JPS6242069B2 - - Google Patents

Description

Detailed Description of the Invention: Industrial Application Field The present invention is a method for processing textile products such as fabrics by dyeing, bleaching, scouring, etc., and then transporting the fabrics etc. to a predetermined position using a liquid flow, transporting them, and dewatering them. The present invention relates to a method for transporting and dehydrating fabrics, etc., which can be transferred to the next process, and an apparatus therefor.

Conventional structure and problems Conventionally, after dyeing with a dyeing machine, bleaching, scouring, etc., the fabric, etc. is taken out using a pull-out reel, placed in a trolley to drain water, and then transferred to a centrifugal dehydrator by an operator. The fabrics were then transported to a centrifugal dehydrator and dehydrated. After dehydration, remove the fabric etc.
They were put back into the trolley, transported to the delivery location for the next process, only the fabric etc. was taken out, and the empty trolley was returned to the outlet of the dyeing machine, etc. It takes a great deal of effort for an operator to perform these operations manually, and it is desirable to streamline the process.

Purpose of the Invention In view of the above-mentioned conventional examples, the present invention provides a method for transporting fabrics, etc., after completion of treatment to a predetermined position using a liquid flow, so that they can be used as they are throughout the next process in advance, and in particular, for transporting baskets and the like. A basket that can be used as a dewatering basket is used as a medium to load fabrics, etc., drain them, transport them, dehydrate them, hand them over to the next process, and transport the empty baskets back to a predetermined location where the fabrics etc. will be transferred. A transport dewatering method and apparatus that provides a system that can repeat the process automatically, and that can sequentially place textiles transferred from multiple dyeing machines etc. into the integrated process. This is what we are trying to provide.

Structure of the Invention The structure of the first invention of the present invention is that after processing the fabric etc. in a dyeing machine etc., the taken out fabric etc. is transported to a predetermined position, then loaded into a basket, transported, dehydrated, and delivered to the next process. In the automatic conveyance and dewatering means that repeats the process of transporting an empty basket to the loading position, a transfer process of transporting the fabric, etc. to a predetermined position along with a liquid flow using a take-out pipe having a liquid injection nozzle, and a centrifugal dewatering process are carried out in advance. It has an external shape that can be attached to the rotating part of the machine, an axial center provided at the center of the interior, a loading section provided around the periphery of this axial center, a covering edge protruding radially from the upper periphery, and The basket has an engaging edge provided on the inner edge of the covering edge, and the basket is installed to rotate forward and backward about an axis under a predetermined position from which the fabric, etc. is transferred. A loading step of loading fabric etc. with liquid into a loading section and draining the water; a conveying step of suspending the basket using its engagement edge and transporting it to a centrifugal dehydrator; and transporting the basket to the centrifugal dehydrator. a dewatering process in which the basket is mounted as is and driven to rotate by utilizing its outer shape and shaft center; a conveying process in which the basket is removed from the centrifugal dehydrator by using its engagement edge and transported to a transfer point for the next process; The method for transporting and dehydrating fabrics after being processed by a dyeing machine, etc., comprises a transfer step in which only the fabrics, etc. in the basket are transferred to the next process, and a transfer step in which the empty basket is transferred to the predetermined position.

The treated fabric etc. is quickly transferred to a predetermined position by a take-out pipe having a liquid jet nozzle.
The fabrics and the like dropped from the end of the take-out pipe are stacked and drained in a loading section in a basket that has been set in advance at a predetermined position. Since the basket has an axial center portion at the center and is adapted to rotate in forward and reverse directions, the baskets are stacked in a zigzag manner around the axial center portion and on the loading portion around the periphery. This is to prevent uneven centrifugal force from being applied to the fabric, etc. when the dewatering process begins, and to prevent twisting when the fabric, etc. is taken out.

Next, the basket with the fabrics and the like stacked thereon is transported to a centrifugal dehydrator, and this basket is directly mounted on the centrifugal dehydrator and driven to rotate for dewatering.

Next, the basket is removed and transported to a transfer point for the next process, where only the fabrics etc. are delivered.

The empty basket is transported to a predetermined position below the end of the take-out pipe and returned.

The process consists of such an integrated process, during which the basket serves as a container for receiving the fabric etc. from the end of the take-out pipe, a transport container during transportation, and a dewatering basket during dehydration.

Moreover, the number of dyeing machines is not limited to one, and a plurality of dyeing machines can be operated simultaneously by sequentially linking the conveying means, dewatering process, delivery process, etc.

A second aspect of the present invention provides an apparatus used to carry out the invention of the method described above, and includes a pipe for taking out fabric, etc., which is connected to a dyeing machine, etc., and has a liquid jet nozzle, and this taking out pipe. A stand located below the tip of the machine that can be rotated in forward and reverse directions, an external shape installed on this stand and prepared in advance so that it can be attached to the rotating part of the centrifugal dehydrator, an axial center part provided in the center of the interior, and this axis. A basket having a loading part provided on the periphery of a core, a covering edge protruding radially from the upper periphery, and an engaging edge provided on the inner edge of the covering edge, and the basket being subjected to centrifugal dewatering. A conveying device that transports the basket to the machine position using an engaging edge, a centrifugal dewatering machine that allows the basket to be set as it is by using its outer shape and axis, and is rotatably driven; A conveying device that removes the basket using the engaging edge and transports it to a transfer point for the next process, a transfer device that transfers the fabrics, etc. in the basket to the next process at the transfer point, and a transfer device that transfers the empty basket to the take-out pipe. The present invention is a conveying device for transporting fabrics, etc., after processing in a dyeing machine, etc., which is comprised of a conveying device that conveys the tip downwardly.

DESCRIPTION OF EMBODIMENTS Hereinafter, drawings shown as embodiments will be described.

Figure 1 shows the process order as the first invention, where A is the treatment process, B is the transfer process, C is the loading process, D is the transfer process, E is the dehydration process, F is the transfer process, and G is the delivery process. Process H is a conveyance process.

An example of an apparatus for carrying out the above method is shown in FIG. 2 and below. 1 is a processing machine such as a dyeing machine, and multiple machines are installed in parallel. Reference numeral 2 denotes a take-out pipe, which is connected to the end of the processing machine 1 via a liquid jet nozzle 3. The end 2a of the extraction pipe 2 is installed so as to open at a predetermined position. Reference numeral 4 designates a basket, which has an outer shape 4a that can be attached to the rotating part of a centrifugal dehydrator in advance, an axial center part 4b provided at the center of the interior, a loading part 4c provided at the periphery of this axial center part, and a part from the upper periphery. It has a covering edge 4d projecting in the radial direction and an engaging edge 4e provided at the inner end of the covering edge. End portion 2 of the extraction pipe 2
It is installed in advance on a table that can be rotated in forward and backward directions below the point 2a, and the fabric 5 can be loaded from the end 2a. The peripheral wall surface of this basket is formed with holes 4f so that water can be drained from fabrics, etc.
The hole 4f may have a larger aperture ratio from the bottom to the upper part. 6 is a processing liquid storage section;
A basket 4 is provided below the position where fabrics etc. 5 are loaded and is adapted to receive liquid from the basket 4, during which water is drained from the fabrics etc. 7 is a processing liquid circulation path, and 8 is a pump.

Reference numerals 9 and 10 designate conveyance devices, such as conveyor devices, automatic conveyance cranes, and other conveyance mechanisms for conveying the baskets 4 to the centrifugal dehydrator.

11 is a centrifugal dehydrator, and the basket 4 has an outer diameter of 4a.
And the shaft center portion 4b can be set as is, and driving dewatering can be performed. Reference numeral 12 denotes a conveyance device which removes the basket 4 and conveys it to a transfer point 13 for the next process.

Reference numeral 14 denotes a transfer means, which transfers only the fabric etc. from the basket 4 to the next process, as shown in FIG. Reference numeral 15 denotes a conveyance device which takes out the empty basket 4 and sends it back to a predetermined position below the end 2a of the pipe 2.

What is shown in FIG. 6A is for explaining the stacking state when loading fabrics etc. 5 into the basket 4.
By repeating the forward and reverse rotation of the basket 4, the fabric etc. 5 is folded and stacked almost every turn. B is the same side view.

The conveying device shown in FIG. 7 uses a configuration in which the engaging edge 4e of the basket 4 is gripped. basket 4
This figure shows an example in which the object has a suspension part 17 that can be hung on the object, and is transported by the automatic transportation crane 10 in the upper part in a suspended state.

FIG. 8 shows the basket 4 installed in the centrifugal dehydrator 11. The central axis of the basket 4 is shaped to fit into the central axis so that it can be mounted as is. Dehydration is performed by high-speed rotation.

Since the embodiment of the apparatus of the present invention is constructed as described above, the transferred fabric etc. 5 is immediately loaded into the basket 4. At this time, water is removed from the fabric, etc., and the centrifugal dehydrator 1
The fabrics 5 are laminated in a zigzag pattern approximately every turn so that the fabrics 5 do not become uneven when the fabrics 5 are wrapped around the fabric 1. By laminating in this zigzag pattern,
There is also the effect that twisting does not occur when removing the fabric etc. in a later process.

Therefore, the centrifugal dehydrator 1 is transported by the conveying devices 9 and 10.
1, the basket 4 is directly set in the centrifugal dehydrator 11 and dehydrated. It is carried to the transfer point 13 to the next process via the conveyance device 12, and is transferred to the delivery means 1.
At step 4, only the fabric etc. 5 is delivered, and the empty basket 4 is again returned to the bottom of the end 2a of the take-out pipe 2. These loading, transportation, dehydration, transportation, delivery,
Each process, such as conveyance, can be automatically controlled and timed, or a large number of parts can be driven in an orderly manner at the same time.

Effects of the Invention As described above, the method of the present invention utilizes the basket that is used as part of the process after being transferred through the take-out pipe, the loading process at the end of the take-out pipe, the transport process to the centrifugal dehydrator, and the process from the centrifugal dehydrator to the basket. The process of removing the basket and transporting it to the pick-up point for the next process, the process of transferring only the fabric, etc., and the transport process of returning the empty basket can all be carried out automatically and orderly, allowing extremely smooth and large-volume processing. This has made it possible to streamline and save labor.

[Brief explanation of the drawing]

FIG. 1 is a block diagram showing a method as a first invention of the present invention, FIG. 2 is an overall block diagram of an apparatus for carrying out each step of the first invention as a second invention, and FIG.
The figure is a plan view showing a dyeing machine, a dewatering machine, a delivery means, etc. shown as one embodiment, FIG. A sectional view, FIG. 6A is a plan view showing the state in which fabric etc. are loaded into the basket, FIG. 6B is a side view showing the fabric etc. loaded into the basket placed on the turntable, and FIG. 7 8 is a side view showing one embodiment of the conveying device, and FIG. 8 is a side view showing a basket placed in the centrifugal dehydrator. A...Treatment process, B...Transfer process, C...Loading process, D...Transportation process, E...Dehydration process, F...
Conveyance process, G... Delivery process, H... Conveyance process, 1
... Dyeing machine, 2 ... Takeout pipe, 2a ... End of takeout pipe, 3 ... Liquid injection nozzle, 4 ... Basket, 4a ... External shape, 4b ... Axis center, 4c
... Loading section, 4d ... Covering edge, 4e ... Engagement edge, 5 ... Fabric etc., 9, 10, 12, 15 ... Conveying device, 13 ... Intermediary point, 14 ... Delivery means.

Claims (1)

[Scope of Claims] 1. After processing the fabric, etc. in a dyeing machine, etc., the fabric, etc. taken out is transported to a predetermined position, then loaded into a basket, transported, dehydrated, and handed over to the next process, and the empty basket is removed. The automatic conveyance and dewatering means that repeats the step of transporting the fabric to the loading position includes a transfer step of transporting the fabric, etc. to a predetermined position along with the liquid flow using a take-out pipe having a liquid jet nozzle, and a device that can be attached in advance to the rotating part of the centrifugal dehydrator. an axial center provided at the center of the interior, a loading section provided around the periphery of the axial center, a covering edge protruding in the radial direction from the upper periphery, and an inner end of the covering edge. Using a basket having an engaging edge provided on the edge, the basket is placed under a predetermined position from which the fabric, etc. is transferred, and is placed together with the liquid into the loading section of the basket, which is installed to rotate forward and backward around an axis. A loading step of loading fabric etc. and draining water; A conveying step of suspending the basket using its engaging edges and transporting it to a centrifugal dehydrator; and transporting the basket to the centrifugal dehydrator with its outer shape and axial center. a dewatering process in which the basket is attached as it is and driven to rotate; a transport process in which the basket is removed from the centrifugal dehydrator using its engagement edge and transported to a transfer point for the next process; and only the fabric, etc. in the basket is removed. A method for transporting and dehydrating fabrics, etc. after being processed by a dyeing machine, etc., comprising: a transfer step for transferring the empty basket to the next process; and a transfer step for transporting the empty basket to the predetermined position. 2. After processing in a dyeing machine, etc., according to claim 1, in which the fabric, etc., which is loaded while being rotated forward and backward, changes the direction of forward and reverse rotation approximately every round around the periphery of the axis in the basket. A method for transporting and dehydrating fabrics, etc. 3 A take-out pipe for fabrics, etc., which is connected to a dyeing machine, etc. and has a liquid injection nozzle; A stand located below the tip of this take-out pipe and capable of rotating in forward and reverse directions; An external shape that allows it to be attached to a rotating part, an axial center provided at the center of the interior, a loading section provided around the periphery of this axial center, a covering edge protruding in the radial direction from the upper periphery, and this covering edge. a basket having an engaging edge provided on an inner edge of the basket; a conveying device for conveying the basket to a position of a centrifugal dehydrator using the engaging edge; A centrifugal dehydrator that can be used and set as is and is driven to rotate; a conveying device that removes the basket from the centrifugal dehydrator using its engagement edge and transports it to a transfer point for the next process; A conveying and dewatering device for conveying fabric, etc. after processing in a dyeing machine, etc., comprising: a transfer means for conveying the fabric, etc. in the basket to the next process; a conveyance device for conveying the empty basket to the lower end of the take-out pipe; 4. A fabric after being processed by a dyeing machine, etc. according to claim 3, which is provided with a plurality of dyeing machines, take-out pipes, baskets, centrifugal dehydrators, delivery means, etc., and sequentially controls the conveyance by conveyance devices. etc. conveyance dehydration equipment. 5. A conveying and dewatering device for fabrics, etc., after being processed by a dyeing machine, etc., according to claim 3, wherein the table on which the basket is installed is configured to switch between forward and reverse rotation directions approximately every revolution. 6. A conveying and dewatering device for fabrics, etc. after being processed by a dyeing machine, etc., according to claim 3, which uses a mechanism for conveying a basket suspended from above as a conveying device. 7. A conveying and dehydrating device for fabrics, etc., after being processed by a dyeing machine, etc., according to claim 3, wherein the basket has a porosity that increases from the bottom to the top.