JPS6323910Y2 - - Google Patents
Info
- Publication number
- JPS6323910Y2 JPS6323910Y2 JP6238481U JP6238481U JPS6323910Y2 JP S6323910 Y2 JPS6323910 Y2 JP S6323910Y2 JP 6238481 U JP6238481 U JP 6238481U JP 6238481 U JP6238481 U JP 6238481U JP S6323910 Y2 JPS6323910 Y2 JP S6323910Y2
- Authority
- JP
- Japan
- Prior art keywords
- coil
- induction heating
- coil conductor
- strip
- conductor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004020 conductor Substances 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 230000006698 induction Effects 0.000 claims description 15
- 239000011810 insulating material Substances 0.000 claims description 6
- 239000012809 cooling fluid Substances 0.000 claims 1
- 239000012212 insulator Substances 0.000 claims 1
- 238000001035 drying Methods 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000010425 asbestos Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052895 riebeckite Inorganic materials 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- General Induction Heating (AREA)
Description
【考案の詳細な説明】
本考案は誘導加熱用コイルに係り、特に、水ま
たは他の物質を含む液状体を塗布した物体を乾燥
するに最適な誘導加熱用コイルに関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an induction heating coil, and more particularly to an induction heating coil that is most suitable for drying an object coated with a liquid containing water or other substances.
圧延工場等においては、ストリツプ表面処理の
一過程として、表面に水または他の物質を含んだ
水溶液を塗布したのち、乾燥ならびに焼付けを行
なう塗布・乾燥工程が設けられることがある。 In rolling mills and the like, as part of the strip surface treatment process, a coating/drying process is sometimes provided in which an aqueous solution containing water or other substances is applied to the surface, followed by drying and baking.
このような乾燥炉の加熱方式においては、次に
列記する利点から誘導加熱が用いられる。 In the heating method of such a drying oven, induction heating is used because of the advantages listed below.
(a) ストリツプ温度の制御性(安定性、速応性、
正確性)が非常に優れているため、製品々質が
安定する。(a) Controllability of strip temperature (stability, rapid response,
The quality of the products is stable because of the high accuracy (accuracy).
(b) 加熱効率が高い。(b) High heating efficiency.
(c) エネルギー源が電気であるため、環境上の問
題が生じない。(c) Since the energy source is electricity, there are no environmental problems.
このような利点を生かすために乾燥炉に設けら
れる誘導コイルの配置および該コイル群に対応す
るストリツプの昇温曲線および蒸発ゾーンの位置
を示したのが第1図である。 FIG. 1 shows the arrangement of induction coils provided in the drying oven to take advantage of these advantages, the temperature rise curve of the strip corresponding to the coil group, and the position of the evaporation zone.
第1図に示すように複数個の誘導加熱用コイル
(図では6台の例を示す)が設けられ、これらの
コイルの中を順次ストリツプが搬送されてゆき、
ストリツプの温度は次第に加熱されてゆく。この
ような誘導加熱用コイルにおいては、被加熱体で
あるストリツプのみが加熱され、雰囲気温度は上
昇しない。 As shown in Fig. 1, a plurality of induction heating coils (the figure shows an example of six) are provided, and the strip is sequentially conveyed through these coils.
The temperature of the strip is gradually increased. In such an induction heating coil, only the strip, which is the object to be heated, is heated, and the ambient temperature does not rise.
誘導加熱用コイルは第2図に示すように、銅管
に絶縁テープを被覆したコイル導体1を所要回数
だけ筒状に密着巻回したコイルの両端にアスベス
ト板等によるフランジ2に取付けて構成される。
さらに誘導加熱用コイルは第3図に示すように、
放熱防止の観点から内面は第2図に示すように断
熱板3(例えば、アスベストセメント板)で全面
が被覆された密閉構造をとつている。 As shown in Fig. 2, the induction heating coil is constructed by attaching flanges 2 made of asbestos plates or the like to both ends of a coil in which a coil conductor 1, which is a copper tube covered with insulating tape, is tightly wound in a cylindrical shape the required number of times. Ru.
Furthermore, the induction heating coil is as shown in Figure 3.
From the viewpoint of preventing heat radiation, the inner surface has a sealed structure in which the entire surface is covered with a heat insulating board 3 (for example, an asbestos cement board) as shown in FIG.
このような構造から、乾燥炉中に液状体を塗布
したストリツプが通板すると、蒸発ゾーンでスト
リツプの表面の水溶質が蒸発し、蒸発ゾーンで発
生する水蒸気で発生する水蒸気は、コイル内面で
結露し、水滴10となり、ストリツプ4の表面に
滴下することになる。これが原因となつてストリ
ツプ表面に汚れや錆が発生し、また、表面に被膜
処理したストリツプでは、被膜不良等が生じ品質
上の大きな問題が生じる。また、乾燥炉が密閉構
造のため水蒸気の拡散そのものを阻害することに
なり、熱効率を下げる原因となつている。 Due to this structure, when a strip coated with a liquid material is passed through a drying oven, the water solute on the surface of the strip evaporates in the evaporation zone, and the water vapor generated in the evaporation zone condenses on the inner surface of the coil. Then, the water becomes a droplet 10 and drips onto the surface of the strip 4. This causes dirt and rust to occur on the surface of the strip, and in the case of strips whose surfaces have been coated, defects in the coating may occur, resulting in serious quality problems. Furthermore, the drying furnace has a closed structure, which obstructs the diffusion of water vapor itself, which causes a reduction in thermal efficiency.
このような問題の解決策として、第4図a,b
に示すように断熱材を除去し、導体間に間隙5を
設け、水蒸気の拡散を容易にさせ、水滴落下によ
る障害の発生を防止するようにしたものがある
(第4図a,bにおいて、6はコイル導体1を載
置する支持台であり、7は各コイル導体を連結す
る支持形鋼である)。この場合、コイル導体1の
断面は第5図のように、コイル導体1を形成する
銅管31の内部に冷却水32が通流しており、銅
管31の外周は絶縁テープ33が巻かれている。 As a solution to such problems, Figure 4 a and b
As shown in Fig. 4, there is a method in which the heat insulating material is removed and a gap 5 is provided between the conductors to facilitate the diffusion of water vapor and prevent problems caused by falling water droplets (see Fig. 4 a and b). 6 is a support stand on which the coil conductor 1 is placed, and 7 is a support section steel that connects each coil conductor). In this case, the cross section of the coil conductor 1 is as shown in FIG. 5, with cooling water 32 flowing inside the copper tube 31 forming the coil conductor 1, and an insulating tape 33 being wrapped around the outer periphery of the copper tube 31. There is.
この場合でも、絶縁テープ33の外周面で生じ
る水蒸気の発生量が少ない場合には、第4図およ
び第5図に示した構成で有効であるが、発生量が
多い場合には、水滴10として表面に結露し、ス
トリツプ面に滴下するという不都合がある。 Even in this case, if the amount of water vapor generated on the outer peripheral surface of the insulating tape 33 is small, the configurations shown in FIGS. 4 and 5 are effective, but if the amount of water vapor generated is large, the water vapor is There is a disadvantage that dew condenses on the surface and drips onto the strip surface.
本考案の目的は、上記した従来の欠点を解消す
るものであり、コイル導体部に生じた水蒸気の結
露による水滴々下を防止しうる誘導加熱用コイル
を提供するにある。 An object of the present invention is to eliminate the above-mentioned conventional drawbacks, and to provide an induction heating coil that can prevent water dripping due to condensation of water vapor generated on the coil conductor.
本考案は、コイル導体に流れる電流がストリツ
プと対向する面の導体内周面(周波数によつて決
まる或る深さ)に集中し(約90%の電力に相当す
る電流が流れる)、導体の側面部の温度と外周囲
の温度が共に導体内部を流れる冷却水温度とほぼ
同程度であり、ストリツプ表面からの水蒸気は容
易に結露ならびに凝縮することに着目し、滴下を
遮断するU字溝状体を導体とストリツプとの間に
設けたものである。 In this invention, the current flowing through the coil conductor is concentrated on the inner circumferential surface of the conductor (at a certain depth determined by the frequency) on the surface facing the strip (current corresponding to approximately 90% of the power flows), and Focusing on the fact that the temperature of the side surface and the temperature of the outside surroundings are almost the same as the temperature of the cooling water flowing inside the conductor, and that water vapor from the strip surface easily condenses and condenses, we developed a U-shaped groove that blocks dripping. A conductor is provided between the conductor and the strip.
第6図は本考案の実施例を示す断面図である。
第6図においては、第5図に示したと部材と同一
であるものには同一の符号を付している。 FIG. 6 is a sectional view showing an embodiment of the present invention.
In FIG. 6, parts that are the same as those shown in FIG. 5 are given the same reference numerals.
第6図に示すように、コイル導体1の下面に断
熱材11を介挿してU字溝状体12を取付ける。
断熱材11としてはU字溝状体12に熱を伝えな
い材料、例えばアスベストが用いられる。また、
U字溝状体12はコイル導体1に対し距離を置い
て設置されるため、耐熱材を用いる必要はなく、
樹脂製を用いることができる。この場合、金属性
は高周波電力を吸収してしまうので用いることは
できない。このU字溝状体12の形状としては、
コイル導体部の表面に生じた水滴の滴下を受け止
められる形状であれば、どのような形状でもよ
い。U字溝状体12は断熱材11を介してコイル
導体1に結合される結果、U字溝状体12の表面
での結露の程度はコイル導体部の表面に生じる結
露に比べ極めて少なく、結露ならびに滴下のトラ
ブルは著るしく減少する。 As shown in FIG. 6, a U-shaped groove member 12 is attached to the lower surface of the coil conductor 1 by inserting a heat insulating material 11 therein.
As the heat insulating material 11, a material that does not transmit heat to the U-shaped groove body 12, such as asbestos, is used. Also,
Since the U-shaped groove body 12 is installed at a distance from the coil conductor 1, there is no need to use heat-resistant material.
A product made of resin can be used. In this case, metal cannot be used because it absorbs high frequency power. The shape of this U-shaped groove body 12 is as follows:
Any shape may be used as long as it can catch water droplets generated on the surface of the coil conductor. As a result of the U-shaped groove 12 being coupled to the coil conductor 1 via the heat insulating material 11, the degree of dew condensation on the surface of the U-shaped groove 12 is extremely small compared to the dew condensation that occurs on the surface of the coil conductor. As well as dripping troubles are significantly reduced.
以上のように本考案によれば、水滴受け止め部
を設けたことによつて被乾燥材面に対する水滴の
滴下を防止することができる。 As described above, according to the present invention, by providing the water droplet receiving portion, it is possible to prevent water droplets from dripping onto the surface of the material to be dried.
第1図は乾燥炉の加熱特性図、第2図は第1図
に示した誘導加熱用コイルの正面図、第3図は該
コイルの側面図、第4図aは他の従来の誘導加熱
用コイルの側面図、第4図bは第4図aのV−V
断面図、第5図は第4図に示した誘導加熱用コイ
ルのコイル導体の断面、第6図は本考案に係る誘
導加熱用コイルのコイル導体の実施例を示す断面
図である。
1……コイル導体、11……断熱材、12……
U字溝状体、31……銅管、32……冷却水、3
3……絶縁テープ。
Fig. 1 is a heating characteristic diagram of the drying oven, Fig. 2 is a front view of the induction heating coil shown in Fig. 1, Fig. 3 is a side view of the coil, and Fig. 4a is another conventional induction heating coil. Figure 4b is a side view of the coil for
5 is a cross-sectional view of the coil conductor of the induction heating coil shown in FIG. 4, and FIG. 6 is a cross-sectional view showing an embodiment of the coil conductor of the induction heating coil according to the present invention. 1...Coil conductor, 11...Insulating material, 12...
U-shaped groove body, 31...Copper pipe, 32...Cooling water, 3
3...Insulating tape.
Claims (1)
波電力を供給し、被乾燥体を誘導加熱するための
誘導加熱用コイルにおいて、前記コイル導体の下
部に断熱材を介して絶縁物で形成したU字溝状体
からなる水滴受け部を設けたことを特徴とする誘
導加熱用コイル。 In an induction heating coil for inductively heating an object to be dried by supplying high frequency power to a coil conductor through which a cooling fluid is passed through, a U formed of an insulator is provided at the lower part of the coil conductor via a heat insulating material. An induction heating coil characterized by being provided with a water droplet receiving portion made of a groove-shaped body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6238481U JPS6323910Y2 (en) | 1981-04-28 | 1981-04-28 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6238481U JPS6323910Y2 (en) | 1981-04-28 | 1981-04-28 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS57175395U JPS57175395U (en) | 1982-11-05 |
JPS6323910Y2 true JPS6323910Y2 (en) | 1988-06-30 |
Family
ID=29858573
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6238481U Expired JPS6323910Y2 (en) | 1981-04-28 | 1981-04-28 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6323910Y2 (en) |
-
1981
- 1981-04-28 JP JP6238481U patent/JPS6323910Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS57175395U (en) | 1982-11-05 |
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