakage in the example.
Claims (1)
固が完了するまで鋳込方向に沿って未凝固の液芯の凝固
進行に伴なう体積収縮量相当量を鋳片表面からの強制冷
却による断面収縮により補償する偏平断面材の連続鋳造
において、鋳片の短辺面を長辺面より先行して強制冷却
することを特徴とする連鋳鋳片の中心偏析軽減方法。1. From the position where unsolidified molten metal remains in the slab until solidification is completely completed, the amount of volumetric shrinkage due to the solidification of the unsolidified liquid core is calculated from the slab surface along the casting direction. 1. A method for reducing center segregation of continuously cast slabs, characterized in that in continuous casting of flat cross-section materials, the short sides of the slab are forcibly cooled before the long sides.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20147786A JPS6360057A (en) | 1986-08-29 | 1986-08-29 | Reducing method for center segregation in continuously casting bloom |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20147786A JPS6360057A (en) | 1986-08-29 | 1986-08-29 | Reducing method for center segregation in continuously casting bloom |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6360057A true JPS6360057A (en) | 1988-03-16 |
Family
ID=16441723
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20147786A Pending JPS6360057A (en) | 1986-08-29 | 1986-08-29 | Reducing method for center segregation in continuously casting bloom |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6360057A (en) |
-
1986
- 1986-08-29 JP JP20147786A patent/JPS6360057A/en active Pending
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