JPS6313077B2 - - Google Patents
Info
- Publication number
- JPS6313077B2 JPS6313077B2 JP8373879A JP8373879A JPS6313077B2 JP S6313077 B2 JPS6313077 B2 JP S6313077B2 JP 8373879 A JP8373879 A JP 8373879A JP 8373879 A JP8373879 A JP 8373879A JP S6313077 B2 JPS6313077 B2 JP S6313077B2
- Authority
- JP
- Japan
- Prior art keywords
- heat insulating
- multilayer
- bonded
- insulation
- metal film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 22
- 230000005855 radiation Effects 0.000 claims description 19
- 239000011810 insulating material Substances 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 239000002657 fibrous material Substances 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 description 17
- 229920002678 cellulose Polymers 0.000 description 8
- 239000001913 cellulose Substances 0.000 description 8
- 239000012774 insulation material Substances 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 5
- 239000000123 paper Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 235000015842 Hesperis Nutrition 0.000 description 1
- 235000012633 Iberis amara Nutrition 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/08—Means for preventing radiation, e.g. with metal foil
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Thermal Insulation (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
本発明は簡易にして、かつ断熱性能の優れた多
層断熱体用結合断熱素材に関するものである。
多層断熱は最も断熱性能が優れ、かつ軽量にで
きることから宇宙開発におけるロケツトの燃料タ
ンクを初め、高性能な断熱を必要とする極低温冷
媒容器用断熱法として開発されてきた。
多層断熱の一般的構成は、輻射シールドフイル
ム(アルミフオイルまたはアルミ蒸着ポリエステ
ルなど)とそれを隔離するためのネツト状スペー
サとを交互に積層し、全体を真空に排気した形式
である。
こうした形式の多層断熱は、優れた断熱性能を
有する反面、輻射シールドフイルムとスペーサと
いう異なる機械特性の素材を取扱う点、装着工程
が繁雑である。また、これら素材は一般にかなり
の加工工程を要して作られるため、パウダーや各
種フアイバー、発泡材などの断熱素材に比較して
コストが高い、などの欠点がある。このため多層
断熱の適用領域は、特に高性能を必要とされる用
途に限られていた。
前記欠点を改良した多層断熱部材のもつ性能を
大きく損わずに安価で簡易な断熱素材として輻射
シールドとスペーサとを一体化した結合断熱素材
Aが開発された。この断熱素材を使用すると、装
着工程が従来の場合にくらべ格段に容易になり、
かつ素材コストの大幅な低減化が可能になつた。
しかし断熱性能は、従来形式の特性の良いものと
比較すると、1桁程劣つていて、必ずしも十分な
性能が得られていない。
従来例を図面に基いて説明する。
第1図は従来の簡易形の多層断熱体用結合断熱
素材Aの断面を模式的に示した図であつて、1は
熱伝導率の小さい多層断熱性シート部材、2はそ
れを構成する繊維素3はその上に蒸着などの手段
で付着加工した輻射率の小さい金属膜である。こ
の場合、下地のシートは各種紙類、不織布、フア
イバーグラス、紙などの繊維性の素材である。こ
れはこれらの素材が一般に多孔質で、通気性があ
るため、多層に積層した場合の層間の気体を除去
し易いからである。このような断熱材による多層
断熱の熱流入を詳細に解析したところ、伝熱要因
の中で輻射伝熱が大部分を占めることが判明し
た。この事実は、シールドとスペーサとからなる
従来形式の多層断熱に比較して、特性の悪い原因
が輻射率の劣化にあることを示している。この原
因は、第1図から容易に理解されるように、金属
膜には最小限繊維素2の太さに依る凹凸が存在
し、それに依る輻射熱の乱反射が生じるからであ
る。外観も鈍い光沢を呈する。
本発明は従来の欠点を除去するため、繊維性の
材料を積層した断熱性シート材の片面に輻射シー
ルド金属膜を付着させた多層断熱体用結合断熱素
材において、前記断熱性シート材と輻射シールド
金属膜との間に、金属膜との付着面が平滑化され
た中間層を設けたことを特徴とし、その目的は輻
射シールド金属膜の輻射率を簡単な構成で改善す
るにある。
本発明を図面に用いて説明する。
第2図は本発明の多層断熱体用結合断熱素材B
を示す。図において、4は下地の断熱性シート、
5は下地の断熱性シート4を構成する繊維素、6
は輻射シールド用金属膜、7は中間加工層、8は
通気性の小孔を示す。
本発明の多層断熱体用結合断熱素材の製作過程
は、下地の断熱性シート4の上にその多孔質性を
損わないよう繊維素5に依る凹凸を補償して表面
を平担にするような手段および材料を用いて中間
加工層7を形成する。その上に輻射シールド膜を
付着することで、通気性を損わず輻射率の小さい
シールド面を形成することができる。
中間加工層は、ポリエステル、ポリエチレン、
ナイロンなどの高分子材料であつて、極低温下に
おいても機械的に必要な弾性を有し、かつ、下地
シート4およびシールド膜6と剥離しない材料で
あることが必要である。下地シート4がポリエス
テルの場合、中間加工層としてポリエステル、輻
射シールド膜としてアルミニウムの組合せは上記
条件を満足しよう。
第3図は、また、本発明の他の実施例の概念図
である。第2図と同様の構成であるが、中間加工
層7は、下地シート4の表面付近の繊維素5自体
を加工することによつて形成される点が異なる。
すなわち、繊維素5が高分子材料の場合、下地シ
ート4を平滑面をもつ高温のロール系で短時間圧
着処理を施す、などの手段によつて表面付近の繊
維素を軟化、あるいは溶融させて平滑な表面を形
成することが特徴である。下地シート材4が紙類
の場合には、前記高分子材料程の効果は望めない
が、やはり高温の圧延ロールを通すなどの処理に
よつてかなり平滑な面を得ることが期待される。
しかし、下地シート材が紙類、フアイバーグラス
類の場合には、前記中間加工層を付着加工して平
滑な表面を得る方法が適していると考えられる。
結合断熱素材Cの有する多孔性は、多層積層し
た場合の層間の残留ガスの排気に有効である。し
かし前記通気孔が大きすぎては輻射熱が透過して
しまう。通気性の径は遮断したい輻射熱の短波長
側の波長の半分以下であれば問題なく、通常、等
価的な小孔の径が数μm以下であればほとんど影
響ないと考えられる。そこで、前記中間加工層7
を付着加工によつて形成する場合も、数μm以下
の通気性小孔が形成されることが望ましい。
第4図に通気孔を設けない結合断熱素材Dを示
す。製作過程は、下地シート4の上に繊維素5に
依る凹凸を補償して表面を平担にするような手段
および材料を用いて中間加工層7を形成する。そ
の上に輻射シールド膜6を付着加工することで輻
射率の小さいシールド面を形成することができ
る。
以上説明したように、本発明は、断熱性シート
材の輻射シールド金属膜を付着する表面を平滑な
面とすることによつて、その上に付着させる輻射
シールド金属膜を平滑にし、高性能な輻射シール
ド面を形成した結合断熱素材であるから、輻射シ
ールドフイルムとスペーサとから成る従来の多層
断熱体用結合断熱素材の欠点であつた取扱いの繁
雑さ、コストの高さといつた問題点を解決するの
みでなく断熱性シートに直接輻射シールド膜を付
着加工しただけの第1図に示す既存の簡易形の多
層断熱体用結合断熱素材の欠陥であつた輻射性能
の低さを大幅に改善できる利点がある。従つて、
本発明は極低温冷媒などの容器を初め、極低温機
器等に用いる高性能で簡易かつ安価な多層断熱体
用結合断熱素材を提供でき、この利点のためその
適用分野は極めて広く、極低温工業にとつて益す
るところ大きい効果を生ずる。 DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a bonded heat-insulating material for a multilayer heat-insulating body that is simple and has excellent heat-insulating performance. Multilayer insulation has the best insulation performance and can be made lightweight, so it has been developed as an insulation method for cryogenic refrigerant containers that require high-performance insulation, including fuel tanks for space exploration rockets. The general structure of multilayer insulation is one in which radiation shielding films (such as aluminum foil or aluminum-deposited polyester) and net-like spacers for isolating them are alternately laminated, and the entire film is evacuated. Although this type of multilayer insulation has excellent insulation performance, it requires a complicated installation process because it uses materials with different mechanical properties, such as the radiation shield film and the spacer. Furthermore, since these materials generally require a considerable amount of processing steps to make, they have drawbacks such as higher costs than insulating materials such as powder, various fibers, and foam materials. For this reason, the application of multilayer insulation has been limited to applications that require particularly high performance. A combined heat insulating material A, which has improved the above-mentioned drawbacks and integrates a radiation shield and a spacer, has been developed as an inexpensive and simple heat insulating material without significantly impairing the performance of the multilayer heat insulating member. Using this insulation material makes the installation process much easier than with conventional methods.
In addition, it has become possible to significantly reduce material costs.
However, the heat insulation performance is inferior by an order of magnitude compared to conventional types with good characteristics, and sufficient performance is not necessarily obtained. A conventional example will be explained based on the drawings. FIG. 1 is a diagram schematically showing a cross section of a conventional simple bonded heat insulating material A for a multilayer heat insulating body, in which 1 is a multilayer heat insulating sheet member with low thermal conductivity, and 2 is a fiber constituting it. Element 3 is a metal film with a low emissivity that is deposited thereon by means such as vapor deposition. In this case, the underlying sheet is a fibrous material such as various papers, nonwoven fabrics, fiberglass, and paper. This is because these materials are generally porous and have air permeability, which makes it easy to remove gas between layers when laminated in multiple layers. A detailed analysis of the heat inflow into multilayer insulation using such insulation materials revealed that radiation heat transfer accounts for the majority of the heat transfer factors. This fact indicates that the cause of the poor characteristics is the deterioration of the emissivity compared to the conventional multilayer insulation consisting of a shield and a spacer. The reason for this is that, as can be easily understood from FIG. 1, the metal film has at least asperities depending on the thickness of the cellulose 2, which causes diffuse reflection of the radiant heat. The appearance also has a dull luster. In order to eliminate the conventional drawbacks, the present invention provides a combined heat insulating material for a multilayer heat insulating body in which a radiation shield metal film is attached to one side of a heat insulating sheet material laminated with fibrous materials. It is characterized by providing an intermediate layer with a smooth surface to which it adheres to the metal film, and its purpose is to improve the emissivity of the radiation shield metal film with a simple configuration. The present invention will be explained using the drawings. Figure 2 shows the bonded insulation material B for multilayer insulation of the present invention.
shows. In the figure, 4 is the base insulation sheet,
5 is cellulose constituting the underlying heat insulating sheet 4; 6
7 indicates a metal film for radiation shielding, 7 indicates an intermediate processed layer, and 8 indicates small holes for ventilation. The manufacturing process of the bonded heat insulating material for the multilayer heat insulating body of the present invention is to compensate for the unevenness caused by the cellulose 5 on the underlying heat insulating sheet 4 so as not to damage its porosity, and to make the surface flat. The intermediate processed layer 7 is formed using suitable means and materials. By attaching a radiation shield film thereon, a shield surface with low emissivity can be formed without impairing air permeability. The intermediate processing layer is made of polyester, polyethylene,
It is required to be a polymeric material such as nylon, which has the necessary mechanical elasticity even at extremely low temperatures, and which does not peel off from the base sheet 4 and the shield film 6. When the base sheet 4 is made of polyester, the combination of polyester as the intermediate layer and aluminum as the radiation shielding film will satisfy the above conditions. FIG. 3 is also a conceptual diagram of another embodiment of the present invention. The structure is similar to that shown in FIG. 2, except that the intermediate processed layer 7 is formed by processing the cellulose 5 itself near the surface of the base sheet 4.
That is, when the cellulose material 5 is a polymeric material, the cellulose material near the surface is softened or melted by applying a pressure bonding treatment to the base sheet 4 for a short time using a high-temperature roll system with a smooth surface. It is characterized by forming a smooth surface. When the base sheet material 4 is paper, it is not expected to have the same effect as the above-mentioned polymeric material, but it is expected that a fairly smooth surface can be obtained by processing such as passing it through a hot rolling roll.
However, when the base sheet material is paper or fiberglass, the method of attaching the intermediate layer to obtain a smooth surface is considered suitable. The porosity of the bonded heat insulating material C is effective in exhausting residual gas between layers when multiple layers are laminated. However, if the vent hole is too large, radiant heat will pass through. There is no problem as long as the diameter of the ventilation hole is less than half the short wavelength of the radiant heat that you want to block, and it is generally considered that if the diameter of the equivalent small hole is a few μm or less, it will have little effect. Therefore, the intermediate processing layer 7
Even when forming by adhesion processing, it is desirable that small air permeable pores of several micrometers or less be formed. FIG. 4 shows a bonded heat insulating material D without ventilation holes. In the manufacturing process, the intermediate processed layer 7 is formed on the base sheet 4 using means and materials that compensate for the unevenness caused by the cellulose 5 and make the surface flat. By attaching and processing the radiation shield film 6 thereon, a shield surface with a low emissivity can be formed. As explained above, the present invention makes the surface of the heat insulating sheet material on which the radiation shielding metal film is adhered smooth, thereby making the radiation shielding metal film adhered thereon smooth and achieving high performance. Since it is a bonded heat insulating material with a radiation shield surface formed, it solves the problems of complicated handling and high cost, which were the drawbacks of conventional bonded heat insulating materials for multilayer insulation consisting of a radiation shield film and a spacer. In addition to this, it is possible to significantly improve the poor radiation performance that was a defect of the existing simple bonded insulation material for multilayer insulation shown in Figure 1, which is simply a radiation shielding film attached directly to the insulation sheet. There are advantages. Therefore,
The present invention can provide a high-performance, simple, and inexpensive bonded insulation material for multilayer insulation used in containers for cryogenic refrigerants and other cryogenic equipment. Due to this advantage, the field of application is extremely wide; It produces great effects where it benefits people.
第1図は従来の簡易形の多層断熱体用結合断熱
素材の断面の概念図、第2図は本発明の多層断熱
体用結合断熱素材の断面図、第3図は本発明の他
の実施例の断面図、第4図は通気孔を設けない第
2の実施例の断面図、を示す。
1,4:断熱性シート材、2,5:断熱性シー
ト材の繊維素、3,6:輻射シールド金属膜、
7:中間加工層、8:通気性小孔。
FIG. 1 is a conceptual diagram of a cross section of a conventional simplified bonded heat insulating material for a multilayer heat insulating body, FIG. 2 is a cross sectional view of a bonded heat insulating material for a multilayer heat insulating body of the present invention, and FIG. 3 is another embodiment of the present invention. FIG. 4 shows a cross-sectional view of a second embodiment without ventilation holes. 1, 4: heat insulating sheet material, 2, 5: cellulose of heat insulating sheet material, 3, 6: radiation shield metal film,
7: Intermediate processing layer, 8: Breathable small holes.
Claims (1)
面に輻射シールド金属膜を付着させた多層断熱体
用結合断熱素材において、前記断熱性シート材と
輻射シールド金属膜との間に、金属膜との付着面
が平滑化された中間層を設けたことを特徴とする
多層断熱体用結合断熱素材。 2 中間層は、断熱性シート材表面を軟化あるい
は溶融することにより形成した層であることを特
徴とする特許請求の範囲第1項記載の多層断熱体
用結合断熱素材。 3 中間層は、断熱性シート材の上に積層した新
たな高分子材料からなる層であることを特徴とす
る特許請求の範囲第1項記載の多層断熱体用結合
断熱素材。[Scope of Claims] 1. A bonded heat insulating material for a multilayer heat insulating body in which a radiation shielding metal film is attached to one side of a heat insulating sheet material laminated with fibrous materials, wherein the heat insulating sheet material and the radiation shielding metal film are bonded together. A bonded heat insulating material for a multilayer heat insulating body, characterized in that an intermediate layer with a smooth surface to which it adheres to the metal film is provided between the layers. 2. The bonded heat insulating material for a multilayer heat insulating body according to claim 1, wherein the intermediate layer is a layer formed by softening or melting the surface of the heat insulating sheet material. 3. The bonded heat insulating material for a multilayer heat insulating body according to claim 1, wherein the intermediate layer is a layer made of a new polymeric material laminated on the heat insulating sheet material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8373879A JPS568255A (en) | 1979-07-02 | 1979-07-02 | Bonding heat insulating blank for multilayer heat insulator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8373879A JPS568255A (en) | 1979-07-02 | 1979-07-02 | Bonding heat insulating blank for multilayer heat insulator |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS568255A JPS568255A (en) | 1981-01-28 |
JPS6313077B2 true JPS6313077B2 (en) | 1988-03-23 |
Family
ID=13810857
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8373879A Granted JPS568255A (en) | 1979-07-02 | 1979-07-02 | Bonding heat insulating blank for multilayer heat insulator |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS568255A (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59190532U (en) * | 1983-06-02 | 1984-12-18 | ダイヤテックス株式会社 | Aluminum vapor deposited sheet |
JPS60155094A (en) * | 1984-01-25 | 1985-08-14 | 株式会社神戸製鋼所 | Coated copper group pipe |
JPH0356044U (en) * | 1989-02-15 | 1991-05-29 | ||
JPH0627580B2 (en) * | 1990-02-07 | 1994-04-13 | 日本ユーロテック株式会社 | Gas lighter |
US4999222A (en) * | 1989-07-10 | 1991-03-12 | E. I. Du Pont De Nemours And Company | Metallized polyethylene plexifilamentary film-fibril sheet |
JP2557969Y2 (en) * | 1992-07-27 | 1997-12-17 | 忠道 服部 | Combustion nozzle for gas lighter |
JP4971683B2 (en) * | 2006-05-22 | 2012-07-11 | 三洋電機株式会社 | Water heater |
-
1979
- 1979-07-02 JP JP8373879A patent/JPS568255A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS568255A (en) | 1981-01-28 |
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