JPS63299822A - Composite die for drawing and piercing - Google Patents
Composite die for drawing and piercingInfo
- Publication number
- JPS63299822A JPS63299822A JP62136406A JP13640687A JPS63299822A JP S63299822 A JPS63299822 A JP S63299822A JP 62136406 A JP62136406 A JP 62136406A JP 13640687 A JP13640687 A JP 13640687A JP S63299822 A JPS63299822 A JP S63299822A
- Authority
- JP
- Japan
- Prior art keywords
- die
- punch
- mold
- center
- work
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims description 6
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 238000005553 drilling Methods 0.000 claims description 7
- 238000004080 punching Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 13
- 239000002184 metal Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Punching Or Piercing (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の目的〕
(産業上の利用分野)
本発明は鈑金のプレス加工に於いて、多数の工程を必要
とする深絞り、孔明は加工等を少ない加工工程で行うこ
とのできる複合金型に関するもので、自動車用ブレーキ
ブースターのボデー等の加工に利用されるものである。[Detailed Description of the Invention] [Objective of the Invention] (Industrial Application Field) The present invention performs deep drawing, drilling, etc., which require a large number of processes, in a small number of processing steps in the press working of sheet metal. This relates to a composite mold that can be used for processing automobile brake booster bodies, etc.
(従来の技術)
鈑金のプレス加工に於いて、深絞り、孔明は加工等を行
う場合には第6図に示すように(イ)第1絞り、(ロ)
第2絞り、(ハ)孔明は等のプレス工程により加工され
ている。(Prior art) When performing deep drawing and drilling in sheet metal press working, as shown in Figure 6, (a) first drawing, (b)
The second drawing and (c) hole forming are processed by a pressing process.
(発明が解決しようとする問題点)
しかし前記従来のプレス加工は深絞り、孔明けに多(の
工程が必要であり、更に各々の工程に於いて1つの金型
を必要としており、そのために金型数が各工程毎である
ために、必然的に金型数が増加し、金型費のアップ及び
プレス機械の増加という問題点がある。(Problems to be solved by the invention) However, the conventional press working requires multiple steps for deep drawing and hole drilling, and also requires one mold for each step. Since the number of molds is required for each process, the number of molds inevitably increases, leading to problems such as an increase in mold costs and an increase in the number of press machines.
本発明は鈑金をプレス加工より深絞り、孔明けを行う場
合に多数の金型を必要とすることなく、1個の金型によ
り、深絞り、孔明けを行うことの出来る複合金型を技術
的課題とするものである。The present invention is a composite mold technology that can perform deep drawing and drilling with one mold, without requiring multiple molds when performing deep drawing and drilling of sheet metal rather than press working. This is a major issue.
(問題点を解決するための手段)
前記技術的課題を解決するために講じた手段は次のとお
りである。すなわち、板金を第1絞り1、第2絞り、孔
明は加工を行う上型及び下型よりなる第1図に示す金型
に於いて、上型1の外枠1aに先端凸状の第1絞りパン
チ2を固定し、第1絞りパンチの中央に孔抜きスクラッ
プ払い用バネ3を介してスクラップ払い用ノックピン4
を設け、第1絞りパンチ板押え用バネ5を介して第2絞
りパンチ6を設け、第2絞りパンチ板押え用バネ7に係
合した板押え8を設け、板押え8は外枠1aにガイドさ
れるものであり、下型9の下型ベース9a上に第2絞り
ダイス13を固定し、更に第1絞り板押え用バネ10を
設け、中央に上面凹状の第1絞りダイス11を設け、第
1絞りダイス11の中央に孔明はパンチ12が下型ベー
ス9aに固定されている複合金型である。(Means for solving the problems) The following measures were taken to solve the above technical problems. That is, in the mold shown in FIG. 1 which consists of an upper die and a lower die for processing a sheet metal, a first aperture with a convex tip is formed on the outer frame 1a of the upper die 1. The drawing punch 2 is fixed, and a knock pin 4 for scrap removal is attached to the center of the first drawing punch via a spring 3 for punching and scrap removal.
A second drawing punch 6 is provided via the first drawing punch plate holding spring 5, and a plate presser 8 engaged with the second drawing punch plate holding spring 7 is provided, and the plate presser 8 is attached to the outer frame 1a. A second drawing die 13 is fixed on the lower mold base 9a of the lower mold 9, a spring 10 for holding down the first drawing plate is provided, and a first drawing die 11 with a concave upper surface is provided in the center. , the first drawing die 11 has a hole in the center, and a punch 12 is fixed to the lower die base 9a.
(作用)
前記技術的手段は次のように作用する。すなわち、円板
素材を下型上面にfi5!置し、上型を下降すれば第2
絞りパンチと第1絞りダイスにワーク押えの圧力が発生
すると共に、押え板と第2絞りダイスによりワーク押え
の圧力が発生し、更に上型が下降すれば第1絞りパンチ
の凸部と第1絞りダイスの凹部によりワークの湾曲部が
形成され、更に上型が下降すれば第2絞りパンチと第1
絞りダイス及び第2絞りダイスによりワークの傾斜部を
形成し、下型ベースに固定された孔明はパンチによりワ
ーク中央の孔明けを行う。(Operation) The technical means operates as follows. In other words, place the disc material on the upper surface of the lower mold fi5! Place the upper mold down and the second
The pressure of the workpiece holder is generated in the drawing punch and the first drawing die, and the pressure of the workpiece holder is also generated by the presser plate and the second drawing die, and when the upper mold is further lowered, the convex part of the first drawing punch and the first A curved part of the workpiece is formed by the concave part of the drawing die, and when the upper die is further lowered, the second drawing punch and the first
A slanted part of the workpiece is formed by a drawing die and a second drawing die, and a hole is made in the center of the workpiece by a hole punch fixed to the lower die base.
上型が上昇すれば、ワークも第1絞りダイスの上昇によ
り第2絞りダイスの表面から離れてワークの絞り、孔明
けが完了するものである。When the upper die rises, the workpiece also separates from the surface of the second drawing die due to the rise of the first drawing die, completing drawing and drilling of the workpiece.
(実施例) 以下実施例により説明する。(Example) This will be explained below using examples.
第1図は金型で上型1、下型9よりなりPは薄鋼板より
なるワークである。FIG. 1 shows a mold consisting of an upper mold 1 and a lower mold 9, and P is a workpiece made of a thin steel plate.
2は上型lに固定された第1絞りパンチで、第1絞りパ
ンチ2の中に孔抜きスクラップ払い用バネ3とスクラッ
プ払い用ノックピン4が挿入されており、5は第1絞り
パンチ板押え用バネで、第2絞りパンチ6に係合し、7
は第2絞りパンチ板押え用バネで、8は押え板である。Reference numeral 2 denotes a first drawing punch fixed to the upper mold l, into which a spring 3 for punching and removing scraps and a knock pin 4 for removing scraps are inserted, and 5 a first drawing punch plate holder. The spring engages the second drawing punch 6, and the 7
is a spring for holding down the second drawing punch plate, and 8 is a holding plate.
9は下型で下型ベース9aがあり、中央に第1絞りダイ
ス11を設け、第1絞り板押えバネ10がある。12は
第1絞りダイスの中に設けた孔明はパンチで下型ベース
9aの中央に固定されており上部に凹部を有し、第2絞
りダイス13は下型ベース9aに固定されている金型構
造である。A lower die 9 has a lower die base 9a, a first drawing die 11 is provided in the center, and a first drawing plate pressing spring 10 is provided. Reference numeral 12 denotes a mold in which a hole provided in the first drawing die is fixed to the center of the lower die base 9a by a punch and has a recessed part in the upper part, and a second drawing die 13 is fixed to the lower die base 9a. It is a structure.
次に前記金型の各部品の機能について説明すれば、
(1)第1絞りパンチ2は第1絞り用のパンチと孔明は
ダイスの機能を有して、
(2)第2絞りパンチ6は第2絞り用のパンチと第1絞
りの板押えの機能を有し、
(3)第1絞りダイス11は第1絞り用のダイスと第1
絞りの板押えの機能を有し、
(4) 第2絞りダイス13は第2絞り用のダイスと
第2絞りの板押え機能を有する。Next, the functions of each part of the mold will be explained: (1) The first drawing punch 2 has the function of a punch for the first drawing and the hole has the function of a die, (2) The second drawing punch 6 has the function of a die. (3) The first drawing die 11 has the functions of a punch for the second drawing and a plate presser for the first drawing.
(4) The second drawing die 13 has the function of a second drawing die and a second drawing plate.
次に前記金型に於いて、その作用を述べれば、(1)
準備工程、上型1と下型9の間にワークPを置く。こ
の場合プレス機は上死点である(第1図)。Next, the functions of the mold described above are as follows: (1)
In the preparation process, a workpiece P is placed between the upper mold 1 and the lower mold 9. In this case, the press is at top dead center (Figure 1).
(2)押え工程、上型1が下降し第2絞りパンチ6と第
1絞りダイス11間にAに示すように板押え圧力発生し
、板押え8と第2絞りダイス13の間にBに示すように
板押え圧力が発生する(第2図)。(2) In the holding process, the upper die 1 is lowered, pressure is generated between the second drawing punch 6 and the first drawing die 11 as shown in A, and pressure is generated between the holding plate 8 and the second drawing die 13 at B. As shown, plate holding pressure is generated (Fig. 2).
(3)第1絞り工程、さらに上型1が下降する。(3) In the first drawing process, the upper mold 1 further descends.
第2絞りパンチ6と第1絞りダイス11の間の板押えを
バネ力により強圧し、第1絞りパンチ2が下降し、第1
絞り下降Cを行う。この場合第1絞りダイス11はバネ
10が強力なために移動しない(第3図)。The plate holder between the second drawing punch 6 and the first drawing die 11 is strongly pressed by the spring force, and the first drawing punch 2 is lowered and the first drawing die 11 is pressed down.
Perform aperture lowering C. In this case, the first drawing die 11 does not move because the spring 10 is strong (FIG. 3).
(4)第2絞り工程、さらに上型1が下降する。(4) In the second drawing process, the upper mold 1 further descends.
第2絞りパンチ6と第2絞りダイス13の間の板押えを
バネ力により強固にし、第2絞りパンチ6は上型外枠1
に密着しながら上型外枠の加圧により第2絞りDを成形
する。The plate press between the second drawing punch 6 and the second drawing die 13 is made strong by the spring force, and the second drawing punch 6 is connected to the upper mold outer frame 1.
The second aperture D is formed by pressurizing the outer frame of the upper mold while being in close contact with the mold.
第2絞り成形終了と同時にセンタ部分Eへの孔明はパン
チ12により孔明けが行われる(第4図)。Simultaneously with the completion of the second drawing forming, a hole is made in the center portion E using the punch 12 (FIG. 4).
(5)上昇工程、上型1は上昇し上死点へ。(5) In the rising process, the upper mold 1 rises to the top dead center.
センター穴スクラップ14はノックアウトピン12によ
り型外へ出され成形完了する。The center hole scrap 14 is taken out of the mold by the knockout pin 12 and the molding is completed.
更に下降ワークPも第2絞りダイス11により容易に取
り出しが出来る(第5図)。Furthermore, the descending workpiece P can also be easily taken out by the second drawing die 11 (FIG. 5).
本発明は次の効果を有する。すなわち、前記複合金型は
1つの型で3つのプレス機能を持ち、lショットで3工
程が同時に下降することができ、金型数低減により型費
及び工数、加工時間の低減を計ることができ、更にプレ
ス機の減少によりスペースの縮小を計ることができる。The present invention has the following effects. In other words, the above-mentioned composite mold has three pressing functions in one mold, and three processes can be lowered simultaneously in one shot, and by reducing the number of molds, it is possible to reduce mold costs, man-hours, and processing time. Furthermore, the space can be reduced by reducing the number of presses.
第1図〜第5図は本実施例によ為各工程の説明断面図で
、第1図は準備工程、第2図は押え工程、第3図は第1
絞り工程、第4図は第2絞り工程、第5図は上昇工程を
示し、第6図の(イ)〜(ハ)は従来例による工法の説
明図である。
l・・・上型、2・・・第1絞りパンチ。
4・・・ノックピン、6・・・第2絞りパンチ。
8・・・押え板、9・・・下型。
11・・・第1絞りダイス。
12・・・穴明はパンチ。
13・・・第2絞りダイス。Figures 1 to 5 are cross-sectional views for explaining each process in this embodiment. Figure 1 is the preparation process, Figure 2 is the pressing process, and Figure 3 is the first stage.
The drawing process, FIG. 4 shows the second drawing process, and FIG. 5 shows the raising process, and FIGS. 6A to 6C are explanatory diagrams of the conventional construction method. l... Upper die, 2... First drawing punch. 4... Dowel pin, 6... Second squeeze punch. 8... Pressing plate, 9... Lower mold. 11...First drawing die. 12... Anaaki punches. 13...Second drawing die.
Claims (1)
て、 上型の外枠中央に先端凸状の第1絞りパンチを固定し、
中央の貫通孔にノックピン及び孔抜きスクラップ用バネ
を挿入し、前記第1絞りパンチの外側に摺動自在に第2
絞りパンチを設け、平板押え用バネを配置し、前記第2
絞りパンチの外側と外枠内面に押え板を摺動自在に挿入
し、平板押えバネを配置し、 下型の下型ベースに第2絞りダイスを固定し、中央部に
は上面凹状の第1絞りダイスを摺動自在に挿入し、中央
部に孔明けパンチを設け下端を下型ベースに固定し、前
記第1絞りダイスに板押え用バネを配置した、絞り、孔
明け用複合金型。[Claims] In a composite mold consisting of an upper die and a lower die for drawing and drilling, a first drawing punch with a convex tip is fixed at the center of the outer frame of the upper die,
A dowel pin and a punching scrap spring are inserted into the central through hole, and a second drawing punch is slidably inserted outside the first drawing punch.
A drawing punch is provided, a spring for pressing the flat plate is arranged, and the second
A presser plate is slidably inserted into the outside of the drawing punch and the inner surface of the outer frame, a flat plate presser spring is arranged, a second drawing die is fixed to the lower base of the lower die, and a first die with a concave upper surface is installed in the center. A composite mold for drawing and punching, in which a drawing die is slidably inserted, a hole punch is provided in the center, the lower end is fixed to a lower mold base, and a plate holding spring is arranged on the first drawing die.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62136406A JPS63299822A (en) | 1987-05-29 | 1987-05-29 | Composite die for drawing and piercing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62136406A JPS63299822A (en) | 1987-05-29 | 1987-05-29 | Composite die for drawing and piercing |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63299822A true JPS63299822A (en) | 1988-12-07 |
Family
ID=15174417
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62136406A Pending JPS63299822A (en) | 1987-05-29 | 1987-05-29 | Composite die for drawing and piercing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63299822A (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03180220A (en) * | 1989-12-09 | 1991-08-06 | Yutaka Giken Co Ltd | Plural parts forming die |
WO2007102538A1 (en) * | 2006-03-08 | 2007-09-13 | Kabushiki Kaisha Kobe Seiko Sho | Press forming method for aluminum alloy sheet and pressing device |
JP2010167480A (en) * | 2009-01-26 | 2010-08-05 | Honda Motor Co Ltd | Press-forming die and press-forming method |
JP2012210643A (en) * | 2011-03-31 | 2012-11-01 | Asahi- Seiki Manufacturing Co Ltd | Forming device |
JP2012231877A (en) * | 2011-04-28 | 2012-11-29 | Tomita Kogyosho:Kk | Container made of expanded metal, and method of manufacturing the same |
JP2013252556A (en) * | 2012-06-08 | 2013-12-19 | Amino:Kk | Sequential forming device |
WO2018145718A1 (en) * | 2017-02-07 | 2018-08-16 | Olaf Und André Tünkers Gbr | Forming and punching device equipped with a motorized power drive in a structurally integral manner, and method |
CN108515115A (en) * | 2018-05-16 | 2018-09-11 | 无锡惠汕金属制品有限公司 | Shaped steel bulge molding/punching hole composite die |
-
1987
- 1987-05-29 JP JP62136406A patent/JPS63299822A/en active Pending
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03180220A (en) * | 1989-12-09 | 1991-08-06 | Yutaka Giken Co Ltd | Plural parts forming die |
WO2007102538A1 (en) * | 2006-03-08 | 2007-09-13 | Kabushiki Kaisha Kobe Seiko Sho | Press forming method for aluminum alloy sheet and pressing device |
JP2007268608A (en) * | 2006-03-08 | 2007-10-18 | Kobe Steel Ltd | Press-forming method of aluminum alloy sheet and press device |
KR101067047B1 (en) * | 2006-03-08 | 2011-09-22 | 가부시키가이샤 고베 세이코쇼 | Press forming method for aluminum alloy sheet and pressing device |
US8051696B2 (en) | 2006-03-08 | 2011-11-08 | Kobe Steel, Ltd. | Press forming method for aluminum alloy sheet and pressing device |
JP2010167480A (en) * | 2009-01-26 | 2010-08-05 | Honda Motor Co Ltd | Press-forming die and press-forming method |
JP2012210643A (en) * | 2011-03-31 | 2012-11-01 | Asahi- Seiki Manufacturing Co Ltd | Forming device |
JP2012231877A (en) * | 2011-04-28 | 2012-11-29 | Tomita Kogyosho:Kk | Container made of expanded metal, and method of manufacturing the same |
JP2013252556A (en) * | 2012-06-08 | 2013-12-19 | Amino:Kk | Sequential forming device |
WO2018145718A1 (en) * | 2017-02-07 | 2018-08-16 | Olaf Und André Tünkers Gbr | Forming and punching device equipped with a motorized power drive in a structurally integral manner, and method |
CN108515115A (en) * | 2018-05-16 | 2018-09-11 | 无锡惠汕金属制品有限公司 | Shaped steel bulge molding/punching hole composite die |
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