JPS5923189A - Corrosion-resisting and pollution preventive metal lining steel pipe - Google Patents
Corrosion-resisting and pollution preventive metal lining steel pipeInfo
- Publication number
- JPS5923189A JPS5923189A JP13206482A JP13206482A JPS5923189A JP S5923189 A JPS5923189 A JP S5923189A JP 13206482 A JP13206482 A JP 13206482A JP 13206482 A JP13206482 A JP 13206482A JP S5923189 A JPS5923189 A JP S5923189A
- Authority
- JP
- Japan
- Prior art keywords
- corrosion
- copper
- alloy
- steel pipe
- lining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/08—Coatings characterised by the materials used by metal
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は海水取水用導水管、海水u1:出用導水管、船
舶用海水導入管等の鋼管の改良に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to improvements in steel pipes such as seawater intake pipes, seawater U1: output pipes, and seawater introduction pipes for ships.
従来の海水取水用導水管では、エポキン系塗イ′・1を
塗布した鋼管が用いられてきたが、海?羊生物の旬着の
防止のためには、海水中に塩素ガスを注入する方法、海
水を分Jイして次亜塩素酸を発生させる方法が用いられ
てきた。また1副食防止のために(・まa鉛などの犠牲
陽極を配管ラインの内部に配置する方法がとられてきた
。しかし、これらbf来のt1σ水取水用導入管には次
のような欠点かあった。Conventional seawater intake pipes have been made of steel pipes coated with Epoquine coating A'.1, but seawater? In order to prevent the seasonal arrival of sheep organisms, methods have been used to inject chlorine gas into seawater and to separate seawater to generate hypochlorous acid. In addition, in order to prevent side effects, a method has been adopted in which a sacrificial anode such as lead is placed inside the piping line. However, these t1σ water intake pipes from BF have the following drawbacks: There was.
1) ”Aλ素ガスは公害上多量に注入できず、残留
塩素面を?1σ水放出口で零にする必要から、塩素ガス
の注入を厳密にコントロールしなげればならない。1) ``Aλ elementary gas cannot be injected in large quantities due to pollution, and the residual chlorine level must be brought to zero at the ?1σ water outlet, so the injection of chlorine gas must be strictly controlled.
2)何らかの都合で塩素注入が停止された場糺次のよう
な問題が生じる。2) If chlorine injection is stopped for some reason, the following problems will occur.
(イ) t、’fi?羊生物・1・J眉【てよる管路
抵抗の増大、仲)11σ詳生物の死骸による管路抵抗の
増大(塩素の再注入により付着した生物が死滅する。)
、
←→ 海〆羊勺E!1勿1・JNによるコンデンーナー
テコーーブの腐食、
に) 1ブσ洋生物の化1核の除去のための清掃これら
の障害発生のだめの1経費ばnσ水水氷水用ポンプ運転
費の2− ろ割に達することもある。(a) t,'fi? Sheep Biology, 1, J Eyebrow (increase in pipe resistance, middle) 11σ Details Increase in pipe resistance due to dead organisms (re-injection of chlorine kills attached organisms.)
, ←→ Sea end sheep E! 1) Corrosion of condensate cove due to JN, 1) Cleaning to remove the formation of marine organisms, 1) Expenses for these troubles, and 1) Expenses for operating the pump for water, ice, and water. 2- It may even reach the rowari.
6)腐食防止のための亜鉛などの犠牲陽極を定ルJ的に
取換える必要がある。6) It is necessary to regularly replace sacrificial anodes such as zinc to prevent corrosion.
4)1海水取水用導入管内面の塗料に劣化がノ1メリ、
管内面が粗くなるため庁路抵抗が増j、uする。4) 1) The paint on the inner surface of the seawater intake pipe has deteriorated.
Since the inner surface of the tube becomes rough, the internal resistance increases.
しかしながら・蒼内面の塗イ・Iの塗り(ベーえは極め
て難工事である。However, the painting of the blue inner surface and the painting of I (Bee is extremely difficult work).
他か、1lIiJ共性、防汚性のずぐれた銅−ニッケル
合金をIJE延又は爆着などの方法でクランドしたクシ
ソド鋼はすでに広く用いられているが、このクンンド鋼
産はっぎのような欠点を持っている。In addition, Kushisodo steel, which is made by clamping a copper-nickel alloy with excellent 1lIiJ properties and antifouling properties by methods such as IJE rolling or explosion bonding, is already widely used, but it has drawbacks such as this Kushisodo steel. have.
1)クシソド鋼のコストが非常に高い、2)溶暗部など
に欠陥が生じブこ場合、銅合金と炭素鋼が絶縁されてい
ないために激しい腐食が生じる、
6)溶接がむずかしく、銅合金部の溶接条件と炭素鋼部
の溶接条件とを変える必要がある、4)既存の炭素鋼管
に通用できない、
5)溶ノ妾等から制限を受けて銅合金側の肉厚を薄くで
きない。1) The cost of Kushido steel is very high. 2) If defects occur in the dark melted area, severe corrosion will occur because the copper alloy and carbon steel are not insulated. 6) It is difficult to weld, and the copper alloy part is difficult to weld. 4) It cannot be used with existing carbon steel pipes. 5) The wall thickness on the copper alloy side cannot be made thinner due to restrictions from the welding concubine.
更に、耐食性、防汚性のすぐれた汁j−ニンヶル合金を
スポット溶接によって炭素3@R内IMjに内張すする
方法も従来がら用いられているが、これには次のような
欠点がある。Furthermore, a method of lining the IMj inside carbon 3@R by spot welding a Juj-Ningal alloy with excellent corrosion resistance and antifouling properties has also been used, but this method has the following drawbacks. .
1)海水に脈動がある場合、スポット溶接部に疲労が加
わり、破壊する可能性がある、2)銅合金板の継目を完
全に/−ルしないと継目の部分の炭素鋼は激しい′電食
が生じる、3)電食が炭素鋼に生じると銅合金の防f’
jにには消、成し、海l羊生1勿が(=J着する、リ
スポット溶接により管内面に凹凸ができ、管路抵抗が増
太し、叉エロージョンが発生したりする。1) If there is pulsation in the seawater, spot welds will be fatigued and may break. 2) If the joints of copper alloy plates are not completely sealed, the carbon steel at the joints will suffer severe electrolytic corrosion. 3) When electrolytic corrosion occurs on carbon steel, the copper alloy's f'
J has disappeared, completed, sea l sheep life 1 course (= J has arrived, ri
Spot welding creates unevenness on the inner surface of the pipe, increasing pipe resistance and causing erosion.
本発明はこのようなりラッドi両青やズボント溶接鋼庁
の有する欠点を屏できる@+il 庁を1是供すること
なlTl的とするもので、銅や銅合金などの1食、防汚
金属材を、絶縁層を介して管内面に内張すしたことを特
徴とする、+ni1食、防7り金属内張り′A管に関す
るものである。The present invention is intended to overcome the drawbacks of rad and welded steel, and is intended to provide a single-use, antifouling metal material such as copper or copper alloy. This invention relates to a +ni1 corrosion-proof, 7-proof metal-lined pipe, which is characterized by lining the inner surface of the pipe with an insulating layer interposed therebetween.
本発明で用いられる金属材として次のようなものがある
。The following metal materials can be used in the present invention.
(イ) 銅、脱酸鋼、
(ロ)f同一マンガン合金(以下、%は重量?モ)例:
■Mn 2〜65%−Go残部合金■M02〜65%−
Sn + 2%まで−Cu残部合金
■Mn5〜30%−3n 5%まで−Δ18.5%まで
−Zn 7%まで−Fe 2.5%まで−I勅2.5%
まで−Cu残部合金
(ハ)銅−ニッケル合金
■90 / I OGu −Ni合金、■70150C
u −1れ合金
本発明で用いられる絶縁層は電気的な絶縁状態を保つた
めに海水より比抵抗が大きな樹脂で良い(lことえば1
00Ω/ an以上で充分)。(a) Copper, deoxidized steel, (b) f Same manganese alloy (hereinafter, % means weight) Examples:
■Mn 2~65%-Go balance alloy■M02~65%-
Sn + up to 2% - Cu balance alloy ■ Mn 5 to 30% - 3n up to 5% - Δ up to 18.5% - Zn up to 7% - Fe up to 2.5% - I 2.5%
Up to -Cu balance alloy (c) Copper-nickel alloy ■90/I OGu -Ni alloy, ■70150C
The insulating layer used in the present invention may be made of a resin having a resistivity higher than that of seawater (for example, 1
00Ω/an or more is sufficient).
絶縁71Aの種類を具体的に皐げろと
(イ) 各、浦コム、例えばネオプレンゴム、ウレタン
ゴム、
(rl)6種塗料、例えばピュアエポキシ塗、利、ター
ルジェポキシ塗不斗、ウレタン系@f斗(ハ) 谷陳ラ
イニング、例えばガラスフレークライニング、ネオプレ
ンライニング、ポリエチレンライニング、
に) 各種吸着剤、例えばエボキ7系塗相、SGA塗ト
1、
(ホ)イJ歳系樹脂、例えば塩化ビニル、エボナイ(へ
) セメント、モルタル、木4.4等がある。Specific types of insulation 71A (A) Each, Uracom, such as neoprene rubber, urethane rubber, (RL) 6 types of paints, such as pure epoxy coating, ri, tar epoxy coating, urethane type @ (c) Tanishin lining, such as glass flake lining, neoprene lining, polyethylene lining, (2) Various adsorbents, such as EBOKI 7-based coating, SGA coating 1, (E) J-based resin, such as vinyl chloride , Ebonai (he) There are cement, mortar, wood 4.4, etc.
本発明で耐食、防汚金属拐を絶縁層を介して管内面に内
張りする方法としては
(イ) エポキシ樹脂、フェノール樹脂、ナイロン樹脂
等の有機系接着剤を用いる、
(ロ) スタットボルト
(ハ)絶縁層がゴムの場合、有機系接着剤?用いてj産
着した後、加鰐Cすることによってj妾崩゛屈度を旨め
る
方法などが挙げら」しる。In the present invention, the methods of lining the inner surface of the tube with corrosion-resistant and antifouling metal foil via an insulating layer include (a) using an organic adhesive such as epoxy resin, phenol resin, or nylon resin, and (b) using a stud bolt (h). ) If the insulating layer is rubber, is it an organic adhesive? There are several methods of increasing the flexibility of a concubine by using it to give birth to a baby and then using it to give birth to a baby.
本発明における絶縁層はり,5〜27訓程度が一般的で
あり、その後、接着剤ケ用いて功/’j金属月に管内面
に内・張りする際の接着剤塗布層厚さは極(薄くてよい
。In the present invention, the insulating layer is generally applied for about 5 to 27 times, and then the thickness of the adhesive coating layer when applying an adhesive to the inner surface of the tube is extremely low ( It's thin and good.
本発明は1i5水取水用導水簀、(iσ水水出出用n水
管、船舶用?i0水配・H1各1重t1σ洋構造物用1
1す水配管等に有利に適用」できる。The present invention is a 1i5 water intake basin, (iσ water outlet n water pipe, for ships? i0 water distribution, H1 each 1 layer, t1σ for ocean structures
It can be advantageously applied to water piping, etc.
第1図に本発明の具体11/すの1つであZ)、l間管
の断面図を示す。431図において・鋼管1の内面に6
よノヨントブラスト後、ガラスフレーク2をライニング
する。ガラスフレーク2のライニング前に鋼管1内面に
はブライマーを施すこともできる。ガラスフレーク2の
ライニング前、銅板ろが接着剤で内張すされる。接着に
先立し、111il板乙の接着力を増すために、銅板6
の接着部にニツケルメツキをすることもできる。FIG. 1 is one of the embodiments of the present invention, and shows a cross-sectional view of a pipe. In Figure 431: 6 on the inner surface of steel pipe 1
After blasting, line with glass flakes 2. A brimer can also be applied to the inner surface of the steel pipe 1 before lining with the glass flakes 2. Before lining the glass flakes 2, the copper plate filter is lined with adhesive. Prior to gluing, in order to increase the adhesive strength of the 111il plate O, the copper plate 6
You can also apply nickel plating to the adhesive parts.
この141/l:成を採ることにより次のような効果が
グせられる。銅は海水中での耐食性がすぐれているだけ
でなく、海洋生物がほとんど(=J着しない。一方、銅
イオンの溶出量は30 th /乍程度なので、直径2
m、長さsoom、流速2m/秒のN水中の銅含有量は
4.2 pI)bとなり通常のff1j水中に含まれる
銅含有量と大差がなく、公害上は問題がない。By adopting this 141/l: ratio, the following effects can be obtained. Copper not only has excellent corrosion resistance in seawater, but almost no marine organisms (=J) adhere to it.On the other hand, the amount of copper ions eluted is about 30 th/min, so a diameter of 2
The copper content in N water with a length soom and a flow rate of 2 m/sec is 4.2 pI)b, which is not much different from the copper content contained in normal ff1j water, and there is no problem in terms of pollution.
ガラスフレーク2をライニングする目的は鋼゛び内面を
海水から遮断するだけでな(、ニー′庁1と銅板ろとを
電気的に絶縁することによって、鋼管1の一部が海水に
暴露されても激しいtta t+、いわゆる電食が生じ
に(いようにしたものである。The purpose of lining the glass flake 2 is not only to isolate the inner surface of the steel pipe from seawater (by electrically insulating the knee tube 1 and the copper plate groove, a part of the steel pipe 1 is exposed to seawater). This was done to prevent severe ttat+, so-called electrolytic corrosion, from occurring.
銅板6は圧延で製造されるため表面粗さは501tm以
下であるのに対し、一般の塗料では1 (l Ottm
であるが、時間の経過につれて表面粗さがL曽太し50
071mにaすることがある。このように鋼板表面は滑
らかで管抵抗が少ない。Since the copper plate 6 is manufactured by rolling, its surface roughness is 501 tm or less, whereas with ordinary paint it is 1 (l Ottm).
However, as time passes, the surface roughness decreases to 50
071m may be a. In this way, the steel plate surface is smooth and the pipe resistance is low.
銅板6で鋼・訴1内面は覆われており、銅板60式迷目
あるいはT字継手などjInl板3をライニングC・き
ないところだけが海水に暴露されることになるが、この
部分の内債は非常に少ないので、TJiq鉛やアルミニ
ウム合金の犠性陽械の所要量はイタめで少なくて良い。The inner surface of the steel sheet 1 is covered with the copper plate 6, and only the areas where the copper plate 3 is not lined with the lining C, such as the copper plate 60 or the T-joint, will be exposed to seawater. Since the bond is very small, the required quantity of TJiq lead and aluminum alloy sacrificial machines can be quite small.
更に、防食電流はdj氷水中6iUれるよりも距j板5
を流れるので、1個の亜鉛の受持つ防食1j・0囲は通
常の場合よりもはるかに広いものになる。Furthermore, the anti-corrosion current is greater than the distance J plate 5 iU in ice water.
Therefore, the corrosion protection range 1j·0 provided by one piece of zinc is much wider than in the normal case.
銅、仮3の肉厚は耐用年数をどれほどとるかによって決
まるが、20〜30年の耐用年数を考えた」揚台0.5
〜I 、0 +r+mとなる。The thickness of the copper and Kari 3 depends on how long it will last, but I thought about a 20-30 year lifespan.'' Lifting platform 0.5
~I, 0 +r+m.
多回1反5とガラスフレーク2とのj産着シよ仝而に亘
って行なわれているのが望ましいか、局部的に空洞があ
っても通常の海水取水・4人管では問題にならない。Is it preferable to carry out the multi-layering process with 1 roll 5 and glass flake 2?Even if there are some cavities locally, it will not be a problem with normal seawater intake and 4-man pipes. .
第2図に本発明の鋼管の他の具体例の断面図を7バす。FIG. 2 shows a sectional view of another specific example of the steel pipe of the present invention.
第2図においてA4管11の内面にはショツトブラスト
後、ピュアエポキシ塗、1l−112で厚塗りの絶縁を
施工する。ピュアエボキノ塗旧12が充分乾燥後Cu
−Ni合金板16は、「間管11の内壁に接着剤で内1
浪りされる。Cu −Ni合金板13の継目の処理は第
2図に示したよう1(Cu−Ni合金板13の端部を重
ね合わせて接着する。In FIG. 2, after shot blasting, the inner surface of the A4 pipe 11 is coated with pure epoxy and thickly coated with 1L-112 insulation. After the Pure Ebokino coating old 12 is sufficiently dried, Cu
-The Ni alloy plate 16 is attached to the inner wall of the inner pipe 11 with adhesive.
be wandered. Processing of the joints of the Cu--Ni alloy plates 13 is as shown in FIG.
Cu −N4合金板の継目の処理方法としては、第6図
および第4図の方法もある。すンエわち、第3図に示す
如く、鋼管21の内面にネオプレンライニング22にノ
・fニノグ施工した+& 、Cu −Mn −A/?合
金板2ろの端部を重ね合わせて接着剤で接着する。この
後、加硫処理ケ施工する。As methods for treating the joints of Cu--N4 alloy plates, there are also methods shown in FIGS. 6 and 4. As shown in FIG. 3, a neoprene lining 22 was applied to the inner surface of the steel pipe 21. +&, Cu-Mn-A/? Overlap the ends of the two alloy plates and glue them together with adhesive. After this, vulcanization treatment is performed.
また、第4図に示す74−1 <、鋼管ろ1の内1a丁
にポリエチレンジイニング32をライニング7崩工した
後、Cu−Ni合金板36をポリエチレンジイニング5
2にJ産着剤で接着する。この饅、cu−N1合金板3
乙の継目に紬長いCu −Ni合金製のプレート34ケ
接着剤で接着する。In addition, after lining 74-1 shown in FIG.
Glue to 2 with J-san glue. This rice cake, cu-N1 alloy plate 3
Glue 34 long plates made of Cu-Ni alloy to the seam of Otsugi with adhesive.
第2.6.4図のものの作用および効果は第1図の」揚
台とほぼ同じである。The operation and effect of the one shown in Fig. 2.6.4 is almost the same as that of the lifting platform shown in Fig. 1.
第1図は本発明の鋼庁の構造を示す備断面図であり、第
2図、第3図、第4図は本発明の内張り金属相の接a部
の処理の仕方の態様を示す、部外拡大同断面図である。
復代理人 内 1−Ll 明
腹代J(14人 萩 ノ京 亮 −
第3図
第4図
あFIG. 1 is a cross-sectional view showing the structure of the steel station of the present invention, and FIGS. 2, 3, and 4 show aspects of how to treat the contact area of the lining metal phase of the present invention. It is an external enlarged sectional view. Sub-agents: 1-Ll Akibaridai J (14 people Ryo Hagi Nokyo - Figure 3 Figure 4 A
Claims (1)
して管内面に内張すしたことを特徴とする11111食
、防tIj金属内張り鋼庁。11111 Anti-corrosive, anti-fouling metal lining steel agency characterized by lining the inner surface of the pipe with a four-corrosion-resistant metal ('A) such as copper or copper alloy through an insulating layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13206482A JPS5923189A (en) | 1982-07-30 | 1982-07-30 | Corrosion-resisting and pollution preventive metal lining steel pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13206482A JPS5923189A (en) | 1982-07-30 | 1982-07-30 | Corrosion-resisting and pollution preventive metal lining steel pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5923189A true JPS5923189A (en) | 1984-02-06 |
Family
ID=15072663
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13206482A Pending JPS5923189A (en) | 1982-07-30 | 1982-07-30 | Corrosion-resisting and pollution preventive metal lining steel pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5923189A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6066667A (en) * | 1983-09-15 | 1985-04-16 | インタ−ナショナル ビジネス マシ−ンズ コ−ポレ−ション | Power regulator |
JPH06315981A (en) * | 1993-05-10 | 1994-11-15 | Sekisui Chem Co Ltd | Strip material for lining existing pipe and production thereof |
-
1982
- 1982-07-30 JP JP13206482A patent/JPS5923189A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6066667A (en) * | 1983-09-15 | 1985-04-16 | インタ−ナショナル ビジネス マシ−ンズ コ−ポレ−ション | Power regulator |
JPH06315981A (en) * | 1993-05-10 | 1994-11-15 | Sekisui Chem Co Ltd | Strip material for lining existing pipe and production thereof |
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