JPS6192271A - Prefabricated equipment unit, especially, prefabricated sanitary unit - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

DETAILED DESCRIPTION OF THE INVENTION [Industrial Application] The present invention relates to prefabricated equipment units, in particular prefabricated sanitary units, designed to be transported and fixed in a permanent position in situ.

The equipment unit according to the present invention is first manufactured at a construction site, workshop, or factory, and then the nearly completed unit is transported to its installation site.

This location may be a residence or a passenger cabin of a ship.

[Conventional technology]

Once the equipment unit has been transported to the site, all that remains is to fix it in its orientation i and complete the fabrication.

Therefore, when it comes to sanitary units, the final stage of manufacture is mainly the work of connecting the sanitary unit to the existing water supply and drainage pipes at the installation site and the preparation of the floor surface.

Sanitary equipment units for ship cabins are known, but 1
9 generally consists of parallel boxes made of sheet metal.

The inner surface of the metal sheet is suitably covered, for example with a mosaic, and the outer surface is likewise covered with a moisture barrier consisting of rock wool or an outer reinforcement for reinforcing the box.

[Problem that the invention seeks to solve]

Such equipment units have the major disadvantage that the outer surface of the box is left unfinished, since it consists of moisture barrier material and reinforcement.

Therefore, it is necessary to subsequently add partition members to the outer surface of one or more sides of the box to complete the separation from the adjacent parts of the equipment unit. Furthermore, since the moisture-proof layer originally considered for the box is insufficiently thick, it is generally necessary to add a new moisture-proof layer between the box and the partition member.

As a result, in order to install such a unit at each site, it is necessary to construct a partition member consisting of two or three layers, which requires additional work that is time consuming and costly. Ru.

Moreover, these conventional equipment units are relatively heavy.

The weight of the equipment unit is a major drawback when installed on a ship, since it affects the displacement of the ship and, in turn, the operating cost of the ship.

Sanitary units consisting of reinforced plastic structures are also known. Although such structures weigh less,
It cannot escape the serious drawback of not being able to fully meet fire safety standards. In addition, these types of structures emit harmful gases when ignited, so their continued existence is in jeopardy as strict safety regulations are becoming increasingly strict.

[Purpose of the invention]

One of the objects of the invention relates to a prefabricated unit, in particular a sanitary unit, with an inner surface of a defined part and a finished partition for the part adjacent to the unit. It is also an object of the present invention to provide an equipment unit that fully satisfies the heat resistance, sound insulation, and fire protection requirements for residential or marine use for which the unit is intended.

Furthermore, the aim is to provide prefabricated equipment units that can be easily transported to the installation site with minimal effort.

[Means for solving problems]

The prefabricated equipment unit according to the invention mainly consists of a transportable rigid chassis consisting of two horizontal frames, namely an upper and a lower frame defining the upper and lower edges of the unit, respectively, each frame having, for example, a square cross-section. formed of profile bars interconnected by a vertical column and a partition panel having two finished external surfaces and an internal web, the panels being fixed between the profile and the column and capable of supporting sanitary units or the like.

Therefore, if either the inner or outer surface of the unit is finished with respect to the adjacent part of the partition panel, the equipment unit with one side of the outer surface is completed.

The partition panel used in the equipment unit according to the present invention is
Composite panels or "sand inch" panels, for example, have two sides made of plastic plates and a web also made of a moisture barrier material, such as rock wool.

Such panels are currently commercially available and generally have a standard size of 600 m wide. Therefore, it is necessary to use several sheets to form one side of the equipment.

The panel is then fixed at its horizontal ends to the contours of the upper and lower frames and at its vertical ends to another adjacent panel or support.

Connections between adjacent panels may be made using known elements such as tacks or clips.

The use of such connecting elements between adjacent panels may require the combined use of preventive sealants if they are located close to sanitary panels.

In this invention, such a protective member is provided as necessary.
I am thinking of using it near the sanitary unit. In particular, it is used as a protective member, shield, or baffle plate that protects the inner surface of the partition panel in areas where the panel is exposed to water.

〔Example〕

Other features and advantages of the invention will become more apparent from the following detailed illustrative description and drawings.

In FIG. 1, the entire portable rigid chassis for manufacturing a prefabricated equipment unit according to the invention is indicated by (10).

This chassis (10) consists of two horizontal frames, namely an upper frame (10) that defines the upper and lower edges of the unit, respectively.
12) and a lower frame (14), each frame having approximately the same size and having vertical posts (16) (18) located at or near the corners of the frame.
) (20) It consists of square profile bars connected by (22).

The upper frame (12) has columns (16) (18) (
20) (22), four profile bars (12a) (12b) (12c) and (1
2d) and likewise the lower frame (14) consists of four profile bars (14a) (14b) welded together at the bottom of the columns (16) (1B) (20) and (22).
) (14c) and (14d).

The contour shape including the upper frame (12) is a rectangle arranged such that the long side is located in the horizontal direction and the short side is located in the vertical direction6.For example, 50 m x 25 lff1
A profile bar consisting of one section may also be used.

The profile including the lower frame (14) is square or rectangular with sides corresponding to the longest sides of the rectangular profile of the upper frame. Therefore, for the lower frame, 50+mX
It is particularly advantageous to use a profile bar consisting of a 50 nn profile.

It is also possible for the struts of the chassis (10) to have a square profile, which is equal to the profile constituting the lower frame.

Other arrangements are also possible, as will be described later with reference to FIGS. 10, 11, and 12.

These profile bars are welded together to form a rigid chassis for the prefabricated equipment unit according to the invention.

This rigid chassis can be transported using a suspension ring (24) provided at the upper end of the column extension.

In particular, as in Figure 2 and in the case of certain square posts, each suspension ring (24) has an internally threaded muff (
It has a threaded rond (25) that is screwed into the inside of 26). This muff (26) is welded to a square frame (27) which is welded on all four sides to the interior of the chassis strut.

If you use the suspension ring (24), the chassis (10)
Prefabricated units containing
It can be transported to the installation location.

The chassis (10) has means for allowing horizontal movement of the unit, namely horizontal traverse tubes (2
8) (not shown).

As shown in FIG. 1, two tubes (28) are attached to the profile (14a), and two tubes are also attached to the profile (14c). Therefore, the four jack stands on the casters can be placed near the four corners of the chassis to facilitate transportation of the chassis.

FIG. 4 shows the tube (28) moving horizontally through the profile.

Use of four jack stands on casters.

In other words, it should be noted that an arrangement similar to that used for trailer pole towing makes installation particularly simple and facilitates transport of the unit to the site.

Additionally, the use of such jack stands typically reduces the entire frame, compared to the shipping pallet equipment used.
It has the advantage of being raised only a small height above the floor.

This is particularly advantageous if the overall height of the equipment unit is only slightly lower than the permissible height in the hold of the ship in which it is to be moved.

As shown in Figure 3, the profile bar of the lower frame, for example profile bar (14d), is provided with means by which the height of the unit can be adjusted after installation on site. This adjustment means consists of an internally threaded muff (3) welded inside the profile rod (14d).
It consists of a screw jack such as a screw (29) that is screwed into the inside of the housing.

As is clear from FIGS. 1 and 2, the two opposing contour bars (12b) and (12d) are the horizontal contour bars (
34) and (36) extend along the same end, and opposing profile bars (14b) and (14d) also extend along the same end by horizontal limbal frames (36) and (38). .

Extended contour bars (32) (34) (36) and (38
) is short, as will be explained later, in order to provide a partition on which a sleeve of equal depth as the extended profile rod rests.

Contour bars (32) (34) (36) and (3,8)
or form part of the contour bars of the upper and lower frames.

They can also be set within extensions of these frames.

The equipment unit also includes frames (12) and (14).
profile bars and double-finished partition panels located vertically between the posts (16), (18), (20) and (22).

A particularly advantageous feature of the invention is that the horizontal sections of the profile bars forming the upper and lower frames have approximately the same thickness as the panels.

For this reason, in carrying out the invention, the thickness of the transverse horizontal sections of the panels and profile bars is 50 m.

Figure 5 shows how a panel, indicated generally by (39), is placed between the vertical struts (22) and the vertical struts (40) of the door (41).

Like all other panels used in the unit, the panel (39) has two sides (42) and (43) consisting of two plastic plates, e.g. PvC coated steel plates.
, and a web of moisture-repellent material such as rock wool.

It is particularly advantageous to be able to use standard size panels, which are generally commercially available in widths of 600+m+.

Select the height of the panel to be slightly lower than the height between the top and bottom frames.

As shown in FIGS. 1 and 5, the panel (39)
At its horizontal end face, the contour bars of the upper and lower frames, especially (14d
) and (12d), and by its vertical end faces to the columns (22) and (40). Such a panel can also be connected at its vertical end face to another adjacent panel using the connecting elements described below.

Interior and exterior finishing panels of the type used in the prefabricated equipment unit according to the invention, as well as various accessories that allow their fixing, are commercially available.

In the example shown in Figure 5, the surface (42) and the panel (39)
is a recessed coiled edge near the vertical edge of the panel (
45) and (46). Panel surface (43)
The same applies to

The presence of this recessed coiled edge allows the fixation of the panel (39) to another adjacent panel or to the joining element (48) or (50). Joint element (48)
and (50), the panel (39) can be fixed to the columns (22) and (40), respectively.

The element (48) has a flat bottom (52) for riveting to a receding coiled edge, such as an edge (54) equal to the -face of the post (22) and the coiled edge of the panel.

The joining of the panel (32) to the elements (48) and (50) or to other panels is done using lips (56) available on the inside and outside of the panel, this U-shaped clip with two coiled edges.

Ensure complete integration between panels or installed fixed elements.

As also evident in Figure 6, another partition panel (58
) is fixed to the column (22) perpendicular to the direction of the panel (39) using another fastening element (60) similar to the elements (48) and (50) described above.

Figure 6 shows the position of the panel element (62) covering the sleeve between the aforementioned extended profile bars (34) and (38).

Extended contour bars (32) (34) (36) and (38
) defines, opposite the partition (64), a sleeve (66) whose width between the partition and the panel (58) and its adjacent panels corresponds to the length of the extended profile bar.

The panel element (62) is cut to the desired length within a panel such as panel (39) or panel (58) described above.

The panel (62) has two vertical end faces (68) and (
70), and the end face (68) has one e.g. partition (64).
It is inserted into the U-shaped enclosure (72) which is fixed with rivets. This U-shaped profile defines an internal recess whose width corresponds to the thickness of the panel element (62); the illustrated space is 50 loaves wide.

The connection of the end face (70) to the strut (22) is made by means of a square groove (74) riveted to the fixing element (60) and an Ω-shaped element ( 76).

As shown in FIG. 6, the width of the panel element (62) is.

In order to allow some play between the end face (70) and the strut (22), it needs to be smaller than the open space between the partition (64) and the strut (22). This play is
This is necessary to enable the end face (68) to be inserted into the element (72).

Ω as long as the end face (68) is installed within the element (72).
All you need to do is take the mold element and fix it in the valley ()4).
Therefore, the end surface (70) can be closely held between the valley (74) and the Ω-shaped element.6 FIG. Shows how to fix it.

The contour bar (14d) is provided with a U-shaped element (80) along its upper horizontal plane;
riveted at some point. This U-shaped element is
It forms a recess whose width is equal to the thickness of the panel (32).

The fixation of the upper part of the panel (32) to the profile rod (12d) is carried out by a profile element (82) with a U-shaped profile.

This element (82) includes a contour bar (12d) and a panel (
32) and two vertical rings (86) which are riveted to the bottom and to the faces (42) and (43) of the panel (39), for example, and which are riveted to the contour bar (12d). (88).

By utilizing the various fastening means shown in FIGS. 5 and 7, fastening of the panels is possible easily and rapidly, and at the same time offers endless combinations and arrangement possibilities.

For clarity, only two panels are shown in FIG. 1, namely (39) and (58).

However, it goes without saying that other panels could also be used to completely fill the four sides of the unit, excluding the space for the door (41).

Figures 8 and 9 show examples of sanitary units comprising the chassis and partition panels described above.

As shown in Figure 8, the partition (83) located between the posts (20) and (22) allows the panel (39) to be placed between the posts (22) and the door post, and between the posts (20) and the other door. It has one or more panels (39') between the posts.

Partition (85) located between pillars (16) and (22)
)teeth.

In addition to the panel (58), it also has another panel (58'). The partition (87) located between the columns (16) and (18) also includes a plurality of panels, and the partition (89) located between the columns (18) and (20)
Similar to 5), it has two panels.

The chassis (lO) with the partition panel (15) is also fitted with ceiling panels, such as the panels (90) and (92) shown in FIG. 9, during manufacture. These panels are mounted between the profile bars of the upper frame (12) and supported by any suitable means, such as horizontal and parallel crossbeams therebetween. .

The ends of the cross beams (94) are parallel to the upper frame.
It is hung on a book outline stick.

The unit includes the necessary equipment and equipment inside it during the manufacturing stage.
For example, it will be equipped with sanitary utensils, fixtures, and various accessories.

In the example of FIGS. 8 and 9, a shirt room (96), a wash basin (98), a toilet cabinet (100), and a toilet (102) are installed inside the prefabricated unit. In addition, there are only a few accessories that correspond to this, such as faucets, faucets, accessories, water taps, and electrical wiring.

Furthermore, the inner surface of the partition panel is provided with a suitable coating, for example a mosaic tile. Various accessories are supported on the panel itself or on vertical supports or profile bars of the inner frame. If necessary, bracing located between the profile bars of the lower frame may be added to support certain instruments.

The prefabricated units shown in Figures 8 and 9 do not include floor coverings, which may be applied at the installation site before or after installation of the unit.

As shown in FIGS. 8 and 9, two sections, partitions (99) and (101), separate the Java chamber inside the unit. Additionally, an element or protective shield (103)
at an appropriate height in the Java room to ensure protection of adjacent panels and parts of partitions (99) and (101).

This element is made of a single piece of material, for example a plastic sheet, which is folded over one another to obtain a rectangular right-angled section with rounded corners. Moreover, in order to enable access to the Java, a passage is formed between the partitions (99) and (100). Similar protective elements may be added elsewhere, particularly above the basin (98).

As is clear from FIG. 9, this prefabricated unit consists of the ship's bridge (104) and the bridge (104) directly above it.
6) The bridge (104
) is designed to be installed in

Bridge (104) already has (108) and (tt
o) Provide drainage facilities for prefabricated sanitary units such as:

This unit is transported to the bridge (104) using suitable transport equipment and is later moved and fixed in place by the means described above. The unit shown in this example is designed to be installed inside the cabin (112) and behind the partition (64) separating the gangway (114), and is entered into the cabin (112) through the communication door.

When placing a prefabricated unit in place, its position is
Adjustments are made using the above-mentioned screws and jacks, as well as various connections required for the function of the sanitary unit. The free space between the partition (64) and the columns (16) and (22) can be hidden by two panel elements (62).

The element (62) is cut to the desired width, taking into account the effective width of the sleeve (66). Once the two panel elements (62) are installed, access to the sleeve (66) is possible through the access door (118) formed by the partition (64).

Figure 1 theta shows an element (izo) forming a column and arranged vertically between the upper and lower frames and between two adjacent panels (122) and (124) according to the invention.

The elements (120) are placed further away from the corners of the unit than the corners of the unit and have in their webs one (126) weldable for example to the upper and lower frames and diagonally arranged struts (126).
) is provided with a vertical tubular strut (126) reinforced by a shingle plate (128) welded to the base plate (128).

The struts (126) and shingles (128) are embedded in a dense vapor barrier material, such as rock wool.

Element (120) consists of two panels (120) and (1
24) are provided with two sided plasticized sheets (130) and (132) acting as a U-shaped clip to connect them.

FIG. 11 shows the elements (12) of FIG.
0) is shown to be joined to element (134).

In this case, the strut (136) consists of a steel plate which also has a diagonal plate (128) along the extension of the middle plane of the steel plate. The strut (136) has a hook portion (139) along its entire flat surface that facilitates the connection of the vapor barrier material welded to the strut.
have.

Figure 12 shows an element (140) forming a corner strut between the upper and lower frames and between the two panels (142) and (144).

The element (140) has struts (146) consisting of valleys with welded hooks (148) to facilitate the support of the rock wool vapor barrier (15G), and further comprises two columns made of plasticized sheets. surfaces, namely the inner surface (152) and the outer surface (
154). In either case, fold it at the corner and make the surface (
154) has a free folding edge like the edge (156).

Thus, both sides of the element (140) are secured to the panel surface (142) by means of clips or similar means, such as (158).
) and (144).

For this reason, the elements (tzo) (134) and (
140) is an element forming a support between two adjacent panels. As the struts are embedded in a moisture-proof web between the two sides, a moisture-proof element is obtained which prevents the generation of thermal vectors.

The equipment unit according to the present invention is characterized by the form of the prefabricated part, the type of contour bars that make up the metal chassis, the vertical supports, the partitions,
The assembly of ceiling panels can be applied in a variety of ways with regard to the method, types of partitions and ceiling panels, and internal equipment of prefabricated parts.

Furthermore, by directly using finished partition panels of the equipment part and adjacent parts, it is also possible to prefabricate the equipment part.

Although frame profile bars of square sections have been described above, profile bars using a variety of different profiles are also conceivable.

For example, it is possible to use in the upper frame a profile bar with a U-shaped profile whose opening faces towards the bottom, i.e. towards the lower frame.

The top end of the panel is U-shaped! The panel can be held accurately by fixing it with a bracket.

Although the prefabricated equipment unit is particularly suitable as a sanitary unit for the cabin of a ship, other uses are also conceivable, such as, for example, the entire cabin of a ship being made up of this unit.

[Brief explanation of drawings]

FIG. 1 is a perspective view of a chassis of a prefabricated equipment unit according to the present invention. FIG. 2 is a side view of the chassis shown in FIG. 1. FIG. 3 partially shows the profile bar of the lower frame of the chassis shown in FIG. 1, which is equipped with an adjusting screw. FIG. 4 is a cross-sectional view of the lower frame profile bar of the chassis shown in FIG. 1, which also includes means for allowing horizontal movement of the unit. 5 is a partial horizontal sectional view of a unit according to the invention, showing the chassis and panels of FIG. 1; FIG. FIG. 6 is a horizontal cross-sectional view of another part of the unit. 7 is a vertical cross-sectional view of the panel arrangement between the upper and lower frame profiles of the chassis shown in FIG. 1; FIG. FIG. 8 is a general view of a unit consisting of the chassis shown in FIG. 1. FIG. 9 shows a cross section taken along line IX-IK in FIG. FIG. 10 is a horizontal cross-sectional view of the elements forming the vertical struts. FIG. 11 is a horizontal cross-sectional view of the elements forming the vertical struts. FIG. 12 is a horizontal sectional view of the elements forming the corner post. (10) Chassis (12) Upper frame (1
4) Lower frame (16) (18) (20) (22) Vertical support (1
2a) ~(12d) (14a) ~(14b) Limbal frame (24) Suspension ring (26) Muff (28) Horizontal transverse tube (32) (34) (36) (3
8) Limbal frame (29) Panel (41) Door (
45) (46) Coiled edge (56) Clip (74) Corner valley (78)
Rivet (39) (5B) Panel (94)
Horizontal (96) Java room (98) Cleaning of wash basin drawing (internal division 2 unchanged) IG-2 FIG-9 Procedural amendment form) % form % 1, Indication of incident 1985 Patent Application No. 175616 No. 2, Name of the invention Prefabricated equipment units, especially prefabricated sanitary units 3, Relationship with the amended person's case Name of patent applicant Title Société Electrif Derouet Aldi

Claims (12)

[Claims] (1) Prefabricated equipment units, especially sanitary units, designed to be transported and fully installed on-site, such as in a house or a ship's cabin, with an upper frame and a lower frame that define the upper and lower edges of the unit, respectively. It comprises a transportable rigid chassis formed by two horizontal frames, said frames being formed by profile bars and connected to each other by vertical supports and two composite partition panels having a finished exterior surface and an interior web; 1. A prefabricated equipment unit, in particular a prefabricated sanitary unit, characterized in that it is mounted and fixed between the contour bars and columns of a frame to support equipment such as a sanitary unit. (2) A prefabricated equipment unit according to claim (1), characterized in that the panel has its horizontal end surface fixed to the contour bars of the upper and lower frames by U-shaped members;
Especially prefabricated sanitary units. (3) Claims (1) or (2) characterized in that the panels are fixed to each other with their vertical end faces provided by clips or similar means provided on the inside and outside of the panels. Prefabricated equipment units as described, in particular prefabricated sanitary units. (4) the panel has two plastic claddings and a web of moisture barrier material, such as rock wool;
A prefabricated equipment unit, in particular a prefabricated sanitary unit, according to claim 3, characterized in that the covering extends up to the recessed coiled edge and fastens a clip or similar element. unit. (5) A prefabricated equipment unit, in particular a prefabricated sanitary unit, according to any one of claims (1) to (4), characterized in that the panel is a commercially available standard panel. (6) The member forming the strut between two adjacent surfaces has a vapor barrier and a vertical strut embedded between the two surfaces to ensure connection of the adjacent panels. A prefabricated equipment unit, in particular a prefabricated sanitary unit, according to any one of items ) to (5). (7) The prefabricated equipment unit according to any one of claims (1) to (6), characterized in that a ceiling panel is also embedded between the contours of the upper frame, particularly Prefabricated sanitary unit. (8) A prefabricated equipment unit, particularly a prefabricated sanitary unit, according to any one of claims (1) to (7), characterized in that a hanging ring is provided at the upper end of the extension of the support. (9) The means for ensuring horizontal movement of the unit comprises a horizontal traversing tube that traverses the contour of the lower frame that is attached to a screw jack stand on casters. A prefabricated equipment unit, in particular a prefabricated sanitary unit, according to any of clauses (8). (10) Prefabricated equipment according to any one of claims (1) to (9), characterized in that the panel is adapted to support fixtures or accessories such as a sanitary unit. units, especially prefabricated sanitary units. (11) Each frame has a rectangular shape defined by four profile bars, the opposing profile bars being short horizontal profile bars extending in the same end direction and carrying sleeves whose depth is equal to the length of the profile bar. A prefabricated equipment unit, in particular a prefabricated sanitary unit, according to any one of claims (1) to (10), characterized in that a partition is provided. (12) Claims (1) to (11) characterized in that the sanitary unit is equipped with at least a set of sanitary equipment and has a protective shield for protecting the inner surface of the partition panel near the sanitary unit. A prefabricated equipment unit, in particular a prefabricated sanitary unit, according to any of the above.