JPS62157889A - Corrosion preventing method for shell constitutional member - Google Patents
Corrosion preventing method for shell constitutional memberInfo
- Publication number
- JPS62157889A JPS62157889A JP29919885A JP29919885A JPS62157889A JP S62157889 A JPS62157889 A JP S62157889A JP 29919885 A JP29919885 A JP 29919885A JP 29919885 A JP29919885 A JP 29919885A JP S62157889 A JPS62157889 A JP S62157889A
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- resin sheet
- corrosion
- edge parts
- strength member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は船殻構成部材の防食方法に関するものである。[Detailed description of the invention] (Industrial application field) The present invention relates to a method for preventing corrosion of ship hull constituent members.
(従来の技術)
第6図にタンカー等におけるバラストタンクの天井部分
(甲板下梁)の構造例を示す。図に示されるようにタン
カー等の甲板31下にはデツキガーダ−32、デツキト
ランス33、デツキロンジ34等の船殻強度部材が縦横
に配設されているが、これらの配設されている部分は甲
板31の直ぐ裏にあたるため、真夏には太陽熱で60〜
70℃の高温になると共に、残留海水により100%に
近い高湿となる。そこでこれら過酷な環境における船殻
強度部材の腐食を防止するため、従来ショッププライマ
とタールエポキシ系の防錆塗料が塗布されていた。(Prior Art) Fig. 6 shows an example of the structure of the ceiling part (beam below deck) of a ballast tank in a tanker or the like. As shown in the figure, hull strength members such as a deck girder 32, a deck transformer 33, and a deck lunge 34 are arranged vertically and horizontally below the deck 31 of a tanker, etc., but the parts where these are installed are located on the deck. It is directly behind 31, so in midsummer it can reach 60~ due to the heat of the sun.
The temperature will be as high as 70 degrees Celsius, and the humidity will be close to 100% due to residual seawater. In order to prevent corrosion of hull strength members in these harsh environments, shop primer and tar-epoxy anti-corrosion paint have traditionally been applied.
一方船底に設けられるバラストタンク没水部分の構造は
、例えば第7図に示すように船底外板35の上にロンジ
ガーダ−36、ボトムトランス37、ボトムロンジ38
等の船殻強度部材を縦横に配設して成るが、この場合、
上記甲板31下の船殻強度部材と異なり常に船殻強度部
材が海水と接触するので上記防食塗装に加え流電陽極に
よる電気防食も行われていた。On the other hand, the structure of the submerged part of the ballast tank provided at the bottom of the ship is, for example, as shown in FIG.
It consists of hull strength members such as those arranged vertically and horizontally, but in this case,
Unlike the hull strength members below the deck 31, the hull strength members always come into contact with seawater, so in addition to the above-mentioned anticorrosive coating, electrolytic corrosion protection using galvanic anodes was also performed.
(発明が解決しようとする問題点)
ところで上記のような防食方法によると次のような欠点
があった。すなわちバラストタンクの天井部分において
は、船殻強度部材32.33.34に絶えず結露するの
に加え現状の防錆塗装によれば雰囲気温度が60℃以上
で耐食性能が著しく劣化するので、僅か1年弱で塗膜欠
陥が発生する場合がある。したがって例えば5年間就航
したタンカーのバラストタンクの天井部分を点検してみ
ると厚さ5〜10m■に達する錆層が形成されているこ
ともあり、特にこのような錆層の形成は施工時に□
塗膜厚さが薄くなりがちな船殻強度部材32.
33.34のエツジ部に集中していることが明らかとな
っている。またバラストタンクの没水部分においては、
船体外板35の電気防食を行うのと異なり船殻強度部材
36.37.38には種々の形状のものが存することか
ら電流密度分布が不均一となり、特に丁字形強度部材の
エツジ部において塗膜の水素分子等によるふくれが多発
していた。(Problems to be Solved by the Invention) However, the above corrosion prevention method has the following drawbacks. In other words, in the ceiling of the ballast tank, in addition to constant condensation on the hull strength members 32, 33, and 34, the corrosion resistance of the current anti-rust coating deteriorates significantly when the ambient temperature exceeds 60°C. Paint film defects may occur after a few years. Therefore, for example, if you inspect the ceiling of a ballast tank on a tanker that has been in service for five years, you will find that a rust layer up to 5 to 10 meters thick has formed.
Hull strength members whose coating film thickness tends to be thin 32.
It is clear that the particles are concentrated at the edges of 33 and 34. In addition, in the submerged part of the ballast tank,
Unlike cathodic protection of the hull outer plating 35, the hull strength members 36, 37, and 38 have various shapes, so the current density distribution becomes non-uniform, especially at the edges of the T-shaped strength members. There were many blisters caused by hydrogen molecules in the membrane.
このふくれが発生する原理の一例は次の通りである。つ
まり犠牲陽極を使用した電気防食においては、陽極にお
いて
ymp/+e−・−−(1)
の反応が生じ、(−の部分での鉄の熔解を防止する。An example of the principle by which this blistering occurs is as follows. In other words, in cathodic protection using a sacrificial anode, the following reaction occurs at the anode: ymp/+e-.
しかし上記反応(1)で発生した電子e−が水中に存す
るH″と反応し、
H’+ e−−HT ・−−(2)
水素原子さらには水素分子を形成することとなる。However, the electron e- generated in the above reaction (1) reacts with H'' present in water to form H'+ e--HT.--(2) hydrogen atoms and further hydrogen molecules.
したがってこの水素分子によってふくれが形成されるこ
ととなる。Therefore, this hydrogen molecule causes a bulge to be formed.
(問題点を解決するための手段)
そこでこの発明の船殻構成部材の防食方法においては、
エツジ部4を合成樹脂シート5により被覆するようにし
た。(Means for solving the problem) Therefore, in the corrosion prevention method for hull constituent members of the present invention,
The edge portion 4 is covered with a synthetic resin sheet 5.
(作用)
上記のように工・ノジ部4を合成樹脂シート5によって
被覆すると、塗膜の厚さに関係なく確実な防食を行うこ
とができることとなる。また合成樹脂シート5を被覆す
る作業は簡易な作業であるから厚膜被覆を迅速に形成で
きることとなる。(Function) When the cut/nozzle portion 4 is covered with the synthetic resin sheet 5 as described above, reliable corrosion protection can be achieved regardless of the thickness of the coating film. Further, since the work of covering the synthetic resin sheet 5 is a simple work, a thick film coating can be formed quickly.
(実施例)
次にこの発明の船殻構成部材の防食方法の具体的な実施
例について、図面を参照しつつ詳細に説明する。(Embodiments) Next, specific embodiments of the method for preventing corrosion of ship hull structural members according to the present invention will be described in detail with reference to the drawings.
第1図はこの発明の第1実施例における船殻強度部材を
示している0図において、lは船底外板、2はこの船底
外板lの上に配設された丁字形の船殻強度部材であって
、これら船底外板lの上面及び船殻強度部材2の外表面
には、シッッププライマーが塗布されると共にその上に
クールエポキシ系の防錆塗料3が塗布されている。そし
てこの防錆塗料3の塗布された船殻強度部材2の両端エ
ツジ部4に合成樹脂シート5が接着剤を介して接着され
ている。第2図、第3図は上記船殻強度部材2の両端工
・ノジ部4に合成樹脂シート5を接着するところの様子
を示している。すなわち合成樹脂シート5は第2図に示
すようにエツジ部4に対応して予め左右一対のものがコ
字形に形成され、エツジ部4に両側から挿し込むように
して接着されj る、あるいは第3図に示す
ように平らな合成樹脂、 ・ ′−)50
4B’lr”′1”″Fiii′″fflれ次に他端部
を立上げてL字形とした後、さらにこの他端部を折り曲
げてエツジ部4の上面に沿わせ1/ 、よ
う、接着され6.2れ、より船殻強度部材2の塗@3の
厚みが薄くなりやすい両端エツジ部4が耐食性に優れた
合成樹脂シート5によって被覆されることになり、確実
な防食が成されることとなる。FIG. 1 shows a hull strength member according to a first embodiment of the present invention. In FIG. A ship primer is applied to the upper surface of the bottom shell plate 1 and the outer surface of the hull strength member 2, and a cool epoxy anti-rust paint 3 is applied thereon. Synthetic resin sheets 5 are bonded to both edge portions 4 of the hull strength member 2 coated with the anti-rust paint 3 via an adhesive. FIGS. 2 and 3 show how a synthetic resin sheet 5 is adhered to the both ends/notches 4 of the hull strength member 2. As shown in FIG. That is, as shown in FIG. 2, a pair of synthetic resin sheets 5 are formed in advance into a U-shape on the left and right sides corresponding to the edge portions 4, and are glued by being inserted into the edge portions 4 from both sides, or as shown in FIG. Flat synthetic resin as shown in ・'-)50
4B'lr"'1""Fiii'"ffl Next, raise the other end to make an L-shape, then bend this other end and place it along the top surface of the edge part 4. 6.2, the edge portions 4 at both ends, where the thickness of the coating 3 of the hull strength member 2 tends to be thinner, are covered with the synthetic resin sheet 5 having excellent corrosion resistance, and reliable corrosion protection is achieved. That will happen.
なお上記実施例においては複数回の防錆塗装を施した船
殻強度部材2のエツジ部4に合成樹脂シート5を接着す
る例を挙げたが、この工程の後さらに上記合成樹脂シー
ト5の上に防錆塗装を施してもよく、また船殻強度部材
2のエツジ部4に防錆塗装を一度も施すことなく合成樹
脂シート5を直接接着し、その上に複数層の防#a塗装
を施してもよい0合成樹脂シート5の材質としては塩化
ビニルが接着性に優れているので好適であるが、耐食性
・透水率・コスト等を考慮した場合はポリエチレン、ポ
リプロピレン等も好適である。また合成樹脂シート5は
必ずしもエツジ部4に接着剤を介して接着する必要はな
く、溶着したりあるいは単に覆うだけでもよい0合成樹
脂シート5の厚みとしては0.5〜3■が適当である。In the above embodiment, the synthetic resin sheet 5 is bonded to the edge portion 4 of the hull strength member 2 which has been coated multiple times with anti-rust coating, but after this step, the synthetic resin sheet 5 is further bonded. Alternatively, the synthetic resin sheet 5 may be directly adhered to the edge portion 4 of the hull strength member 2 without applying any anti-rust coating, and multiple layers of anti-#a coating may be applied on top of the synthetic resin sheet 5. As the material for the synthetic resin sheet 5 that may be applied, vinyl chloride is suitable because it has excellent adhesive properties, but polyethylene, polypropylene, etc. are also suitable when considering corrosion resistance, water permeability, cost, etc. Furthermore, the synthetic resin sheet 5 does not necessarily need to be adhered to the edge portion 4 through an adhesive, and may be welded or simply covered. The appropriate thickness of the synthetic resin sheet 5 is 0.5 to 3 cm. .
このように厚膜にすると上述したふくれの発生を次の原
理で有効に防止できることになるからである。つまり合
成樹脂シート5により厚膜被覆を形成すると、合成樹脂
シート5下での水素発生の原因となるH+を供給するH
2ONが、該合成樹脂シート5と素地金属界面において
少なくなり、結果、発生する水素量が少なくなることに
なる。また合成樹脂シート5により通電抵抗が増加し、
上述の反応(2)を生ずるためのe−総量が減少して発
生する水素量が少なくなることになる。したがって従来
のようにふくれが発生することはない。This is because by forming a thick film in this way, the above-mentioned blistering can be effectively prevented from occurring based on the following principle. In other words, when a thick film coating is formed using the synthetic resin sheet 5, H
2ON is reduced at the interface between the synthetic resin sheet 5 and the base metal, and as a result, the amount of hydrogen generated is reduced. In addition, the synthetic resin sheet 5 increases the current conduction resistance,
The total amount of e- to cause reaction (2) described above is reduced, and the amount of hydrogen generated is reduced. Therefore, no blisters occur as in the conventional case.
第4図はこの発明の第2実施例における船殻強度部材2
を示している。この実施例においては上記第1実施例に
おける合成樹脂シート5が一体化されている。すなわち
上記第1実施例における合成樹脂シート5は船殻強度部
材2の両端エツジ部4に対応してそれぞれ別個、コ字形
等に形成されていたが、本実施例における合成樹脂シー
ト5は一体化され、船殻強度部材2の上面前部を被覆し
ている。施工手順は上記第1実施例と同じであるが、こ
のようにすると幅広い範囲にわたって防食を施すことが
できると共に、合成樹脂シート5を接着する作業も上記
第1実施例と同じく簡易迅速に行え、効果的である。FIG. 4 shows a hull strength member 2 in a second embodiment of the present invention.
It shows. In this embodiment, the synthetic resin sheet 5 in the first embodiment is integrated. That is, the synthetic resin sheet 5 in the first embodiment was formed separately in a U-shape or the like corresponding to the edge portions 4 at both ends of the hull strength member 2, but the synthetic resin sheet 5 in this embodiment is integrated. and covers the upper front part of the hull strength member 2. The construction procedure is the same as in the first embodiment, but in this way, corrosion protection can be applied over a wide range, and the work of gluing the synthetic resin sheet 5 can be done simply and quickly as in the first embodiment. Effective.
第5図は゛この発明の第3実施例における船殻強度部材
2を示している。図に示されるように船殻強度部材2が
立上がり板状の場合は、その上端エツジ部4に上述の合
成樹脂シート5が被覆される。FIG. 5 shows a hull strength member 2 in a third embodiment of the present invention. When the hull strength member 2 is in the form of an upright plate as shown in the figure, its upper edge portion 4 is covered with the above-mentioned synthetic resin sheet 5.
この場合の施工手順も上記第1実施例と同じであり、同
様の作用効果が得られる。The construction procedure in this case is also the same as in the first embodiment, and similar effects can be obtained.
(発明の効果)
この発明の船殻構成部材の防食方法においては、上述の
ように腐食の発生しやすいエツジ部を合成樹脂シートに
より被覆するので、船殻強度部材の塗膜の厚さに関係な
く確実な防食を行うことができる。また厚膜被覆を簡易
迅速に形成することができると共に、合成樹脂シートの
形状を変化させることにより各種形状の船殻構成部材に
幅広く適応することができ“る。(Effects of the Invention) In the corrosion prevention method for hull structural members of the present invention, since the edges where corrosion is likely to occur are covered with a synthetic resin sheet as described above, the thickness of the coating film of the hull strength member is Reliable corrosion protection can be achieved without any problems. In addition, a thick film coating can be formed easily and quickly, and by changing the shape of the synthetic resin sheet, it can be widely applied to various shapes of ship hull components.
第1図〜第3図はこの発明の第1実施例を示し、第1図
は被覆完了状態における船殻構成部材の横断面図、第2
図、第3図はそれぞれ被覆作業を行っているところの船
殻構成部材の横断面図、第4図はこの発明の第2実施例
を示す船殻構成部材の横断面図、第5図はこの発明の第
3実施例を示す船殻構成部材の横断面図、第6図、第7
図はそれぞれ従来例を示すバラストタンクの要部斜視図
である。
2・・・船殻強度部材、4・・・エツジ部、5・・・合
成樹脂シート。
特許出願人 川崎重工業株式会社第1図
第4図
第5図
第6図
J/
第7図1 to 3 show a first embodiment of the present invention, in which FIG. 1 is a cross-sectional view of the hull component in a state where the coating is completed, and FIG.
Figures 3 and 3 are cross-sectional views of the hull constituent members undergoing coating work, Figure 4 is a cross-sectional view of the hull constituent members showing a second embodiment of the present invention, and Figure 5 is a cross-sectional view of the hull constituent members in the process of coating. 6 and 7 are cross-sectional views of hull constituent members showing a third embodiment of the present invention.
Each figure is a perspective view of a main part of a ballast tank showing a conventional example. 2... Hull strength member, 4... Edge portion, 5... Synthetic resin sheet. Patent applicant: Kawasaki Heavy Industries, Ltd. Figure 1 Figure 4 Figure 5 Figure 6 J/ Figure 7
Claims (1)
徴とする船殻構成部材の防食方法。 2、上記合成樹脂シートが断面コ字状であることを特徴
とする特許請求の範囲第1項記載の船殻構成部材の防食
方法。 3、上記合成樹脂シートが上記エッジ部に接着されてい
ることを特徴とする特許請求の範囲第1項又は第2項記
載の船殻構成部材の防食方法。[Scope of Claims] 1. A method for preventing corrosion of ship hull constituent members, which comprises covering the edges with a synthetic resin sheet. 2. The method for preventing corrosion of a ship hull component according to claim 1, wherein the synthetic resin sheet has a U-shaped cross section. 3. The method for preventing corrosion of a ship hull component according to claim 1 or 2, wherein the synthetic resin sheet is adhered to the edge portion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29919885A JPS62157889A (en) | 1985-12-28 | 1985-12-28 | Corrosion preventing method for shell constitutional member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29919885A JPS62157889A (en) | 1985-12-28 | 1985-12-28 | Corrosion preventing method for shell constitutional member |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62157889A true JPS62157889A (en) | 1987-07-13 |
Family
ID=17869410
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP29919885A Pending JPS62157889A (en) | 1985-12-28 | 1985-12-28 | Corrosion preventing method for shell constitutional member |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62157889A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5273495A (en) * | 1975-12-15 | 1977-06-20 | Mitsubishi Heavy Ind Ltd | Protecting method for surface of propellers |
-
1985
- 1985-12-28 JP JP29919885A patent/JPS62157889A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5273495A (en) * | 1975-12-15 | 1977-06-20 | Mitsubishi Heavy Ind Ltd | Protecting method for surface of propellers |
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