CN118025900A - Automatic cheese dyeing processing equipment and application method thereof - Google Patents

Abstract

The invention provides automatic processing equipment for the whole process of cheese dyeing and a use method thereof, belonging to the technical field of cheese dyeing and boiling and bleaching processing; comprises an automatic tube changing loose type winder, an automatic angle pressing system, an automatic stacking system, a dyeing yarn cage automatic yarn loading system, a dyeing machine automatic cylinder feeding and discharging system, a dyeing yarn cage automatic yarn unloading system, a centrifugal dehydrator automatic whole column loading and unloading system, a radio frequency dryer whole-row yarn automatic yarn arranging system, a cheese hanging wire automatic loading and unloading system, an automatic tube changing tight type winder, an automatic stacking system after canister tightening, a cheese weighing, marking and automatic whole-row yarn feeding system of a packaging machine. The invention forms a complete automatic processing production line by mutually matching the automatic tube changing loose type winder, the angle pressing system, the automatic stacking system and the automatic yarn loading system, achieves the purposes of reducing personnel and enhancing efficiency in batch cheese winding, angle pressing, loading and unloading and packaging processes, improves the overall production efficiency and quality of a cheese dyeing mill, and thoroughly changes the trouble of labor for completely and manually operating all the procedures at present.

Description

Automatic cheese dyeing processing equipment and application method thereof

Technical Field

The invention relates to the technical field of cheese processing, in particular to cheese dyeing automatic processing equipment and a using method thereof.

Background

The package is a product of a winding process in a spinning mill in textile industry, and is a package having different colors and winding lengths according to requirements of a subsequent process for yarn use in a weaving mill, a knitting mill, a towel mill, or the like, and the package is dropped from a spinning machine or a twisting machine in a previous process. Therefore, the dyeing factory is required to carry out a plurality of complex procedures of dyeing, dehydration, drying and barrel tightening according to the requirement of the later step.

At present, the existing cheese dyeing processing equipment has certain defects: because the cheese has a plurality of complicated procedures in the dyeing work, a large amount of manual intervention is needed in all the procedures, the existing dyeing equipment has single function, automatic consistent processing treatment is not convenient to be carried out on the cheese, and a large amount of manual time is often needed to carry out the processing among the procedures on the cheese, so that the phenomena of long cheese product-out period, low efficiency, poor consistency and low quality are caused.

Disclosure of Invention

The invention aims to solve the technical problems of the prior art, namely, the automatic processing equipment for dyeing the cheeses and the application method thereof, so as to solve the problems of inconvenience in winding, corner pressing, loading and unloading of batch cheeses, rapid dehydration after dyeing and rapid packaging.

In order to solve the technical problems, the invention provides the following technical scheme:

An automated cheese dyeing processing device and a method for using the same, comprising: an automatic tube changing loose winder, an online angle pressing system, an automatic stacking system, an automatic yarn loading system, an automatic dye vat feeding and discharging system, an automatic yarn unloading system, a centrifugal dehydration automatic loading and unloading system, a radio frequency drying automatic yarn arranging and unloading system, a hanging automatic loading and unloading system, an automatic tube changing and tightening system, a weighing, marking and packaging machine whole-row yarn automatic feeding system; the automatic tube replacing loose type bobbin winder comprises a first bracket, wherein a plurality of bobbin storage bins are arranged at the top of the first bracket, bobbin bodies are arranged in the bobbin storage bins, a bobbin winder conveying line is arranged at the middle position of an inner cavity of the first bracket, a plurality of bobbin winding units are arranged at the middle position of the inner cavity of the first bracket, the bobbin winding units are positioned under the bobbin storage bins, the bobbin winder conveying line is arranged at the middle position of the inner cavity of the first bracket, and a first controller is fixedly arranged on one side of the outer surface of the first bracket; the automatic stacking system comprises a first supporting arm, a cantilever is fixedly arranged at the top of the first supporting arm, a first stacking manipulator is arranged in the cantilever, and a first transferring creel is fixedly arranged on the left side of the outer surface of the first supporting arm; the corner pressing system comprises a corner pressing machine, a resolution manipulator is hinged in the corner pressing machine, and the corner pressing machine is positioned between the first bracket and the first transferring creel; the automatic yarn loading system of dyeing yarn cage includes the second support, dyeing yarn cage has been placed to the bottom of second support, transport yarn frame two has been placed in the left side of dyeing yarn cage, the top of second support is provided with slide rail one, slide rail one's surface slidable mounting has a section of thick bamboo yarn loading and unloading manipulator one, slide rail one's surface slidable mounting has a tapered end loading and unloading manipulator one, top dish tapered end work or material rest one has been placed on the right side of dyeing yarn cage.

Preferably, laser positioning is used for automatic travelling. The yarn cages before and after dyeing are taken from the appointed stop station.

Preferably, the automatic yarn unloading system comprises a third bracket, a second sliding rail is fixedly arranged at the top of the third bracket, and a second bobbin yarn loading and unloading manipulator is slidably arranged on the outer surface of the second sliding rail.

Preferably, the outer surface sliding mounting of slide rail two has tapered end loading and unloading manipulator two, the yarn unloading yarn cage has been placed to the inner chamber bottom of third support, yarn unloading yarn cage's left side has been placed and has been transported yarn frame three, yarn unloading yarn cage's right side has been placed tapered end work or material rest two.

Preferably, the centrifugal dehydration loading and unloading system comprises a four-axis column type manipulator, a centrifugal dehydrator is fixedly arranged on the outer surface of the right side of the four-axis column type manipulator, a transportation creel IV is arranged on the left side of the four-axis column type manipulator, and a centrifugal dehydration transportation yarn column is fixedly arranged at the top of the transportation creel IV.

Preferably, the automatic yarn system of putting of radio frequency stoving includes the radio frequency drying-machine, the fourth support has been placed in the left side of radio frequency drying-machine, the top slidable mounting of fourth support has oven dress yarn manipulator, lifting machine one has been placed to the bottom of fourth support, the fifth support has been placed on the right side of radio frequency drying-machine, the surface top slidable mounting of fifth support has pile up neatly manipulator two, the tray has been placed to the bottom of fifth support, the baffle has been placed to one side of tray.

Preferably, the automatic hanging and loading system comprises a sixth support, a hanging and loading manipulator is fixedly arranged at the top of the sixth support, a hanging wire is fixedly arranged at the middle position of the sixth support, a plurality of yarn drums are fixedly arranged at the bottom of the outer surface of the hanging wire, a hanging stacking manipulator is fixedly arranged at the top of the sixth support, and a hanging arrangement conveying line is fixedly arranged at the middle position of the sixth support.

Preferably, the tube tightening system comprises an automatic tube replacing tube tightening machine, a seventh support is fixedly arranged at the top of the tube tightening machine, a plurality of fastening storage bins are fixedly arranged at the top of the seventh support, fastening bobbins are fixedly loaded in the fastening storage bins, a plurality of fastening groove drums are fixedly arranged at the middle positions of inner cavities of the seventh support, the fastening groove drums are positioned under the fastening bobbins, a fastening conveying line is fixedly arranged at the middle positions of the inner cavities of the seventh support, and a second controller is fixedly arranged on the outer surface of the seventh support.

Preferably, the packaging system comprises three stacking platforms, a bearing single yarn marking machine is fixedly arranged at the top of the outer surface of each stacking platform in the middle, a support arm II is arranged at the left side of each stacking platform on the left side, a lifter II is arranged at one side of the outer surface of each support arm II, a yarn swinging manipulator is slidably arranged at the top of each support arm II, a bobbin yarn packaging machine is arranged at the right side of each stacking platform in the middle, and packaging stacking is arranged at the top of the outer surface of each stacking platform on the right side.

Preferably, the method for automatically processing and using the cheese dyeing comprises the following steps: step one: the bobbin body is placed in the bobbin storage bin, and the control controller starts the winding groove drum to enable the device to operate, so that the bobbin body is wound, and the bobbin body after the winding automatically falls onto a conveying line of a winding machine and is conveyed into the angle pressing machine;

step two: the bobbin body is subjected to angle pressing one by one and size head distinguishing through an angle pressing machine, and then is placed on an external transmission belt one by one through a distinguishing manipulator;

Step three: the bobbin body treated in the first step is taken down in a whole row by driving a stacking manipulator and is placed on a first transferring creel, each layer of the first transferring creel is placed, a new layer is placed one by one until the whole first transferring creel is full of a system for alarming, and an operator or an AGV automatic trolley replaces the empty first transferring creel;

Step four: the full-loading transferring yarn frame is sent to the positioning position of the automatic yarn loading system by an operator or an AGV automatic trolley, yarn columns on the whole transferring yarn frame are loaded into dyeing yarn cages one by a bobbin yarn loading and unloading mechanical arm I, a top disc and a lock head are simultaneously installed, the bobbin yarn loading and unloading mechanical arm I and the lock head loading and unloading mechanical arm I are alternately completed, the dyeing yarn cages are fully loaded, and an operator operates a travelling crane or an automatic travelling crane to take out from the automatic yarn loading system and put the dyeing yarn cages into a specified stop to wait for dyeing;

Step five: and taking out the dyeing yarn cage from the appointed stop station by the automatic travelling crane under the instruction of the dyeing central control system, and putting the dyeing yarn cage into a dyeing cylinder for dyeing.

Step six a (flow using a pressure dryer): taking out the dyeing yarn cage from the dyeing vat by the automatic travelling crane under the instruction of the dyeing central control system, placing the dyeing yarn cage to a specified stop station, waiting for the completion of pressure drying of a pressure dryer, taking out the dyeing yarn cage by the automatic travelling crane by the dyeing central control instruction, and placing the dyeing yarn cage to the specified stop station;

Step six B, an operator or an AGV automatic trolley takes the pressure dried dyeing yarn cage from the appointed stop, puts the dyeing yarn cage into an automatic yarn unloading system, loads yarn columns into a yarn transferring rack III one by one, and at the moment, a bobbin body column and a top disc lock head are respectively unloaded by a bobbin yarn loading and unloading manipulator II and a lock head loading and unloading manipulator II, and after yarn unloading is completed, an operator operates a travelling crane or the automatic travelling crane removes the unloaded yarn unloading cage to the appointed stop

Step seven (flow using centrifugal dehydrator): taking out the dyeing yarn cage from the dyeing vat by the automatic travelling crane under the instruction of the dyeing central control system, putting the dyeing yarn cage into the dyeing yarn cage automatic yarn unloading system, unloading the dyeing yarn cage into a special transfer yarn rack for centrifugal dehydration, and conveying the full transfer yarn rack into the centrifugal dehydration system by an operator or an AGV trolley;

Step eight: and an operator or an AGV trolley puts the transfer creel four needing centrifugal dehydration into a centrifugal dehydration automatic loading and unloading system, a four-axis column type manipulator puts the bobbin body columns of the whole column into a centrifugal dehydrator one by one, and the four-axis column type manipulator takes out the bobbin body columns after centrifugal dehydration and returns the bobbin body columns to the original position of the transfer creel four. After centrifugal dehydration of the spool body column of the whole transferring creel IV is completed, an operator or an AGV automatic trolley transfers the transferring creel IV into a waiting area or directly sends the transferring creel IV to a working position of a radio frequency drying automatic yarn arranging system;

step nine: an operator or an AGV automatic trolley sends a transferring yarn frame III or a transferring yarn frame IV after centrifugal dehydration into a radio frequency drying automatic yarn arranging system, each radio frequency dryer is provided with a yarn arranging manipulator and a stacking manipulator II, the yarn arranging manipulator is used for arranging yarns in a whole row on the transferring yarn frame III or the transferring yarn frame IV to be placed on a conveying belt of the radio frequency dryer, and each time one layer of yarns is taken, the yarns on the transferring yarn frame IV are lifted by a first lifting machine for one layer. After all yarns of the transferring creel IV are placed, the new full-load transferring creel IV is replaced by an operator or an AGV trolley.

Step ten: the second stacking manipulator takes yarns from the whole row of outlets of the radio frequency dryer: mode one: the automatic trolley is filled in a tray, and is transported to a designated position by an operator or an AGV after being filled: mode two: the hanging wire form is used, the second stacking mechanical arm integrally takes yarn from the radio frequency dryer, the yarn is placed on an external transfer conveyor belt, and then the hanging loading and unloading mechanical arm loads the bobbin bodies onto the hanging wire one by one for conveying.

Step eleven: mode one: an operator or an AGV automatically takes the tray and sends the tray to a cylinder tightening machine; mode two: the hanging wire is directly transmitted to a hanging automatic loading and unloading system process;

Step twelve: the second controller is started to enable the fastening bobbin to be fastened, the fastening bobbin is conveyed to the tail end through the fastening conveying line and then falls into the hopper, the yarn swinging manipulator is placed on the external transfer conveying belt after the size head of the bobbin is identified, and the position of the external transfer conveying belt is determined by the number of the first row of yarns of the tray.

Step thirteen: a yarn arranging manipulator is used for taking yarns from an external transfer conveyor belt in a whole row, the yarns are placed on a transferring yarn frame five on a second lifting machine, each layer of transferring yarn frame five is placed, a layer of transferring yarn frame five is lowered, a new layer of transferring yarn frame five is placed until the whole transferring yarn frame five is full, a system alarms, and an operator or an AGV automatic trolley replaces the empty transferring yarn frame five;

fifteen steps: and an operator or an AGV (automatic guided vehicle) sends the transferring creel to a weighing single yarn marking machine, a cone yarn packaging machine, a packaging and stacking machine for weighing, marking and packaging, and stacking.

Compared with the prior art, the invention has at least the following beneficial effects:

1. automatic tube changing loose winder: the automatic tube replacement is realized, and the operation labor is saved;

2. on-line angle pressing realizes the linkage of winding and angle pressing, and the labor between the two working procedures is eliminated;

3. On-line stacking realizes the linkage of loose spooling, angle pressing and stacking, and the labor among the working procedures is eliminated; and the automatic yarn loading of the next dyeing yarn cage is prepared according to the number of layers of the dyeing yarn columns;

4. The whole column loading of the dyeing yarn cage and the automatic additional installation of the top disc and the lock head are realized. The whole column loading efficiency is very high, and up to 14 cone yarns or even more are loaded in one action; the loading of the top disc and the lock head requires stress application, so that the manpower is greatly reduced; the method has great significance on the manual operation difficulty of the dyeing yarn cage with large diameter and large height;

5. The automatic driving realizes the automatic cylinder inlet and outlet of the dyeing machine and the pressure dryer, so that the black and other operations of the dyeing factory are possible;

6. The automatic centrifugal dehydration loading and unloading system gets rid of the traditional manual loading and unloading of centrifugal dehydration one by one, thereby greatly improving the efficiency; the cone yarns are not required to be manually assembled and disassembled one by one, so that the cone yarn quality is ensured;

7. The yarn arranging system of the radio frequency dryer eliminates manual one by one, so that the efficiency is greatly improved, and the manual labor is reduced;

8. The radio frequency drying, yarn taking, stacking or hanging and conveying are directly linked with the tight winding process, so that a large amount of transportation labor is eliminated;

9. and after the cylinder is tightly closed, the automatic weighing, marking, packaging and stacking are linked, so that quick delivery can be realized, and the in-factory turnover time is greatly reduced.

Drawings

The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the disclosure and to enable a person skilled in the pertinent art to make and use the disclosure.

FIG. 1 is a schematic diagram of a cone yarn dyeing automatic processing device and a using method thereof, and a corner pressing and stacking machine structure;

FIG. 2 is a schematic diagram of an automated processing equipment for dyeing cheeses and a method for using the same;

FIG. 3 is a schematic diagram of a structure of automatic processing equipment for dyeing cheeses and a method for using the same, wherein a dyeing vat is automatically moved in and out by a bicycle;

FIG. 4 is a schematic diagram of a cheese dyeing automatic processing device and a method for using the same, wherein the automatic yarn swinging device is used for radio frequency drying;

FIG. 5 is a schematic view of a package dyeing automatic processing device and its use method, hanging automatic loading and unloading structure;

FIG. 6 is a schematic diagram of automatic cone yarn dyeing processing equipment and an automatic cone machine stacking structure using the same;

Fig. 7 is a schematic diagram of a system for weighing, marking, packaging and stacking and a structure for tightly stacking cheeses by using the automatic cheese dyeing processing equipment.

[ Reference numerals ]

1. Automatic tube changing loose winder; 101. a first bracket; 102. bobbin warehouse; 103. a spooling unit; 104. a winder conveying line; 105. a first controller; 106. a bobbin body; 2. an angle pressing system; 201. a corner pressing machine; 202. a resolving manipulator; 3. an automatic stacking system; 301. a first supporting arm; 302. a cantilever; 303. a first stacking manipulator; 304. a first transferring creel; 4. an automatic yarn loading system; 401. a second bracket; 402. dyeing the yarn cage; 403. a first slide rail; 404. a first bobbin yarn loading and unloading manipulator; 405. a first locking head assembling and disassembling manipulator; 406. a first lock head material rack; 407. a second transferring creel; 5. a dye vat; 6. an automatic yarn unloading system; 601. a third bracket; 602. a second slide rail; 603. a second bobbin yarn loading and unloading manipulator; 604. a second locking head assembling and disassembling manipulator; 605. a lock head material rack II; 606. a yarn unloading yarn cage; 607. a third transferring creel; 7. a centrifugal dehydration loading and unloading system; 701. four-axis column type mechanical arm; 702. a centrifugal dehydrator; 703. a transporting creel IV; 704. centrifugally dewatering and transferring yarn columns; 8. an automatic yarn arranging system for radio frequency drying; 801. a radio frequency dryer; 802. a fourth bracket; 803. yarn swinging mechanical arm; 804. a first lifter; 805. a fifth bracket; 806. a second stacking manipulator; 807. a tray; 808. a partition plate; 9. a hanging automatic loading and unloading system; 901. a sixth bracket; 902. hanging a loading and unloading manipulator; 903. hanging a stacking manipulator; 904. hanging wires; 905. a cone yarn; 906. hanging and arranging a conveying line; 10. a canister tightening system; 1001. a cylinder tightening machine; 1002. a fourth bracket; 1003. fastening the storage bin; 1004. fastening a yarn tube; 1005. fastening the grooved drum; 1006. fastening the conveying line; 1007. a second controller; 11. a packaging system; 1101. a stacking platform; 1102. a bearing single yarn marking machine; 1103. a second supporting arm; 1104. a second elevator; 1105. yarn swinging mechanical arm; 1106. a cone yarn packaging machine; 1107. and (5) packing and stacking.

While particular structures and devices are shown in the drawings to enable a clear implementation of embodiments of the invention, this is for illustrative purposes only and is not intended to limit the invention to the particular structures, devices and environments, which may be modified or adapted by those of ordinary skill in the art, as desired, and which remain within the scope of the appended claims.

Detailed Description

The invention provides cheese dyeing automatic processing equipment and a using method thereof, and the equipment and the method are described in detail below with reference to the accompanying drawings and specific embodiments. While the invention has been described herein in terms of the preferred and preferred embodiments, the following embodiments are intended to be more illustrative, and may be implemented in many alternative ways as will occur to those of skill in the art; and the accompanying drawings are only for the purpose of describing the embodiments more specifically and are not intended to limit the invention specifically.

It should be noted that references in the specification to "one embodiment," "an example embodiment," "some embodiments," etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the relevant art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.

Generally, the terminology may be understood, at least in part, from the use of context. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending at least in part on the context. In addition, the term "based on" may be understood as not necessarily intended to convey an exclusive set of factors, but may instead, depending at least in part on the context, allow for other factors that are not necessarily explicitly described.

It will be understood that the meanings of "on … …", "on … …" and "over … …" in this disclosure should be interpreted in the broadest sense so that "on … …" means not only "directly on" something but also includes the meaning of "on" something with intervening features or layers therebetween, and "on … …" or "over … …" means not only "on" or "over" something, but also may include its meaning of "on" or "over" something without intervening features or layers therebetween.

Furthermore, spatially relative terms such as "under …," "under …," "lower," "above …," "upper," and the like may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented and the spatially relative descriptors used herein may similarly be interpreted accordingly.

As shown in fig. 1 and 2, the embodiment of the invention provides a cheese dyeing automatic processing device and a using method thereof, comprising an automatic tube changing loose winder 1, an online angle pressing system 2, an automatic stacking system 3, an automatic yarn loading system 4, a dye vat automatic cylinder feeding and discharging system 5, an automatic yarn unloading system 6, a centrifugal dehydration automatic loading and unloading system 7, a radio frequency drying automatic yarn swinging system, a yarn unloading system 8, a hanging automatic loading and unloading system 9, an automatic tube changing tight winding system 10, a weighing, marking and packaging machine whole-row yarn automatic feeding system 11;

The automatic tube replacing loose type bobbin winder 1 comprises a first bracket 101, wherein a plurality of bobbin storage bins 102 are arranged at the top of the first bracket 101, bobbin bodies 106 are arranged in the bobbin storage bins 102, a bobbin winder conveying line 104 is arranged at the middle position of an inner cavity of the first bracket 101, a plurality of bobbin winding units 103 are arranged at the middle position of the inner cavity of the first bracket 101, the six bobbin winding units 103 are positioned right below the six bobbin storage bins 102, the bobbin winder conveying line 104 is arranged at the middle position of the inner cavity of the first bracket 101, and a first controller 105 is fixedly arranged at one side of the outer surface of the first bracket 101;

The automatic stacking system 3 comprises a first supporting arm 301, a cantilever 302 is fixedly arranged at the top of the first supporting arm 301, a first stacking manipulator 303 is arranged in the cantilever 302, and a first transferring creel 304 is fixedly arranged on the left side of the outer surface of the first supporting arm 301;

the corner pressing system 2 comprises a corner pressing machine 201, a resolution manipulator 202 is hinged inside the corner pressing machine 201, and the corner pressing machine 201 is positioned between the first bracket 101 and the first transferring creel 304;

The automatic yarn loading system 4 for the dyeing yarn cage comprises a second support 401, wherein a dyeing yarn cage 402 is arranged at the bottom of the second support 401, a transferring yarn frame II 407 is arranged at the left side of the dyeing yarn cage 402, a slide rail I403 is arranged at the top of the second support 401, a cone yarn loading and unloading manipulator I404 is arranged on the outer surface of the slide rail I403 in a sliding manner, a lock loading and unloading manipulator I405 is arranged on the outer surface of the slide rail I403 in a sliding manner, and a top disc lock material frame I406 is arranged on the right side of the dyeing yarn cage 402.

As shown in fig. 3, using laser positioning automated traveling. The yarn cages before and after dyeing are taken from the appointed stop station. The automatic yarn unloading system 6 comprises a third bracket 601, a second slide rail 602 is fixedly arranged at the top of the third bracket 601, and a second bobbin yarn loading and unloading manipulator 603 is slidably arranged on the outer surface of the second slide rail 602. The outer surface of the second slide rail 602 is slidably provided with a second locking head loading and unloading manipulator 604, a yarn unloading yarn cage 606 is arranged at the bottom of the inner cavity of the third support 601, a third transferring yarn frame 607 is arranged at the left side of the yarn unloading yarn cage 606, and a second locking head material frame 605 is arranged at the right side of the yarn unloading yarn cage 606.

The operator or AGV automatic trolley takes the dyeing yarn cage 402 from the appointed stop, puts the dyeing yarn cage 402 into the automatic yarn unloading system 6, loads the whole yarn columns into the transferring yarn frame III 607 one by one, then places the yarn columns into the yarn unloading yarn cage 606 through the bobbin yarn loading and unloading manipulator II 603, and the bobbin body 106 columns and the top disc lock heads are unloaded by the bobbin yarn loading and unloading manipulator II 603 and the lock head loading and unloading manipulator II 604 at the moment, and after yarn unloading is completed, the operator or AGV automatic trolley puts the full-load yarn unloading yarn cage 606 into the transferring yarn frame IV 703.

As shown in fig. 4, 5, 6 and 7, the spin-drying handling system 7 includes a four-axis column type manipulator 701, a spin-dryer 702 is fixedly mounted on the outer surface of the right side of the four-axis column type manipulator 701, a transporting yarn frame four 703 is disposed on the left side of the four-axis column type manipulator 701, and a spin-drying transporting yarn column 704 is fixedly mounted on the top of the transporting yarn frame four 703. The automatic yarn arranging system 8 of the whole row of yarns of the radio frequency dryer comprises a radio frequency dryer 801, a fourth bracket 802 is arranged on the left side of the dryer 801, an oven yarn loading manipulator 803 is slidably arranged on the top of the fourth bracket 802, a first lifter 804 is arranged on the bottom of the fourth bracket 802, a fifth bracket 805 is arranged on the right side of the radio frequency dryer 801, a second stacking manipulator 806 is slidably arranged on the top of the outer surface of the fifth bracket 805, a tray 807 is arranged on the bottom of the fifth bracket 805, and a partition 808 is arranged on one side of the tray 807. The hanging automatic loading and unloading system 9 comprises a sixth support 901, a hanging and unloading manipulator 902 is fixedly arranged at the top of the sixth support 901, a hanging wire 904 is fixedly arranged at the middle position of the sixth support 901, a plurality of yarn drums 905 are fixedly arranged at the bottom of the outer surface of the hanging wire 904, a hanging stacking manipulator 903 is fixedly arranged at the top of the sixth support 901, and a hanging arrangement conveying line 906 is fixedly arranged at the middle position of the sixth support 901. The tight section of thick bamboo system 10 includes tight section of thick bamboo machine 1001, and the top of tight section of thick bamboo machine 1001 is fixedly installed seventh support 1002, and the top of seventh support 1002 is fixedly installed six and is fastened the storehouse 1003, and six fastening bobbin 1004 is fixedly installed to the inside of six fastening storehouse 1003, and six fastening grooved drum 1005 are fixedly installed to the inner chamber middle part position of seventh support 1002, and six fastening grooved drum 1005 is located six fastening bobbin 1004 under, and the inner chamber middle part position of seventh support 1002 is fixedly installed and is fastened transfer chain 1006, and the surface fixed mounting of seventh support 1002 has second 1007 of controller. The packaging system 11 comprises three stacking platforms 1101, a bearing single yarn marking machine 1102 is fixedly arranged at the top of the outer surface of the middle stacking platform 1101, a second supporting arm 1103 is arranged on the left side of the left stacking platform 1101, a second lifting machine 1104 is arranged on one side of the outer surface of the second supporting arm 1103, and a yarn swinging mechanical arm 1105 is slidably arranged at the top of the second supporting arm 1103. A cone yarn packaging machine 1106 is placed on the right side of the middle stacking platform 1101, and a packing and stacking 1107 is placed on the top of the outer surface of the right stacking platform 1101.

701. The whole column of the bobbin body 106 is placed into a centrifugal dehydrator 702 one by one, and after centrifugal dehydration, the four-axis column type mechanical arm 701 takes out the bobbin body and returns to the original position of the four transport creels 703. After the centrifugal dehydration of the spool body 106 column of the whole transferring creel four 703 is completed, an operator or an AGV automatic trolley transfers the transferring creel four 703 into a waiting area or directly sends the transferring creel four 703 to a working position of the radio frequency drying automatic yarn arranging system 8. The second stacking manipulator 806 takes yarns from the whole row of the outlet of the radio frequency dryer 801: mode one: is loaded into a tray 807 and is transported to a designated location by an operator or AGV after filling: mode two: using a hanging wire form, the second stacking manipulator 806 takes yarns from the radio frequency dryer 801 in a whole row, places the yarns on an external transfer conveyor belt, and then loads the bobbin bodies 106 onto the hanging wire 904 one by the hanging stacking manipulator 903 for conveying. After the fastening bobbin 1004 is fastened by the second controller 1007, the fastening bobbin 1004 is conveyed to the tail end by the fastening conveying line 1006 and falls into the hopper, and after the size head of the bobbin is identified, the bobbin is placed on an external transfer conveyor by the yarn swinging manipulator 1105. And the second lifter 1104 is sent to the bearing single yarn marking machine 1102 by an operator or an AGV trolley for weighing and marking, and then yarns are taken from the bearing single yarn marking machine 1102 by the operator or the AGV trolley in a whole row and placed into a packing pile 1107 for packing.

A cheese dyeing automatic processing and using method comprises the following steps:

Step one: the bobbin body 106 is placed in the bobbin storage bin 102, and at the moment, the first control controller 105 starts the bobbin winder 103 to enable the device to operate, so that the bobbin body 106 is wound, and the bobbin body 106 after the winding automatically falls onto the bobbin winder conveying line 104 and is conveyed into the angle press 201;

Step two: the bobbin body 106 is subjected to angle pressing one by one and size head distinguishing through an angle pressing machine 201, and then is placed on an external transfer conveyor belt one by one through a distinguishing manipulator 202;

Step three: the bobbin body 106 processed in the first step is taken down in a whole row by driving the stacking manipulator 303 and placed on the first transferring creel 304, each layer of the first transferring creel 304 is placed, then a new layer is placed until the whole first transferring creel 304 is full, the system alarms, and an operator or an AGV automatic trolley replaces the empty first transferring creel 304;

Step four: the bobbin body 106 column in the full-loading transferring creel I304 is conveyed to a positioning position in the 4 automatic yarn loading system by an operator or an AGV automatic trolley, the whole transferring creel II 407 is loaded into the dyeing yarn cage 402 one by one through a bobbin yarn loading and unloading manipulator I404, a top disc and a lock head are mounted, the bobbin yarn loading and unloading manipulator I404 and the lock head loading and unloading manipulator I405 are alternately completed, the dyeing yarn cage 402 is fully loaded, and the bobbin yarn is taken out from the 4 automatic yarn loading system by the operator or the AGV automatic trolley and placed to a specified stop to wait for dyeing;

Step five: the automatic laser positioning crane takes out the dyeing yarn cage 402 from the appointed stop under the instruction of the dyeing central control system, and loads the dyeing yarn cage into the dyeing vat 5 for dyeing.

Step six a flow using a pressure dryer: taking out the dyeing yarn cage 402 from the dyeing vat 5 by the automatic travelling crane under the instruction of the dyeing central control system, placing the dyeing yarn cage 402 to a specified stop station, waiting for the completion of pressure drying to the pressure dryer 7, taking out the dyeing yarn cage 402 by the automatic travelling crane by the dyeing central control instruction, and placing the dyeing yarn cage to the specified stop station;

Step six, an operator or an AGV automatic trolley takes the pressure dried dyeing yarn cage 402 from a specified stop, puts the dyeing yarn cage 402 into an automatic yarn unloading system 6, loads yarn columns into a transferring yarn rack three 607 one by one, and at the moment, a bobbin loading and unloading manipulator two 603 and a lock loading and unloading manipulator two 604 respectively unload the yarn columns of a bobbin body 106 and a top disc lock, and after yarn unloading is finished, the operator operates a travelling crane or the automatic travelling crane removes the empty yarn unloading yarn cage 402 to the specified stop;

Step seven, a flow of using a centrifugal dehydrator: taking out the dyeing yarn cage 402 from the dyeing vat 5 by the automatic travelling crane under the instruction of the dyeing central control system, putting the dyeing yarn cage 402 into the automatic yarn unloading system 6, unloading the dyeing yarn cage into a special transfer yarn rack IV 703 for centrifugal dehydration, and conveying the full transfer yarn rack IV 703 into the centrifugal dehydration system 7 by an operator or an AGV trolley;

Step eight: the operator or AGV dolly puts the transportation creel four that needs centrifugal dehydration into centrifugal dehydration automatic handling system four-axis column manipulator 701 put the spool body 106 post of whole post into centrifugal dehydrator 702 one by one, and after centrifugal dehydration four-axis column manipulator 701 takes out it and puts back the normal position of transportation creel four 703. After the centrifugal dehydration of the spool body 106 column of the whole transferring creel four 703 is completed, an operator or an AGV automatic trolley transfers the transferring creel four 703 into a waiting area or directly sends the transferring creel four 703 to a working position of a radio frequency drying automatic yarn arranging system 8;

Step nine: an operator or an AGV automatic trolley sends a transfer yarn frame three 607 after pressure drying or a transfer yarn frame four 703 after centrifugal drying into a radio frequency drying automatic yarn arranging system 8, each radio frequency dryer 801 is provided with a yarn arranging manipulator 803 and a stacking manipulator two 806, the yarn arranging manipulator 803 takes yarns from the transfer yarn frame three 607 or the transfer yarn frame four 703 in a whole row and places the yarns on a conveying belt of the radio frequency dryer 801, and once one layer of yarns is taken, the yarns on the transfer yarn frame are lifted by a lifter one 804. After all yarns of one transferring creel are placed, a new full-load transferring creel is replaced by an operator or an AGV trolley.

Step ten: the second stacking manipulator 806 takes yarns from the whole row of the outlet of the radio frequency dryer 801: mode one: is loaded into a tray 807 and is transported to a designated location by an operator or AGV after filling: mode two: using a hanging wire form, the second stacking manipulator 806 takes yarns from the radio frequency dryer 801 in a whole row, places the yarns on an external transfer conveyor belt, and then loads the bobbin bodies 106 onto the hanging wire 904 one by the hanging loading and unloading manipulator 902 for conveying.

Step eleven: mode one: an operator or AGV automatically carts the take tray 807 into the take-up machine 1001; mode two: the hanging wire 904 is directly transmitted to the hanging automatic loading and unloading system 9;

Step twelve: after the fastening bobbin 1004 is fastened by the second starting controller 1007, the fastening bobbin 1004 is conveyed to the tail end by the fastening conveying line 1006 and falls into the hopper, after the size head of the bobbin is identified, the bobbin is placed on the external transfer conveying belt by the yarn swinging manipulator 1105, and the position of the external transfer conveying belt is determined by the number of the first row of yarns of the tray.

Step thirteen: a yarn arranging manipulator 1105 is used for taking yarns from an external transfer conveyor in a whole row, the yarns are placed on a transferring yarn frame five on a second lifting machine 1104, each layer of transferring yarn frame five is placed, the second lifting machine 1104 descends one layer and then places a new layer until the whole transferring yarn frame five is full, a system alarms, and an operator or an AGV automatic trolley replaces the empty transferring yarn frame five;

fifteen steps: the operator or AGV dolly sends the transporting creel five to the bearing single yarn marking machine 1102, the cone yarn packaging machine 1106 and the packing and stacking 1107 for weighing, marking, packaging and stacking.

The invention is intended to cover any alternatives, modifications, equivalents, and variations that fall within the spirit and scope of the invention. In the following description of preferred embodiments of the invention, specific details are set forth in order to provide a thorough understanding of the invention, and the invention will be fully understood to those skilled in the art without such details. In other instances, well-known methods, procedures, flows, components, circuits, and the like have not been described in detail so as not to unnecessarily obscure aspects of the present invention.

Those of ordinary skill in the art will appreciate that all or a portion of the steps in implementing the methods of the embodiments described above may be implemented by a program that instructs associated hardware, and the program may be stored on a computer readable storage medium, such as: ROM/RAM, magnetic disks, optical disks, etc.

The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (10)

1. An automated cheese dyeing processing device, comprising: an automatic tube changing loose winder (1), an online angle pressing system (2), an automatic stacking system (3), an automatic yarn loading system (4), an automatic dye vat feeding and discharging cylinder system (5), an automatic yarn unloading system (6), a centrifugal dehydration automatic loading and unloading system (7), a radio frequency drying automatic yarn swinging and unloading system (8), a hanging automatic loading and unloading system (9), an automatic tube changing and tightening system (10), a weighing, marking and packaging machine whole-row yarn feeding automatic system (11);

The automatic tube replacing loose type winder (1) comprises a first bracket (101), wherein a plurality of yarn tube storage bins (102) are arranged at the top of the first bracket (101), yarn tube bodies (106) are arranged in the yarn tube storage bins (102), a winder conveying line (104) is arranged at the middle position of an inner cavity of the first bracket (101), a plurality of winder units (103) are arranged at the middle position of the inner cavity of the first bracket (101), the winder units (103) are located under the yarn tube storage bins (102), a winder conveying line (104) is arranged at the middle position of the inner cavity of the first bracket (101), and a controller I (105) is fixedly arranged at one side of the outer surface of the first bracket (101);

the automatic stacking system (3) comprises a first supporting arm (301), a cantilever (302) is fixedly arranged at the top of the first supporting arm (301), a first stacking manipulator (303) is arranged in the cantilever (302), and a first transferring creel (304) is fixedly arranged on the left side of the outer surface of the first supporting arm (301);

the corner pressing system (2) comprises a corner pressing machine (201), a resolution manipulator (202) is hinged inside the corner pressing machine (201), and the corner pressing machine (201) is located between the first bracket (101) and the first transferring creel (304);

The automatic yarn loading system (4) of dyeing yarn cage includes second support (401), dyeing yarn cage (402) have been placed to the bottom of second support (401), transport creel two (407) have been placed in the left side of dyeing yarn cage (402), the top of second support (401) is provided with slide rail one (403), the surface slidable mounting of slide rail one (403) has a section of thick bamboo yarn loading and unloading manipulator one (404), the surface slidable mounting of slide rail one (403) has a tapered end loading and unloading manipulator one (405), top dish tapered end work or material rest one (406) have been placed on the right side of dyeing yarn cage (402).

2. The automatic cylinder inlet and outlet system of the dyeing machine is realized by using a laser positioning automatic travelling crane. The yarn cages before and after dyeing are taken from the appointed stop station.

3. The automatic cheese dyeing processing device according to claim 1, wherein the automatic dyeing yarn cage unloading system (6) comprises a third bracket (601), a second sliding rail (602) is fixedly arranged at the top of the third bracket (601), and a second cheese loading and unloading manipulator (603) is slidably arranged on the outer surface of the second sliding rail (602).

4. A cheese dyeing automation processing device according to claim 3, characterized in that the outer surface of the second sliding rail (602) is slidably provided with a second locking head loading and unloading manipulator (604), a yarn unloading yarn cage (606) is arranged at the bottom of the inner cavity of the third bracket (601), a third transferring yarn frame (607) is arranged at the left side of the yarn unloading yarn cage (606), and a second locking head material frame (605) is arranged at the right side of the yarn unloading yarn cage (606).

5. The automatic cheese dyeing processing device according to claim 1, wherein the automatic centrifugal dewatering whole-column cheese loading and unloading system (7) comprises a four-axis column type manipulator (701), a centrifugal dewatering machine (702) is fixedly arranged on the outer surface of the right side of the four-axis column type manipulator (701), a transferring yarn frame four (703) is arranged on the left side of the four-axis column type manipulator (701), and a centrifugal dewatering transferring yarn column (704) is fixedly arranged on the top of the transferring yarn frame four (703).

6. The automatic cheese dyeing processing device according to claim 1, wherein the radio frequency dryer whole-row yarn automatic yarn arranging system (8) comprises a radio frequency dryer (801), a fourth bracket (802) is arranged on the left side of the dryer (801), an oven yarn loading manipulator (803) is slidably arranged on the top of the fourth bracket (802), a first lifting machine (804) is arranged on the bottom of the fourth bracket (802), a fifth bracket (805) is arranged on the right side of the radio frequency dryer (801), a second stacking manipulator (806) is slidably arranged on the top of the outer surface of the fifth bracket (805), a tray (807) is arranged on the bottom of the fifth bracket (805), and a partition plate (808) is arranged on one side of the tray (807).

7. The automatic cheese dyeing processing device according to claim 1, wherein the hanging automatic loading and unloading system (9) comprises a sixth support (901), a hanging loading and unloading manipulator (902) is fixedly installed at the top of the sixth support (901), a hanging wire (904) is fixedly installed at the middle position of the sixth support (901), a plurality of bobbins (905) are fixedly installed at the bottom of the outer surface of the hanging wire (904), a hanging stacking manipulator (903) is fixedly installed at the top of the sixth support (901), and a hanging arrangement conveying line (906) is fixedly installed at the middle position of the sixth support (901).

8. The automatic cheese dyeing processing device according to claim 1, wherein the automatic tube changing and tube tightening system (10) comprises a tube tightening machine (1001), a seventh support (1002) is fixedly installed at the top of the tube tightening machine (1001), a plurality of yarn tube storage bins (1003) are fixedly installed at the top of the seventh support (1002), a plurality of fastening yarn tubes (1004) are fixedly installed inside the yarn tube storage bins (1003), a plurality of fastening groove drums (1005) are fixedly installed at the middle position of an inner cavity of the seventh support (1002), the fastening groove drums (1005) are located right below the fastening yarn tubes (1004), a fastening conveying line (1006) is fixedly installed at the middle position of the inner cavity of the seventh support (1002), and a second controller (1007) is fixedly installed on the outer surface of the seventh support (1002).

9. The cheese dyeing automation processing device according to claim 1, wherein the packaging system (11) comprises three stacking platforms (1101), a bearing single yarn marking machine (1102) is fixedly mounted at the top of the outer surface of each stacking platform (1101) in the middle, a support arm two (1103) is arranged at the left side of each stacking platform (1101) in the left side, a lifting machine two (1104) is arranged at one side of the outer surface of each support arm two (1103), a yarn swinging manipulator (1105) is slidably mounted at the top of each support arm two (1103), a cheese weighing marking packaging machine (1106) is arranged at the right side of each stacking platform (1101) in the middle, and a packaging stack (1107) is arranged at the top of the outer surface of each stacking platform (1101) in the right side.

10. The method for automatically processing and using the cheese dyeing according to claim 1, comprising the following steps:

Step one: the bobbin body (106) is placed in the bobbin storage bin (102), at the moment, the first controller (105) is controlled to start the bobbin winder (103) to enable the device to operate, so that the bobbin body (106) is wound, and the bobbin body (106) after the winding is automatically dropped onto a conveying line (104) of the bobbin winder and is conveyed into the angle press (201);

Step two: the bobbin body (106) is subjected to angle pressing one by one and size head distinguishing through an angle pressing machine (201), and then is placed on an external transfer conveyor belt one by one through a distinguishing manipulator (202);

Step three: the bobbin body (106) treated in the first step is taken down in a whole row by driving a stacking manipulator (303), and is placed on a first transferring creel (304), each layer of the first transferring creel (304) is placed, then a new layer is placed until the whole first transferring creel (304) is full, the system alarms, and an operator or an AGV automatic trolley replaces the empty first transferring creel (304);

Step four: the bobbin body (106) column in the full-loading transferring creel I (304) is conveyed to a positioning position in an automatic yarn loading system (4) by an operator or an AGV automatic trolley, the whole transferring creel II (407) is loaded into the dyeing yarn cage (402) one by one through a creel loading and unloading manipulator I (404), a top disc and a lock head are mounted, the creel loading and unloading manipulator I (404) and the lock head loading and unloading manipulator I (405) are alternately completed, the dyeing yarn cage (402) is filled, and the operator or the AGV automatic trolley takes out from the automatic yarn loading system (4) and places the dyeing yarn cage into a designated stop to wait for dyeing;

Step five: and the laser positioning automatic travelling crane takes out the dyeing yarn cage (402) from the appointed stop under the instruction of the dyeing central control system, and loads the dyeing yarn cage into the dyeing vat (5) for dyeing.

Step six a (flow using a pressure dryer): taking out the dyeing yarn cage (402) from the dyeing vat (5) by the automatic travelling crane under the instruction of the dyeing central control system, placing the dyeing yarn cage into a specified stop station, waiting for the completion of pressure drying to the pressure dryer (7), taking out the dyeing yarn cage (402) by the automatic travelling crane by the dyeing central control instruction, and placing the dyeing yarn cage into the specified stop station;

Step six, an operator or an AGV automatic trolley takes the pressure dried dyeing yarn cage (402) from a specified stop, puts the dyeing yarn cage into an automatic yarn unloading system (6), loads yarn columns into a transferring yarn rack III (607) one by one, and at the moment, a bobbin loading and unloading manipulator II (603) and a lock loading and unloading manipulator II (604) respectively unload the yarn columns of a bobbin body (106) and a top disc lock, and after yarn unloading is completed, the operator operates a travelling crane or the automatic travelling crane removes the empty yarn unloading yarn cage (402) to the specified stop;

Step seven (flow using centrifugal dehydrator): taking out the dyeing yarn cage (402) from the dyeing vat (5) by the automatic travelling crane under the instruction of the dyeing central control system, putting the dyeing yarn cage into the automatic yarn unloading system (6), unloading the dyeing yarn cage into a special transfer yarn rack IV (703) for centrifugal dehydration, and conveying the full transfer yarn rack IV (703) into the centrifugal dehydration system (7) by an operator or an AGV trolley;

Step eight: an operator or an AGV trolley puts the transfer creel four needing centrifugal dehydration into a centrifugal dehydration automatic loading and unloading system, a four-axis column type mechanical arm (701) puts the bobbins body (106) of the whole column into a centrifugal dehydrator (702) one by one, and the four-axis column type mechanical arm (701) takes out the bobbin body after centrifugal dehydration and returns the bobbin body to the original position of the transfer creel four (703). After the centrifugal dehydration of the spool body (106) column of the whole transferring creel IV (703) is finished, an operator or an AGV automatic trolley transfers the transferring creel IV (703) into a waiting area or directly sends the transferring creel IV to a working position of a radio frequency drying automatic yarn arranging system (8);

Step nine: an operator or an AGV automatic trolley sends a transfer creel III (607) after pressure drying or a transfer creel IV (703) after centrifugal drying into a radio frequency drying automatic yarn arranging system (8), each radio frequency dryer (801) is provided with a yarn arranging manipulator (803) and a stacking manipulator II (806), the yarn arranging manipulator (803) is used for placing yarns on a conveying guide belt of the radio frequency dryer (801) from the transfer creel III (607) or the transfer creel IV (703) in a whole row, and each layer of yarns is completely taken, and a lifter I (804) is used for lifting the yarns on the transfer creel by one layer. After all yarns of one transferring creel are placed, a new full-load transferring creel is replaced by an operator or an AGV trolley.

Step ten: the second stacking manipulator (806) takes yarns from the whole row of outlets of the radio frequency dryer (801): mode one: is loaded into a tray (807) and is transported to a designated position by an operator or an AGV automatic trolley after being filled: mode two: and the yarn is taken from the radio frequency dryer (801) in a whole row by a second stacking manipulator (806) in a hanging wire form, is placed on an external transfer conveyor belt, and then the bobbin bodies (106) are loaded on the hanging wire (904) one by a hanging loading and unloading manipulator (902) for conveying.

Step eleven: mode one: an operator or AGV automatically carts the pallet (807) into the stacker (1001); mode two: the hanging wire (904) is directly transmitted to a hanging automatic loading and unloading system (9);

Step twelve: the second controller (1007) is started to enable the fastening bobbin (1004) to be fastened, the fastening bobbin (1004) is conveyed to the tail end through the fastening conveying line (1006) and then falls into the hopper, the yarn swinging manipulator (1105) is placed on the external transfer conveying belt after the size head of the bobbin is identified, and the number of the positions of the external transfer conveying belt is determined by the number of one-row yarns of the tray.

Step thirteen: a yarn arranging manipulator (1105) is used for taking yarns from an external transfer conveyor belt in a whole row, the yarns are placed on a transferring yarn frame five on a second lifting machine (1104), each layer of transferring yarn frame five is placed, the second lifting machine (1104) descends one layer and then places a new layer until the whole transferring yarn frame five is full, a system alarms, and an operator or an AGV automatic trolley replaces the empty transferring yarn frame five;

fifteen steps: an operator or an AGV trolley sends the transferring creel five to a weighing single yarn marking machine (1102) and a cone yarn packaging machine (1106), and the weighing, marking, packaging and stacking are carried out in a packaging and stacking machine (1107).