JPS6216147B2 - - Google Patents
Info
- Publication number
- JPS6216147B2 JPS6216147B2 JP55065773A JP6577380A JPS6216147B2 JP S6216147 B2 JPS6216147 B2 JP S6216147B2 JP 55065773 A JP55065773 A JP 55065773A JP 6577380 A JP6577380 A JP 6577380A JP S6216147 B2 JPS6216147 B2 JP S6216147B2
- Authority
- JP
- Japan
- Prior art keywords
- painted
- parts
- paint
- weight
- protection method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000003973 paint Substances 0.000 claims description 43
- 238000000576 coating method Methods 0.000 claims description 35
- 239000011248 coating agent Substances 0.000 claims description 32
- -1 acrylic polyol Chemical class 0.000 claims description 30
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 24
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 11
- 229910052710 silicon Inorganic materials 0.000 claims description 11
- 239000010703 silicon Substances 0.000 claims description 11
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 229920005862 polyol Polymers 0.000 claims description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 8
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical compound NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 7
- 229920001577 copolymer Polymers 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 239000005056 polyisocyanate Substances 0.000 claims description 6
- 229920001228 polyisocyanate Polymers 0.000 claims description 6
- 150000002430 hydrocarbons Chemical group 0.000 claims description 5
- 150000003377 silicon compounds Chemical class 0.000 claims description 5
- 238000004383 yellowing Methods 0.000 claims description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 229920005668 polycarbonate resin Polymers 0.000 claims description 4
- 239000004431 polycarbonate resin Substances 0.000 claims description 4
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 3
- 125000005375 organosiloxane group Chemical group 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 125000005250 alkyl acrylate group Chemical group 0.000 claims 1
- 239000010409 thin film Substances 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 19
- 239000000203 mixture Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 229920006243 acrylic copolymer Polymers 0.000 description 13
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 235000019441 ethanol Nutrition 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- 150000003961 organosilicon compounds Chemical class 0.000 description 6
- 239000008096 xylene Substances 0.000 description 6
- 238000010422 painting Methods 0.000 description 5
- 239000004925 Acrylic resin Substances 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 150000001491 aromatic compounds Chemical class 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000008199 coating composition Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 3
- 239000004926 polymethyl methacrylate Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 3
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000003796 beauty Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- JWTGRKUQJXIWCV-UHFFFAOYSA-N 1,2,3-trihydroxypropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(O)C(O)CO JWTGRKUQJXIWCV-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- LBLYYCQCTBFVLH-UHFFFAOYSA-N 2-Methylbenzenesulfonic acid Chemical compound CC1=CC=CC=C1S(O)(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- HULXHFBCDAMNOZ-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(butoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound CCCCOCN(COCCCC)C1=NC(N(COCCCC)COCCCC)=NC(N(COCCCC)COCCCC)=N1 HULXHFBCDAMNOZ-UHFFFAOYSA-N 0.000 description 1
- VUQXVIMRQXGTSM-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(cyclohexyloxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound C1CCCCC1OCN(C=1N=C(N=C(N=1)N(COC1CCCCC1)COC1CCCCC1)N(COC1CCCCC1)COC1CCCCC1)COC1CCCCC1 VUQXVIMRQXGTSM-UHFFFAOYSA-N 0.000 description 1
- PEDRIHRZXCQSBN-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(ethoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound CCOCN(COCC)C1=NC(N(COCC)COCC)=NC(N(COCC)COCC)=N1 PEDRIHRZXCQSBN-UHFFFAOYSA-N 0.000 description 1
- BNCADMBVWNPPIZ-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(methoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COCN(COC)C1=NC(N(COC)COC)=NC(N(COC)COC)=N1 BNCADMBVWNPPIZ-UHFFFAOYSA-N 0.000 description 1
- VVSVKFADSMYFDH-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(propan-2-yloxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound CC(C)OCN(COC(C)C)C1=NC(N(COC(C)C)COC(C)C)=NC(N(COC(C)C)COC(C)C)=N1 VVSVKFADSMYFDH-UHFFFAOYSA-N 0.000 description 1
- CPDZRCNACBWVFG-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(propoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound CCCOCN(COCCC)C1=NC(N(COCCC)COCCC)=NC(N(COCCC)COCCC)=N1 CPDZRCNACBWVFG-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000951471 Citrus junos Species 0.000 description 1
- GHISCCZGCKXEDH-UHFFFAOYSA-N Cl.C(O)NC1=NC(=NC(=N1)N)N Chemical compound Cl.C(O)NC1=NC(=NC(=N1)N)N GHISCCZGCKXEDH-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 229910003902 SiCl 4 Inorganic materials 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical class Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
Description
本発明はアクリルウレタン樹脂塗料塗膜の表面
硬度の向上、傷つき防止などの表面特性の改良に
関するものである。
アクリル変性ウレタン樹脂塗料は各種基材に対
する密着性が良く塗膜硬度が比較的高く、又耐候
性、耐水性、耐薬品性にすぐれており、プラスチ
ツク成形品をはじめ金属、ガラスや陶器のような
セラミツク、木材などに幅広く使われている。
しかし、アクリルウレタン樹脂塗料塗膜は架橋
密度を上げたり、エポキシ樹脂などの組み合わせ
により、ある程度表面硬度、耐薬品性などを向上
しうるが、本質的に鉛筆硬度がHB〜Fと傷つき
やすく、長期間使用されている間に砂塵や硬い物
質が接触したり、これらが付着した時布や紙でこ
すつたりした時に塗膜に傷がつき美麗さを増すた
めの塗装の目的が失なわれる。
特にプラスチツク成型品の塗装に使用されるア
クリルウレタン樹脂塗料は基材の変形、歪に対し
追従させねば、塗膜のクラツク、密着不良を起す
為、硬度を若干下げ、可撓性を増す必要がある
為、更に傷つきやすい。
アクリルウレタン樹脂塗料塗膜の硬度を上げる
方法として、焼き付け温度を上げたり、ガラス転
移点Tgの高いアクリルポリオールあるいは酸価
の大きいアクリルポリオールを使用する方法など
が使用されているが、せいぜい鉛筆硬度で2H程
度であり、実用上満足できるものではなく、又、
塗膜のひび割れ、ピンホールが生じやすく耐候性
も劣るので好ましくない。
本発明の目的は、かかる現状のアクリルウレタ
ン樹脂塗料の塗装面の硬度、耐候性、耐水性、耐
薬品性を更に向上させしかもアクリルウレタン樹
脂塗料塗装面の密着性、外観、色彩等を損わず、
塗装面を保護する方法を提供することにある。
しかして、本発明の目的は、下塗り塗料(アク
リルウレタン樹脂塗料)及び上塗り塗料を特定
し、それらの組み合せによりはじめて達成しうる
ものであり、本発明によりアクリルウレタン樹脂
塗料塗装品の表面をスチールウールなどでこすつ
ても容易に傷つかず、長期間屋外等の厳しい条件
下におかれても、本来の密着性、光沢、美麗さを
維持しうるものである。
即ち本発明は、メチルメタアクリレートから主
としてなる樹脂、ポリカーボネート樹脂、ABS
樹脂や金属薄膜を有するプラスチツク成形品など
の被塗装体に対し、メタアクリル酸メチルを50重
量%未満含み、且つ、水酸基価10〜200、酸価1
〜12のアクリルポリオールと非黄変性ポリイソシ
アネートから成り、OH/NCO当量比が0.6〜1.2
であるアクリルウレタン樹脂塗料を下塗り塗料と
して塗装した後、テトラアルコキシシラン及びア
ルキルトリアルコキシシランとの加水分解から主
として成る上塗り塗料を塗装する事を特徴とする
塗装面の表面保護方法である。
以下本発明について更に詳細に説明する。
本発明において、アクリルウレタン樹脂塗料と
は、主成分としてアクリルポリオールと非黄変性
ポリイソシアネートからなるものをさす。
アクリルポリオールは水酸基価(OH価)10〜
200、酸価1〜12のものが好ましく、この範囲で
金属、プラスチツクなどとの密着性がよく、又耐
候性のすぐれた塗膜が得られる。
OH価が10より小さいと塗膜の耐溶剤性が劣
り、一方、OH価が200より大きいと塗膜にヒビ
割れが生じ易くなる。又酸価が1より小さいと密
着性が悪く、又熱により黄変しやすくなり、一方
酸価が12より大きいと塗膜にひび割れが生じ易
く、又耐候性も劣るので好ましくない。
アクリルポリオール成分としては、(メタ)ア
クリル酸メチル、(メタ)アクリル酸エチル、(メ
タ)アクリル酸―2―エチルヘキシル等の不飽和
カルボン酸エステル;(メタ)アクリル酸、クロ
トン酸、イタコン酸、フマル酸等の〓C=C〓結
合を有するカルボン酸;グリシジル(メタ)アク
リレート等の〓C=C〓結合及び
The present invention relates to improving the surface properties of acrylic urethane resin paint coatings, such as increasing the surface hardness and preventing scratches. Acrylic modified urethane resin paints have good adhesion to various substrates and relatively high film hardness, and also have excellent weather resistance, water resistance, and chemical resistance, and are suitable for use on plastic molded products, metals, glass, ceramics, etc. Widely used for ceramics, wood, etc. However, although the surface hardness and chemical resistance of acrylic urethane resin paint films can be improved to some extent by increasing the crosslinking density or by combining them with epoxy resins, etc., they are inherently susceptible to scratches with a pencil hardness of HB to F and can last a long time. During use for a period of time, if dust or hard substances come into contact with the paint, or if these adhere to it and rub it with cloth or paper, the paint film will be damaged and the purpose of painting to enhance its beauty will be lost. In particular, acrylic urethane resin paints used for painting plastic molded products must be made to follow the deformation and distortion of the base material, otherwise the paint film will crack and have poor adhesion, so it is necessary to slightly lower the hardness and increase the flexibility. Because of this, it is even more vulnerable. Methods used to increase the hardness of acrylic urethane resin paint films include increasing the baking temperature and using acrylic polyols with a high glass transition point Tg or high acid value, but the hardness is at most pencil hard. It is about 2H, which is not practically satisfactory, and
It is not preferable because it tends to cause cracks and pinholes in the coating film and has poor weather resistance. The purpose of the present invention is to further improve the hardness, weather resistance, water resistance, and chemical resistance of the painted surface of the current acrylic urethane resin paint, and to further improve the adhesion, appearance, color, etc. of the painted surface of the acrylic urethane resin paint. figure,
The purpose is to provide a method for protecting painted surfaces. Therefore, the object of the present invention can only be achieved by specifying and combining an undercoat (acrylic urethane resin paint) and a top coat. It does not get damaged easily even when rubbed with something, and can maintain its original adhesion, gloss, and beauty even when left outdoors for long periods of time under harsh conditions. That is, the present invention is directed to resins mainly composed of methyl methacrylate, polycarbonate resins, ABS
Contains less than 50% by weight of methyl methacrylate, has a hydroxyl value of 10 to 200, and has an acid value of 1.
~12 acrylic polyols and a non-yellowing polyisocyanate with an OH/NCO equivalent ratio of 0.6 to 1.2
This is a surface protection method for a painted surface, which is characterized in that after applying an acrylic urethane resin paint as an undercoat, a topcoat mainly consisting of hydrolysis with a tetraalkoxysilane and an alkyltrialkoxysilane is applied. The present invention will be explained in more detail below. In the present invention, the acrylic urethane resin paint refers to a paint consisting of an acrylic polyol and a non-yellowing polyisocyanate as main components. Acrylic polyol has a hydroxyl value (OH value) of 10~
200, and preferably has an acid value of 1 to 12. Within this range, a coating film with good adhesion to metals, plastics, etc. and excellent weather resistance can be obtained. If the OH value is less than 10, the solvent resistance of the coating film will be poor, while if the OH number is greater than 200, cracks will easily occur in the coating film. If the acid value is less than 1, adhesion will be poor and yellowing will occur easily due to heat, while if the acid value is more than 12, the coating will tend to crack and the weather resistance will be poor, which is not preferred. Acrylic polyol components include unsaturated carboxylic acid esters such as methyl (meth)acrylate, ethyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate; (meth)acrylic acid, crotonic acid, itaconic acid, and fumaric acid. Carboxylic acids with 〓C=C〓 bonds such as acids; 〓C=C〓 bonds such as glycidyl (meth)acrylate and
【式】結合
を有する化合物;(メタ)アクリルアミド等の〓
C=C〓結合及び―CONH2をもつ化合物;分子
両末端に水酸基を有する不飽和ポリエステル、そ
の他スチレン、メチルスチレン、ビニルトルエン
等の少なくとも1種以上と2―ヒドロキシエチル
(メタ)アクリレート、2―ヒドロキシプロピル
(メタ)アクリレート、エチレングリコールモノ
(メタ)アクリレート、トリメチロールプロパン
トリアクリレート等の水酸基を有する(メタ)ア
クリレートとの共重合体などが代表的なものとし
て使用できる。
アクリルウレタン樹脂塗料中の重合体成分にお
けるメタアクリル酸メチルの割合は50重量%未満
が好ましく、50重量%を超えると、塗膜の可撓性
が大きい為、ひび割れを生じやすく、耐候性、耐
ヒートサイクル性が劣り、好ましくない。
又、非黄変性ポリイソシアネート成分として
は、1.6―ヘキサメチレンジイソシアネート、イ
ソホロンジイソシアネート、トリレンジイソシア
ネート、キシレンジイソシアネート等が代表的な
ものとして使用できる。
アクリルポリオール中のOH基とポリイソシア
ネート中のNCO基との当量比(OH/NCO)は
0.6〜1.2が適当である。この範囲で架橋が進み、
すぐれた密着性、耐候性、耐湿性、耐水性等のあ
る塗膜が得られる。
本発明で使用されるアクリルウレタン樹脂塗料
はその他、キシロール、酢酸ブチル等の溶剤成分
及び各種添加剤とから成り、更に必要に応じ変性
剤としてセルロース誘導体、エポキシ樹脂、ポリ
エステル樹脂、アミノ樹脂等を混合する事ができ
る。
アクリルウレタン樹脂塗料は、シンナーにより
適正な粘度に調整し、通常のハケ塗り、スプレー
塗装、デイツプ塗装、カーテンフローコーターロ
ール塗装などにより塗布し、常温又は約50〜80℃
で強制乾燥することができる。乾燥膜厚は特に限
定しないが通常1〜50μ程度が適当である。
このような外観上の異常がみられなくても耐薬
品性、耐摩耗性が劣る傾向にあるという短所のあ
ることがわかつた。
本発明者らは塗膜の耐熱水性、耐ヒートサイク
ル性、耐候性をより重要視してこれらの改善をす
る目的で珪素成分中の四アルコキシ珪素の部分加
水分解物と有機珪素化合物の部分加水分解物の比
率について種々検討の結果、以下に詳述する本発
明に到達したものである。
すなわち本発明は(A)一般式RoSi(OR′)4-o(式
中、nは1〜3の整数、Rは炭素数1〜6の炭化
水素基、R′は炭素数1〜4のアルキル基を示
す)で示される化合物と四アルコキシ珪素との共
部分加水分解物または/および各々の部分加水分
解物の混合物よりなり、RoSiO〓〓(式中、n
およびRはうえに定義したとおりである)として
計算された上記一般式RoSi(OR′)4-oの部分加水
分解物100重量部に対してSiO2として計算された
四アルコキシ珪素部分加水分解物5〜100重量部
を含む珪素化合物部分加水分解物と、(B)(A)中のR
oSiO〓〓として計算された一般式RoSi(OR′)4-o
で示される化合物の部分加水分解物100重量部に
対して、アルキルアクリレートまたは/およびア
ルキルメタクリレート(以下これらをアルキル
(メタ)アクリレートと略示する)とヒドロキシ
アルキルアクリレートまたは/およびヒドロキシ
アルキルメタクリレート(以下これらをヒドロキ
シアルキル(メタ)アクリレートと略示する)と
の共重合体(以下これらをアクリル系共重合体と
略示する)5〜200重量部およびエーテル化メチ
ロールメラミン0〜150重量部を溶剤に溶解して
得られるコーテイング用組成物である。
すなわち本発明の組成物は珪素成分としては四
アルコキシ珪素の部分加水分解物に対する有機珪
素化合物の部分加水分解物の割合を大きくして塗
膜の耐熱水性、耐ヒートサイクル性、耐候性の向
上をはかる一方、その割合は塗膜の実用上の耐摩
耗性がある範囲とし、そのため珪素成分のみでは
不充分な可撓性をアクリル系共重合体やエーテル
化メチロールメラミンを加えることにより改善し
たものである。
更に本発明組成物においては、アクリル系共重
合体を用いるために、アクリル系基材に対しては
特に良好な密着性を有しており、メチルメタクリ
レートのホモポリマーまたはコポリマーからなる
成形品には何ら前処理を行うことなく良好な密着
性を持つ塗膜を得ることができる。
更にエーテル化メチロールメラミンの添加は塗
膜に硬さと可撓性の両性質をかねそなえてもたせ
るために特に有効である場合が多い。
本発明で使用される四アルコキシ珪素とはアル
コキシ基がメトキシ、エトキシ、プロポキシ、ブ
トキシなどのものである。また一般式RoSi
(OR′)4-oで示される有機珪素化合物において、
炭素数1〜6の炭化水素基Rとは具体的にはメチ
ル、エチル、プロピル、ブチル、ペンチル、ヘキ
シル、ビニル、アリル、フエニル等の有機基であ
り、炭素数1〜4のアルキル基R′とはメチル
基、エチル基、プロピル基、ブチル基等である。
これらの珪素化合物の部分加水分解物は四アル
コキシ珪素と上記一般式RoSi(OR′)4-oの有機珪
素化合物をそれぞれ別々にまたは混合して例えば
水とアルコールのごとき混合溶媒中、酸の存在下
で加水分解することによつて得られる。また場合
によつてはこれらの珪素化合物の部分加水分解物
はSiCl4やRoSiCl4-oのごとき珪素の塩化物を直接
加水分解する方法によつても得ることができる。
一般にはこれらの珪素化合物は別々に加水分解す
るよりは混合して同時に共加水分解する方が良好
な結果を与える場合が多い。特に一般式RoSi
(OR′)4-oにおいてn=2あるいはn=3の化合
物においては、四アルコキシ珪素と混合した後共
加水分解をおこなうのが好ましい。
この様にして得られる四アルコキシ珪素部分加
水分解物とRoSi(OR′)4-oの有機珪素化合物の部
分加水分解物の割合はRoSiO〓〓として計算さ
れた一般式RoSi(OR′)4-oの有機珪素化合物の部
分加水分解物の少なくとも一種以上が100重量部
に対してSiO2として計算された四アルコキシ珪
素部分加水分解物5〜100重量部であることが好
ましい。ここで四アルコキシ珪素部分加水分解物
が5重量部以下になると塗膜の硬度が低下し実用
上の耐摩耗性が失なわれ、100重量部以上になる
と塗膜の耐熱水性、耐ヒートサイクル性、耐候性
が劣つてくる傾向にある。
珪素成分と共に用いられるアクリル系共重合体
はアルキル(メタ)アクリレート、とヒドロキシ
アルキル(メタ)アクリレートをアゾビスイソブ
チロニトリル、ベンゾイルパーオキサイド、ジ―
tert―ブチルパーオキサイド等のラジカル重合開
始剤の存在下に塊状重合、乳化重合、懸濁重合ま
たは溶液重合を行なうことにより得ることができ
る。
アルキル(メタ)アクリレートとしては炭素数
が1〜18よりなるアルコール類の(メタ)アクリ
ル酸エステルを選ぶことができる。特にエチル
(メタ)アクリレート、プロピル(メタ)アクリ
レート、ブチル(メタ)アクリレート、2―エチ
ルヘキシル(メタ)アクリレート、ラウリル(メ
タ)アクリレート等が有用である。
ヒドロキシアルキル(メタ)アクリレートとし
ては例えば、2―ヒドロキシエチル(メタ)アク
リレート、ヒドロキシプロピル(メタ)アクリレ
ート、ヒドロキシブチル(メタ)アクリレート、
グリセロールモノ(メタ)アクリレート等を用い
ることができる。
アクリル系共重合体におけるアルキル(メタ)
アクリレートとヒドロキシアルキル(メタ)アク
リレートの組成比は特に制限はないが、最終的に
得られる塗膜と基材との密着性あるいは塗膜の可
撓性等から考えて重量比で1/10〜10/1の範囲内に
あることが好ましい。
本発明組成物におけるアクリル系共重合体の量
比はRoSiO〓〓として計算された一般式RoSi
(OR′)4-oで示される化合物の部分加水分解物100
重量部に対してアクリル系共重合体5〜200重量
部の範囲にあることが望ましい。アクリル系共重
合体が5重量部以下になると最終的に得られる塗
膜は耐ヒートサイクル性が悪くなり、ひび割れを
おこす傾向が強くなる。またアクリル系共重合体
が200重量部より多くなると、塗膜の硬さがそこ
なわれ、また熱水浸漬により塗膜が白化しやすい
傾向となる。
本発明組成物において使用されるエーテル化メ
チロールメラミンは、すでに多くの文献にその製
法が記載されているものであり、また市販品も多
く存在する。好ましいものはヘキサ(アルコキシ
メチル)メラミンであり、例えばヘキサ(メトキ
シメチル)メラミン、ヘキサ(エトキシメチル)
メラミン、ヘキサ(プロポキシメチル)メラミ
ン、ヘキサ(イソプロポキシメチル)メラミン、
ヘキサ(ブトキシメチル)メラミン、ヘキサ(シ
クロヘキシルオキシメチル)メラミン等があげら
れる。
本発明組成物におけるエーテル化メチロールメ
ラミンの量比はRoSiO〓〓として計算された一
般式RoSi(OR′)4-oで示される化合物の部分加水
分解物100重量部に対してエーテル化メチロール
メラミン0〜150重量部の範囲にあることが好ま
しく、これ以上になると塗膜の密着性、特に熱水
における密着性が悪い影響をうける。
コーテイング用組成物の製造に用いられる溶媒
としては、アルコール類、ケトン類、エステル
類、エーテル類、セルソルブ類、ハロゲン化物、
カルボン酸類、芳香族化合物等を用いることがで
きるが、その選択は用いられる重合体材料基材お
よび蒸発速度等の因子に依存するものであり、コ
ーテイング用組成物の諸成分と広範囲の割合で混
合使用される。特にギ酸、酢酸のごとき低級アル
キルカルボン酸類は基材と塗膜の密着性を高める
効果がある。低級アルコール類(例えばメタノー
ル、エタノール、プロパノール、ブタノール)、
低級アルキルカルボン酸類(例えばギ酸、酢酸、
プロピオン酸)、芳香族化合物(例えばベンゼ
ン、トルエン、キシレン)およびセロソルブ類
(例えばメチルセロソルブ、ブチルセロソルブ)
等を組合せて用いることが特に有用である。溶剤
の使用量は要求される塗膜の厚さあるいは塗装方
法等に応じて適当に選ぶことができる。
上記本発明組成物は基材にコーテイング後70℃
以上の温度に焼付けすることにより硬化した塗膜
を得ることができるが、更に硬化温度の低下や硬
化時間の短縮を計るためには、塩酸、トルエンス
ルホン酸等の酸類、あるいは有機アミン、有機カ
ルボン酸金属塩、チオシアン酸金属塩、亜硝酸金
属塩、有機すず化合物等の硬化促進触媒を使用す
ることが有用である。
また特に厚い塗膜を必要とする場合のゆず肌、
ちざみなどの表面状態の欠陥を防止したり塗膜の
はじきを防止するためには、本発明組成物に界面
活性剤を添加することも可能であり、特にアルキ
レンオキシドとジメチルシロキサンとのブロツク
共重合体を少量添加すると良好な被膜が生成され
る。
これらの硬化促進触媒や界面活性剤の添加量
又、本発明においてオルガノシロキサンの加水分
解物を主とする上塗り塗料は一般式Si(OR)4で
示されるテトラアルコキシシランと、一般式R′Si
(OR)3で示されるアルキルトリアルコキシシラン
との各々少なくとも一種からなる混合物の加水分
解物、又はそれぞれの加水分解物の混合物であ
る。ここで、R,R′は炭化水素基であり、例え
ばテトラアルコキシシランとしては、アルコキシ
基がメトキシ、エトキシ、プロポキシ、プトキシ
などのものであり、又、アルキルトリアルコキシ
シランとしては、アルキル基がメチル、エチル、
(イソ)プロピル、(イソ)ブチル、ペンチル、ヘ
キシル、フエニルなどであり、アルコキシ基がメ
トキシ、エトキシ、プロポキシ、ブトキシなどの
ものがある。テトラアルコキシシランとアルキル
トリアルコキシシランとの組成比は、前者100部
に対し、後者50〜400部の範囲にあるのが好まし
い。該シラン化合物の加水分解には、水、アルコ
ール、アセトン、ジアセトンアルコール、ジオキ
サンなどの溶媒と、必要に応じて少量の酸が用い
られる。更にこのようにして得られるオルガノシ
ロキサンの加水分解した液に少量の硬化促進剤、
表面平滑剤、帯電防止剤、湿潤剤、紫外線吸収
剤、着色剤などの添加物を加えることもできる。
又、上塗り塗料の塗膜の物性、特に耐ヒートサイ
クル性を向上させる目的で、アルキル(メタ)ア
クリレート、/ヒドロキシアルキル(メタ)アク
リレート共重合体やエーテル化メチロールメラミ
ン等の有機ポリマーを添加することもできる。
又、下塗り塗料や被塗装物を侵さず、しかも自濁
や沈澱などを生じない範囲で他の有機溶剤を加え
ることもできる。このような有機溶剤としては、
アルコール類、ケトン類、エステル類、セルソル
ブ類、ハロゲン化物、カルボン酸類、芳香族化合
物などを用いることができる。特に、ギ酸、酢酸
などの低級アルキルカルボン酸の使用は、下塗り
塗料との密着性、塗膜の耐熱水性を高め、又、上
塗り塗料調合後の液の粘度上昇防止、ゲル化防止
などのため効果がある。該上塗り塗料は、下塗り
塗料と同様に塗装でき、乾燥硬化の条件は、通常
50〜140℃で10分〜10時間であつて、被塗装物の
耐熱性如何にもよるが、一般には70〜100℃で1
〜2時間の条件が適当である。乾燥膜厚は特に限
定しないが1〜10μが好ましい。又、本発明の方
法はアクリルウレタン樹脂塗料が良好な密着性を
有する被塗装物であれば何でもよいが、特にメチ
ルメタアクリレートを主とする樹脂、ポリカーボ
ネート樹脂、アクリロニトリル―スチレン―ブタ
ジエン共重合物、アクリロニトリル―スチレン共
重合物、メチルメタアクリレート―スチレン共重
合物及びこれらの表面上に直接、あるいはウレタ
ン樹脂塗料、アクリル樹脂塗料、ポリエステル変
性アクリル樹脂塗料、エポキシ変性アクリル樹脂
塗料、紫外線硬化型アクリル樹脂塗料などをアン
ダーコートとして塗布した後、金属フロム、金属
アルミニウム、ニツケル―クロム合金、ステンレ
スなどを真空蒸着、スパツタリング、化学メツ
キ、ホツトスタンプ等で表面層に金属薄膜を設け
たプラスチツク成形品などに適している。
以下、本発明を実施例により説明する。尚、
「部」は重量部を意味する。
アクリルポリオールの製造例
製造例 1
温度計、撹拌機、冷却器及び滴下ロートを備え
た300mlの四つ口フラスコにキシレン50部、酢酸
ブチル17部を入れ、フラスコ内をチツ素で置換し
た後、内容物を30℃以下に保ち、アゾビスイソブ
チロニトリル2.5部、2―エチルヘキシルアクリ
レート65部、ヒドロキシエチルアクリレート25
部、メタアクリル酸メチル10部よりなる混合物モ
ノマーを滴下ロートにとり、フラスコ内容物を
112℃に保ち3時間にわたり滴下する。滴下終了
後、1時間この温度に保ち、次いでアゾイソブチ
ルバレロニトリル0.5部、酢酸ブチル10部を滴下
し112℃で約3時間反応させる。
反応終了後80℃まで冷却し、キシレンで固形分
70%に調節し、重合率100%、水酸基価120及びガ
ラス転移点−43℃のアクリル共重合体の溶液を得
た。
製造例 2〜7
表―1に示すモノマー配合により、製造例―1
と同様にしてアクリル共重合体の溶液を製造し
た。[Formula] Compound having a bond; (meth)acrylamide, etc.
Compound with C=C〓 bond and -CONH 2 ; unsaturated polyester having hydroxyl groups at both ends of the molecule, at least one other such as styrene, methylstyrene, vinyltoluene, 2-hydroxyethyl (meth)acrylate, 2- Copolymers with (meth)acrylates having hydroxyl groups such as hydroxypropyl (meth)acrylate, ethylene glycol mono(meth)acrylate, and trimethylolpropane triacrylate can be typically used. The proportion of methyl methacrylate in the polymer component of the acrylic urethane resin paint is preferably less than 50% by weight; if it exceeds 50% by weight, the coating film becomes highly flexible and easily cracks, resulting in poor weather resistance and durability. It has poor heat cycle properties and is not preferred. Further, as the non-yellowing polyisocyanate component, 1,6-hexamethylene diisocyanate, isophorone diisocyanate, tolylene diisocyanate, xylene diisocyanate, etc. can be typically used. The equivalent ratio of OH groups in acrylic polyol to NCO groups in polyisocyanate (OH/NCO) is
0.6 to 1.2 is appropriate. Crosslinking progresses within this range,
A coating film with excellent adhesion, weather resistance, moisture resistance, water resistance, etc. can be obtained. The acrylic urethane resin paint used in the present invention also consists of solvent components such as xylol and butyl acetate, and various additives, and if necessary, cellulose derivatives, epoxy resins, polyester resins, amino resins, etc. are mixed as modifiers. I can do that. Acrylic urethane resin paint is adjusted to the appropriate viscosity with thinner and applied by normal brush painting, spray painting, dip painting, curtain flow coater roll painting, etc., and is heated at room temperature or about 50 to 80 degrees Celsius.
Can be force-dried. Although the dry film thickness is not particularly limited, it is usually about 1 to 50 microns. It has been found that even if such an abnormality in appearance is not observed, there is a disadvantage that chemical resistance and abrasion resistance tend to be poor. The present inventors placed more emphasis on the hot water resistance, heat cycle resistance, and weather resistance of the coating film, and in order to improve these properties, we developed a partial hydrolyzate of tetraalkoxy silicon in the silicon component and a partial hydrolyzate of an organosilicon compound. As a result of various studies regarding the ratio of decomposed products, the present invention, which will be described in detail below, was arrived at. That is, the present invention is based on (A) the general formula R o Si (OR') 4-o (where n is an integer of 1 to 3, R is a hydrocarbon group having 1 to 6 carbon atoms, and R' is a group having 1 to 6 carbon atoms). R o SiO〓〓〓 (in the formula, n
Tetraalkoxysilicon partial hydrolyzate calculated as SiO 2 based on 100 parts by weight of the partial hydrolyzate of the above general formula R o Si (OR') 4-o , and R as defined above) A silicon compound partial hydrolyzate containing 5 to 100 parts by weight of decomposition product, and R in (B) and (A)
General formula calculated as o SiO〓〓〓 o Si(OR′) 4-o
For 100 parts by weight of a partial hydrolyzate of the compound represented by (hereinafter abbreviated as acrylic copolymer) and 0 to 150 parts by weight of etherified methylolmelamine are dissolved in a solvent. This is a coating composition obtained by That is, in the composition of the present invention, as a silicon component, the ratio of a partial hydrolyzate of an organosilicon compound to a partial hydrolyzate of tetraalkoxy silicon is increased to improve the hot water resistance, heat cycle resistance, and weather resistance of the coating film. On the other hand, the ratio is set within a range that provides the practical abrasion resistance of the coating film, and therefore the flexibility, which is insufficient with just the silicon component, is improved by adding an acrylic copolymer and etherified methylolmelamine. be. Furthermore, since the composition of the present invention uses an acrylic copolymer, it has particularly good adhesion to acrylic substrates, and has good adhesion to molded articles made of methyl methacrylate homopolymer or copolymer. A coating film with good adhesion can be obtained without any pretreatment. Furthermore, the addition of etherified methylolmelamine is often particularly effective in providing the coating with both hardness and flexibility. The tetraalkoxy silicon used in the present invention is one in which the alkoxy group is methoxy, ethoxy, propoxy, butoxy, or the like. Also, the general formula R o Si
(OR′) In the organosilicon compound represented by 4-o ,
Specifically, the hydrocarbon group R having 1 to 6 carbon atoms is an organic group such as methyl, ethyl, propyl, butyl, pentyl, hexyl, vinyl, allyl, phenyl, etc., and the alkyl group R′ having 1 to 4 carbon atoms. means methyl group, ethyl group, propyl group, butyl group, etc. Partially hydrolyzed products of these silicon compounds are prepared by combining tetraalkoxy silicon and the organosilicon compound of the general formula R o Si (OR') 4-o, separately or in combination, in a mixed solvent such as water and alcohol, for example, with an acid. obtained by hydrolysis in the presence of In some cases, these partial hydrolysates of silicon compounds can also be obtained by directly hydrolyzing silicon chlorides such as SiCl 4 and R o SiCl 4-o .
Generally, it is often better to mix these silicon compounds and co-hydrolyze them simultaneously than to hydrolyze them separately. In particular, the general formula R o Si
In the case of a compound in which n=2 or n=3 in (OR') 4-o , it is preferable to perform cohydrolysis after mixing with tetraalkoxy silicon. The ratio of the tetraalkoxysilicon partial hydrolyzate thus obtained to the partial hydrolyzate of the organosilicon compound of R o Si (OR') 4-o is calculated as R o SiO〓〓 (OR') It is preferable that at least one partial hydrolyzate of the 4-o organosilicon compound is 5 to 100 parts by weight of a tetraalkoxysilicon partial hydrolyzate calculated as SiO 2 per 100 parts by weight. . If the content of the tetraalkoxy silicon partial hydrolyzate is less than 5 parts by weight, the hardness of the coating film will decrease and practical abrasion resistance will be lost; if it is more than 100 parts by weight, the coating film will have poor hot water resistance and heat cycle resistance. , weather resistance tends to deteriorate. Acrylic copolymers used with silicon components include alkyl (meth)acrylates, hydroxyalkyl (meth)acrylates, azobisisobutyronitrile, benzoyl peroxide, di-
It can be obtained by bulk polymerization, emulsion polymerization, suspension polymerization or solution polymerization in the presence of a radical polymerization initiator such as tert-butyl peroxide. As the alkyl (meth)acrylate, (meth)acrylic acid esters of alcohols having 1 to 18 carbon atoms can be selected. Particularly useful are ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, and the like. Examples of hydroxyalkyl (meth)acrylates include 2-hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, hydroxybutyl (meth)acrylate,
Glycerol mono(meth)acrylate and the like can be used. Alkyl (meth) in acrylic copolymers
There is no particular limit to the composition ratio of acrylate and hydroxyalkyl (meth)acrylate, but the weight ratio is 1/10 or more, considering the adhesion between the final coating film and the base material, the flexibility of the coating film, etc. It is preferably within the range of 10/1. The amount ratio of the acrylic copolymer in the composition of the present invention is calculated as R o Si O 〓 〓
(OR′) Partial hydrolyzate of compound represented by 4-o 100
It is desirable that the amount of the acrylic copolymer be in the range of 5 to 200 parts by weight. If the amount of the acrylic copolymer is less than 5 parts by weight, the final coating film will have poor heat cycle resistance and will have a strong tendency to crack. If the amount of the acrylic copolymer exceeds 200 parts by weight, the hardness of the coating film will be impaired and the coating film will tend to whiten when immersed in hot water. The production method of the etherified methylolmelamine used in the composition of the present invention has already been described in many documents, and there are also many commercially available products. Preferred are hexa(alkoxymethyl)melamines, such as hexa(methoxymethyl)melamine, hexa(ethoxymethyl)
Melamine, hexa(propoxymethyl) melamine, hexa(isopropoxymethyl) melamine,
Examples include hexa(butoxymethyl)melamine and hexa(cyclohexyloxymethyl)melamine. The amount ratio of etherified methylolmelamine in the composition of the present invention is calculated as R o SiO 〓 〓 〓 〓 The amount of methylolmelamine chloride is preferably in the range of 0 to 150 parts by weight; if it exceeds this range, the adhesion of the coating film, especially the adhesion in hot water, will be adversely affected. Solvents used in the production of coating compositions include alcohols, ketones, esters, ethers, cellosolves, halides,
Carboxylic acids, aromatic compounds, etc. can be used, but their selection will depend on factors such as the polymer material base used and evaporation rate, and may be mixed in a wide range of proportions with the components of the coating composition. used. In particular, lower alkyl carboxylic acids such as formic acid and acetic acid are effective in increasing the adhesion between the substrate and the coating film. Lower alcohols (e.g. methanol, ethanol, propanol, butanol),
lower alkyl carboxylic acids (e.g. formic acid, acetic acid,
propionic acid), aromatic compounds (e.g. benzene, toluene, xylene) and cellosolves (e.g. methyl cellosolve, butyl cellosolve)
It is particularly useful to use them in combination. The amount of solvent used can be appropriately selected depending on the required thickness of the coating film, coating method, etc. The above composition of the present invention is heated at 70°C after coating on the base material.
A cured coating film can be obtained by baking at a temperature above, but in order to further lower the curing temperature and shorten the curing time, it is necessary to use acids such as hydrochloric acid, toluenesulfonic acid, organic amines, organic carbon It is useful to use curing accelerating catalysts such as acid metal salts, thiocyanate metal salts, nitrite metal salts, organotin compounds, and the like. In addition, when a particularly thick coating is required, yuzu skin,
In order to prevent surface defects such as creases and to prevent paint film from repelling, it is also possible to add a surfactant to the composition of the present invention. Addition of small amounts of polymer produces good coatings. The amount of these curing accelerating catalysts and surfactants added, and in the present invention, the top coat mainly composed of a hydrolyzate of organosiloxane is composed of a tetraalkoxysilane represented by the general formula Si(OR) 4 and a general formula R'Si.
(OR) It is a hydrolyzate of a mixture consisting of at least one type of alkyltrialkoxysilane represented by 3 , or a mixture of each hydrolyzate. Here, R and R' are hydrocarbon groups; for example, in tetraalkoxysilane, the alkoxy group is methoxy, ethoxy, propoxy, putoxy, etc., and in alkyltrialkoxysilane, the alkyl group is methyl ,ethyl,
Examples include (iso)propyl, (iso)butyl, pentyl, hexyl, and phenyl, and there are also those with alkoxy groups such as methoxy, ethoxy, propoxy, and butoxy. The composition ratio of tetraalkoxysilane and alkyltrialkoxysilane is preferably in the range of 50 to 400 parts of the latter to 100 parts of the former. For hydrolysis of the silane compound, a solvent such as water, alcohol, acetone, diacetone alcohol, dioxane, etc., and a small amount of acid, if necessary, are used. Furthermore, a small amount of curing accelerator,
Additives such as surface smoothing agents, antistatic agents, wetting agents, ultraviolet absorbers, colorants, etc. can also be added.
In addition, organic polymers such as alkyl (meth)acrylate, /hydroxyalkyl (meth)acrylate copolymers, and etherified methylolmelamine may be added for the purpose of improving the physical properties of the topcoat coating, especially heat cycle resistance. You can also do it.
Further, other organic solvents may be added as long as they do not attack the undercoat or the object to be coated and do not cause clouding or precipitation. Such organic solvents include:
Alcohols, ketones, esters, cellosolves, halides, carboxylic acids, aromatic compounds, etc. can be used. In particular, the use of lower alkyl carboxylic acids such as formic acid and acetic acid improves the adhesion with the undercoat paint and the hot water resistance of the paint film, and is also effective in preventing increases in the viscosity of the liquid after preparing the topcoat paint and preventing gelation. There is. The top coat can be applied in the same way as the base coat, and the drying and curing conditions are usually the same.
It takes 10 minutes to 10 hours at 50 to 140℃, and it depends on the heat resistance of the object to be coated, but generally it takes 1 to 10 minutes at 70 to 100℃.
Conditions of ~2 hours are appropriate. The dry film thickness is not particularly limited, but is preferably 1 to 10 microns. Furthermore, the method of the present invention can be applied to any object to be coated as long as the acrylic urethane resin paint has good adhesion, but in particular, resins mainly containing methyl methacrylate, polycarbonate resins, acrylonitrile-styrene-butadiene copolymers, Acrylonitrile-styrene copolymer, methyl methacrylate-styrene copolymer, and directly on their surfaces, or urethane resin paint, acrylic resin paint, polyester-modified acrylic resin paint, epoxy-modified acrylic resin paint, UV-curable acrylic resin paint Suitable for plastic molded products where a thin metal film is applied as an undercoat, such as metal from, metal aluminum, nickel-chromium alloy, stainless steel, etc., on the surface layer by vacuum evaporation, sputtering, chemical plating, hot stamping, etc. There is. The present invention will be explained below with reference to Examples. still,
"Part" means part by weight. Production example of acrylic polyol Production example 1 50 parts of xylene and 17 parts of butyl acetate were placed in a 300ml four-necked flask equipped with a thermometer, stirrer, condenser, and dropping funnel, and after replacing the inside of the flask with nitrogen, Keep the contents below 30℃ and add 2.5 parts of azobisisobutyronitrile, 65 parts of 2-ethylhexyl acrylate, and 25 parts of hydroxyethyl acrylate.
A monomer mixture consisting of 10 parts of methyl methacrylate and 10 parts of methyl methacrylate was placed in a dropping funnel, and the contents of the flask were
Keep at 112°C and drip for 3 hours. After completion of the dropwise addition, the temperature was kept at this temperature for 1 hour, and then 0.5 parts of azoisobutylvaleronitrile and 10 parts of butyl acetate were added dropwise and the mixture was reacted at 112°C for about 3 hours. After the reaction is complete, cool to 80℃ and remove the solid content with xylene.
70% to obtain an acrylic copolymer solution with a polymerization rate of 100%, a hydroxyl value of 120, and a glass transition point of -43°C. Production Examples 2 to 7 Production Example-1 was prepared using the monomer formulation shown in Table-1.
A solution of an acrylic copolymer was prepared in the same manner as described above.
【表】【table】
【表】
上塗り塗料の製造例(オルガノシロキサン加水分
解物)
製造例 8
(1) 四エトキシ珪素とメチルトリエトキシ珪素の
共部分加水分解物溶液の調整(成分)
還流冷却器のついた加水分解容器に、イソプロ
ピルアルコール68g、四エトキシ珪素38gとメチ
ルトリエトキシ珪素72gを仕込み混合溶解し、さ
らに0.05規定塩酸水溶液36gを加えて溶液を撹拌
しながら5時間加熱還流し、共加水分解を行なつ
た。反応後、室温まで冷却して共加水分解物を得
た。得られた溶液はSiO2として計算された四エ
トキシ珪素部分加水分解物5.1%、CH3SiO1.5とし
て計算されたメチルトリエトキシ珪素部分加水分
解物12.6%を含んでいた。
(2) アクリル系共重合体の合成(成分)
ブチルアクリレート40gと2―ヒドロキシエチ
ルメタアクリレート10gとアゾビスイソブチロニ
トリル0.5gを300gのエチルアルコールに溶解
し、チツ素雰囲気下70℃で5時間加熱撹拌して重
合させた。反応終了後、内容物を石油エーテル中
に注ぎ、未反応モノマーを除去して共重合体を得
た。
(3) 上塗り塗料の調整
前述の成分 100部と成分 10部を混合
し、n―ブタノール60部、酢酸40部、キシレン20
部に溶解させ、酢酸ソーダ0.4部、日本ユニカー
社製界面活性剤NUCY―7006を0.2部添加溶解さ
せ、塗料を調製した。
実施例1〜6及び比較例1
表2で示す配合で製造例1〜7で得られたアク
リル共重合体の溶液とポリイソシアネートを混合
溶解し、アクリルウレタン樹脂塗料を得た。
得られた下塗り用アクリルウレタン樹脂塗料
を、ポリメチルメタアクリレート樹脂(商品名
スミペツクスB MHO、住友化学工業社製)
を使用し射出成形により得られた150mm×200mm×
3mmの長方形成形品に、膜厚が35〜45ミクロンに
なるように塗装し、室内で約15分間放置の後80℃
で1時間強制乾燥を行ない、試験片とした。
得られた試験片に、製造例8で得られた上塗り
塗料を乾燥後の塗膜厚さが5μになるようにデイ
ツピング法により塗装し、80℃で2時間乾燥し
た。
得られた塗装品を次に示す試験方法で試験した
結果を第2表中に示す。
a 密着性……塗膜上に鋼ナイフで1mm四方の素
材に達する切れ目を100個作り、その上にセロ
ハンテープ(積水化学製)をはりつけた後その
セロハンテープを上方90゜の方向に強くひきは
がした時に残つているます目の数で評価した。
b 耐摩耗性……#000スチールウールで摩擦
し、傷のつきにくさを調べた。判定は次のとお
りとした。
A……傷がつかない
B……少し傷がつく
C……多数傷がつく
なお、全く塗装していないポリメチルメタク
リレート板はCであつた。
c 耐熱水性試験……80℃の熱水に浸漬して2時
間放置した後の塗膜の状態を調べた。
d ヒートサイクルテスト……サンプルを80℃の
熱風乾燥機中に2時間次いで−20℃の氷塩水中
に2時間おいた。これを10回繰り返した後の塗
膜の状態を調べた。
e 耐候性……サンプルをサンシヤインウエザー
メーター(スガ試験機(株)製WE−SUN―HCA―
1型)で500時間照射した後の塗膜の状態を観
察した。
f 鉛筆硬度……JIS K5400に基づき試験した。
比較例 2〜10
実施例1〜7と同様にして得られたアクリルウ
レタン樹脂塗料を塗装したポリメチルメタクリレ
ート樹脂板を表―3に示す乾燥条件で乾燥した試
験片につき実施例1〜7と同様に性能試験を行な
つた。結果を第3表に示す。[Table] Production example of topcoat paint (organosiloxane hydrolyzate) Production example 8 (1) Preparation of solution of co-partial hydrolyzate of tetraethoxy silicon and methyltriethoxy silicon (components) Hydrolysis vessel equipped with a reflux condenser 68 g of isopropyl alcohol, 38 g of tetraethoxy silicon, and 72 g of methyltriethoxy silicon were mixed and dissolved, and 36 g of a 0.05N aqueous hydrochloric acid solution was added, and the solution was heated under reflux for 5 hours with stirring to perform cohydrolysis. After the reaction, the mixture was cooled to room temperature to obtain a cohydrolyzate. The resulting solution contained 5.1% of tetraethoxy silicon partial hydrolyzate, calculated as SiO2 , and 12.6 % of methyltriethoxy silicon partial hydrolyzate, calculated as CH3SiO1.5 . (2) Synthesis of acrylic copolymer (components) 40 g of butyl acrylate, 10 g of 2-hydroxyethyl methacrylate, and 0.5 g of azobisisobutyronitrile were dissolved in 300 g of ethyl alcohol, and the mixture was heated at 70°C under a nitrogen atmosphere for 50 minutes. Polymerization was carried out by heating and stirring for hours. After the reaction was completed, the contents were poured into petroleum ether to remove unreacted monomers to obtain a copolymer. (3) Preparation of topcoat paint Mix 100 parts of the above ingredients with 10 parts of other ingredients, add 60 parts of n-butanol, 40 parts of acetic acid, and 20 parts of xylene.
0.4 part of sodium acetate and 0.2 part of surfactant NUCY-7006 manufactured by Nippon Unicar Co., Ltd. were added and dissolved to prepare a paint. Examples 1 to 6 and Comparative Example 1 The acrylic copolymer solutions obtained in Production Examples 1 to 7 and polyisocyanate were mixed and dissolved in the formulations shown in Table 2 to obtain acrylic urethane resin paints. The obtained acrylic urethane resin paint for undercoat was mixed with polymethyl methacrylate resin (trade name
Sumipetux B MHO, manufactured by Sumitomo Chemical Co., Ltd.)
150mm×200mm× obtained by injection molding using
Paint a 3mm rectangular molded product to a film thickness of 35 to 45 microns, leave it indoors for about 15 minutes, and then heat it to 80℃.
The sample was force-dried for 1 hour to obtain a test piece. The top coat obtained in Production Example 8 was applied to the obtained test piece by a dipping method so that the coating film thickness after drying was 5 μm, and dried at 80° C. for 2 hours. The obtained coated product was tested according to the test method shown below, and the results are shown in Table 2. a Adhesion...Use a steel knife to make 100 cuts reaching 1 mm square on the paint film, stick cellophane tape (manufactured by Sekisui Chemical) on top of the cuts, and then pull the cellophane tape strongly upward in a 90° direction. Evaluation was made based on the number of squares remaining when peeled off. b. Abrasion resistance...Rubbed with #000 steel wool to examine scratch resistance. The judgment was as follows. A: No scratches B: Some scratches C: Many scratches The polymethyl methacrylate board that was not painted at all was grade C. c Hot water resistance test: The state of the coating film was examined after immersing it in hot water at 80°C and leaving it for 2 hours. d. Heat cycle test: The sample was placed in a hot air dryer at 80°C for 2 hours and then in ice salt water at -20°C for 2 hours. After repeating this process 10 times, the state of the coating film was examined. e Weather resistance... Measure the sample with a sunshine weather meter (WE-SUN-HCA- manufactured by Suga Test Instruments Co., Ltd.)
The state of the coating film was observed after 500 hours of irradiation with Type 1). f Pencil hardness...Tested based on JIS K5400. Comparative Examples 2 to 10 Same as Examples 1 to 7 for test pieces obtained by drying polymethyl methacrylate resin plates coated with acrylic urethane resin paints obtained in the same manner as Examples 1 to 7 under the drying conditions shown in Table 3. Performance tests were conducted. The results are shown in Table 3.
【表】【table】
【表】【table】
【表】
実施例 7
実施例5と同様にして厚さ0.8mmの脱脂処理し
た鉄板、ポリカーボネート樹脂板(ポリカエース
、筒中プラスチツク工業社製)、ABS樹脂成形
品(クララスチツクMH、住友ノーガタツク社
製)、透明ポリスチレン樹脂成形品(エスブライ
ト#8、住友化学工業社製)に、アクリルウレ
タン樹脂塗料を塗布し、第4表に示す乾燥条件で
強制乾燥させた後、製造例8で得られた上塗り塗
料を塗布乾燥した。
塗装品の性能を表―4に示す。[Table] Example 7 An iron plate with a thickness of 0.8 mm that was degreased in the same manner as in Example 5, a polycarbonate resin plate (Polycarbonate, manufactured by Tsutsunaka Plastic Industries Co., Ltd.), an ABS resin molded product (Clarastick MH, manufactured by Sumitomo Naugatatsu Co., Ltd.), An acrylic urethane resin paint was applied to a transparent polystyrene resin molded product (S-Brite #8, manufactured by Sumitomo Chemical Industries, Ltd.), and after forced drying under the drying conditions shown in Table 4, the top coat obtained in Production Example 8 was obtained. Apply and dry. Table 4 shows the performance of the coated products.
アクリルポリオールの溶液 100部
固形分中のMMA 60%
水酸基価 50
酸 価 3.0
ガラス転移点 80℃
不揮発分 50wt%
デイスモジユールN―75 15部
バイエル社製ヘキサメチレンジイソシアネー
ト
のビウレツト化合物
キシレン 50部
酢酸ブチル 40部
セロソルブアセテート 10部
比較例 11
実施例8と同様のABS真空蒸着品にアクリル
ウレタン樹脂塗料を塗装したものにつき性能試験
した結果を第5表に併記した。
Solution of acrylic polyol 100 parts MMA in solid content 60% Hydroxyl value 50 Acid value 3.0 Glass transition point 80°C Nonvolatile content 50wt% Dismodule N-75 15 parts Biuret compound of hexamethylene diisocyanate manufactured by Bayer AG Xylene 50 parts Butyl acetate 40 parts Cellosolve Acetate 10 parts Comparative Example 11 Table 5 also shows the results of a performance test on an ABS vacuum-deposited product similar to Example 8 coated with an acrylic urethane resin paint.
Claims (1)
ルを50重量%未満含むアクリルウレタン樹脂から
主としてなる塗料を塗装した表面に対し、オルガ
ノシロキサンの加水分解物を主とする上塗り塗料
を塗布する事を特徴とする塗装面の表面保護方
法。 2 アクリルウレタン樹脂から主としてなる塗料
が水酸基価10〜200、酸価1〜12のアクリルポリ
オールと非黄変性ポリイソシアネートから主とし
てなり、OH/NCO当量比が0.6〜1.2であるアク
リルウレタン樹脂塗料である事を特徴とする特許
請求の範囲第1項記載の塗装面の表面保護方法。 3 上塗り塗料がテトラアルコキシシラン及びア
ルキルトリアルコキシシランとの加水分解物から
主としてなる塗料である事を特徴とする特許請求
の範囲第1項記載の塗装面の表面保護方法。 4 上塗り塗料として (A)一般式RoSi(OR′)4-o(式中、nは1〜3の
整数、Rは炭素数1〜6の炭化水素基、R′は炭
素数1〜4のアルキル基を示す)で示される化合
物と四アルコキシ珪素の共部分加水分解物また
は/および各々の部分加水分解物の混合物よりな
り、RoSiO〓〓(式中、nおよびRはうえに定
義したとおりである)として計算された上記一般
式RoSi(OR′)4-oの部分加水分解物100重量部に
対してSiO2として計算された四アルコキシ珪素
部分加水分解物5〜100重量部を含む珪素化合物
部分加水分解物と、(B)(A)中のRoSiO〓〓として
計算された一般式RoSi(OR′)4-oで示される化合
物の部分加水分解物100重量部に対して、アルキ
ルアクリレートまたは/およびアルキルメタクリ
レートとヒドロキシアルキルアクリレートまた
は/およびヒドロキシアルキルメタクリレートの
共重合体5〜200重量部およびエーテル化メチロ
ールメラミン0〜150重量部を溶剤に溶解して得
られる塗料を用いる事を特徴とする特許請求の範
囲第3項記載の塗装面の表面保護方法。 5 被塗装体がメチルメタアクリレートを主とす
る樹脂である事を特徴とする特許請求の範囲第1
項記載の塗装面の表面保護方法。 6 被塗装体がポリカーボネート樹脂である事を
特徴とする特許請求の範囲第1項記載の塗装面の
表面保護方法。 7 被塗装体がアクリロニトリル―ブタジエン―
スチレン樹脂である事を特徴とする特許請求の範
囲第1項記載の塗装面の表面保護方法。 8 被塗装体が金属薄膜を有するプラスチツク成
型品である事を特徴とする特許請求の範囲第1項
記載の塗装面の表面保護方法。[Scope of Claims] 1. An overcoat mainly composed of an organosiloxane hydrolyzate on a surface coated with a paint mainly composed of an acrylic urethane resin containing less than 50% by weight of methyl methacrylate in the resin solid content. A surface protection method for painted surfaces characterized by applying paint. 2. The paint is mainly made of acrylic urethane resin, which is mainly made of acrylic polyol with a hydroxyl value of 10 to 200, acid value of 1 to 12, and non-yellowing polyisocyanate, and has an OH/NCO equivalent ratio of 0.6 to 1.2. A surface protection method for a painted surface according to claim 1, characterized in that: 3. The surface protection method for a painted surface according to claim 1, wherein the top coating is a coating mainly composed of a hydrolyzate of tetraalkoxysilane and alkyltrialkoxysilane. 4 As a top coat (A) General formula R o Si (OR') 4-o (where n is an integer of 1 to 3, R is a hydrocarbon group having 1 to 6 carbon atoms, R' is a hydrocarbon group having 1 to 6 carbon atoms) R o SiO〓〓〓 (in the formula, n and R are 5 to 100 parts of a tetraalkoxy silicon partial hydrolyzate calculated as SiO 2 based on 100 parts by weight of the partial hydrolyzate of the above general formula R o Si (OR') 4-o calculated as (as defined above) A partial hydrolyzate of a silicon compound containing parts by weight and a partial hydrolyzate of a compound represented by the general formula R o Si (OR') 4-o calculated as R o SiO in (B) and (A) Obtained by dissolving 5 to 200 parts by weight of a copolymer of alkyl acrylate or/and alkyl methacrylate and hydroxyalkyl acrylate or/and hydroxyalkyl methacrylate and 0 to 150 parts by weight of etherified methylolmelamine in a solvent based on 100 parts by weight. 4. A method for protecting a painted surface according to claim 3, which comprises using a paint that is coated with a paint. 5. Claim 1, characterized in that the object to be coated is a resin mainly composed of methyl methacrylate.
Surface protection method for painted surfaces as described in section. 6. The surface protection method for a painted surface according to claim 1, wherein the object to be painted is made of polycarbonate resin. 7 The object to be painted is acrylonitrile-butadiene-
The method for protecting the surface of a painted surface according to claim 1, characterized in that styrene resin is used. 8. A surface protection method for a painted surface according to claim 1, wherein the object to be painted is a plastic molded product having a metal thin film.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6577380A JPS56161871A (en) | 1980-05-16 | 1980-05-16 | Protection of surface |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6577380A JPS56161871A (en) | 1980-05-16 | 1980-05-16 | Protection of surface |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS56161871A JPS56161871A (en) | 1981-12-12 |
JPS6216147B2 true JPS6216147B2 (en) | 1987-04-10 |
Family
ID=13296673
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6577380A Granted JPS56161871A (en) | 1980-05-16 | 1980-05-16 | Protection of surface |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS56161871A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012046878A1 (en) * | 2010-10-06 | 2012-04-12 | ミドリホクヨー株式会社 | Leather having antifouling property |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58196237A (en) * | 1982-05-13 | 1983-11-15 | Daicel Chem Ind Ltd | Surface treatment of polycarbonate moldings |
JPS60219234A (en) * | 1984-04-16 | 1985-11-01 | Toray Ind Inc | Production of composite membrane |
JPS61103966A (en) * | 1984-10-26 | 1986-05-22 | Toray Ind Inc | Production of composite film |
JPS62169832A (en) * | 1985-12-25 | 1987-07-27 | Toshiba Silicone Co Ltd | Surface protection of plastic molding |
US5190804A (en) * | 1989-11-27 | 1993-03-02 | Toshiba Silicone Co., Ltd. | Coated inorganic hardened product |
US7070859B2 (en) | 2002-06-21 | 2006-07-04 | Teijin Chemicals, Ltd. | Acrylic resin composition organosiloxane resin composition and laminate comprising the same |
JP2004026979A (en) * | 2002-06-25 | 2004-01-29 | Teijin Chem Ltd | Organosiloxane resin composition and polycarbonate resin molding having surface protected with the resin |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4882839A (en) * | 1972-02-03 | 1973-11-06 | ||
JPS5326874A (en) * | 1976-08-25 | 1978-03-13 | Toray Ind Inc | Laminated film |
JPS53111336A (en) * | 1977-03-11 | 1978-09-28 | Toray Ind Inc | Coating composition |
-
1980
- 1980-05-16 JP JP6577380A patent/JPS56161871A/en active Granted
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4882839A (en) * | 1972-02-03 | 1973-11-06 | ||
JPS5326874A (en) * | 1976-08-25 | 1978-03-13 | Toray Ind Inc | Laminated film |
JPS53111336A (en) * | 1977-03-11 | 1978-09-28 | Toray Ind Inc | Coating composition |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012046878A1 (en) * | 2010-10-06 | 2012-04-12 | ミドリホクヨー株式会社 | Leather having antifouling property |
Also Published As
Publication number | Publication date |
---|---|
JPS56161871A (en) | 1981-12-12 |
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