JPS634553A - Manufacture of paste type nickel positive electrode - Google Patents

Manufacture of paste type nickel positive electrode

Info

Publication number
JPS634553A
JPS634553A JP61147093A JP14709386A JPS634553A JP S634553 A JPS634553 A JP S634553A JP 61147093 A JP61147093 A JP 61147093A JP 14709386 A JP14709386 A JP 14709386A JP S634553 A JPS634553 A JP S634553A
Authority
JP
Japan
Prior art keywords
nickel
substrate
paste
positive electrode
electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61147093A
Other languages
Japanese (ja)
Inventor
Koji Isawa
浩次 石和
Kenichi Ochiwa
小知和 謙一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FDK Twicell Co Ltd
Original Assignee
Toshiba Battery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Battery Co Ltd filed Critical Toshiba Battery Co Ltd
Priority to JP61147093A priority Critical patent/JPS634553A/en
Publication of JPS634553A publication Critical patent/JPS634553A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

PURPOSE:To make mass production easy by fixing metal plates comprising slender nickel palte or nickel plated steel plate to a nickel fiber substrate in place of a core metal before paste-like active material is filled by spot welding, and directly welding electrode current collecting lugs to the metal plate. CONSTITUTION:Nickel fibers produced by chatter vibration cutting method are formed in a nonwoven fabric, then sintered to form a long substrate. Metal plates comprising slender nickel plate or nickel plated steel plate are placed on the substrate at a right angle to its long direction at regular intervals, and they are fixed by spot welding, then paste-like active material is filled and dried. Then the substrate is pressed in a long direction with a roller and cut, then a current collecting lug is welded to the metal plate to form a nickel positive electrode. The process from the manufacture of rolled sintered substrate to cutting is continuously performed. Therefore, mass production of paste type nickel electrode is made easy, and workability is also good.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明はペースト式ニッケル正極の製造法に関し、さら
に詳しくは、びびり振動切削法によって作成されたニッ
ケル繊維から成る基板に、水酸化ニッケルを主成分とす
るペースト状活物質が担持されてなる正極であって、集
電耳の取付が容易に行なえ、かつ集電性能の優れたペー
スト式ニッケル正極の製造法に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for manufacturing a paste-type nickel positive electrode, and more specifically, the present invention relates to a method for manufacturing a paste-type nickel positive electrode. The present invention relates to a method for manufacturing a paste-type nickel positive electrode, which is a positive electrode that supports a paste-like active material as a component, which allows easy attachment of current collecting ears, and has excellent current collecting performance.

〔従来の技術〕[Conventional technology]

アルカリ蓄電池の代表的なものに、正極としてニッケル
を使用し、負極としてカドミウム、亜鉛、または水素な
どを使用したものがある。このようなアルカリ蓄電池用
のニッケル正極は、従来例えばカーボニルニッケルを成
形、焼結して得られた基板に、ニッケル塩の水浴液を含
浸し、ついでアルカリ水溶液中でニッケル塩を水酸化ニ
ッケルに転化せしめることによシ、製造された焼結式ニ
ッケル正極を使用することが一般的であった。しかし、
このニッケル正極は焼結基板の製造工程および活物質の
含浸、転化工程などは極めて複雑であって経済的でなか
った。そこでこの焼結式ニッケル正極に代わるものとし
て、例えばニッケル繊維不繊布などの三次元的構造を有
する基板に、水酸化ニッケルを主成分とするペーストを
、直接充填して得られるペースト式ニッケル正極が提案
されている。
Typical alkaline storage batteries include those that use nickel as the positive electrode and cadmium, zinc, or hydrogen as the negative electrode. Such nickel positive electrodes for alkaline storage batteries are conventionally made by impregnating a substrate obtained by molding and sintering carbonyl nickel with a nickel salt water bath solution, and then converting the nickel salt into nickel hydroxide in an alkaline aqueous solution. It has been common to use sintered nickel positive electrodes manufactured by the manufacturer. but,
This nickel positive electrode was not economical because the manufacturing process of the sintered substrate, the impregnation and conversion process of the active material, etc. were extremely complicated. Therefore, as an alternative to this sintered nickel positive electrode, a paste type nickel positive electrode is available, which is obtained by directly filling a paste containing nickel hydroxide as a main component into a substrate with a three-dimensional structure, such as nickel fiber nonwoven fabric. Proposed.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

かかるニッケル繊維不織布の製造法として、例1−1’
ニッケルインゴットをびび)振動切削法で、線径数10
〜100μIn、長さ約40JIxの短繊維状に切削し
、この短fj!維を分散等の方法で不、鐵布状に加工し
、次いで還元雰囲気中で焼結することによって得られる
。このような方法で得られたニッケル繊維不織布を、ニ
ッケル正極の基板として用いた場合、多孔度が90〜9
5チで大きいため、活物質である水酸化ニッケルを多量
に充填でき、大容量のニッケル正極が得られる。しかし
このような基板は焼結式におけるパンチトメタルの様な
芯金を持たないため、電極として使用する場合に必要な
電極用集電耳の取付けが非常に困難であった。従来にお
ける取付法としては、例えば取付部分く付着したペース
ト状活物質を除去した9、充填以前に該当部分を強く加
圧し薄肉化する等の方法があるが、倒れも工程が複雑で
あった夛充分な効果が得られないことがあった。
As a method for producing such a nickel fiber nonwoven fabric, Example 1-1'
Using the vibration cutting method to cut nickel ingots, the wire diameter is reduced to 10.
This short fj! It is obtained by processing the fibers into a solid iron cloth by a method such as dispersion, and then sintering them in a reducing atmosphere. When the nickel fiber nonwoven fabric obtained by such a method is used as a substrate for a nickel positive electrode, the porosity is 90 to 9.
Since it is large (5 pieces), a large amount of nickel hydroxide, which is an active material, can be filled, and a large-capacity nickel positive electrode can be obtained. However, since such a substrate does not have a metal core like a punched metal in a sintered type, it is very difficult to attach a current collecting lug for an electrode, which is necessary when used as an electrode. Conventional mounting methods include, for example, removing the pasty active material that has adhered to the mounting area9, or applying strong pressure to the area before filling to make it thinner; In some cases, sufficient effects were not obtained.

本発明は従来のかかる問題を解消し、びびり振動切削に
よって作成されたニッケル繊維からなる基板に、ペース
ト状の水酸化ニッケルを充填してなるペースト式ニッケ
ル正極の製造法であって、−貫した連続製造工程を採用
しているため、容易に大量生産でき、作業性も簡易であ
り、また電極用集電耳の取付が行なえ、かつ良好な集電
性能を有するペースト式ニッケル正極の提供を目的とす
る。
The present invention solves these conventional problems and provides a method for manufacturing a paste-type nickel positive electrode in which a substrate made of nickel fibers made by chatter vibration cutting is filled with paste-like nickel hydroxide. The objective is to provide a paste-type nickel positive electrode that can be easily mass-produced by adopting a continuous manufacturing process, has simple workability, can be attached with a current collecting ear for the electrode, and has good current collecting performance. shall be.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者は上記目的を達成すべく鋭意研究を重ねる中で
、細いニッケル板あるいはニッケルメッキを施した鋼板
からなる金属板を、芯金の代用として、ペースト状活物
質を充填する以前のニッケル繊維基板に、点溶接によっ
て収付け、電極用集電耳を該金属板に直接溶接すれば良
いとの着想を得、実際に使用したときに浸れた効果が得
られることをa認し、本発明を完成するに至った。
In the course of intensive research to achieve the above object, the present inventor used a metal plate made of a thin nickel plate or a nickel-plated steel plate as a substitute for a core metal, and used nickel fibers before being filled with a paste-like active material. We got the idea that it could be attached to the board by spot welding, and welded the current collector ears for the electrodes directly to the metal plate, and recognized that a similar effect could be obtained when actually used, and developed the present invention. I was able to complete it.

すなわち、本発明のペースト式ニッケル正極の製造法は
、びびり振動切削法によって作成されたニッケル繊維を
、不織布化および焼結してなる長尺状の基板忙、長尺と
直角方向に一定間隔に、細いニッケル板あるいはニッケ
ルメッキを施した鋼板からなる金属板を載置し、適切な
間隔の点溶接にて取付たのち、ペースト状活物質を充填
、乾燥し、長尺と平行な方向にロールプレスによる加圧
を行ない、切断加工したのち、電極用集電耳を該金属板
に溶接して、ニッケル正極とし、ロール状焼結基板から
切断加工までを、−貫した連続工程で行うものである。
That is, the method for producing a paste-type nickel positive electrode of the present invention involves forming nickel fibers produced by the chatter vibration cutting method into a non-woven fabric and sintering them into a long substrate, and then cutting the nickel fibers at regular intervals in a direction perpendicular to the long substrate. A metal plate made of a thin nickel plate or nickel-plated steel plate is placed and attached by spot welding at appropriate intervals, then filled with a paste-like active material, dried, and rolled in a direction parallel to the long length. After applying pressure with a press and cutting the metal plate, a current collector lug for the electrode is welded to the metal plate to form a nickel positive electrode, and the process from the roll-shaped sintered substrate to cutting is performed in a continuous process. be.

〔作用〕[Effect]

本発明によれば、ペースト式ニッケル正極が容易に大量
生産でき、作業性が非常に良好でちる。
According to the present invention, a paste-type nickel positive electrode can be easily mass-produced, and has very good workability and is easy to clean.

また、本発明によりなるニッケル正極は、電極用集電耳
の取付が容易であると同時に、良好な充放電特性を得る
ことが可能である。
Furthermore, the nickel positive electrode according to the present invention allows for easy attachment of current collecting ears for the electrode, and at the same time, it is possible to obtain good charge/discharge characteristics.

〔実施例〕〔Example〕

本発明のペースト式ニッケル正極の製造法の実施例につ
いて説明する。まず基板としては、ニッケルインゴット
をびびり振動切削法によって線径数10〜100μmに
切削したニッケル短繊維を、分散等の方法で不織布状に
加工し、ついで還元雰囲気中で焼結し、しかるのち所定
厚さにプレスしたものである。これに溶接取付するニッ
ケル板あるいはニッケルメッキ鋼板からなる金属板は、
巻回時の柔軟性および強度等の観点から、0.02〜0
.]OJ!m厚で、巾は1〜5ms程度が望ましい。次
に該金属板を長尺方向と直角方向に基板と点溶接する。
An example of the method for manufacturing a paste-type nickel positive electrode of the present invention will be described. First, as a substrate, short nickel fibers are made by cutting a nickel ingot into a wire diameter of several 10 to 100 μm using the chatter vibration cutting method, which is processed into a nonwoven fabric by a method such as dispersion, and then sintered in a reducing atmosphere. It is pressed to a thickness. The metal plate made of nickel plate or nickel-plated steel plate to be welded to this
From the viewpoint of flexibility and strength during winding, 0.02 to 0
.. ]OJ! It is desirable that the thickness be m and the width be about 1 to 5 ms. Next, the metal plate is spot welded to the substrate in a direction perpendicular to the longitudinal direction.

点溶接としたのは、電極用集電耳を溶接する箇所が電極
をはさまず、表裏共無地表面の金慎板であることが必要
であることによる。溶接箇所の間隔は、溶接機の形状に
もよるが10〜20稽が望ましい。銀金、属板同志の間
隔は、電極の巾寸法またはその2倍とする。
The reason why spot welding was used was that the electrode current collecting lug was welded to a metal plate that did not sandwich the electrode and had plain surfaces on both the front and back. The interval between welding points is preferably 10 to 20 times, depending on the shape of the welding machine. The spacing between the silver and metal plates shall be equal to or twice the width of the electrode.

しかるのち、水酸化ニッケルを主成分とするペースト状
活物質を、充填、乾燥し、ついで長尺方向に沿ってロー
ルプレスを行なう。これは基板の伸びによる歪み、反り
、切れを防ぐためである。
Thereafter, a paste-like active material containing nickel hydroxide as a main component is filled and dried, and then roll pressing is performed along the longitudinal direction. This is to prevent distortion, warpage, and breakage due to expansion of the board.

その後基板を電極となる寸法に切断加工するが、この時
金属板が電極の上端に位置するように加工するのが望ま
しい。
Thereafter, the substrate is cut to a size that will become the electrode. At this time, it is desirable to cut the substrate so that the metal plate is located at the upper end of the electrode.

以上の方法で得られた基板に、取付けられた金属板の無
地部と、電極用集電耳とを重ね合わせ、スポット溶接に
よってニッケル正極を得る。このようにして得られた本
発明のニッケル正極にあっては、電極用集電耳の取付が
容易であると同時に、集電板が電子の導通路として機能
するため、優れた充放電特性を実現することが可能であ
る。
On the substrate obtained by the above method, the uncoated portion of the attached metal plate and the current collecting lug for the electrode are superimposed, and a nickel positive electrode is obtained by spot welding. The nickel positive electrode of the present invention obtained in this manner has excellent charge and discharge characteristics because the current collecting tab for the electrode can be easily attached, and at the same time, the current collecting plate functions as a conduction path for electrons. It is possible to achieve this.

本発明によるニッケル正極の製造法の概略を第1図に示
す。Aはロール状のニッケル繊維不織布の焼結基板であ
る。Bは金属板の点溶接工程、Cはペースト状活物質の
充填工程、Dは連続した電極の乾燥工程、Eはロールプ
レス工程、Fは切断加工工程を示している。このように
本発明は1ラインで一貫して連続的にニッケル正極を製
造できるものである。
A method for manufacturing a nickel positive electrode according to the present invention is schematically shown in FIG. A is a roll-shaped sintered substrate of nickel fiber nonwoven fabric. B indicates a metal plate spot welding process, C a paste active material filling process, D a continuous electrode drying process, E a roll pressing process, and F a cutting process. In this way, the present invention allows nickel positive electrodes to be manufactured consistently and continuously in one line.

次に、びびり振動切削法によって作成されたニッケル繊
維を不織布化し、ついで焼結して得られた巾300」、
厚さ1.5韻のロール状基板1に、40jtasの間隔
で巾5iam、長さ300 im、厚さ0.1間のニッ
ケル板2を、長尺方向と直角に当てがい、B工程で19
翼間隔にスポット溶接3を行なった。この基板を第2図
に示す。続いて水酸化ニッケルを主成分とするペースト
状活物質をC工程で充填、D工程で乾燥し、つづくE工
程でロールプレスで厚さを0.7nに調整後、F工程で
切断機で、巾40n1長さ601冨の寸法に切断加工し
、ニッケル板からなる成極用集電耳5を、ニッケル正極
4の上端に取付けたニッケル板2上に溶接する。これを
第3図に示す。これをカドミウム負極、セパレータと共
に巻回し、缶挿入、KOH電解液注入、封口を経て、単
3サイズの蓄電池を製造した。この蓄電池をO,]Cの
電流で15時間充電したのち、0.2Cから5Cまでの
各電流値で放電した時の放電容量を、第5図に実線(イ
)で示す。なお比較のために、従来法として基板である
ニッケル不織布上に1ペースト状活物質を除去したのち
に電極用集電耳すを溶接取付するニッケル正極aを第4
図に示し、不ニッケル正極4を使用して作成した単3サ
イズの蓄電池と同様の評価試験を行なって、第5図に一
点鎖線(ロ)で示し、またパンチトメタルを芯体とした
焼結式ニッケル正極の同電池の試験結果を、同じく第5
図に点線(ハ)で示した。
Next, the nickel fibers created by the chatter vibration cutting method were made into a nonwoven fabric, and then sintered to obtain a width of 300 mm.
Nickel plates 2 having a width of 5iam, a length of 300im, and a thickness of 0.1mm are applied perpendicularly to the longitudinal direction at intervals of 40jtas on a rolled substrate 1 with a thickness of 1.5mm, and in step B
Spot welding 3 was performed at the blade spacing. This substrate is shown in FIG. Next, a paste-like active material containing nickel hydroxide as the main component is filled in step C, dried in step D, and then adjusted to a thickness of 0.7n with a roll press in step E, and then cut with a cutting machine in step F. It is cut to a size of width 40n and length 601mm, and a polarization collector tab 5 made of a nickel plate is welded onto the nickel plate 2 attached to the upper end of the nickel positive electrode 4. This is shown in FIG. This was wound together with a cadmium negative electrode and a separator, and an AA-sized storage battery was manufactured by inserting the can, injecting a KOH electrolyte, and sealing. The discharge capacity when this storage battery was charged at a current of O,]C for 15 hours and then discharged at various current values from 0.2C to 5C is shown by the solid line (A) in FIG. For comparison, a 4th nickel positive electrode a was prepared using a conventional method in which a paste-like active material was removed from a nickel nonwoven fabric as a substrate, and then a current collecting ear for the electrode was attached by welding.
The evaluation test similar to that of the AA size storage battery made using the nickel-free positive electrode 4 was carried out, and the results are as shown in the dashed line (b) in Fig. 5. The test results of the same battery with a bonded nickel positive electrode are also shown in the fifth column.
It is indicated by a dotted line (c) in the figure.

〔発明の効果〕〔Effect of the invention〕

以上の説明から明らかなように、本発明のペースト式ニ
ッケル正糎は、容易に大量生産でき、電極用集電耳が容
易に取付可能であり、しかも高負荷放電時の放電容量の
低下が抑制された良好な特性を有するもので、その工業
的価値は極めて大きい。
As is clear from the above description, the paste-type nickel paste of the present invention can be easily mass-produced, the current collecting tab for the electrode can be easily attached, and the decrease in discharge capacity during high-load discharge is suppressed. It has excellent properties, and its industrial value is extremely large.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明のペースト式ニッケル正極の製造工程の
原理図である。第2図は金属板を点溶接した基板の正面
図、第3図は金属板に電極用集電耳を溶接するニッケル
正極の斜視図、第4図は電極用集電耳を取付ける従来の
ニッケル正極の斜視図である。第5図は本発明と従来品
との各電流で放電容量の比較図である。 1・・・基板       2・・ニッケル板4・・ニ
ッケル正極   5・・・電極用集電耳a・・ニッケル
正極
FIG. 1 is a principle diagram of the manufacturing process of a paste-type nickel positive electrode of the present invention. Figure 2 is a front view of a board with metal plates spot-welded, Figure 3 is a perspective view of a nickel positive electrode with electrode collector ears welded to the metal plate, and Figure 4 is a conventional nickel positive electrode with electrode collector ears welded to the metal plate. FIG. 3 is a perspective view of a positive electrode. FIG. 5 is a comparison diagram of discharge capacity at each current between the present invention and a conventional product. 1...Substrate 2...Nickel plate 4...Nickel positive electrode 5...Electrode collector lug a...Nickel positive electrode

Claims (1)

【特許請求の範囲】[Claims] びびり振動切削法によつて作成したニッケル繊維を、不
織布化および焼結してなる長尺状電極基板に、長尺と直
角方向に一定間隔にて、細いニッケル板あるいはニッケ
ルメッキを施した鋼板からなる金属板を載置し、適切な
間隔の点溶接にて取付ける工程と、ついで水酸化ニッケ
ルを主成分とするペースト状活物質を、充填する工程、
乾燥工程、さらに基板をロールプレスする工程、切断加
工をする工程とを一貫した連続工程で行なつたのち、電
極用集電耳を該金属板に直接溶接してなることを特徴と
するペースト式ニッケル正極の製造法。
Nickel fibers created by the chatter vibration cutting method are made into a nonwoven fabric and sintered to form a long electrode substrate, and thin nickel plates or nickel-plated steel plates are placed at regular intervals in the direction perpendicular to the long length. A process of placing a metal plate and attaching it by spot welding at appropriate intervals, and then a process of filling a paste-like active material mainly composed of nickel hydroxide,
A paste type characterized in that the electrode collector ears are directly welded to the metal plate after the drying process, the process of roll pressing the board, and the process of cutting the board are performed in an integrated and continuous process. Manufacturing method of nickel positive electrode.
JP61147093A 1986-06-25 1986-06-25 Manufacture of paste type nickel positive electrode Pending JPS634553A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61147093A JPS634553A (en) 1986-06-25 1986-06-25 Manufacture of paste type nickel positive electrode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61147093A JPS634553A (en) 1986-06-25 1986-06-25 Manufacture of paste type nickel positive electrode

Publications (1)

Publication Number Publication Date
JPS634553A true JPS634553A (en) 1988-01-09

Family

ID=15422316

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61147093A Pending JPS634553A (en) 1986-06-25 1986-06-25 Manufacture of paste type nickel positive electrode

Country Status (1)

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JP (1) JPS634553A (en)

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