JPS63111313A - Sliding device - Google Patents
Sliding deviceInfo
- Publication number
- JPS63111313A JPS63111313A JP25654886A JP25654886A JPS63111313A JP S63111313 A JPS63111313 A JP S63111313A JP 25654886 A JP25654886 A JP 25654886A JP 25654886 A JP25654886 A JP 25654886A JP S63111313 A JPS63111313 A JP S63111313A
- Authority
- JP
- Japan
- Prior art keywords
- sliding
- thin film
- ceramic
- sliding surface
- hard thin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010409 thin film Substances 0.000 claims abstract description 27
- 239000000919 ceramic Substances 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 abstract description 8
- 238000005299 abrasion Methods 0.000 abstract description 4
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 description 12
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000013011 mating Effects 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- 239000000758 substrate Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000635 electron micrograph Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000019589 hardness Nutrition 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007737 ion beam deposition Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Sliding-Contact Bearings (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は機械装置の軸受、シール部などの回転、直線方
向の摺動部位を構成する摺動装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a sliding device that constitutes a rotating and linear sliding portion of a bearing, a seal portion, etc. of a mechanical device.
機械装置の摺動部分を構成する摺動装置は、摩擦抵抗が
小さくかつ耐摩耗性が大きいものが求められている。た
とえば摩燻抵抗を小さくするため、鋼にモリブデンを添
加した軸や、四沸化エチレンなどよりなる樹脂製の軸受
が用いられていた。また、耐摩耗性を大きくするため、
鋼に熱処理や窒化処理を施した軸や、超硬よりなる軸な
どが用いられていた。Sliding devices that constitute the sliding parts of mechanical devices are required to have low frictional resistance and high wear resistance. For example, to reduce abrasion resistance, shafts made of steel with molybdenum added, and bearings made of resin made of tetrafluoroethylene, etc., were used. In addition, to increase wear resistance,
Shafts made of heat-treated or nitrided steel, or made of carbide were used.
ところが、モリブデンを添加した鋼よりなる軸や、樹脂
よりなる軸受は耐摩耗性が低いため寿命が短く、これら
を用いた摺動装置は部品の交換や保守に多くの費用と時
間を要するという問題点があった0
また、金属に表面処理を施した軸は表面層が剥離しやす
く、超硬などの粒体を焼結してなる軸は長期使用中に粒
子が脱落してしまうなどの不都合があった。However, shafts made of molybdenum-added steel and bearings made of resin have low wear resistance and have a short lifespan, and sliding devices using these have the problem of requiring a lot of money and time to replace parts and maintain them. In addition, the surface layer of shafts made of surface-treated metal tends to peel off easily, and shafts made of sintered carbide grains tend to have particles falling off during long-term use. was there.
すなわち、摩攬抵抗が小さく、かつ耐摩耗、性が大きく
、長期間優れた摺動特性を有する摺動装置は開発されて
いなかった0
〔問題点を解決するための手段〕
上記に鑑みて、本発明は互いに摺動する一方の部材を金
属またはセラミックで形成し、他方の部材はセラ°ミッ
クで形成するとともに摺動面に硬質薄膜を被着して摺動
装置を構成したものである。In other words, a sliding device with low friction resistance, high wear resistance, and excellent long-term sliding properties has not been developed.0 [Means for solving the problem] In view of the above, In the present invention, one member that slides on each other is made of metal or ceramic, and the other member is made of ceramic, and a hard thin film is coated on the sliding surface to constitute a sliding device.
以下本発明の詳細な説明する。 The present invention will be explained in detail below.
第1図は、軸lおよび軸受2よりなる摺動装置を示して
おり、軸lはセラミックよりなる基体1aの摺動面に硬
質薄膜1bを被着したものであり、軸受2はセラミック
により形成されたものである。Fig. 1 shows a sliding device consisting of a shaft l and a bearing 2, in which the shaft l has a hard thin film 1b coated on the sliding surface of a base body 1a made of ceramic, and the bearing 2 is made of ceramic. It is what was done.
軸1の摺動面に硬質薄膜1bを被着させであることによ
り、摺動面の耐摩耗性が大きく、また摺動面の粒子構造
が丸みを帯びた状態となるため、軸受2を摩耗させる量
が少なく、長期にわたって良好な摺動特性を維持するこ
とができる。また、軸lの基体1aおよび軸受2がセラ
ミックであるため変形の恐れがない。By coating the hard thin film 1b on the sliding surface of the shaft 1, the wear resistance of the sliding surface is high, and the grain structure of the sliding surface is rounded, so that the bearing 2 is not worn out. The amount of sliding is small, and good sliding characteristics can be maintained over a long period of time. Further, since the base 1a and the bearing 2 of the shaft 1 are made of ceramic, there is no risk of deformation.
実際に軸lの基体1aをアルミナセラミックで、硬質薄
膜tb″Il:TiN でそれぞれ形成し、表面状態を
観察した。アルミナセラミックスよりなる基体la衣表
面粒子構造を第3図に、この基体1aにTiNよりなる
硬質薄膜1bを被着した後の表面の粒子構造を第4図に
それぞれ示すように、基体1aの表面は、鋭利な部分の
多い凹凸形状であるのに対し、硬質薄膜1b被着後の表
面は凹凸形状を保ったまま丸みを帯びた状態となってい
る。この軸lを用いて摺動装置を構成すれば、摺動面に
凹凸があるため、摺動部位の接触面積が小さくなり、摩
擦抵抗を小さくすることができ、また粒子構造が丸みを
帯びているため、硬質薄膜1bが剥離しにくく、軸受2
側の摺動面に傷をつけることもない。In fact, the substrate 1a of axis l was formed of alumina ceramic and a hard thin film tb''Il:TiN, respectively, and the surface conditions were observed.The surface particle structure of the substrate la made of alumina ceramics is shown in Figure 3. As shown in Fig. 4, the particle structure of the surface after the hard thin film 1b made of TiN is applied, the surface of the substrate 1a has an uneven shape with many sharp parts, whereas the hard thin film 1b formed on the surface has an uneven shape. The rear surface is rounded while maintaining its uneven shape.If a sliding device is constructed using this shaft l, the contact area of the sliding part will be reduced due to the unevenness of the sliding surface. Since the particle structure is rounded, the hard thin film 1b is difficult to peel off, and the bearing 2
There will be no damage to the side sliding surfaces.
また、前記実施例では、軸受2としてセラミックよりな
るものを示したが、金属によって形成したものであって
もよく、マた軸lS?2を共に【ラミックで形成し、双
方の摺動面に硬質薄膜を被着したものでもよい。Further, in the above embodiment, the bearing 2 is made of ceramic, but it may be made of metal, and the bearing 2 may be made of metal. 2 may be both made of lamic and both sliding surfaces may be coated with a hard thin film.
次に第2図に示す装置を用いて耐摩耗試験を行なった。Next, a wear resistance test was conducted using the apparatus shown in FIG.
直径40M1厚さtOWの試験部材Tを第1表に示した
さまざまな基体の材質と薄膜の種類の組合わせにより試
作し、同形状の相手部材Aに5輪の荷重で押しつけ、1
,000回転/分で回転させ、摩耗のため回転ムラや偏
心が発生するまでの時間を面にTiNを被着したもの、
アルミナにTiCを被着したものの4種類を用意してお
り、薄膜はCVD法により膜厚m−に形成した。A test member T with a diameter of 40M and a thickness tOW was prototyped using various combinations of base materials and thin film types shown in Table 1, and was pressed against a mating member A of the same shape with a five-wheel load.
,000 revolutions per minute, and the time until rotational unevenness or eccentricity occurs due to wear, with TiN coated on the surface,
Four types of alumina coated with TiC were prepared, and the thin films were formed to a thickness of m- by the CVD method.
第 1 表
◎・・−・・・・a、ooo時間後に回転ムラや偏心が
発生Φ・・・・・−・・2,000 1 #
O・・−・−・・1,500 #
O・・−・−・・1,000 # #Δ・
・−・・・・・ 500 # #×・・−
・−・・ 100 # #第1表中、試験
部材Tとしてステンレスまたは炭素鋼を用いた場合につ
いて見てみると、相手部材Aがステンレスまたはアルミ
ナのときは100時間程度で摩耗の影響が出はじめたの
に対し、相手部材AとしてアルミナにTiNまたはTi
Cを被着させたものを用いたときは500時間程度と寿
命が長かった。また、逆に相手部材Aとしてステンレス
を用いた場合について見てみると、試験部材Tがステン
レスまたは炭素鋼のときは100時間程度であるのに対
し、試験部材Tとして、セラミックKTiC,TiN
などを被着したものを用いたときは、500時間以上以
上前命が長かった。即ち、摺動する2つの部材の一方を
、セラミックに硬質薄膜を被着したものとすれば、寿命
を長くすることがわかる0
特に、試験部材Tと相手部材Aの両方に硬質薄膜を形成
したものを用いた場合は非常に優れてお一す、2.(1
00時間以上と寿命が長かった。ただし、両部材ともに
同じ物質を被着したものを用いた場合は寿命が短かかっ
た。一般的に硬度の同じ物質同士を摺動させると互いの
摩耗が大きいため、両部材に被着する硬質薄膜を例えば
TiNとTiCのように硬度の異なる物質とすればよい
。Table 1 ◎・・・・・Rotation unevenness and eccentricity occur after a, ooo time Φ・・・・・・・・2,000 1 #
O・・−・−・・1,500 # O・・−・−・・1,000 # #Δ・
・-・・・・・・ 500 ##×・・・-
... 100 # # In Table 1, when stainless steel or carbon steel is used as the test member T, when the mating member A is stainless steel or alumina, the effects of wear begin to appear after about 100 hours. On the other hand, as the mating member A, TiN or Ti is used on alumina.
When one coated with C was used, it had a long life of about 500 hours. Conversely, if we look at the case where stainless steel is used as the mating member A, when the test member T is stainless steel or carbon steel, it takes about 100 hours, but when the test member T is made of ceramics KTiC, TiC,
When using a material coated with the same material, the lifespan was longer by more than 500 hours. In other words, it can be seen that if one of the two sliding members is made of ceramic coated with a hard thin film, the life will be extended. In particular, if a hard thin film is formed on both the test member T and the mating member A, 2. It is very good when using a material. (1
It had a long lifespan of over 00 hours. However, when both members were coated with the same substance, the lifespan was short. Generally, when materials with the same hardness are slid against each other, there is a large amount of wear on each other, so the hard thin films deposited on both members may be made of materials with different hardnesses, such as TiN and TiC, for example.
また、第1表中、試験部材Tとして、アルミナにTiC
を被着したもの、アルミナにTiNを被着したもの、ス
テンレスにタフトライト処理を施したものの3種類を用
いて、相手部材Aとしてステンレスをそれぞれ用いた組
合わせについて、回転時間と、試験部材Tの摩耗量の関
係を調べた。結果は第5図に示す通り、試験部材Tとし
てアルミナにTic 、 TiNを被着したものが摩耗
量が少ないことがわかる。In addition, in Table 1, as the test member T, TiC on alumina
The rotation time and the test member T were calculated using three types: alumina coated with TiN, alumina coated with TiN, and stainless steel treated with tuftlite. The relationship between the amount of wear and tear was investigated. The results are shown in FIG. 5, and it can be seen that the test member T, in which Tic and TiN were coated on alumina, had a smaller amount of wear.
さらに、第1表に示したさまざまな基体と薄膜の組合わ
せについて、それぞれ薄膜の膜厚を変化させて試験部材
Tを試作し、ステンレスよりなる相手部材Aを用いて、
前記と同様の耐摩耗試験を100時間行なった後、表面
状態を観察した結果は第2表の通りであった。Furthermore, for various combinations of substrates and thin films shown in Table 1, test members T were produced by varying the thickness of each thin film, and using a mating member A made of stainless steel,
After conducting the same wear resistance test as above for 100 hours, the surface condition was observed and the results are shown in Table 2.
第 2 表
O・・−・・・・ 異常なし
Δ・・−・−・・薄膜の一部が剥離
×・・−・・・・・摩耗のため若干下地が露出第2表に
示す通り、硬質薄膜の膜厚が01μmより小さいもので
は下地が露出してしまい、逆に膜厚が5μ肩より大きい
ものでは剥離しやすいだけでなく、薄膜形成のために2
4時間以上かかってしまい効率が悪かった。即ち、硬質
薄膜の膜厚は0.1〜5μ簿のものが優れていた。Table 2 O: No abnormalities Δ: Part of the thin film peels off: Due to wear, the base is slightly exposed, as shown in Table 2. If the thickness of the hard thin film is less than 0.1μm, the underlying layer will be exposed, and if the thickness is more than 5μm, it will not only peel off easily, but also require
It took over 4 hours and was inefficient. That is, a hard thin film having a thickness of 0.1 to 5 μm was excellent.
また、硬質薄膜を形成した面の表面は、前記したように
なめらかな凹凸形状となっているが、種々実験の結果、
表面粗さは0B−15R,のものが優れていた。In addition, the surface of the surface on which the hard thin film is formed has a smooth uneven shape as described above, but as a result of various experiments,
The surface roughness of 0B-15R was excellent.
以上の実施例では、硬質薄膜の形成方法としてCVD法
のみを示したが、基体の材質や薄膜の種類に応じて、イ
オンブレーティング法、スパッタリング法、イオンビー
ムデボジシ町ン法などのPVD法を用いてもよい。In the above embodiments, only the CVD method was shown as a method for forming a hard thin film, but depending on the material of the substrate and the type of thin film, PVD methods such as ion blasting method, sputtering method, ion beam deposition method, etc. may also be used.
叙上のように本発明によれば、互いに摺動する一方の部
材を金属またはセラミックで形成し、他方の部材はセラ
ミックで形成するとともに摺動面に硬質薄膜を被着した
組合わせにより摺動装置を構成したことによって、摺動
面の耐摩耗性が大きく、寿命が長くなるだけでなく、表
面の粒子構造が適度な凹凸を保ったまま丸みを帯びた状
態となるため摩擦抵抗を小さくすることができ、相手部
材に傷をつけることもないなど優れた摺動装置を提供す
ることができる。As described above, according to the present invention, one member that slides on each other is made of metal or ceramic, and the other member is made of ceramic, and a hard thin film is coated on the sliding surface. By configuring the device, the sliding surface not only has high wear resistance and a long service life, but also reduces frictional resistance because the particle structure of the surface is rounded while maintaining appropriate unevenness. It is possible to provide an excellent sliding device that does not damage the mating member.
第1図は本発明実施例に係る摺動装Rを示す断面図であ
る。
第2図は摺動装置の耐摩耗性試験を行なうための装置を
示す斜視図である。
第8図は第1図に示した摺動装置を構成する軸のアルミ
ナセラミックよりなる基体表面の粒子構造を示す電子顕
微鏡写真、第4図は第3図に示した基体にTiNよりな
る硬質薄膜を被着した後の表面の粒子構造を示す電子顕
微鏡写真である。第5図は回転時間と摩耗量の関係を示
すグラフである。
1、・・・・・・・・・軸
2、・・・・・・・・・基体FIG. 1 is a sectional view showing a sliding device R according to an embodiment of the present invention. FIG. 2 is a perspective view showing an apparatus for testing the wear resistance of a sliding device. Figure 8 is an electron micrograph showing the particle structure of the surface of the alumina ceramic shaft of the sliding device shown in Figure 1, and Figure 4 is a hard thin film made of TiN on the base shown in Figure 3. 2 is an electron micrograph showing the particle structure of the surface after coating. FIG. 5 is a graph showing the relationship between rotation time and amount of wear. 1, ......Axis 2, ......Base
Claims (1)
成し、他方の部材はセラミックで形成するとともに摺動
面に硬質薄膜を被着したことを特徴とする摺動装置。A sliding device characterized in that one member that slides on each other is made of metal or ceramic, and the other member is made of ceramic and a hard thin film is coated on the sliding surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25654886A JPS63111313A (en) | 1986-10-28 | 1986-10-28 | Sliding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25654886A JPS63111313A (en) | 1986-10-28 | 1986-10-28 | Sliding device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63111313A true JPS63111313A (en) | 1988-05-16 |
Family
ID=17294168
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25654886A Pending JPS63111313A (en) | 1986-10-28 | 1986-10-28 | Sliding device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63111313A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5580784A (en) * | 1978-12-07 | 1980-06-18 | Kogyo Gijutsuin | Sliding member |
JPS5861327A (en) * | 1981-10-07 | 1983-04-12 | Hitachi Ltd | Slide member excellent in wearproofness |
-
1986
- 1986-10-28 JP JP25654886A patent/JPS63111313A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5580784A (en) * | 1978-12-07 | 1980-06-18 | Kogyo Gijutsuin | Sliding member |
JPS5861327A (en) * | 1981-10-07 | 1983-04-12 | Hitachi Ltd | Slide member excellent in wearproofness |
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