JPS6334006B2 - - Google Patents

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Publication number
JPS6334006B2
JPS6334006B2 JP57132964A JP13296482A JPS6334006B2 JP S6334006 B2 JPS6334006 B2 JP S6334006B2 JP 57132964 A JP57132964 A JP 57132964A JP 13296482 A JP13296482 A JP 13296482A JP S6334006 B2 JPS6334006 B2 JP S6334006B2
Authority
JP
Japan
Prior art keywords
glass fiber
smc
weight
parts
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP57132964A
Other languages
Japanese (ja)
Other versions
JPS5924726A (en
Inventor
Ikuo Kubota
Shigeharu Arai
Kunyoshi Matsuyama
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Fiber Glass Co Ltd
Original Assignee
Asahi Fiber Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Fiber Glass Co Ltd filed Critical Asahi Fiber Glass Co Ltd
Priority to JP57132964A priority Critical patent/JPS5924726A/en
Publication of JPS5924726A publication Critical patent/JPS5924726A/en
Publication of JPS6334006B2 publication Critical patent/JPS6334006B2/ja
Granted legal-status Critical Current

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  • Reinforced Plastic Materials (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Description

【発明の詳細な説明】 本発明は水タンク用パネルの製造法に関するも
のであり、操作が簡単であり、且つ強度の大きい
耐蝕性の良好な水タンク用パネルを得ることので
きる、工業的な製造法を提供することを目的とす
るものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing water tank panels, and is an industrial method that is easy to operate, and can produce water tank panels with high strength and good corrosion resistance. The purpose is to provide a manufacturing method.

水タンク、油タンク等のタンク用パネルは周縁
部に立上りフランジ部を有する箱型方形の形状を
有し、このフランジ部で該パネルを隣接のパネル
と結合することによつてタンクが組立てられる。
Panels for tanks such as water tanks and oil tanks have a box-like rectangular shape with a rising flange at the periphery, and the tank is assembled by joining the panel to an adjacent panel at the flange.

水タンクは0.7Kg/cm2程度乃至それ以上の水圧
に耐える必要がある。水タンクは各種の材料で構
成することができるが、耐蝕性能が要求される場
合、FRP製とすることが望ましいが、従来強度
の大きい、均質なFRP製水タンクを簡単な操作
で製造する工業的な方法は知られておらず、従来
の水タンク用パネルを製造法には次のような難点
があつた。
The water tank must withstand water pressure of approximately 0.7 kg/cm 2 or more. Water tanks can be constructed from various materials, but if corrosion resistance is required, it is preferable to use FRP. There is no known method for manufacturing panels for water tanks, and the conventional method for manufacturing panels for water tanks has the following drawbacks.

FRPは液状の熱硬化性樹脂を硝子繊維よりな
る補強体に含浸せしめ、この樹脂含浸補強体(未
硬化FRPと云う)を硬化せしめることによつて
製造することができる。しかしながらその都度樹
脂を補強体に含浸させるのは操作及取扱いが面倒
であるだけでなく、未硬化FRP中の硝子繊維量
割合(GCと云う)にバラツキが生じたり、或は
使用中に樹脂粘度が変化したりし易く、均質な製
品の得難い難点がある。
FRP can be manufactured by impregnating a reinforcing body made of glass fiber with a liquid thermosetting resin and curing this resin-impregnated reinforcing body (referred to as uncured FRP). However, impregnating the reinforcing body with resin each time is not only cumbersome to operate and handle, but also causes variations in the proportion of glass fibers (GC) in uncured FRP, or the resin viscosity increases during use. It is difficult to obtain a homogeneous product because it is easy to change.

このため硝子繊維束に増粘剤を含む液状の熱硬
化性樹脂組成物を含浸させ、該樹脂を増粘させて
なるシートモールデイングコンパウンド(以下
SMCという)がFRP成型に広く用いられ、この
方法は取扱い、操作が簡単であり均質な製品が得
られる利点を有している反面次のような難点を有
する。
For this purpose, a sheet molding compound (hereinafter referred to as
SMC) is widely used for FRP molding, and although this method has the advantages of being easy to handle and operate and producing homogeneous products, it has the following disadvantages.

一般にFRPの強度は、他の条件が一定の場合、
使用する硝子繊維束の長さを大とする程大となる
傾向を有する。このため強度の大きいFRP、例
えば耐圧強度0.7Kg/cm2以上の水タンク用パネル
を製造する際、極めて長さの長い、好ましくは連
続した硝子繊維束よりなるマツト(コンテイニユ
アスストランドマツト、以下CSMと略称)を使
用することが必要とされて来た。しかしながら、
補強体としてCSMを使用したSMCは成型性が悪
く欠肉等が生じ易い。
Generally, the strength of FRP is, when other conditions are constant,
It tends to increase as the length of the glass fiber bundle used increases. For this reason, when manufacturing FRP with high strength, for example, panels for water tanks with a pressure resistance of 0.7 kg/cm 2 or more, it is necessary to use pine made of extremely long, preferably continuous glass fiber bundles (hereinafter referred to as continuous strand pine). It has become necessary to use CSM (abbreviated as CSM). however,
SMC using CSM as a reinforcing body has poor moldability and is prone to underfilling.

このため、強度の大きい水タンク用パネルを
SMCのみを用いて工業的に製造することができ
ず、従来水タンク用パネルをSMCを用いて製造
する場合CSMの薄層で型面を覆い、ついでこの
CSMに所定厚みの2.5cm程度の長さの硝子繊維束
切断物を補強体として用いたSMCを重ね、該型
と対をなす型で押圧し加熱する方法が採用されて
いた。
For this reason, strong water tank panels are required.
Conventionally, when water tank panels were manufactured using SMC, the mold surface was covered with a thin layer of CSM, and then this
The method employed was to stack an SMC made of cut glass fiber bundles with a predetermined thickness of about 2.5 cm in length as a reinforcing body on a CSM, and press and heat it with a mold paired with the mold.

この方法によるときは、SMC中の樹脂が型の
挟圧、加熱によつてCSMに向つて流動する。従
つてこの方法によるときは液状の樹脂を予め
CSMに含浸させておかなくても、表面層がCSM
で補強されたパネルを得ることができる。この方
法によるときは強度の大きいFRPをうることが
できるがSMCのみを用いる方法に比し操作が煩
雑であるのみならず、表面層中の樹脂の分布が不
均一となつたり、樹脂とCSMの馴染みが不良と
なつたりすることもあり、又得られたパネルの強
度も必らずしも充分と云えない難点があつた。
When using this method, the resin in the SMC flows toward the CSM due to the compression and heating of the mold. Therefore, when using this method, liquid resin must be added in advance.
Even if it is not impregnated with CSM, the surface layer is CSM.
You can get reinforced panels with. When using this method, FRP with high strength can be obtained, but not only is the operation more complicated than the method using only SMC, but the distribution of the resin in the surface layer becomes uneven, and the relationship between the resin and CSM increases. There were also disadvantages in that the fit may be poor, and the strength of the resulting panels was not necessarily sufficient.

本発明者はかかる難点を解決し、操作も簡単で
あり、均質な、強度の大きい水タンク用パネルを
工業的に製造する方法を得るため研究を重ねた結
果、ランダムに配向された95〜20wt%の長さ8
cm以上の硝子繊維束と、5〜80wt%の1〜5cm
の硝子繊維束とよりなるマツトを補強体として使
用したシートモールデイングコンパウンドを、辺
縁部に立上りフランジ部を有する箱型方形の雌型
と、前記箱型の底部の方形よりやや小さい面積の
方形の雄型とよりなる一対の型で挟圧加熱し樹脂
を硬化させることにより、極めて好適な結果の得
られることを見出し本発明として提案したもので
ある。
The inventor of the present invention solved these difficulties and conducted repeated research to find a method for industrially manufacturing a water tank panel that is easy to operate, homogeneous, and has great strength. % length 8
Glass fiber bundle of cm or more and 1-5 cm of 5-80wt%
A sheet molding compound using pine made of glass fiber bundles as a reinforcing body is made into a box-shaped rectangular female mold with a rising flange on the edge, and a rectangular mold with an area slightly smaller than the square at the bottom of the box shape. The inventors have discovered that very suitable results can be obtained by curing the resin by applying pressure and heating with a pair of molds consisting of a male mold and a male mold, and have proposed the present invention.

何故このような結果が得られるのか明らかでは
ないが、上述のSMC(以下SMCという)を構成
する補強体は長尺の硝子繊維束を使用しているに
拘らず、流動性が極めて良好であり、SMCのみ
を用いて例えば水タンク用パネルを製造しても、
均質な、欠肉等のないパネルをうることができ、
又短かい硝子繊維束が混入されているに拘らず、
強度の充分大きいパネルの得られることが判明し
た。
It is not clear why such a result is obtained, but the reinforcing body that constitutes the SMC (hereinafter referred to as SMC) described above has extremely good fluidity despite the use of long glass fiber bundles. , even if a panel for a water tank, for example, is manufactured using only SMC,
It is possible to obtain homogeneous panels with no missing parts, etc.
Also, despite the inclusion of short glass fiber bundles,
It has been found that a panel with sufficiently high strength can be obtained.

次に本発明を更に具体的に説明する。 Next, the present invention will be explained in more detail.

本発明においては8cm以上の硝子繊維束、好ま
しく12〜200cmの長さに切断した硝子繊維束(以
下長尺繊維束という)を使用する。硝子繊維束の
長さが8cm以下では充分強度の大きいパネルをう
ることができない。そして長さ12〜200cmの硝子
繊維束を用いることにより成型性、強度の特に優
れたSMCを得ることができる。
In the present invention, a glass fiber bundle having a length of 8 cm or more, preferably a glass fiber bundle cut into a length of 12 to 200 cm (hereinafter referred to as a long fiber bundle) is used. If the length of the glass fiber bundle is less than 8 cm, a panel with sufficient strength cannot be obtained. By using glass fiber bundles with a length of 12 to 200 cm, it is possible to obtain SMC with particularly excellent moldability and strength.

そして長尺繊維束95〜20wt%、5〜80wt%の、
長さ1〜5cmの硝子繊維束(以下短繊維束とい
う)を可及的均一に混合したマツト状物(このマ
ツト状物を以以下本マツト状物という)とする。
短繊維束の長さが1cm以下ではFRP製品の強度
が低下し、又SMCの製造が困難であり、又5cm
以上では充分な流動性を有するSMCが得られな
い。又短繊維束の量が5%以下では充分な効果が
得られず、又その量が80%以上となると充分な強
度を有するパネルを得ることができない。
And long fiber bundles 95-20wt%, 5-80wt%,
Glass fiber bundles (hereinafter referred to as short fiber bundles) having a length of 1 to 5 cm are mixed as uniformly as possible to form a mat-like product (hereinafter referred to as the main mat-like product).
If the short fiber bundle length is less than 1 cm, the strength of the FRP product will decrease, and it will be difficult to manufacture SMC.
Above this, SMC with sufficient fluidity cannot be obtained. Further, if the amount of short fiber bundles is less than 5%, a sufficient effect cannot be obtained, and if the amount is more than 80%, a panel with sufficient strength cannot be obtained.

なお、硝子繊維束としては直径6〜15μの硝子
繊維を50〜400本程度集束剤を附与集束したもの
が適当である。本マツト状物を使用し、例えば次
のような方法でSMCを製造する。
The glass fiber bundle is suitably a bundle of about 50 to 400 glass fibers with a diameter of 6 to 15 μm, to which a sizing agent is applied. Using this mat-like material, SMC is manufactured, for example, by the following method.

増粘剤を含む液状の熱硬化性樹脂、好ましくは
不飽和ポリエステル樹脂組成物(通常樹脂100重
量部に対し80〜150重量部の充填材、3〜8重量
部のトーナー(顔料組成物)、0.8〜1.5重量部の
重合開始剤、4〜7重量部の離型剤、0.3〜1.0重
量部の増粘剤を加え均一に混合したもの(以下単
に樹脂組成物という)を、長尺の合成樹脂フイル
ム上に連続的に所定量塗布し、この上に長尺硝子
繊維束と短硝子繊維束を両者が可及的均一に混合
するように落下せしめ、別の合成樹脂フイルムで
覆い、ロール等で挟圧して硝子繊維束に樹脂組成
物を含浸せしめ、円筒状に巻取り養生して樹脂組
成物を増粘せしめSMCとする。
A liquid thermosetting resin containing a thickener, preferably an unsaturated polyester resin composition (usually 80 to 150 parts by weight of filler per 100 parts by weight of resin, 3 to 8 parts by weight of toner (pigment composition), 0.8 to 1.5 parts by weight of a polymerization initiator, 4 to 7 parts by weight of a mold release agent, and 0.3 to 1.0 parts by weight of a thickener are added and mixed uniformly (hereinafter simply referred to as a resin composition). A predetermined amount is continuously applied onto a resin film, a long glass fiber bundle and a short glass fiber bundle are dropped onto the resin film so that they are mixed as uniformly as possible, and then covered with another synthetic resin film and rolled. The glass fiber bundle is impregnated with the resin composition by compressing the glass fiber bundle, and the bundle is rolled up into a cylindrical shape and cured to thicken the resin composition to form an SMC.

硝子繊維束100重量部に対する樹脂組成物の割
合は100〜300重量部とするのが適当であり、又
SMCの厚み(単位面積当りの重量)は2〜5
Kg/cm2程度とするのが適当である。
It is appropriate that the proportion of the resin composition to 100 parts by weight of the glass fiber bundle is 100 to 300 parts by weight, and
The thickness of SMC (weight per unit area) is 2 to 5
It is appropriate to set it at around Kg/cm 2 .

次に、上述のようなSMC(本SMC)を使用し
水タンク用パネルを製造する方法を第1,2図に
就いて説明する。
Next, a method for manufacturing a water tank panel using the above-mentioned SMC (this SMC) will be explained with reference to FIGS. 1 and 2.

本SMCを雄型の上面とほぼ同じ大きさに切断
し、所定枚数雄型の上面に重ねる。本SMCの大
きさは型の上面をほぼ覆うに足る大きさで充分で
あり、本SMCを折り曲げてフランジ部に相応す
る雄型の側面を覆う必要はない。該型と対をなす
箱状の雌型でSMCを押圧しつつ加熱すると本
SMCは雄型の側面に迄流動し、均一な、高強度
の水タンク用パネルを得ることができる。
Cut this SMC to approximately the same size as the top surface of the male mold, and stack a predetermined number of sheets on the top surface of the male mold. The size of the present SMC is sufficient to cover almost the top surface of the mold, and there is no need to bend the present SMC to cover the side surface of the male mold corresponding to the flange portion. When the SMC is heated while being pressed with a box-shaped female mold that is paired with the mold, it becomes a book.
SMC flows up to the side of the male mold, making it possible to obtain a uniform, high-strength water tank panel.

上述のように、本発明の方法によるときは、簡
単な操作で、均質な高強度の水タンク用パネルを
製造することができ、本発明は工業上有益なもの
である。
As described above, when using the method of the present invention, a homogeneous, high-strength water tank panel can be manufactured with simple operations, and the present invention is industrially useful.

次に本発明の実施例を示す。 Next, examples of the present invention will be shown.

実施例 液状不飽和ポリエステル樹脂100重量部、酸化
マグネシユーム(増粘剤)0.5重量部、炭酸カル
シユーム100重量部、オーブチルパーベンゾエー
ト(重合開始剤)1重量部、トーナー3重量部、
ステアリン酸亜鉛(離型剤)5重量部の均一な混
合物よりなる樹脂組成物を、合成樹脂フイルム上
に2.5Kg/m2の割合で塗布し、この上に直径13μの
硝子繊維に酢ビ系集束剤を附与し、100本集束し
てなる硝子繊維束を20cmの長さに切断したものを
800gr/m2、長さ2cmの同様の硝子繊維束を
200gr/m2の割合で均質に落下せしめ、この上に
別の合成樹脂フイルムを重ね、常法に従い、樹脂
組成物を増粘させ、硝子繊維束が無方向に分布し
たSMCを得た。このSMCを93cm×93cmの大きさ
に切断し、この切断物を4枚雄型の上面上に重
ね、対をなす箱状の雌型で40Kg/cm2の圧力で押圧
しつつ140℃に6分間加熱し、100cm×100cm、平
均厚み4.5mm、フランジ部の高さ7.5cm、厚み8mm
の第1,2図に示すようなパネルを製造した。
Examples 100 parts by weight of liquid unsaturated polyester resin, 0.5 parts by weight of magnesium oxide (thickener), 100 parts by weight of calcium carbonate, 1 part by weight of orbutyl perbenzoate (polymerization initiator), 3 parts by weight of toner,
A resin composition consisting of a homogeneous mixture of 5 parts by weight of zinc stearate (mold release agent) is applied onto a synthetic resin film at a rate of 2.5 kg/m 2 , and a vinyl acetate-based resin composition is applied onto a glass fiber with a diameter of 13 μm. A bundle of 100 glass fibers is added with a sizing agent and cut into a length of 20 cm.
A similar glass fiber bundle of 800gr/m 2 and 2cm long was
The resin composition was allowed to fall uniformly at a rate of 200 gr/m 2 , another synthetic resin film was layered thereon, and the resin composition was thickened according to a conventional method to obtain an SMC in which glass fiber bundles were distributed nondirectionally. This SMC was cut into a size of 93 cm x 93 cm, and the four cut pieces were stacked on top of the male mold, and heated to 140°C while pressing with a pressure of 40 kg/cm 2 with a pair of box-shaped female molds. Heat for 100cm x 100cm, average thickness 4.5mm, flange height 7.5cm, thickness 8mm
A panel as shown in Figures 1 and 2 was manufactured.

このパネルの耐水圧強度は7.5Kg/cm2であつた。 The water resistance strength of this panel was 7.5 Kg/cm 2 .

これに対し、雄型の側部迄は300gr/m2のCSM
で覆い、この上に2.9Kg/m2の、2.5cmの硝子繊維
束で補強されたSMCを4枚重ね、同様に成型し
て得られたパネルの耐圧強度は0.7Kg/cm2であつ
た。
On the other hand, the CSM up to the side of the male type is 300gr/ m2.
This was covered with 4 sheets of SMC reinforced with 2.5 cm glass fiber bundles of 2.9 Kg/m 2 and molded in the same way. The resulting panel had a compressive strength of 0.7 Kg/cm 2 . .

又雄型の側部迄450gr/m2のCSMで覆い、この
CSMに不飽和ポリエステル樹脂100重量部、酸化
マグネシユーム0.5重量部、炭酸カルシユーム100
重量部、オーブチルパーベンゾエート1重量部、
トーナー3重量部、ステアリン酸亜鉛5重量部よ
りなる樹脂組成物を3.9Kg/m2の割合で含浸せし
め、同様にして成型して得られたパネルの耐水圧
強度は0.76Kg/cm2であつた。
Also, cover the sides of the male mold with 450gr/ m2 CSM, and
CSM contains 100 parts by weight of unsaturated polyester resin, 0.5 parts by weight of magnesium oxide, and 100 parts by weight of calcium carbonate.
parts by weight, 1 part by weight of orbutyl perbenzoate,
A panel obtained by impregnating a resin composition consisting of 3 parts by weight of toner and 5 parts by weight of zinc stearate at a ratio of 3.9 Kg/m 2 and molding in the same manner had a water pressure strength of 0.76 Kg/cm 2 . Ta.

上述したように本発明の方法によるときは強度
の大きい、均質な、欠肉のない水タンク用パネル
をSMCのみを用いて簡単に製造することができ、
本発明は工業上有益なものである。
As described above, when using the method of the present invention, a strong, homogeneous, and solid water tank panel can be easily manufactured using only SMC,
The present invention is industrially useful.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明のシートモールデイングコンパ
ウンドを用いて製造したFRP製品の平面図、第
2図は正面図である。
FIG. 1 is a plan view of an FRP product manufactured using the sheet molding compound of the present invention, and FIG. 2 is a front view.

Claims (1)

【特許請求の範囲】[Claims] 1 ランダムに配向された長さ8cm以上の硝子繊
維束95〜20wt%と1〜5cmの硝子繊維束5〜
80wt%とよりなるマツトを補強体として使用し
たシートモールデイングコンパウンドを、辺縁部
に立上りフランジ部を有する箱型方形の雌型と、
前記箱型の底部の方形よりやや小さい面積の方形
の雄型とよりなる一対の型で挟圧加熱し樹脂を硬
化させることを特徴とする水タンク用パネルの製
造法。
1 95-20wt% randomly oriented glass fiber bundles with a length of 8 cm or more and 5-5 glass fiber bundles with a length of 1-5 cm
A sheet molding compound using 80wt% pine as a reinforcing body was made into a box-shaped rectangular female mold with a rising flange on the edge.
A method for manufacturing a panel for a water tank, characterized in that the resin is cured by heating under pressure with a pair of molds consisting of a rectangular male mold having an area slightly smaller than the square at the bottom of the box shape.
JP57132964A 1982-07-31 1982-07-31 Sheet molding compound Granted JPS5924726A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57132964A JPS5924726A (en) 1982-07-31 1982-07-31 Sheet molding compound

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57132964A JPS5924726A (en) 1982-07-31 1982-07-31 Sheet molding compound

Publications (2)

Publication Number Publication Date
JPS5924726A JPS5924726A (en) 1984-02-08
JPS6334006B2 true JPS6334006B2 (en) 1988-07-07

Family

ID=15093617

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57132964A Granted JPS5924726A (en) 1982-07-31 1982-07-31 Sheet molding compound

Country Status (1)

Country Link
JP (1) JPS5924726A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005000683A1 (en) * 2004-08-21 2006-03-09 Saertex Wagener Gmbh & Co. Kg Process for the production of a fiber composite material for the production of fiber composite components

Citations (1)

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Publication number Priority date Publication date Assignee Title
JPS5560531A (en) * 1978-10-31 1980-05-07 Matsushita Electric Works Ltd Sheet molding compound

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5560531A (en) * 1978-10-31 1980-05-07 Matsushita Electric Works Ltd Sheet molding compound

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