JPS63243808A - In-tube inspecting instrument - Google Patents

In-tube inspecting instrument

Info

Publication number
JPS63243808A
JPS63243808A JP7878387A JP7878387A JPS63243808A JP S63243808 A JPS63243808 A JP S63243808A JP 7878387 A JP7878387 A JP 7878387A JP 7878387 A JP7878387 A JP 7878387A JP S63243808 A JPS63243808 A JP S63243808A
Authority
JP
Japan
Prior art keywords
disk
head
detection
rotation
inspected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7878387A
Other languages
Japanese (ja)
Inventor
Shinichi Nagai
永井 愼一
Yoshiaki Taniguchi
善昭 谷口
Kazuo Takashima
和夫 高嶋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SEKIYU SANGYO KATSUSEIKA CENTER
Mitsubishi Electric Corp
Tonen General Sekiyu KK
Japan Petroleum Energy Center JPEC
Original Assignee
SEKIYU SANGYO KATSUSEIKA CENTER
Petroleum Energy Center PEC
Mitsubishi Electric Corp
Toa Nenryo Kogyyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SEKIYU SANGYO KATSUSEIKA CENTER, Petroleum Energy Center PEC, Mitsubishi Electric Corp, Toa Nenryo Kogyyo KK filed Critical SEKIYU SANGYO KATSUSEIKA CENTER
Priority to JP7878387A priority Critical patent/JPS63243808A/en
Publication of JPS63243808A publication Critical patent/JPS63243808A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a highly reliable device which can specify a circumferential detection position by providing a detection head internally with its rotation detecting means. CONSTITUTION:The rotation detection part 9 fixed in the detection head 51 detects the quantity of rotation of the head 51. Here, a disk 10 is held by supports 15a and 15b, etc., and rotate freely, and a weight 11 is fitted and faces in the gravitational direction at all times, thereby stabilizing the disk. The supports 15a and 15b are fixed to the head 51 and rotates as the head rotates, so that the position relation with the disk 10 varies. The variation can be detected by reading optical marks (d and e) of plural tracks 12a-12c of the disk 10 by light projectors 16a-16c and photodetectors 17a-17c fitted to the supports 15a and 15b. Then the outputs of the photodetectors 17a-17c are shaped by a photodetecting circuit 19 and outputted to an external signal processing means, etc., so that the internal surface detection signal of a pipe P to be inspected and the position in the gravitational direction are made to correspond to each other.

Description

【発明の詳細な説明】 「産業上の利用分野コ 本発明は熱交換機等のパイプ、その他各種の配管の内面
性状を光学的に検出する管内検査装置に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to an inside pipe inspection device that optically detects the inner surface properties of pipes such as heat exchangers and other various types of piping.

[従来技術] 従来におけるこの種の小径管の内面検査装置は種々提案
されているが、いずれも超音波又は光を用いる構成が採
られており、その−例を示すと第3図、第4図に示す如
くになっている。第3図は超音波を用いた従来の管内面
検査装置の模式的断面図であり、超音波の送、受信機能
を備えた超音波探触子(42)及びこれに対向させて配
設した反射部材43を備えた検出ヘッド(41)を被検
金管P内に挿入すると共に、被検金管P内に超音波の伝
送媒体としての水を注入し、反射部材(43)をその軸
心線図りに回転させつつこれに向けて超音波探触子(4
2)から超音波を投射し、反射部材(43)にて超音波
を直角に屈折させ、被検査管Pの内周面に入射させ、被
検査管Pの内、外面からの反射エコーを超音波探触子(
42)にて受信し、被検査管Pの内、外径、表面の凹凸
変形等を検出するようになっている。
[Prior Art] Various conventional devices for inspecting the inner surface of small-diameter pipes have been proposed, but all of them employ structures that use ultrasonic waves or light, and examples thereof are shown in FIGS. It is as shown in the figure. FIG. 3 is a schematic cross-sectional view of a conventional pipe inner surface inspection device using ultrasound, which includes an ultrasound probe (42) equipped with ultrasound transmission and reception functions and an ultrasound probe (42) disposed opposite to the ultrasound probe (42). A detection head (41) equipped with a reflecting member 43 is inserted into the brass pipe P to be tested, water is injected as an ultrasonic transmission medium into the brass pipe P to be tested, and the reflecting member (43) is aligned with its axis. Turn the ultrasonic probe (4
2), the ultrasonic wave is refracted at a right angle by the reflecting member (43), and is made incident on the inner peripheral surface of the tube to be inspected P, so that the reflected echo from the inner and outer surfaces of the tube to be inspected P is Sonic probe (
42) to detect the inner and outer diameters of the tube P to be inspected, irregularities on the surface, etc.

また第4図は従来の光学的管内面検査装置を示す模式的
断面図であり、筒状ケーシング(51a  )内にその
周壁に形成した窓(51b  ’)に面して投光部(5
2) 、受光部(53)をその光軸が被検査管Pの内周
面にて相互に交叉するよう傾けた状態に配置してなる検
出ヘッド(51)を操作軸(54)の先端に固定して構
成されており、操作軸(54)にて検出ヘッド(51)
を被検套管P内で回転させつつ移動させて内周面を光学
的に検査するようになっている。
FIG. 4 is a schematic cross-sectional view showing a conventional optical tube inner surface inspection device.
2) At the tip of the operating shaft (54) is a detection head (51) in which the light receiving parts (53) are arranged in an inclined state so that their optical axes intersect with each other on the inner circumferential surface of the tube P to be inspected. It is configured to be fixed, and the detection head (51) is connected to the operation shaft (54).
is rotated and moved within the test cannula P to optically inspect the inner circumferential surface.

[発明が解決しようとする問題点] 従来の管内検査装置は以上のように構成されているので
被検査管Pの内面の円周方向のどの部分を検出している
かが不明であり、不良部分の位置の特定ができない欠点
があった。
[Problems to be Solved by the Invention] Since the conventional pipe inspection device is configured as described above, it is unclear which part of the inner surface of the pipe P to be inspected in the circumferential direction, and it is difficult to detect defective parts. The disadvantage was that it was not possible to specify the location of

この発明は上記のような問題点を解消するなめになされ
たもので円周方向の検出位置が特定できる、信頼性の高
い管内検査装置を提供することを目的とする。
The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a highly reliable pipe inspection device that can specify detection positions in the circumferential direction.

[問題点を解決するための手段] 本発明においては検出ヘッド内に検出ヘッドの回転を検
知する回転検知手段を具備する。
[Means for Solving the Problems] In the present invention, a rotation detection means for detecting rotation of the detection head is provided in the detection head.

[作用] この発明における装置では回転検知手段により検出ヘッ
ドの基準位置の重力方向に対する回転角度を検出する。
[Operation] In the device according to the present invention, the rotation angle of the reference position of the detection head with respect to the direction of gravity is detected by the rotation detection means.

[実施例] 以下、この発明の一実施例を図について説明する。第1
図において、(9)は検出ヘッド(51)の一部に固定
される回転検知部、また第2図は回転検知手段の詳細を
示す構成図で(10)は円板、(11)は円板(10)
の外周上の一箇所に取付けられた重り、(12a)、(
12b)、(12c)は円板(1o)上に設けられたト
ラック、(13)は円板(1o)の回転中心となるシャ
フト、(14a)、(14b)  はシャフト(13)
を取り付けて自由に回転せしめる軸受、(15a)、(
15b)  は円板(10)を支持する支持体、(16
a)、(16b)、 (L6c)  は複数のトラック
(12a)、(12b)、(12c)  のそれぞれに
対向して配置される投光器、(17a)、(17b)、
 (17c)  は投光器に対向した受光器、(18)
は投光器(16a)、 (16b)、(16c)  を
点灯せしめる投光電源、(19)は受光器(17a)、
 (17b)、(17c)よりの出力信号を受けて検出
ヘッド(51)の外へ出力する受光回路を示す。
[Example] Hereinafter, an example of the present invention will be described with reference to the drawings. 1st
In the figure, (9) is a rotation detection unit fixed to a part of the detection head (51), and FIG. 2 is a configuration diagram showing details of the rotation detection means, (10) is a disk, and (11) is a circle. Board (10)
A weight attached to one place on the outer circumference of (12a), (
12b) and (12c) are tracks provided on the disc (1o), (13) is a shaft that is the rotation center of the disc (1o), and (14a) and (14b) are the shafts (13).
(15a), (15a), (
15b) is a support that supports the disk (10), (16
a), (16b), (L6c) are projectors disposed facing each of the plurality of tracks (12a), (12b), (12c), (17a), (17b),
(17c) is the receiver facing the emitter, (18)
(19) is the light receiver (17a),
A light receiving circuit is shown which receives the output signals from (17b) and (17c) and outputs them to the outside of the detection head (51).

本発明による装置において被検査管Pの内周面の検査は
従来装置の動作説明の所で述べたのと全く同゛じである
が、これと同時に検出ヘッド(51)の回転量を検出す
る。すなわち、検出ヘッド(51)内に固定された回転
検知部(9)がこの動作を実行する。第2図により動作
例を説明する。同図で円板(10)はシャフト(13)
と支持体(15a)、(15b)  により保持されて
いるが、軸受(14a)−(14b)により自由に回転
する。ただし円板(10)の円周上の一部に重り(11
)が取り付けられており、円板(10)の他の部分は均
一になっているので常に重り(11)が重力方向に向く
ような状態で安定する。−力支持体(15a)、(15
b)  は検出ヘッド(51)に固定されているので検
出ヘッド(51)の回転に伴って回転し、円板(10)
との位置関係が変化する。この変化は円板(10)の複
数のトラック(12a)、(12b)、(12c)  
に付けられた光学マーク(イ)、(ロ)を支持体(15
a)、 (15b)  に取り付けられた投光器(16
a)、(16b)、(16c)  、受光器(17a)
、(17b)、(17c)  により読み取ることによ
り検出できる。すなわち各トラック(12a)、(12
b)、(12c)  に対して投光器(16a)、 (
16b)、(16c)  から光線を投射し対向して配
置した受光器(17a)、 (17b)、(17c) 
 でこの光線を受光するが、トラック(12a)、(1
2b)、(12c) 上の光学マーク(イ)の部分では
光が通過せず、(ロ)の部分では通過するようになって
おり、且つトラック(12a)、 (12b)、(12
c)  は円板(10)の回転中心と同心円で、最外周
側のトラック(12a  )から光学マーク(イ)、(
ロ)の間隔が倍ずつ増加するよう構成されているので、
受光器の出力からトラックの本数Nにより2のN乗の分
解能で検出ヘッド(51)の回転状態が判明する。上記
受光器(17a)、(17b)、(17c)  の出力
は受光回路(19)により整形処理されて図示しない外
部の信号処理手段などに出力され、被検査管Pの内面検
出信号と重力方向に対する位置が対応付けられるように
なる。
In the apparatus according to the present invention, the inspection of the inner circumferential surface of the pipe P to be inspected is exactly the same as that described in the explanation of the operation of the conventional apparatus, but at the same time, the amount of rotation of the detection head (51) is detected. . That is, the rotation detection section (9) fixed within the detection head (51) executes this operation. An example of operation will be explained with reference to FIG. In the same figure, the disk (10) is the shaft (13)
and supports (15a) and (15b), but rotates freely by bearings (14a) and (14b). However, a weight (11
) is attached, and the other parts of the disk (10) are uniform, so the weight (11) is always stable in the direction of gravity. - force supports (15a), (15
b) is fixed to the detection head (51), so it rotates as the detection head (51) rotates, and the disk (10)
The positional relationship with the This change occurs in multiple tracks (12a), (12b), (12c) of the disc (10).
The optical marks (a) and (b) attached to the support (15
a), (15b) Floodlight (16
a), (16b), (16c), light receiver (17a)
, (17b), (17c). That is, each track (12a), (12
b), (12c) and the projector (16a), (
16b), (16c) Light beams are projected from the receivers (17a), (17b), (17c) placed facing each other.
This beam is received by the track (12a), (1
2b), (12c) Light does not pass through the optical mark (a) above, but passes through the optical mark (b), and tracks (12a), (12b), (12
c) is a circle concentric with the rotation center of the disk (10), and optical marks (a), (
Since the interval of (b) is configured to increase by two times,
From the output of the light receiver, the rotational state of the detection head (51) can be determined with a resolution of 2 to the N power based on the number N of tracks. The outputs of the photoreceptors (17a), (17b), and (17c) are shaped by the photoreceptor circuit (19) and output to an external signal processing means (not shown), which outputs the inner surface detection signal of the tube P to be inspected and the direction of gravity. The position will be associated with the .

なお、上記実施例では光学的に円板(10)の位置を検
出する方法を示したが、これは磁気マークと磁気センサ
の組み合わせによる磁気的方法や、円板(10)上の凹
凸マークを静電容量の変化や、渦電流式に読み取るなど
しても良い、またN個の回転検出信号はパラレル/シリ
アル変換して1本の信号線で出力するなどしても良い。
In addition, in the above embodiment, a method of optically detecting the position of the disc (10) was shown, but this is also possible using a magnetic method using a combination of a magnetic mark and a magnetic sensor, or a method using uneven marks on the disc (10). It may be read by a change in capacitance or by an eddy current method, or the N rotation detection signals may be converted from parallel to serial and output via a single signal line.

[発明の効果] 以上のように、この発明によれば検出ヘッド内に検出ヘ
ッドの回転検出手段を設けたので、被検査管の内面検出
信号の発生部位が特定できるようになり精度の高い管内
検査装置が得られる。
[Effects of the Invention] As described above, according to the present invention, since the detection head rotation detecting means is provided in the detection head, it is possible to identify the location where the inner surface detection signal of the tube to be inspected is generated, and to detect the inside of the tube with high precision. An inspection device is obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明の一実施例による装置の構成を示す構
成図、第2図は同装置の回転検出手段を説明するための
模式図、第3図、第4図は従来の装置を説明する構成図
である。 図において、(3)は車輪、(9)は回転検出部、(1
0)は円板、(11)は重り、(16)は投光器、(1
7)は受光器、(51)は検出ヘッド、(52)は投光
部、(53)は受光部、(P)は被検査管である。 なお、図中、同一符号は同一、又は相当部分を示す。
FIG. 1 is a block diagram showing the configuration of an apparatus according to an embodiment of the present invention, FIG. 2 is a schematic diagram for explaining the rotation detection means of the same apparatus, and FIGS. 3 and 4 are for explaining a conventional apparatus. FIG. In the figure, (3) is the wheel, (9) is the rotation detection unit, and (1
0) is a disk, (11) is a weight, (16) is a floodlight, (1
7) is a light receiver, (51) is a detection head, (52) is a light emitter, (53) is a light receiver, and (P) is a tube to be inspected. In addition, in the figures, the same reference numerals indicate the same or equivalent parts.

Claims (2)

【特許請求の範囲】[Claims] (1)被検査管内にその軸方向に移動可能な検出ヘッド
を挿入して被検査管の内面形状を検出する装置において
、前記検出ヘッドは前記被検査管の内面状態を検出する
検出手段と、前記検出ヘッドの重力方向に対する回転位
置を検出する回転検出手段とを具備することを特徴とす
る管内検査装置。
(1) In a device that detects the inner surface shape of the tube to be inspected by inserting a detection head movable in the axial direction into the tube to be inspected, the detection head includes a detection means for detecting the inner surface condition of the tube to be inspected; An in-pipe inspection device comprising: rotation detection means for detecting a rotational position of the detection head with respect to the direction of gravity.
(2)回転検出手段は、回転自由な円板と、上記円板上
に設けられた重りと、上記円板の回転位置を読み取る検
出手段とより構成されている特許請求の範囲第1項記載
の管内検査装置。
(2) The rotation detection means is comprised of a freely rotatable disk, a weight provided on the disk, and a detection means for reading the rotational position of the disk. pipe inspection equipment.
JP7878387A 1987-03-31 1987-03-31 In-tube inspecting instrument Pending JPS63243808A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7878387A JPS63243808A (en) 1987-03-31 1987-03-31 In-tube inspecting instrument

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7878387A JPS63243808A (en) 1987-03-31 1987-03-31 In-tube inspecting instrument

Publications (1)

Publication Number Publication Date
JPS63243808A true JPS63243808A (en) 1988-10-11

Family

ID=13671485

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7878387A Pending JPS63243808A (en) 1987-03-31 1987-03-31 In-tube inspecting instrument

Country Status (1)

Country Link
JP (1) JPS63243808A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0227555U (en) * 1988-08-09 1990-02-22
JP2011095091A (en) * 2009-10-29 2011-05-12 Nippon Tetto Kogyo Kk Rotational position detector
JP2014021119A (en) * 2012-07-17 2014-02-03 Alstom Technology Ltd Remote visual inspection system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0227555U (en) * 1988-08-09 1990-02-22
JP2011095091A (en) * 2009-10-29 2011-05-12 Nippon Tetto Kogyo Kk Rotational position detector
JP2014021119A (en) * 2012-07-17 2014-02-03 Alstom Technology Ltd Remote visual inspection system
US9019364B2 (en) 2012-07-17 2015-04-28 Alstom Technology Ltd Remote visual inspection system

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