JPS63105879A - Grinding method - Google Patents

Grinding method

Info

Publication number
JPS63105879A
JPS63105879A JP25192486A JP25192486A JPS63105879A JP S63105879 A JPS63105879 A JP S63105879A JP 25192486 A JP25192486 A JP 25192486A JP 25192486 A JP25192486 A JP 25192486A JP S63105879 A JPS63105879 A JP S63105879A
Authority
JP
Japan
Prior art keywords
grinding
cylindrical body
short cylindrical
vibration
thickness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP25192486A
Other languages
Japanese (ja)
Inventor
Akira Minagawa
明 皆川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SPC Electronics Corp
Original Assignee
SPC Electronics Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SPC Electronics Corp filed Critical SPC Electronics Corp
Priority to JP25192486A priority Critical patent/JPS63105879A/en
Publication of JPS63105879A publication Critical patent/JPS63105879A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

PURPOSE:To improve accuracy of grinding an object to be ground greatly by rotating a short cylindrical body while transmitting to the short cylindrical body an ultrasonic vibration having a frequency same with the resonance frequency of the short cylindrical body applied with abrasive sand and having a thickness to diameter ratio of 0.05-0.6. CONSTITUTION:Transmitting a vibration generated by an ultrasonic vibrator 6 via a booster 7 and a horn 8 to a short cylindrical body 1 having a thickness to diameter ratio of 0.05-0.6 and with its surface fixedly applied with abrasive sand 2, the short cylindrical body 1 is made to rotate about its axis, and the abrasive sand 2 is brought into contact with an object to be ground 18 to perform grinding. Here, the ultrasonic vibration is given in the radial direction of the short cylindrical body 1 while vibration in the direction of the thickness of the cylindrical body is little. Effects of reduction in grinding resistance and cavitation of grinding oil due to the vibration, and a grinding effect due to the mechanical rotation are compounded. Owing to these concurrent effects, a higher grinding speed and a ground surface of higher quality and accuracy are obtained.

Description

【発明の詳細な説明】 [発明の目的コ (産業上の利用分野) 本発明は砥粒、好ましくはダイヤモンド粒を固着した研
削具を用いて、切断、溝加工、研摩等を行なう研削方法
に関するものである。
[Detailed Description of the Invention] [Purpose of the Invention (Field of Industrial Application) The present invention relates to a grinding method for cutting, grooving, polishing, etc. using a grinding tool to which abrasive grains, preferably diamond grains, are fixed. It is something.

(従来の技術) 従来、セラミックスのような硬度が大きく、脆い材料に
、切断加工、スリット加工、溝加工等の加工を施こす場
合、比較的薄い円盤状の金属板にダイヤモンド粒のよう
な砥粒を固着した研削具(砥石)が用いられたが、次の
ような問題点かあった。
(Conventional technology) Conventionally, when cutting, slitting, grooving, or other processing is performed on a highly hard and brittle material such as ceramics, a relatively thin disk-shaped metal plate is coated with abrasive particles such as diamond grains. A grinding tool (grindstone) with fixed grains was used, but it had the following problems.

(1)薄い金属板を使用するため研削具の剛性が小さく
、研削具を高速で回転させることか困難であり、大きい
研削速度をうることかてきない。
(1) Since a thin metal plate is used, the rigidity of the grinding tool is low, and it is difficult to rotate the grinding tool at high speed, making it impossible to achieve a high grinding speed.

(2)研削面の精度を向上させようとすると研削速度を
特に小さくする必要が生じ、研削加工に長時間を要する
(2) In order to improve the accuracy of the ground surface, it is necessary to particularly reduce the grinding speed, and the grinding process takes a long time.

金属板に超音波振動を与えつつ研削を行なうことにより
研削速度を向上させることはできるが、超音波振動によ
り金属板に横方向の振動が発生したり金属板の厚み方向
の超音波振動の振幅にバラツキが生じたりし易く、精度
のよい研削は困難であった。
Grinding speed can be improved by applying ultrasonic vibrations to the metal plate while grinding, but ultrasonic vibrations may generate lateral vibrations in the metal plate or increase the amplitude of the ultrasonic vibrations in the thickness direction of the metal plate. It was difficult to grind with good precision because of variations in the grinding process.

又1表面研削加工を行なう場合カップ状の研削具が使用
される。研削具に超音波振動を伝えることにより加工能
率を向上させることは知られているが、このような形状
の研削具に超音波振動を与える適切な手段は知られてお
らず、高い加工能率をうろことはできなかった。
Also, when performing surface grinding, a cup-shaped grinding tool is used. It is known that machining efficiency can be improved by transmitting ultrasonic vibrations to a grinding tool, but there is no known appropriate means for applying ultrasonic vibrations to a grinding tool with this shape, and it is difficult to achieve high machining efficiency. I couldn't scale.

(発明か解決しようとする問題点) 本発明は従来技術の有していた前述の問題点を解決し、
能率も高く、精度の良好な研削方法を提供することを目
的とするものである。
(Problems to be solved by the invention) The present invention solves the above-mentioned problems of the prior art,
The purpose is to provide a grinding method that is highly efficient and has good accuracy.

[発明の構成] (問題点を解決するための手段) 本発明者はこのような問題点を解決すべく各種形状の円
 体形状を有する研削具を用いて実験を重ね、次のよう
な知見を得た。
[Structure of the Invention] (Means for Solving the Problems) In order to solve these problems, the present inventor has repeatedly conducted experiments using grinding tools having various shapes of circular shapes, and has made the following findings. I got it.

(1)この円埼体の厚みdと直径aの比(d/a)を小
さくすると、この円埼体に超音波振動を与えた場合の厚
み方向の振動が小さく、径方向の振動か大きくなり、こ
の円埼体形状の研削具を回転させて研削を行なう場合の
精度か向上すること。
(1) If the ratio (d/a) between the thickness d and the diameter a of this cylindrical body is made small, the vibration in the thickness direction will be small when ultrasonic vibration is applied to this cylindrical body, and the vibration in the radial direction will be large. Therefore, the accuracy when grinding is performed by rotating this cylindrical grinding tool is to be improved.

(2)d/aを小さくすると径方向の振幅の厚み方向の
分布(バラツキ)も又減少し、(1)の効果と相俟って
研削精度を著しく向上させうろこと。
(2) When d/a is decreased, the distribution (variation) of the radial amplitude in the thickness direction also decreases, and together with the effect of (1), the grinding accuracy is significantly improved.

(3)しかしながら、d / aをあまり小さくすると
厚み方向の振動か逆に増加すること。
(3) However, if d/a is too small, vibration in the thickness direction will increase.

本発明者はこのような知見に基づいて種々検討の結果、
d / aを0.05〜0.6好ましくは0.05〜0
.25の範囲とすることにより極めて好適な結果の得ら
れることを見出し本発明を完成した。
As a result of various studies based on such knowledge, the present inventor has found that
d/a 0.05-0.6 preferably 0.05-0
.. The present invention was completed based on the discovery that very suitable results could be obtained by setting the value in the range of 25.

本発明は即ち、厚さと直径の比が0.05〜0.6であ
り、且つその表面に砥粒を固着した短円鋳体に、該短円
鋳体の共振周波数と同一の周波数を有する超音波振動を
伝送しつつ、この短円鋳体を円埼軸を軸として回転させ
、上記砥粒を被研削体と接触させて研削することを特徴
とする研削方法を提供するものである。
In other words, the present invention provides a short circular casting having a thickness to diameter ratio of 0.05 to 0.6 and having abrasive grains fixed to its surface, which has a frequency that is the same as the resonant frequency of the short circular casting. The present invention provides a grinding method characterized in that the short circular casting body is rotated about a circular axis while transmitting ultrasonic vibrations, and the abrasive grains are brought into contact with the object to be ground for grinding.

次に本発明を添附図面に基づき、更に具体的に説明する
Next, the present invention will be explained in more detail based on the accompanying drawings.

lは、厚さdと直径aの比(d/a)が前述した理由に
より0.05〜0.6好ましくは0.05〜0.25の
範囲に保たれた短円鋳体で、鋼、アルミ、チタン等の材
料で構成される。
l is a short circular casting whose ratio of thickness d to diameter a (d/a) is kept in the range of 0.05 to 0.6, preferably 0.05 to 0.25, for the reason mentioned above, and is made of steel. , aluminum, titanium, and other materials.

2は、好ましくはダイヤモンド粒て構成された砥粒で、
短円鋳体1の表面に銀ロー付、焼去め、接若、一体成型
等の手段で固着されている。
2 is an abrasive grain preferably composed of diamond grains,
It is fixed to the surface of the short circular casting body 1 by means of silver brazing, burning away, attachment, integral molding, etc.

砥粒2は第1図に示すように短円鋳体lの周面3に設け
てもよく、或は第2図、第3図に示すように短円鋳体1
の端面4に設けることもてきる。
The abrasive grains 2 may be provided on the circumferential surface 3 of the short circular casting body 1 as shown in FIG. 1, or on the circumferential surface 3 of the short circular casting body 1 as shown in FIGS.
It can also be provided on the end face 4 of.

砥粒2を周面3に設ける場合、周面3の中央に、台座5
を介して、1〜40nm程度の間隔に設けることもでき
る。
When the abrasive grains 2 are provided on the circumferential surface 3, a pedestal 5 is placed in the center of the circumferential surface 3.
They can also be provided at intervals of about 1 to 40 nm.

台座5としては円環状のものを用いるのが適当である。It is appropriate to use a ring-shaped pedestal 5.

そしてこのような台座を使用し、その幅を小さくするこ
とにより、短円鋳体の厚みを本発明の目的を達成するの
に充分な大きさとし、本発明の効果を損うことなく、狭
い溝加工を行なうことが可能となる。
By using such a pedestal and reducing its width, the thickness of the short circular casting body can be made large enough to achieve the purpose of the present invention, and a narrow groove can be formed without impairing the effect of the present invention. It becomes possible to perform processing.

なお、台座の幅、高さは20 KHzの場合夫々0.5
〜10mo+、O〜20mm程度とするのが適当である
In addition, the width and height of the pedestal are 0.5 each in the case of 20 KHz.
Appropriately, it is approximately 10mo+ and 0 to 20mm.

又砥粒2を端面4に設ける場合、第3図に示すよう端面
4の外周に配置するのが適当である。
Further, when the abrasive grains 2 are provided on the end surface 4, it is appropriate to arrange them on the outer periphery of the end surface 4 as shown in FIG.

砥粒の粒度は、被研削体の種類等に応じて定められるが
、通常11100〜600程度である。
The particle size of the abrasive grains is determined depending on the type of object to be ground, etc., but is usually about 11,100 to 600.

6は、超音波振子で、砥粒2を固着した短円鋳体lの共
振周波数の超音波を発生させ、この超音波は、ブースタ
ー7、ホーン8を介して短円鋳体1に伝送される。ブー
スター7、ホーン8は短円鋳体1と同一の共振周波数を
有するようその形状を定められ、又その長さは伝送すべ
き超音波振動の波長の4x整数倍長となるよう定められ
ている。
6 is an ultrasonic pendulum that generates ultrasonic waves at the resonant frequency of the short circular casting body 1 to which the abrasive grains 2 are fixed, and this ultrasonic wave is transmitted to the short circular casting body 1 via the booster 7 and the horn 8. Ru. The shape of the booster 7 and the horn 8 is determined to have the same resonant frequency as that of the short circular casting body 1, and the length thereof is determined to be 4x an integral multiple of the wavelength of the ultrasonic vibration to be transmitted. .

又超音波振動子6、ブースター7、ホーン8は夫々軸(
図示せず)に垂直な断面が円形である回転体形状を具え
ている。
In addition, the ultrasonic transducer 6, booster 7, and horn 8 each have a shaft (
It has the shape of a rotating body whose cross section perpendicular to (not shown) is circular.

超音波振動子6、ブースター7、ホーン8、短円鋳体l
は螺合によりてこの順序で互いに同軸に結合され、又超
音波振動子6、ブースター7は、そのノート部において
、軸受9,9を介してハウジング10に回転自在に支持
されている。
Ultrasonic vibrator 6, booster 7, horn 8, short circular casting l
are coaxially coupled to each other in this order by screwing, and the ultrasonic vibrator 6 and booster 7 are rotatably supported by the housing 10 via bearings 9, 9 at their notebook portions.

11は高周波電流発生器で、発生器11て発生した高周
波電流は、ケーブル12、カーボンブラシ13、スリッ
プリング4を介して超音波振動子6の内蔵する磁歪振動
子(図示せず)に伝えられ、超音波振動を発生する。
11 is a high frequency current generator, and the high frequency current generated by the generator 11 is transmitted to a magnetostrictive vibrator (not shown) built in the ultrasonic vibrator 6 via a cable 12, a carbon brush 13, and a slip ring 4. , generates ultrasonic vibrations.

15はスピンドルモーターて、カップリング16を介し
て超音波振動子6に連結され、超音波振動子6並びにこ
れに結合されたブースター7、ホーン8、短円鋳体lを
所定速度(通常500〜10.000rpm程度)て回
転させる。17はスピンドルモーターの回転を制御する
ためのサーボユニットである。
A spindle motor 15 is connected to the ultrasonic transducer 6 via a coupling 16, and moves the ultrasonic transducer 6, the booster 7 coupled thereto, the horn 8, and the short circular casting l at a predetermined speed (usually 500~ 10,000 rpm). 17 is a servo unit for controlling the rotation of the spindle motor.

18は研削加工を施こすべき被研削体、19は被研削体
18を保持するためのテーブルで、送り機構(図示せず
)を備えている。
Reference numeral 18 denotes a workpiece to be ground, and reference numeral 19 denotes a table for holding the workpiece 18, which is equipped with a feeding mechanism (not shown).

本発明においては超音波振動子6で発生せしめた超音波
振動をブースター7、ホーン8を介して短円鋳体lに伝
送して短円鋳体1を振動させフっ短円鋳体1を矢印て示
すように円坊軸を軸として回転させ、砥粒2を被研削体
18と接触させて研削を行なう。
In the present invention, the ultrasonic vibrations generated by the ultrasonic vibrator 6 are transmitted to the short circular casting body 1 via the booster 7 and the horn 8 to vibrate the short circular casting body 1, thereby making the flat circular casting body 1. As shown by the arrow, the abrasive grains 2 are brought into contact with the object to be ground 18 to perform grinding.

回転数は1,000〜5,000 rpm程度とするの
が適当であり、又超音波の振動数は15〜60 KHz
程度とするのが望ましく、極めて好適な結果をうろこと
ができる。
It is appropriate that the rotational speed is approximately 1,000 to 5,000 rpm, and the frequency of the ultrasonic wave is 15 to 60 KHz.
It is desirable to achieve a certain degree, and very favorable results can be obtained.

(作 用) 上述のようにして研削を行なうと、短円鋳体lには径方
向の超音波振動が与えられ、この径方向の振動の厚み方
向のバラツキも小さく、しかも、厚み方向の振動は僅か
であり、この振動に基づく研削抵抗の減少、研削油のキ
ャビテーション効果と短円鋳体1の機械的回転に基づく
研削効果とか複合され、この相乗効果により速い研削速
度と高品質、高精度の研削面が得られるものと思われる
(Function) When grinding is performed as described above, ultrasonic vibrations are applied to the short circular casting body l in the radial direction, and the variation in the thickness direction of this radial vibration is small, and the vibration in the thickness direction is The reduction in grinding resistance based on this vibration, the cavitation effect of the grinding oil, and the grinding effect based on the mechanical rotation of the short circular casting body 1 are combined, and this synergistic effect results in high grinding speed, high quality, and high precision. It is thought that a ground surface of

(実施例1) 第1図に示すように、鋼製の厚み34mm、直径180
mmの短円墳体の周面中央に設けた幅211111、高
さ51111の円環状台座に10mm間隔で大きさ10
0ミクロンのダイヤモンド粒を一体成型で固着した研削
具に、超音波振動子で発生させた20.5KHzの超音
波振動をブースター、ホーンを介して伝送しつつ1,0
00 rpmの速度で回転させ、アルミナ酸の被研削体
の溝加工を、研削油を附与しつつ行ない、@2 rrr
rn、深さ4 mm、長さ100 mmの溝を形成させ
た。
(Example 1) As shown in Figure 1, a steel plate with a thickness of 34 mm and a diameter of 180
A circular pedestal with a width of 211111 and a height of 51111 provided at the center of the circumferential surface of a short circular burial mound with a diameter of 10 mm is placed at intervals of 10 mm.
A 20.5 KHz ultrasonic vibration generated by an ultrasonic vibrator is transmitted through a booster and a horn to a grinding tool that has 0 micron diamond grains fixed to it by integral molding.
Rotate at a speed of 00 rpm, groove the alumina acid workpiece while applying grinding oil, @2 rrr
rn, a groove with a depth of 4 mm and a length of 100 mm was formed.

加工所用時間は約2分て、従来法の60%であり、又精
度は±10ミクロンで、従来法に比し大幅に向上した。
The processing time was approximately 2 minutes, which was 60% of the conventional method, and the accuracy was ±10 microns, which was significantly improved compared to the conventional method.

(実施例2) 実施例1と同一の短円特休の端面外周に、大きさ直径1
0mmのダイヤモンド粒ベレット(粒度は材1000)
を34個、接着法で固着した研削具を使用し、実施例1
と同一条件でソーダガラス製の被研削体の表面研摩を行
なった。
(Example 2) On the outer periphery of the end face of the same short circular special holiday as in Example 1, a diameter of 1
0mm diamond grain pellet (grain size is material 1000)
Example 1
The surface of the object to be ground made of soda glass was polished under the same conditions as described above.

加工所用時間は従来法の50%であり、又精度は土0.
5ミクロンで従来法に比し大幅に向上した。
The processing time is 50% of the conventional method, and the accuracy is 0.
5 microns, which is a significant improvement over the conventional method.

(効 果) 研削速度、研削精度を大幅に向上させることができる。(effect) Grinding speed and grinding accuracy can be significantly improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の詳細な説明するための第1実なお図中
、lは短円涛体、2は砥粒、3は周面、4は端面、5は
台座、6は超音波振動子、7はブースター、8はホーン
、9は軸受、10はハウジング、11は高周波電流発生
器、12はケーブル、13はカーボンブラシ、14はス
リップリング、15はスピンドルモーター、16はカッ
プリング、17はサーボユニット、18は被研削体、1
9はテーブルを示す。
FIG. 1 is a first diagram for explaining the present invention in detail, where l is a short circular body, 2 is an abrasive grain, 3 is a peripheral surface, 4 is an end surface, 5 is a pedestal, and 6 is an ultrasonic vibration. 7 is a booster, 8 is a horn, 9 is a bearing, 10 is a housing, 11 is a high frequency current generator, 12 is a cable, 13 is a carbon brush, 14 is a slip ring, 15 is a spindle motor, 16 is a coupling, 17 is the servo unit, 18 is the object to be ground, 1
9 indicates a table.

Claims (2)

【特許請求の範囲】[Claims] (1)厚さと直径の比が0.05〜0.6であり、且つ
その表面に砥粒を固着した短円■体に、該短円■体の共
振周波数と同一の周波数を有する超音波振動を伝送しつ
つ、この短円■体を円■軸を軸として回転させ、上記砥
粒を被研削体と接触させて研削することを特徴とする研
削方法。
(1) An ultrasonic wave having the same frequency as the resonant frequency of the short circular body with a thickness-to-diameter ratio of 0.05 to 0.6 and abrasive grains fixed to its surface. A grinding method characterized by rotating this short circular body around a circular axis while transmitting vibrations, bringing the abrasive grains into contact with the object to be ground, and grinding.
(2)砥粒はダイヤモンド粒であることを特徴とする特
許請求の範囲第1項記載の研削方法。
(2) The grinding method according to claim 1, wherein the abrasive grains are diamond grains.
JP25192486A 1986-10-24 1986-10-24 Grinding method Pending JPS63105879A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25192486A JPS63105879A (en) 1986-10-24 1986-10-24 Grinding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25192486A JPS63105879A (en) 1986-10-24 1986-10-24 Grinding method

Publications (1)

Publication Number Publication Date
JPS63105879A true JPS63105879A (en) 1988-05-11

Family

ID=17229995

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25192486A Pending JPS63105879A (en) 1986-10-24 1986-10-24 Grinding method

Country Status (1)

Country Link
JP (1) JPS63105879A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115674001A (en) * 2022-10-24 2023-02-03 苏州三环科技有限公司 Internal chamfer grinding process for riving knife

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62108994A (en) * 1985-11-06 1987-05-20 川崎製鉄株式会社 Sintering feeder

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62108994A (en) * 1985-11-06 1987-05-20 川崎製鉄株式会社 Sintering feeder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115674001A (en) * 2022-10-24 2023-02-03 苏州三环科技有限公司 Internal chamfer grinding process for riving knife

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