JPS6297672A - Method for preparing embossed pattern-containing plastic product - Google Patents

Method for preparing embossed pattern-containing plastic product

Info

Publication number
JPS6297672A
JPS6297672A JP23681985A JP23681985A JPS6297672A JP S6297672 A JPS6297672 A JP S6297672A JP 23681985 A JP23681985 A JP 23681985A JP 23681985 A JP23681985 A JP 23681985A JP S6297672 A JPS6297672 A JP S6297672A
Authority
JP
Japan
Prior art keywords
resin layer
layer
colored opaque
colored
surface decorative
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP23681985A
Other languages
Japanese (ja)
Inventor
Masashi Hirai
正志 平井
Masanori Horii
堀井 正憲
Kenji Takada
賢治 高田
Masabumi Haginaka
萩中 正文
Nobuhiro Ikeuchi
池内 信弘
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Kasei Unit Ltd
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Hitachi Kasei Unit Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd, Hitachi Kasei Unit Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP23681985A priority Critical patent/JPS6297672A/en
Publication of JPS6297672A publication Critical patent/JPS6297672A/en
Pending legal-status Critical Current

Links

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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PURPOSE:To easily and inexpensively form a precise pattern, by cutting the surface decorative resin layer of a laminate having a colored opaque resin layer formed thereto as an intermediate layer to form grooves. CONSTITUTION:A transparent resin 2 is applied to the surface of a mold to which a release agent was applied and a colored resin layer 3 having wood or stone like tone is subsequently formed by a colored resin and a transparent resin is further applied to form a surface decorative resin layer 1. After the surface decorative resin layer was cured, a colored opaque resin 4 is applied thereon to be cured and a reinforcing base material layer 5 is further laminated to form a laminate plate. After the laminate plate was demolded, cutting is applied to the laminate plate at a definite depth reaching the colored opaque resin layer 4 to form a groove 6 and the colored opaque resin layer is exposed to obtain a desired product. Further, if the colored opaque resin layer is constituted of double layers having different colors and the grooves having different cut depths are formed, a varied color phase is obtained.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は凹凸を有し、凹部と凸部で色相の異なる凹凸模
様入りプラスチック製品の製造方法に関するものである
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method for manufacturing a plastic product with an uneven pattern, in which the concave and convex portions have different hues between the concave and convex portions.

[従来の技術] 表面に凹凸を−IT L、 、凹部と凸部で色相の異な
るプラスチック製品の製造方法としては、第3図−1,
2に示す方法と、第4図−1,2に示す方法とがある。
[Prior art] As a method for manufacturing plastic products with unevenness on the surface -IT L, where the hue differs between the concave and convex parts, there is a method as shown in Fig. 3-1.
There are two methods: the method shown in 2 and the method shown in FIG. 4-1 and 2.

すなわち、第3図−1,2においてベニヤ合板等の補強
基材層5の」二に表面化粧樹脂層1を形成した後、所望
位置の表面化粧樹脂層1を切削して凹部溝6を形成する
。溝6の周囲にマスキング7を施して表面化粧樹脂層1
を保護して溝6部のみに有色不透明樹脂4を塗布する。
That is, in FIGS. 3-1 and 2, after forming the surface decorative resin layer 1 on the second part of the reinforcing base material layer 5 such as veneer plywood, the surface decorative resin layer 1 at a desired position is cut to form the concave grooves 6. do. Masking 7 is applied around the groove 6 to form a surface decorative resin layer 1.
A colored opaque resin 4 is applied only to the groove 6 portions while protecting the grooves.

その後マスキング7を剥離する。After that, the masking 7 is peeled off.

第4図−1,2においては、成形型8を所望形状の0!
I凸かえられるよう形成しておき、離型剤(図示せず)
を成形型表面に塗布後成形型8の8部(製品の回部溝)
周囲をマスキングツし、有色不透明樹脂4を塗布する。
In FIGS. 4-1 and 2, the mold 8 is shaped into the desired shape.
Form it so that it has a convex shape, and apply a mold release agent (not shown).
After applying to the surface of the mold, 8 parts of the mold 8 (circuit groove of the product)
The surrounding area is masked and colored opaque resin 4 is applied.

そして、凸部周囲にはみ出した有色不透明樹脂4と共に
マスキング7剥離後、表面化粧樹脂層1を成形型全面に
わたって塗布した後、補強基材N5を積層し、乾燥後説
型する。
Then, after peeling off the masking 7 together with the colored opaque resin 4 protruding around the convex portions, the surface decorative resin layer 1 is applied over the entire surface of the mold, and then the reinforcing base material N5 is laminated and molded after drying.

[発明が解決しようとする問題点] 第3図の製造方法の欠点は以下の通りである。[Problem to be solved by the invention] The disadvantages of the manufacturing method shown in FIG. 3 are as follows.

1)回部溝形状に合わせてマスキングを施すために作業
手間がかかる。
1) It takes time and effort to perform masking to match the shape of the turn groove.

2)回部溝とマスキングがズレると、有色不透明樹脂が
溝からはみ出し精密な模様が1:)られない。
2) If the circular groove and the masking are misaligned, the colored opaque resin will protrude from the groove, making it impossible to create a precise pattern.

3)有色不透明樹脂の塗布量が均一とならないため、凹
部溝形状が明瞭に形成されない。
3) Since the amount of colored opaque resin applied is not uniform, the shape of the concave groove is not clearly formed.

第4図の製造方法の欠点は以下の通りである。The disadvantages of the manufacturing method shown in FIG. 4 are as follows.

1)[!!1部溝形溝形状せて成形型を製作するため、
溝形状、溝の深さ毎に成形型を準備するため。
1) [! ! In order to manufacture a mold with a groove shape in one part,
To prepare molds for each groove shape and groove depth.

高価なものとなっていた。It was expensive.

2)第3図の方法と同様、マスキングに作業時間がかか
ると共に、マスキングのズレによって精密な模様が得ら
れない。
2) Similar to the method shown in FIG. 3, masking takes time and a precise pattern cannot be obtained due to misalignment of masking.

3)マスキング上にはみ出した有色不透明樹脂が無駄に
なり高価なものとなっていた。
3) The colored opaque resin that protruded onto the masking was wasted and became expensive.

本発明は上記の欠点をM消し、作業が容易で、精密な模
様が得られ、溝形状を明瞭に形成し、安価な製品を供給
できる製造方法を提供することを目的としている。
The object of the present invention is to eliminate the above-mentioned drawbacks, provide a manufacturing method that is easy to work with, allows precise patterns to be obtained, clearly forms grooves, and can provide inexpensive products.

[問題点を解決するための手段] 上記の目的を達成するための本発明の構成を実施例に対
応する第1図、第2図により説明すると、本発明は、透
明Wj(2)を有する表面化粧樹脂層(1)と裏面1市
強基材WJ(5)との間にlli層または複層の有色不
透明樹脂層(4)を形成し、所望箇所の表面化粧樹脂層
(1)を所望層の有色不透明樹脂Ff!!(4)が露出
するまで切削して凹部溝(6)(6’)を形成したこと
を特徴としている。
[Means for Solving the Problems] The structure of the present invention for achieving the above object will be explained with reference to FIGS. 1 and 2 corresponding to embodiments. An LLI layer or a multi-layer colored opaque resin layer (4) is formed between the surface decorative resin layer (1) and the back surface WJ base material (5), and the surface decorative resin layer (1) is applied at desired locations. Desired layer of colored opaque resin Ff! ! It is characterized in that the grooves (6) and (6') are formed by cutting until the grooves (4) are exposed.

[実施例] 第1図は本発明によって得られるプラスチツタ製品の実
施例を示しており、表面化粧樹脂層(詳細には、木調、
石調等の柄を有している)と5これより凹んだ溝6.6
′により模様が形成されている。
[Example] Figure 1 shows an example of a plastic ivy product obtained by the present invention, in which the surface decorative resin layer (in detail, wood-like,
) and 5 grooves recessed from this 6.6
The pattern is formed by '.

第2図は本実施例の製造方法を示している。FIG. 2 shows the manufacturing method of this embodiment.

型表面に離型剤を塗布し、その上に透明樹脂2を塗布し
た後、有色樹脂により、木調1石調等の有色樹脂M3(
模様層)を形成し、更に透明(M脂3を塗布して表面化
粧樹脂層1を形成する。表面化粧層1硬化後に有色不透
明樹脂4を塗布して硬化させ、補強基材層5を積層する
After applying a mold release agent to the surface of the mold and applying transparent resin 2 on top of it, colored resin M3 (wood tone, 1 stone tone, etc.) is applied using colored resin.
After the surface decorative layer 1 is cured, a colored opaque resin 4 is applied and cured, and a reinforcing base material layer 5 is laminated. do.

本実施例においては1表面化粧層1及び有色不透明樹脂
M4のベース樹脂としては不飽和ポリエステル樹脂を用
いたがアクリル樹脂、エポキシ樹脂等の熱硬化性樹脂で
も良い。また、補強基材層5としては、ガラス繊維を不
飽和ポリエステル樹脂で固着させたが、ケイ酸カルシウ
ム板等の無機質板あるいは、ベニヤ合板等でも良い。
In this embodiment, an unsaturated polyester resin is used as the base resin for the surface decorative layer 1 and the colored opaque resin M4, but thermosetting resins such as acrylic resin and epoxy resin may also be used. Further, as the reinforcing base material layer 5, glass fibers are fixed with unsaturated polyester resin, but an inorganic board such as a calcium silicate board, veneer plywood, or the like may be used.

上記積層板を脱型後、第2図に示す形状にて有色不透明
樹脂層4に達する一定の深さで切削して凹部溝6を形成
して、有色不透明樹脂層を露出さU7る。
After demolding the laminated plate, it is cut to a certain depth to reach the colored opaque resin layer 4 in the shape shown in FIG. 2 to form a recessed groove 6 and expose the colored opaque resin layer U7.

本実施例では(i包子透明樹脂WI4を−・層としたの
で、縦溝6と横溝6′とは同一色として表現される。こ
れに対し、例えば異なる色相の樹脂により有色不透明樹
脂層を2層に形成し、縦溝6と横)&6′の深さを変え
て、縦溝6では第1層目の有色不透明樹脂層を露出させ
、横溝6′では第21J口の有色不透明樹脂層を露出さ
せることにより。
In this embodiment, since the transparent resin WI4 is used as a - layer, the vertical grooves 6 and the horizontal grooves 6' are expressed as the same color.On the other hand, for example, two colored opaque resin layers are formed using resins of different hues. By changing the depth of the vertical grooves 6 and 6', the first colored opaque resin layer is exposed in the vertical groove 6, and the colored opaque resin layer of the 21st J opening is exposed in the horizontal groove 6'. By exposing.

縦溝6と横溝6′とで異なった色相の溝を得ることも可
能である。
It is also possible to obtain grooves with different hues for the vertical grooves 6 and the horizontal grooves 6'.

尚、基本となる成形方法は、中間に有色不透明樹脂層が
形成できれば良く、補強基材層の上に、有色不透明樹脂
層、透明層を有する表面化粧樹脂層を順次積層する方法
でも良い。
The basic molding method may be one in which a colored opaque resin layer can be formed in the middle, or a method in which a colored opaque resin layer and a surface decorative resin layer including a transparent layer are sequentially laminated on a reinforcing base material layer.

[発明の効果コ 本発明は上記構成よりなるので下記の効果を奏するもの
である。
[Effects of the Invention] Since the present invention has the above-mentioned configuration, it has the following effects.

1)表面化粧層を切削することにより、有望の色相を有
する凹部溝かえられるので作業が極めて容易になると共
に安価に供給できるようになった。
1) By cutting the surface decorative layer, recesses and grooves with a promising hue can be changed, making the work extremely easy and making it possible to supply the product at low cost.

2)有色不透明樹脂のはみ出しがなく精密な模様が得ら
れるようになった。
2) Precise patterns can now be obtained without protruding colored opaque resin.

3)明瞭な溝形状が得られるようになった。3) Clear groove shapes can now be obtained.

4)裏面補強基材層が切削されないため、強度劣化がな
(、安価な建材が得られた。
4) Since the back reinforcing base material layer was not cut, there was no deterioration in strength (and an inexpensive building material was obtained).

【図面の簡単な説明】[Brief explanation of drawings]

第1図は1本発明により得られるプラスチック製品の斜
視図、第2図は本発明の実施例を示す要部断面図、第3
図−1,2は従来例を示す要部断面図、第4図−1,2
は他の従来例を示す要部断面図である。 符号の説明
Fig. 1 is a perspective view of a plastic product obtained according to the present invention, Fig. 2 is a sectional view of a main part showing an embodiment of the present invention, and Fig. 3 is a perspective view of a plastic product obtained by the present invention.
Figures 1 and 2 are cross-sectional views of the main parts of the conventional example, and Figures 4-1 and 2
FIG. 2 is a sectional view of a main part of another conventional example. Explanation of symbols

Claims (1)

【特許請求の範囲】[Claims] 1 透明層を有する表面化粧樹脂層と裏面補強基材層と
の間に単層または複層の有色不透明樹脂層を形成し、所
望箇所の表面化粧樹脂層を所望層の有色不透明樹脂層が
露出するまで切削して凹部溝を形成したことを特徴とす
る凹凸模様入りプラスチック製品の製造方法。
1. A single or multilayer colored opaque resin layer is formed between the surface decorative resin layer having a transparent layer and the back reinforcing base material layer, and the colored opaque resin layer of the desired layer is exposed at the desired location of the surface decorative resin layer. A method for manufacturing a plastic product with an uneven pattern, characterized in that a concave groove is formed by cutting the plastic product until the groove is cut.
JP23681985A 1985-10-23 1985-10-23 Method for preparing embossed pattern-containing plastic product Pending JPS6297672A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23681985A JPS6297672A (en) 1985-10-23 1985-10-23 Method for preparing embossed pattern-containing plastic product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23681985A JPS6297672A (en) 1985-10-23 1985-10-23 Method for preparing embossed pattern-containing plastic product

Publications (1)

Publication Number Publication Date
JPS6297672A true JPS6297672A (en) 1987-05-07

Family

ID=17006249

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23681985A Pending JPS6297672A (en) 1985-10-23 1985-10-23 Method for preparing embossed pattern-containing plastic product

Country Status (1)

Country Link
JP (1) JPS6297672A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01208383A (en) * 1988-02-15 1989-08-22 Washi Chuetsu Board Kk Decoration of joint part in ceramic base material and decorative laminate material thereby
CN105398277A (en) * 2015-11-09 2016-03-16 朱贺 3D decorative film and manufacturing method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57201651A (en) * 1981-06-04 1982-12-10 Toho Cloth Kk Ornamental sheet for building material and its manufacture

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57201651A (en) * 1981-06-04 1982-12-10 Toho Cloth Kk Ornamental sheet for building material and its manufacture

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01208383A (en) * 1988-02-15 1989-08-22 Washi Chuetsu Board Kk Decoration of joint part in ceramic base material and decorative laminate material thereby
CN105398277A (en) * 2015-11-09 2016-03-16 朱贺 3D decorative film and manufacturing method thereof
CN105398277B (en) * 2015-11-09 2018-09-18 朱贺 A kind of 3D decorating films and preparation method thereof

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