JPS63184726A - Liquid crystal display and its production - Google Patents
Liquid crystal display and its productionInfo
- Publication number
- JPS63184726A JPS63184726A JP62016077A JP1607787A JPS63184726A JP S63184726 A JPS63184726 A JP S63184726A JP 62016077 A JP62016077 A JP 62016077A JP 1607787 A JP1607787 A JP 1607787A JP S63184726 A JPS63184726 A JP S63184726A
- Authority
- JP
- Japan
- Prior art keywords
- ito
- film
- ito film
- pattern
- etching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004973 liquid crystal related substance Substances 0.000 title claims description 13
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000005530 etching Methods 0.000 claims abstract description 29
- 239000000758 substrate Substances 0.000 claims abstract description 21
- 238000004544 sputter deposition Methods 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims description 14
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- JZDJWEKMXXNNIM-UHFFFAOYSA-N nitric acid hydrate hydrochloride Chemical compound O.[N+](=O)(O)[O-].Cl JZDJWEKMXXNNIM-UHFFFAOYSA-N 0.000 claims 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims 1
- 229910001887 tin oxide Inorganic materials 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000000059 patterning Methods 0.000 abstract description 7
- 238000002441 X-ray diffraction Methods 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 238000010828 elution Methods 0.000 abstract description 4
- 238000007788 roughening Methods 0.000 abstract description 2
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 abstract 1
- 239000010408 film Substances 0.000 description 57
- 239000000243 solution Substances 0.000 description 16
- 239000007789 gas Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 238000001259 photo etching Methods 0.000 description 5
- XMPZTFVPEKAKFH-UHFFFAOYSA-P ceric ammonium nitrate Chemical compound [NH4+].[NH4+].[Ce+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O XMPZTFVPEKAKFH-UHFFFAOYSA-P 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000001312 dry etching Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007738 vacuum evaporation Methods 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 229940110676 inzo Drugs 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000036647 reaction Effects 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000011653 vitamin D2 Substances 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明はa−5i:H薄膜トランジスタ(a −5i
TFT)を用いた液晶ディスプレイおよびその製造方
法に関する。特に、Alを主体とするソース・ドレイン
電極を形成した後にITO画素電極を形成するのに好適
な液晶ディスプレイおよびその製造方法に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a-5i:H thin film transistor (a-5i
This invention relates to a liquid crystal display using TFT (TFT) and a manufacturing method thereof. In particular, the present invention relates to a liquid crystal display suitable for forming ITO pixel electrodes after forming source/drain electrodes mainly made of Al, and a method for manufacturing the same.
近年の情報化社会の進展に伴なって、携帯に便利で、薄
型かつ高品位画質のカラーディスプレーパネルの開発が
盛んである。中でも、各画素毎にa−8i TFT
をスイッチング素子としてマトリックス状に配列し、駆
動するアクティブマトリックス方式液晶平面ディスプレ
ーは200X200画素以上の高精細化を行っても、コ
ントラスト比が劣化せず、高性能カラー表示用平面ディ
スプレーとして注目されている。このことは、例えば、
ジャーナル・オブ・ノンブリスタリン・ソリッズ7ファ
ンド78.第1383頁から第1388頁(1985年
) (Journal of Non−Crystal
lina 5olids77&78 (1985) p
p1383−1388)において論じられている。2. Description of the Related Art With the recent development of the information society, there has been active development of color display panels that are convenient to carry, thin, and have high image quality. Among them, a-8i TFT for each pixel
Active matrix liquid crystal flat displays, which are driven by arranging them in a matrix as switching elements, do not deteriorate in contrast ratio even when the resolution is increased to 200 x 200 pixels or more, and are attracting attention as flat displays for high-performance color display. . This means, for example,
Journal of Non-Blistering Solids 7 Funds 78. Pages 1383 to 1388 (1985) (Journal of Non-Crystal
lina 5olids77 & 78 (1985) p
p 1383-1388).
第1図は本発明に係る液晶平面ディスプレーの製造工程
において、ITO透明電極のパターン形成が終了した段
階のa−8i TFT近傍の断面図を示したものであ
る。第1図において、透光性ガラス基板1上にゲート電
極パターン2を形成し、次に、グロー放電CVD法を用
いて、SiNゲート絶縁膜3およびa−Si:H膜4を
連続的に形成し、所望の形状パターン化する。さらに、
Alを主体とする金属膜を真空蒸着法或いはスパッタ法
により堆積し、ホトエツチングによりソース電極パター
ン5およびドレイン電極パターン6を形成し、a−Si
TFT素子部分が完成する。この上に、ITOff
lを高周波スパッタ法にて堆積し、ホトエツチングによ
りソース電極5と電気的に接続した画素電極パターン7
とする。ITO膜をAl膜の後に堆積する理由はa−S
i:H膜とソースおよびドレイン電極との電気的なコン
タクト特性を劣化させないためである。また、Alは安
価で比抵抗が低く、ソース・ドレイン電極配線の抵抗増
大による液晶ディスプレーの表示性能の低下を防ぐ意味
で必須の材料であり、ITO膜も、光透過率が高く、か
つ、低抵抗な点で液晶平面ディスプレー用の画素電極と
して必須の材料である。FIG. 1 shows a cross-sectional view of the vicinity of an a-8i TFT at a stage where pattern formation of ITO transparent electrodes has been completed in the manufacturing process of a liquid crystal flat display according to the present invention. In FIG. 1, a gate electrode pattern 2 is formed on a transparent glass substrate 1, and then a SiN gate insulating film 3 and an a-Si:H film 4 are successively formed using a glow discharge CVD method. and pattern it into the desired shape. moreover,
A metal film mainly composed of Al is deposited by vacuum evaporation or sputtering, a source electrode pattern 5 and a drain electrode pattern 6 are formed by photoetching, and a-Si
The TFT element part is completed. On top of this, IT Off
pixel electrode pattern 7, which is deposited by high-frequency sputtering and electrically connected to the source electrode 5 by photoetching.
shall be. The reason why the ITO film is deposited after the Al film is a-S.
This is to prevent deterioration of the electrical contact characteristics between the i:H film and the source and drain electrodes. In addition, Al is inexpensive and has a low specific resistance, and is an essential material in the sense of preventing the display performance of liquid crystal displays from deteriorating due to an increase in the resistance of source/drain electrode wiring.ITO films also have high light transmittance and low resistivity. Due to its resistance, it is an essential material for pixel electrodes in liquid crystal flat displays.
上記の製造工程において、Ajiを主体とするソース・
ドレイン電極パターンを形成した後、 ITO画素電極
パターンをHCA −HN Oa−HzO系のエツチン
グ液で加工すると、しばしば、加工終了時点でAlパタ
ーンが溶出するという事故が発生した。これは、本来、
Alも、ITOのエツチング液であるH Cn −HN
Oa −HzO系のエツチング液に溶解する性質を持
っていることに起因する。In the above manufacturing process, Aji-based sources and
When the ITO pixel electrode pattern was processed using an HCA-HN Oa-HzO-based etching solution after forming the drain electrode pattern, an accident often occurred in which the Al pattern was eluted at the end of the processing. This is originally
Al is also H Cn -HN, which is an etching solution for ITO.
This is due to its ability to dissolve in Oa-HzO etching solutions.
エツチング液中のHNoaはA12表面に薄いAl酸化
膜を形成し、Alの溶出を防止する意味で添加されてい
るが、ITO膜のエツチング時間が長かったり、Al堆
積中に混入したAl模膜中不純物、異物などの欠陥部分
が存在すると、局部電池反応などにより、上記のAlの
酸化効果が十分に作用しないものと考えられる。HNoa in the etching solution is added to form a thin Al oxide film on the A12 surface and prevent the elution of Al. It is thought that if defective parts such as impurities and foreign substances exist, the above-mentioned oxidation effect of Al does not work sufficiently due to local cell reactions and the like.
そこで本発明の目的は、HCλ−HNoa−Hz O系
のエツチング液に対するI To/A flエッチレー
ト比を十分に大きくするITO膜を開発し、Alソース
・ドレイン電極パターン上でのITO画素電極のパター
ン化を容易ならしめる方法を提供することにある。Therefore, the purpose of the present invention is to develop an ITO film that has a sufficiently high ITo/A fl etch rate ratio with respect to an HCλ-HNoa-Hz O-based etching solution, and to The object of the present invention is to provide a method that facilitates patterning.
上記の目的は第2図に示す如く、ITO画素電極として
、非晶質状態のITOgを用いることにより達成される
。非晶質状態のITO膜を得るためには、スパッタ時の
基板温度を25℃から150℃の範囲内に選び、かつ、
エツチング液の組成を第3図のHC4B −HN Os
−HzO系の三成分系において、A、B、C,D点で
囲まれる斜線で示した領域を選択することにより、達成
される。第3図において、HCjlとは通常の濃塩酸(
濃度36%、比重1.18)であり、HNOsとは通常
の濃硝酸(濃度64%、比重1.4.0)である、第3
図は上記の濃塩酸および濃硝酸を100%HCQおよび
100%HN Oaとして、三成分系の2つの頂点にと
って記述している。The above object is achieved by using ITOg in an amorphous state as the ITO pixel electrode, as shown in FIG. In order to obtain an ITO film in an amorphous state, the substrate temperature during sputtering is selected within the range of 25°C to 150°C, and
The composition of the etching solution was changed to HC4B-HNOs in Figure 3.
This is achieved by selecting the shaded region surrounded by points A, B, C, and D in the -HzO three-component system. In Figure 3, HCjl stands for ordinary concentrated hydrochloric acid (
HNOs is normal concentrated nitric acid (concentration 64%, specific gravity 1.4.0).
The figure describes the above concentrated hydrochloric acid and concentrated nitric acid as 100% HCQ and 100% HN Oa, two vertices of a ternary system.
ちなみに、A、B、C,D点の組成はHCl2:HNO
a:HzOの組成比で、それぞれ、25:25:50,
2:25ニア3,2.ニア8:20および15:65:
20に対応する。By the way, the composition of points A, B, C, and D is HCl2:HNO
The composition ratio of a: HzO is 25:25:50, respectively.
2:25 Near 3, 2. Near 8:20 and 15:65:
Corresponds to 20.
ITO膜は通常I nzoa: S not =91
: 9(醜ofi比)組成の結焼体をターゲットとして
用い、純Arもしくは若干のOxを添加したArガを放
電ガスとして高周波スパッタ法にて堆積する。第2図は
エツチング液組成として第3図におけるE点(HCm
: HNOs: HxO= 1 : 6 : 3) t
tRび、ITO膜堆積時の基板温度を変化させた時のI
TO/AΩエツチングレート比を示したものである。第
2図から、ITO/Alエッチレート比は基板温度15
0℃以上で急激に低下することがわかる。それに対して
基板温度25℃から150℃の範囲で堆積したITO膜
はI To/A fiエツチレート比が30以上であり
、Am電極パターン上でのHtO膜のホトエツチングが
容易な膜であることがわかる。基板温度150℃以上で
堆積したHtO膜と150℃以下で堆積した膜をX線回
折で調べたところ、150℃以上で堆積したHtO膜は
通常のIn5Onの多結晶に元ずく回折パターンが現わ
れたのに対し、150℃以下で堆積した膜は明確な回折
パターンが現われず、X線回折の立場から見て結晶化の
進んでいない非晶質状態に近い膜であることが判明した
。しかも、とのHtO膜は比抵抗が5XIO−4Ω備以
下であり、通常の多結晶状態のHtO膜の比抵抗と比較
しても、大きな遜色は認められなかった。ITO film usually has Inzoa: S not =91
: A sintered body having a composition of 9 (ugly OFI ratio) is used as a target, and pure Ar or Ar gas added with a small amount of Ox is used as a discharge gas to deposit by high frequency sputtering. Figure 2 shows the composition of the etching solution at point E (HCm) in Figure 3.
: HNOs: HxO= 1 : 6 : 3) t
tR and I when changing the substrate temperature during ITO film deposition.
This shows the TO/AΩ etching rate ratio. From Figure 2, the ITO/Al etch rate ratio is 15 at the substrate temperature.
It can be seen that the temperature decreases rapidly at temperatures above 0°C. In contrast, the ITO film deposited at a substrate temperature in the range of 25°C to 150°C has an I To/A fi etch rate ratio of 30 or more, indicating that the HtO film on the Am electrode pattern can be easily photoetched. . When examining HtO films deposited at substrate temperatures of 150°C or higher and films deposited at 150°C or lower using X-ray diffraction, it was found that the HtO film deposited at 150°C or higher exhibited a diffraction pattern based on normal In5On polycrystals. On the other hand, the film deposited at 150° C. or lower did not show a clear diffraction pattern, and from the standpoint of X-ray diffraction, it was found that the film was in a nearly amorphous state with little progress in crystallization. Moreover, the specific resistance of the HtO film was less than 5XIO-4Ω, and no significant inferiority was observed when compared with the specific resistance of a normal polycrystalline HtO film.
基板温度150℃以上で堆積する通常のITO膜ITO
を使用するデバイスで通常良く用いられているが、第1
図に示した本発明に係る構成の液晶平面ディスプレイT
の製造においては、ITO/AJエッチレート比が低下
するために使用することができない。Ordinary ITO film ITO deposited at a substrate temperature of 150°C or higher
It is usually used in devices that use
Liquid crystal flat display T having the configuration according to the present invention shown in the figure
It cannot be used in the production of ITO/AJ because the etch rate ratio decreases.
そこで、基板温度25℃から150℃の範囲で堆積した
ITo/Alエッチレート比の高い膜を用いて、第3図
に示したH CQ −HN Oa−HtO系で、加工性
の良好な組成範囲を調べた。その結果、前に述べたよう
に、A、B、C,D点で囲まれる斜線で示した領域の組
成がAlパターン上のHtO膜のホトエツチングに適し
ていることが判明した。この時のエツチング液の液温は
15℃〜25℃の範囲である。Therefore, using a film with a high ITo/Al etch rate deposited at a substrate temperature in the range of 25°C to 150°C, we developed a composition range with good processability using the H CQ -HN Oa-HtO system shown in Figure 3. I looked into it. As a result, as mentioned above, it was found that the composition of the shaded area surrounded by points A, B, C, and D is suitable for photoetching the HtO film on the Al pattern. The temperature of the etching solution at this time is in the range of 15°C to 25°C.
上記の組成領域の設定に致った理由を以下に述べる。ま
ず、線分A、Bの外側の領域ではAlのエッチレートが
小さく、ITO/Alエッチレート比を大きが、電池反
応によって1局部的なAlの溶解現象が発生しやすい。The reasons for setting the above composition range are described below. First, the etch rate of Al is low in the regions outside the line segments A and B, and even if the ITO/Al etch rate ratio is high, a local dissolution phenomenon of Al tends to occur due to the battery reaction.
線分CDの外側の領域はHtO膜のエッチレートが0.
5im/s 以下と小さくなりすぎて、実用的ではな
い。線分CDの外側の領域ではAl表面が不均一にエツ
チングされ、ザラザラに荒れた表面になる。線分DAの
D点に近い外側の領域ではITO/Aflエツチングレ
ート比が最も小さくなり、ITOとAnの選択エツチン
グに適さない、また、線分DAのA点に近い外側の領域
では、HtO膜のエツチングレートがlQnm/s以上
と大きくなりすぎて、エツチングの制御が困難となり、
実用上使用できない領域である。In the area outside the line segment CD, the etch rate of the HtO film is 0.
The speed is too small, 5 im/s or less, and is not practical. In the area outside the line segment CD, the Al surface is etched non-uniformly, resulting in a rough and rough surface. In the outer region near point D of line segment DA, the ITO/Afl etching rate ratio is the smallest, making it unsuitable for selective etching of ITO and An. In the outer region near point A of line segment DA, the HtO film is The etching rate becomes too large, exceeding lQnm/s, and it becomes difficult to control the etching.
This is an area that cannot be used practically.
従って、第2図で述べた堆積時の基板温度を25℃から
150℃の範囲内で堆積したxm回折的に見て非晶質状
態のITO[[をAlパターン上) で直接選択的に
エツチングするためには、第3図のA、B、C,D点で
囲まれる斜線で示した領域内のHC11−HN Oa−
HxO系エツチング液組成を使用することが必要である
。Therefore, the deposited ITO, which is in an amorphous state as seen by xm diffraction, is directly selectively etched on the Al pattern when the substrate temperature during deposition is within the range of 25°C to 150°C as described in FIG. In order to do this, the HC11-HN Oa-
It is necessary to use an HxO based etchant composition.
本発明の方法はa−8i TFT を用いたアクティ
ブマトリックス方式の液晶ディスプレイの製造方法に適
用できるばかりでなく、AΩパターン上でITO透明電
極をパターン化する他のデバイスにも適用できることは
言うまでもない。It goes without saying that the method of the present invention can be applied not only to a method for manufacturing an active matrix type liquid crystal display using a-8i TFT, but also to other devices in which ITO transparent electrodes are patterned on an AΩ pattern.
以下、本発明の一実施例を第1図による説明する。 An embodiment of the present invention will be described below with reference to FIG.
透光性のガラス基板1上に金属Crを高周波スパッタ法
により膜厚0.15μmに堆積する。これを硝酸第2セ
リウムアンモニウム水溶液をエツチング液として用いた
ホトエツチング法により所望の形状のゲート電[2およ
びゲート電極配線とする0次に、グロー放ff1cVD
法により、窒化シリコン(S i N)膜となるゲート
絶縁膜3を膜厚0.3μmに堆積し、引き続いて、連続
的に、a−8i : H(i) 1Iu4を膜厚0.3
5μm、u−Si:H(n)膜4を膜厚0.04μm
に堆積する。この時、放電ガスとして、SiN膜3は5
iI(a−NHa−Nz系の混合ガスを用い、a−Si
:H(i)膜は5iHa−Nz系の混合ガス、a−Si
:H(n)膜はS i Ha −Hz −P Ha系の
混合ガスをそれぞれ用いる。このSiN、a−8i :
H膜をCI(Fガスを用いたドライエツチングおよび
ヒドラジン(NHzNH工・HtO)水溶液を用いたウ
ェットエツチングを併用することにより、所望のパター
ンのa−Si:H4のパターンおよび81Nゲート絶縁
膜3のパターンとする。Metal Cr is deposited on a transparent glass substrate 1 to a thickness of 0.15 μm by high frequency sputtering. This is then photo-etched using an aqueous ceric ammonium nitrate solution as an etching solution to form a gate electrode [2] and gate electrode wiring in a desired shape.
A gate insulating film 3, which is a silicon nitride (S i N) film, is deposited to a thickness of 0.3 μm by a method, and then a-8i:H(i) 1Iu4 is continuously deposited to a thickness of 0.3 μm.
5μm, u-Si:H(n) film 4 with a film thickness of 0.04μm
is deposited on. At this time, as a discharge gas, the SiN film 3 is
iI (using a-NHa-Nz-based mixed gas, a-Si
:H(i) film is 5iHa-Nz mixed gas, a-Si
The :H(n) film uses a mixed gas of S i Ha -Hz -P Ha system. This SiN, a-8i:
By using a combination of dry etching using CI (F gas) and wet etching using a hydrazine (NHzNH-HtO) aqueous solution for the H film, the desired pattern of a-Si:H4 and the 81N gate insulating film 3 are formed. Make it a pattern.
通常、このa−Si:H4のパターンおよびSiN膜3
のパターンは下層のゲート電極配線パターン、上層のド
レイン電極6の層間絶縁膜も兼ねている。Usually, this a-Si:H4 pattern and the SiN film 3
The pattern also serves as the gate electrode wiring pattern in the lower layer and the interlayer insulating film for the drain electrode 6 in the upper layer.
次に、この上に、Cr / AΩ二層膜を膜厚0.1μ
mのCr、0.3μmのAlの順に真空蒸着法、或いは
スパッタにより堆積する。この二層膜をAlはHs P
Oa −CHa COOH−HN Oa −Hx O
系エツチング液、Crは硝酸第二セリウムアンモニウム
水溶液を用いて、ホトエツチング法で所望のソース電極
5のパターンおよびドレイン電極6のパターンとする。Next, on top of this, a Cr/AΩ two-layer film is applied to a thickness of 0.1 μm.
Cr of 0.3 μm and Al of 0.3 μm are deposited in this order by vacuum evaporation or sputtering. This two-layer film is Al is HsP
Oa -CHa COOH-HN Oa -Hx O
A desired source electrode 5 pattern and drain electrode 6 pattern are formed by photo-etching using a ceric ammonium nitrate aqueous solution as the Cr-based etching solution.
この金属Alからなるソース電極5およびドレイン電極
6パターンが形成された基板上に、ITO透明電極膜を
スパッタリング法で堆積する。ターゲットはI nzo
a: 5not=91 : 9 (−Al比)の焼結体
をプレーナマグネトロン型のカソードに設置して用い、
放電ガスは純アルゴン又は0.5voQ%程度の微量の
02ガスを混入させたArガスを用いる。基板を赤外線
ヒータで約50℃に加熱しながら、3X10−’Tor
r以下の高真空に排気した後、上記の放電ガスを導入し
て、13.56MHz の高周波スパッタリングを行
って、膜厚0.2μmのITO膜を堆積する。このIT
O膜はX線回折法で分析すると多結晶のI’nzOaの
回折パターンが現われず、X線回折的には非晶質であっ
た。また、このITO膜の比抵抗は4X10−BΩl程
度であり、通常の基板温度150℃以上で堆積する結晶
性のITO膜の比抵抗と比較して、大きな抵抗の増大は
認められない膜であった。このITO膜を第3図のE点
で示したHCQ :HNOa:HzO=1 : 6 :
3組成のエツチング液を用いて、ホトエツチング法に
より、少なくとも表面にAlの存在するソース電t65
のパターンと電気的に接続するように所望の非晶質状態
のITO膜7よりなる画素電極パターンとした。この時
、Alのソースおよびドレイン電極パターンが上記HC
Q : HNOs: Hz○系のエツチング液で溶出す
る事故は発生しなかった。An ITO transparent electrode film is deposited by sputtering on the substrate on which the source electrode 5 and drain electrode 6 patterns made of metal Al are formed. The target is Inzo
A: 5 not = 91: 9 (-Al ratio) sintered body is installed and used in a planar magnetron type cathode,
As the discharge gas, pure argon or Ar gas mixed with a trace amount of 02 gas of about 0.5 voQ% is used. While heating the substrate to approximately 50°C with an infrared heater,
After evacuation to a high vacuum below r, the above discharge gas is introduced and high frequency sputtering is performed at 13.56 MHz to deposit an ITO film with a thickness of 0.2 μm. This IT
When the O film was analyzed by X-ray diffraction, a polycrystalline I'nzOa diffraction pattern did not appear, and it was found to be amorphous in terms of X-ray diffraction. Furthermore, the specific resistance of this ITO film is about 4×10-BΩl, and compared to the specific resistance of a crystalline ITO film deposited at a normal substrate temperature of 150°C or higher, the film does not exhibit a large increase in resistance. Ta. This ITO film is shown at point E in FIG. 3: HCQ:HNOa:HzO=1:6:
The source voltage t65 where Al exists at least on the surface is etched by a photoetching method using an etching solution having three compositions.
The pixel electrode pattern was made of the ITO film 7 in a desired amorphous state so as to be electrically connected to the pattern. At this time, the Al source and drain electrode patterns are
Q: HNOs: There were no incidents of elution with Hz○ type etching solution.
この後、CF4ガスを用いたドライエツチング法にて、
ソースおよびドレイン電極間のa−Si:H(n)層を
除去し、SiNパッシベーション膜および遮光膜パター
ンを形成して、a−8iTPTアクテイブマトリツクス
基板が完成する。After that, by dry etching method using CF4 gas,
The a-Si:H(n) layer between the source and drain electrodes is removed, and a SiN passivation film and a light shielding film pattern are formed to complete an a-8iTPT active matrix substrate.
この基板を用いて、アクティブマトリック方式液晶平面
ディスプレイを製造した。Using this substrate, an active matrix liquid crystal flat display was manufactured.
本発明によれば、ITO膜スパッタ時の基板温度を25
〜150℃の範囲に設定して、X線回折的に見て非晶質
状態のITOIilを用いているので、Alパターン上
でITO膜をHCn −HN Oa −Hx O系エツ
チング液でパターン化する時に、第2図に示す如<、I
TO/Anエッチレート比(選択比)が30倍以上とれ
、Alを溶解することなしに、ITOllのパターン化
が容易にできる。According to the present invention, the substrate temperature during ITO film sputtering is set to 25
Since the temperature is set in the range of ~150°C and ITOIil is used which is in an amorphous state in terms of X-ray diffraction, the ITO film is patterned on the Al pattern using an HCn -HN Oa -Hx O based etching solution. Sometimes, as shown in FIG.
The TO/An etch rate ratio (selectivity) is 30 times or more, and ITOll can be easily patterned without dissolving Al.
また、このITO膜のエツチングを行う時のHCjll
−HN Oa −Hz O系エツチング液の組成は、第
3図のA、B、C,D点で囲まれる斜線の範囲内を選べ
ば、電池反応によるAlの溶出、AΩ表面の荒れが発生
せず、また、ITOIIIのエッチレートが異常に大き
過ぎたり、小さ過ぎてパターン化が困難になることもな
く、Alに対して適当な選択比でITO膜をパターン化
することができる。Also, when etching this ITO film, the HCjll
-HN Oa -Hz O If the composition of the O-based etching solution is selected within the diagonally shaded range surrounded by points A, B, C, and D in Figure 3, elution of Al and roughening of the AΩ surface due to the battery reaction will not occur. Furthermore, the ITO film can be patterned with an appropriate selectivity to Al without the etch rate of ITO III being abnormally high or low, thereby making patterning difficult.
第1図は本発明の一実施例のa−8i TFT近傍の
断面を示した図、第2図はITO膜スパッタ時の基板温
度とI To/A fiのエツチングレート比の関係を
示した図、第3mは本発明のITO膜をエツチングする
ためのHC71−HN Os−Hz O系エツチング液
の組成範囲を示した図である。
1・・・ガラス基板、2・・・ゲート電極、3・・・ゲ
ート絶縁膜、4・・・a−Si:H膜、5・・・ソース
電極、6・・・ドレイン電極、7・・・非晶質状態のI
TO膜。Fig. 1 is a diagram showing a cross section near an a-8i TFT according to an embodiment of the present invention, and Fig. 2 is a diagram showing the relationship between the substrate temperature during ITO film sputtering and the etching rate ratio of ITo/Afi. , No. 3m is a diagram showing the composition range of the HC71-HN Os-Hz O-based etching solution for etching the ITO film of the present invention. DESCRIPTION OF SYMBOLS 1...Glass substrate, 2...Gate electrode, 3...Gate insulating film, 4...A-Si:H film, 5...Source electrode, 6...Drain electrode, 7...・I in amorphous state
TO membrane.
Claims (1)
、a−Si:Hパターン、少なくともAlを主体とする
金属を含むソース・ドレイン電極パターン、ITO(I
ndiumTinOxide)画素電極パターンを順次
形成してなる液晶ディスプレイにおいて、ITO画素電
極に非晶質状態のITO膜を用いることを特徴とする液
晶デイスプレイ。 2、ITO膜のスパッタ時の基板温度が25℃から15
0℃の範囲にあり、ITOパターンを形成する時のエッ
チング液組成が塩酸−硝酸−水の三成分系において、塩
酸:硝酸:水の比率で25:25:50、2:25:7
3、2:78:20および15:65:20の組成点で
囲まれる四辺形の領域内にあることを特徴とする液晶デ
ィスプレイの製造方法。[Claims] 1. A gate electrode pattern, a gate insulating film, an a-Si:H pattern, a source/drain electrode pattern containing at least a metal mainly composed of Al, and an ITO (ITO) pattern on a glass substrate.
1. A liquid crystal display formed by successively forming pixel electrode patterns (Tin Oxide), characterized in that an amorphous ITO film is used for the ITO pixel electrodes. 2. The substrate temperature during sputtering of ITO film is from 25℃ to 15℃.
The etching solution composition when forming an ITO pattern is a three-component system of hydrochloric acid-nitric acid-water, and the ratio of hydrochloric acid:nitric acid:water is 25:25:50, 2:25:7.
3. A method for manufacturing a liquid crystal display, characterized in that the liquid crystal display is within a quadrilateral region surrounded by composition points of 2:78:20 and 15:65:20.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62016077A JP2644743B2 (en) | 1987-01-28 | 1987-01-28 | Manufacturing method of liquid crystal display device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62016077A JP2644743B2 (en) | 1987-01-28 | 1987-01-28 | Manufacturing method of liquid crystal display device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63184726A true JPS63184726A (en) | 1988-07-30 |
JP2644743B2 JP2644743B2 (en) | 1997-08-25 |
Family
ID=11906494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62016077A Expired - Lifetime JP2644743B2 (en) | 1987-01-28 | 1987-01-28 | Manufacturing method of liquid crystal display device |
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JP (1) | JP2644743B2 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0376232A (en) * | 1989-08-18 | 1991-04-02 | Oki Electric Ind Co Ltd | Manufacture of display device |
JPH0941158A (en) * | 1995-07-31 | 1997-02-10 | Asahi Denka Kogyo Kk | Production of oxide etching product and device therefor |
EP0782039A2 (en) * | 1995-12-27 | 1997-07-02 | Canon Kabushiki Kaisha | Display device and process for producing same |
JP2003043508A (en) * | 2001-07-27 | 2003-02-13 | Hitachi Ltd | Liquid crystal display device |
US7547916B2 (en) | 1992-12-09 | 2009-06-16 | Semiconductor Energy Laboratory Co., Ltd. | Electronic circuit |
US8038857B2 (en) | 2004-03-09 | 2011-10-18 | Idemitsu Kosan Co., Ltd. | Thin film transistor, thin film transistor substrate, processes for producing the same, liquid crystal display using the same, and related devices and processes; and sputtering target, transparent electroconductive film formed by use of this, transparent electrode, and related devices and processes |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58147069A (en) * | 1982-02-25 | 1983-09-01 | Sharp Corp | Thin film transistor |
JPS61145529A (en) * | 1984-12-19 | 1986-07-03 | Matsushita Electric Ind Co Ltd | Formation of transparent electrode pattern |
-
1987
- 1987-01-28 JP JP62016077A patent/JP2644743B2/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58147069A (en) * | 1982-02-25 | 1983-09-01 | Sharp Corp | Thin film transistor |
JPS61145529A (en) * | 1984-12-19 | 1986-07-03 | Matsushita Electric Ind Co Ltd | Formation of transparent electrode pattern |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0376232A (en) * | 1989-08-18 | 1991-04-02 | Oki Electric Ind Co Ltd | Manufacture of display device |
US7547916B2 (en) | 1992-12-09 | 2009-06-16 | Semiconductor Energy Laboratory Co., Ltd. | Electronic circuit |
US7897972B2 (en) | 1992-12-09 | 2011-03-01 | Semiconductor Energy Laboratory Co., Ltd. | Electronic circuit |
US8294152B2 (en) | 1992-12-09 | 2012-10-23 | Semiconductor Energy Laboratory Co., Ltd. | Electronic circuit including pixel electrode comprising conductive film |
JPH0941158A (en) * | 1995-07-31 | 1997-02-10 | Asahi Denka Kogyo Kk | Production of oxide etching product and device therefor |
EP0782039A2 (en) * | 1995-12-27 | 1997-07-02 | Canon Kabushiki Kaisha | Display device and process for producing same |
EP0782039A3 (en) * | 1995-12-27 | 1998-06-17 | Canon Kabushiki Kaisha | Display device and process for producing same |
US6310674B1 (en) | 1995-12-27 | 2001-10-30 | Canon Kabushiki Kaisha | Method of making a display device with electrode characteristics |
JP2003043508A (en) * | 2001-07-27 | 2003-02-13 | Hitachi Ltd | Liquid crystal display device |
US8038857B2 (en) | 2004-03-09 | 2011-10-18 | Idemitsu Kosan Co., Ltd. | Thin film transistor, thin film transistor substrate, processes for producing the same, liquid crystal display using the same, and related devices and processes; and sputtering target, transparent electroconductive film formed by use of this, transparent electrode, and related devices and processes |
US8507111B2 (en) | 2004-03-09 | 2013-08-13 | Idemitsu Kosan Co., Ltd. | Thin film transistor, thin film transistor substrate, processes for producing the same, liquid crystal display using the same, and related devices and processes; and sputtering target, transparent electroconductive film formed by use of this, transparent electrode, and related devices and processes |
US8773628B2 (en) | 2004-03-09 | 2014-07-08 | Idemitsu Kosan Co., Ltd. | Thin film transistor, thin film transistor substrate, processes for producing the same, liquid crystal display using the same, and related devices and processes; and sputtering target, transparent electroconductive film formed by use of this, transparent electrode, and related devices and processes |
Also Published As
Publication number | Publication date |
---|---|
JP2644743B2 (en) | 1997-08-25 |
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