JPS6161980B2 - - Google Patents
Info
- Publication number
- JPS6161980B2 JPS6161980B2 JP57067558A JP6755882A JPS6161980B2 JP S6161980 B2 JPS6161980 B2 JP S6161980B2 JP 57067558 A JP57067558 A JP 57067558A JP 6755882 A JP6755882 A JP 6755882A JP S6161980 B2 JPS6161980 B2 JP S6161980B2
- Authority
- JP
- Japan
- Prior art keywords
- mosaic
- pieces
- vinyl chloride
- base plate
- mosaic pieces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 19
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 11
- 229920003002 synthetic resin Polymers 0.000 claims description 10
- 239000000057 synthetic resin Substances 0.000 claims description 10
- 239000003381 stabilizer Substances 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 6
- 239000011812 mixed powder Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 238000009408 flooring Methods 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
本発明は建築物の床材などに使用する合成樹脂
製のモザイク模様入り化粧板に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a mosaic-patterned decorative board made of synthetic resin and used for building flooring, etc.
従来、建築物の床材等に用いられている合成樹
脂製の模様入り化粧板は、塩化ビニルと炭酸カル
シウムと可塑剤と石綿及び顔料等より構成される
長尺の塩化ビニルシートに、ビニル樹脂の接着下
地板を貼着して、之れを所定寸法に裁断した半硬
質のビニルタイルとしたものであるから、この種
の化粧板を製作する場合、前記素剤を形成して単
にシート状に形成するに過ぎない為、色彩を有す
るモザイク小片を寄せた鮮明で、立体感のあるモ
ザイク模様を得ることは出来なく、然も長期に亘
つて使用した場合、摩耗によつて模様が薄れた
り、或いは消えることもあつて装飾性を低下させ
ると共に、需要者の要望に応じた斬新なモザイク
模様を形成することも出来ないものであつた。 Conventionally, patterned decorative panels made of synthetic resin used for building flooring, etc., are made of vinyl chloride, calcium carbonate, plasticizer, asbestos, pigment, etc. This is a semi-rigid vinyl tile that is made by pasting an adhesive base plate of Because the mosaic is only formed on a surface, it is not possible to obtain a clear, three-dimensional mosaic pattern made up of colored mosaic pieces, and if used for a long time, the pattern may fade due to wear. , or sometimes disappear, reducing the decorativeness and making it impossible to form a novel mosaic pattern that meets the needs of consumers.
本発明は前記従来の欠点を解消した合成樹脂製
のモザイク模様入り化粧板に関するもので、その
目的とするところは、
予め色彩を施した薄手の塩化ビニルシートを細
片化して多数のモザイク小片を形成して、このモ
ザイク小片に振動を与えながら、互いに重ならな
い様に受板上へ不規則に並べて、所望のモザイク
模様を形成した後、このモザイク模様を施した状
態で、モザイク小片を、糊付けした接着下地板へ
貼着し、更にこの接着下地板上にモザイク小片間
の間隙充填材を兼ね、且、透明層を形成する塩化
ビニル・安定剤からなる配合粉末剤を振り掛けて
ホツトプレスによる熱圧と、コールドプレスによ
る冷圧とを行つて、モザイク小片を完全被覆した
平滑な半硬質ビニルの化粧板を形成することによ
り、この化粧板を長期に亘つて使用しても色彩性
豊かで鮮明なモザイク模様を得ることが出来るこ
と。又、貼着したモザイク小片が消えたり、剥離
したりすることなく、何時までも鮮明なモザイク
模様を得ることが出来ること。更に接着下地板に
貼着させたモザイク子片間の間隙を埋める間隙充
填材を兼ねる合成樹脂素剤による透明層を形成し
て、モザイク小片を完全被覆し保護するので、摩
耗しても立体感のある模様を表出することが出来
て、装飾性の低下を起させないこと。又、需要者
の要望に沿つた斬新なモザイク模様を容易に得る
ことが出来ること。等にある。 The present invention relates to a decorative panel made of synthetic resin with a mosaic pattern that eliminates the above-mentioned drawbacks of the conventional art.The purpose of the present invention is to cut a thin vinyl chloride sheet, which has been colored in advance, into strips to form a large number of small mosaic pieces. After forming the desired mosaic pattern by vibrating the small mosaic pieces and arranging them irregularly on the receiving plate so as not to overlap each other, the small mosaic pieces are glued with the mosaic pattern applied. Then, on this adhesive base plate, a blended powder consisting of vinyl chloride and a stabilizer, which also serves as a gap filler between the small mosaic pieces and forms a transparent layer, is sprinkled and hot pressed using a hot press. By applying cold pressing and cold pressing to form a smooth semi-rigid vinyl decorative board that completely covers the mosaic pieces, the decorative board retains rich and vivid colors even after long-term use. Being able to obtain a mosaic pattern. Further, it is possible to obtain a clear mosaic pattern for any time without the attached mosaic pieces disappearing or peeling off. Furthermore, a transparent layer made of a synthetic resin material that also serves as a gap filler is formed to fill the gaps between the mosaic pieces attached to the adhesive base plate, completely covering and protecting the mosaic pieces, so even if they are worn out, the three-dimensional effect remains. To be able to express a certain pattern without causing deterioration in decorativeness. Furthermore, it is possible to easily obtain a novel mosaic pattern that meets the demands of the consumer. etc.
次に本発明に関する合成樹脂製のモザイク模様
入り化粧板の一実施例を図面に付き説明すれば下
記の通りである。 Next, an embodiment of a mosaic-patterned decorative board made of synthetic resin according to the present invention will be described below with reference to the drawings.
図中１は色彩と柄入りを施した薄手の塩化ビニ
ルシート２より細片化したモザイク小片で、塩化
ビニル100に対し、炭酸カルシウム250・可塑剤
50・安定剤・顔料適量の各素剤を混練し加熱・加
圧してゲル化し、更に他の顔料を用いて筋状の柄
付けを行い、引続き圧延絞付けと冷却とを行つ
て、厚さ１m/mで長尺の塩化ビニルシート２を
形成し、該塩化ビニルシート２より縦10m/mの
四角形乃至は、縦３m/m・横３m/mの四角形に
細く裁断して多数形成する。３はエキセントリン
ク機構を備えた揺動駆動装置へ連係する揺動台箱
４より、受板５上へ上下・左右に間隔を詰めて不
規則に多数並設したモザイク小片１を貼着する接
着下地板で、塩化ビニルシートとより0.5m/mの
糊付け板６と0.5m/mの下地板７との二重シート
により構成され、表面の糊付け板６には樹脂糊８
が塗布されている。尚、この接着下地板３は、そ
の糊付け面が受板５上のモザイク小片１の表面に
面する様に重ね合わせて、モザイク模様を表わし
た受板５上のモザイク小片１を貼着するもので、
その寸法は正寸（縦304.8m/m・横304.8m/m）よ
り稍大きい寸法としてある。９は接着下地板３へ
貼着したモザイク小片１間の間隙充填材を兼ね、
且、透明層１０を形成する配合粉末剤で、塩化ビ
ニル・安定剤等からなる樹脂素剤の粉末を用い、
之れをモザイク小片１付きの接着下地板３上へ振
り掛けて、モザイク小片１の表面と、モザイク小
片１間に散布し、この配合粉末剤９を振り掛けた
接着下地板３を熱圧プレス１１（50Kg/cm2）へ約
18分間かけ、更に冷圧プレス１２（110Kg/cm2）へ
約20分間かけて、モザイク小片１を接着下地板３
へ圧着させると共に、配合粉末剤９を透明層１０
に化学変化させて平滑面を得るものである。 In the figure, 1 is a small mosaic piece made from a thin vinyl chloride sheet 2 with colors and patterns; 100% vinyl chloride, 250% calcium carbonate, and plasticizer.
50.Stabilizer/pigment Appropriate amounts of each base material are kneaded, heated and pressurized to gel, and then other pigments are used to create a streaky pattern, followed by rolling and cooling, and the thickness is A long vinyl chloride sheet 2 with a length of 1 m/m is formed, and the vinyl chloride sheet 2 is cut into a large number of rectangles with a length of 10 m/m or squares with a length of 3 m/m and a width of 3 m/m. 3, a large number of small mosaic pieces 1 are pasted on a receiving plate 5 from a rocking table box 4 linked to a rocking drive device equipped with an eccentric link mechanism, arranged irregularly in parallel at close intervals vertically and horizontally. This is an adhesive base plate, which is composed of a double sheet of a vinyl chloride sheet, a 0.5 m/m gluing plate 6, and a 0.5 m/m base plate 7, and the surface gluing plate 6 is coated with resin glue 8.
is coated. The adhesive base plate 3 is stacked so that its glued surface faces the surface of the mosaic piece 1 on the receiving plate 5, and the small mosaic piece 1 on the receiving plate 5 expressing a mosaic pattern is pasted thereon. in,
Its dimensions are slightly larger than the actual dimensions (304.8 m/m long and 304.8 m/m wide). 9 also serves as a gap filler between the mosaic pieces 1 attached to the adhesive base plate 3;
In addition, as a blended powder agent for forming the transparent layer 10, a powder of a resin base material consisting of vinyl chloride, a stabilizer, etc. is used,
Sprinkle this on the adhesive base plate 3 with the small mosaic pieces 1, sprinkle it on the surface of the mosaic piece 1 and between the small mosaic pieces 1, and press the adhesive base plate 3 sprinkled with this blended powder 9 into the hot pressure press 11 ( 50Kg/ cm2 ) to approx.
The mosaic piece 1 was glued to the base plate 3 for 18 minutes, and then for about 20 minutes in the cold press 12 (110Kg/cm 2 ).
At the same time, the mixed powder agent 9 is attached to the transparent layer 10.
A smooth surface is obtained by chemically changing the surface.
本発明に係る合成樹脂製のモザイク模様入り化
粧板の一実施例は前記の様に構成されているか
ら、実施例に基づいてこの化粧板を形成する場合
は、先ず塩化ビニル・炭酸カルシウム・可塑剤・
安定剤・顔料の各素剤を樹脂糊で混練し加熱加圧
しながら、圧延絞付けと、冷却とを行い厚さ１
m/mで色付きの塩化ビニルシート２を形成し
て、この塩化ビニルシート２より縦10m/m・横
10m/mの四角形を形成する細いモザイク小片１
を多数裁断してから、このモザイク小片１を揺動
台箱４へ多数入れて、この揺動台箱４を揺動駆動
装置により左右方向へ揺動させながら、モザイク
小片１を受板６上へ上下・左右に間隔を詰めて不
規則に並べ、更にモザイク小片１間の大きな間隙
部にモザイク小片１をはめてモザイク模様を修正
してから、表面に樹脂糊８を塗着させた塩化ビニ
ルシートの接着下地板３をその糊付け面がモザイ
ク小片１に面する様に重ね合わせて、受板５上の
モザイク小片１を接着下地板３へ貼着させてか
ら、この接着下地板３の表面へ塩化ビニル・安定
剤からなる配合粉末剤９を振り掛けて、モザイク
小片１間の間隙部と、モザイク小片１の表面とに
満遍なく振り掛け、すり棒などで表面を平にした
後、熱圧プレス１１（50Kg/cm2）へ約18分間か
け、更に冷圧プレス１２（110Kg/cm2）へ約20分間
かけてモザイク小片１を接着下地板３へ圧着させ
ると共に、塩化ビニル・安定剤からなる配合粉末
剤９を透明層１０に化学変化させて表面を平滑と
した化粧板を形成し、之れを正寸（縦304.8m/
ｍ・横304.8m/m）裁断するものである。 One embodiment of the decorative board with a mosaic pattern made of synthetic resin according to the present invention is constructed as described above, so when forming this decorative board based on the embodiment, first, vinyl chloride, calcium carbonate, plastic agent・
Stabilizer/pigment base ingredients are kneaded with resin glue, heated and pressed, rolled and squeezed, and cooled to a thickness of 1.
m/m to form a colored vinyl chloride sheet 2, and from this vinyl chloride sheet 2 it is
Thin mosaic piece 1 forming a 10m/m square
After cutting a large number of mosaic pieces 1, put a large number of these mosaic pieces 1 into a rocking table box 4, and while swinging this rocking table box 4 in the left and right direction by a rocking drive device, the mosaic pieces 1 are placed on a receiving plate 6. The polyvinyl chloride sheets were arranged irregularly with tight spaces vertically and horizontally, and the mosaic pattern was corrected by inserting small mosaic pieces 1 into the large gaps between the small mosaic pieces 1, and then resin glue 8 was applied to the surface. Layer the adhesive base plates 3 of the sheets so that their glued surfaces face the mosaic pieces 1, adhere the mosaic pieces 1 on the receiving plate 5 to the adhesive base plate 3, and then A blended powder 9 made of vinyl chloride and a stabilizer is sprinkled evenly over the gaps between the small mosaic pieces 1 and the surface of the small mosaic pieces 1. After smoothing the surface with a pestle or the like, the hot pressure press 11 is applied. (50Kg/cm 2 ) for about 18 minutes, and then in a cold press 12 (110Kg/cm 2 ) for about 20 minutes to press the small mosaic piece 1 onto the adhesive base plate 3. A decorative board with a smooth surface was formed by chemically changing the powder agent 9 into a transparent layer 10, and this was made to exact size (304.8m/304.8m/
m/width 304.8m/m).
前記の様に本発明に係る合成樹脂製のモザイク
模様入り化粧板は、色彩を施した薄手の塩化ビニ
ルシートより細片化した10m/m平方〜３m/m平
方角、又は丸形等のモザイク小片を受板上へ上
下・左右に間隔を詰めて不規則に多数並設し、該
モザイク小片を糊付けした接着下地板へ貼着し、
且、接着下地板上に、モザイク小片間の間隙充填
材を兼ねる塩化ビニル・安定剤からなる配合粉末
剤を振り掛けると共に、熱圧・冷圧を加えて前記
配合粉末剤を化学変化させモザイク小片を被覆
し、表面を平滑とする透明層を形成するものであ
るから、形成した化粧板のモザイク模様は散在さ
せたモザイク小片により鮮明に表われ、特に前記
透明層の形成によりモザイク模様が浮き出た状態
に表出するので、立体感のあるモザイク模様を得
ることが出来ると共に、接着下地板に貼着させた
モザイク小片の表面と、モザイク小片間に間隙充
填材を兼ねる塩化ビニル・安定剤からなる配合粉
末剤を振り掛けると共に、熱圧・冷圧を加えて前
記配合粉末剤を化学変化させて平滑な透明層を形
成するので、モザイク小片は透明層により保護さ
れる為、例え長期に亘つて使用されても常時彩色
豊かな模様と、モザイク小片の消失、或いは剥離
現象のない商品価値の高いモザイク模様入りの化
粧板を保持出来るし、又、全体が半硬質のビニル
シートによつて構成されるので、柔軟性があつて
折損の虞もなく、然もモザイク模様は、モザイク
小片の自在な並設によつて、その都度異なつた模
様となるから、斬新で需要者の要望に応じたモザ
イク模様も形出出来るので、例えば建築物の床材
として使用したときは、装飾性の高い床部が形成
されるから、趣味性に富んだ合成樹脂製のモザイ
ク模様入り化粧板として大きな効果を発揮するも
のである。 As mentioned above, the synthetic resin mosaic patterned decorative board according to the present invention is a mosaic of 10 m/m square to 3 m/m square, round shape, etc., cut into pieces from a colored thin vinyl chloride sheet. A large number of small mosaic pieces are arranged irregularly side by side on a receiving plate with close spacing vertically and horizontally, and the mosaic small pieces are pasted on a glued base plate.
In addition, a powder mixture made of vinyl chloride and a stabilizer, which also serves as a gap filler between the small mosaic pieces, is sprinkled on the adhesive base plate, and hot and cold pressure is applied to chemically change the powder mixture to form small mosaic pieces. The mosaic pattern of the decorative board thus formed is clearly visible due to the scattered mosaic pieces, and in particular, the mosaic pattern stands out due to the formation of the transparent layer. It is made of vinyl chloride and a stabilizer that also serves as a gap filler between the surface of the mosaic pieces attached to the adhesive base plate and the gap between the mosaic pieces. At the same time as sprinkling the compounded powder, hot and cold pressure is applied to chemically change the compounded powder to form a smooth transparent layer, so the mosaic pieces are protected by the transparent layer, even for a long period of time. Even when used, it can maintain a richly colored pattern and a highly commercially valuable decorative board with a mosaic pattern without the loss or peeling of small mosaic pieces, and is entirely composed of a semi-rigid vinyl sheet. Because it is flexible, there is no risk of breakage, and the mosaic pattern is different each time by freely arranging small mosaic pieces, making it possible to create mosaics that are innovative and meet the needs of customers. Patterns can also be formed, so when used as a flooring material for a building, for example, a highly decorative floor is formed, making it highly effective as a highly decorative decorative board made of synthetic resin with a mosaic pattern. It is something to do.
図面は本発明に係る合成樹脂製のモザイク模様
入り化粧板の一実施例を示すもので、第１図は正
面図、第２図は一部切欠拡大横断平面図、第３図
乃至第９図は本発明に係る化粧板の製造工程を示
す説明図である。
尚、図中１はモザイク小片、２は塩化ビニルシ
ート、３は接着下地板、４は揺動台箱、５は受
板、６は糊付け板、７は下地板、８は樹脂糊、９
は配合粉末剤、１０は透明層、１１は熱圧プレ
ス、１２は冷圧プレスである。
The drawings show an embodiment of a synthetic resin decorative board with a mosaic pattern according to the present invention; FIG. 1 is a front view, FIG. 2 is a partially cutaway enlarged cross-sectional plan view, and FIGS. 3 to 9. FIG. 1 is an explanatory diagram showing a manufacturing process of a decorative board according to the present invention. In the figure, 1 is a small mosaic piece, 2 is a vinyl chloride sheet, 3 is an adhesive base plate, 4 is a rocking table box, 5 is a receiving plate, 6 is a gluing plate, 7 is a base plate, 8 is resin glue, 9
10 is a transparent layer, 11 is a hot press, and 12 is a cold press.
Claims (1)
片化した10mm2〜３mm2角、又は丸形等のモザイク小
片を受板上へ上下・左右に間隔を詰めて不規則に
多数並設し、該モザイク小片を糊付けした接着下
地板へ貼着し、且つ接着下地板上に、モザイク小
片間の間隙充填材を兼ねる塩化ビニル・安定剤か
らなる配合粉末剤を振り掛けると共に、熱圧・冷
圧を加えて前記配合粉末剤を化学変化させてモザ
イク小片を被覆し、表面を平滑とする透明層を形
成したことを特徴とする合成樹脂製のモザイク模
様入り化粧板。1. A large number of mosaic pieces of 10 mm 2 to 3 mm square or round shapes made from colored thin vinyl chloride sheets are placed irregularly side by side on the receiving plate with close spacing vertically and horizontally. The mosaic pieces are attached to a glued adhesive base plate, and a mixed powder consisting of vinyl chloride and a stabilizer, which also serves as a gap filler between the mosaic pieces, is sprinkled on the adhesive base plate, and hot and cold pressure are applied. A mosaic-patterned decorative board made of synthetic resin, characterized in that a transparent layer with a smooth surface is formed by coating small mosaic pieces by chemically changing the blended powder by adding:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6755882A JPS58183255A (en) | 1982-04-22 | 1982-04-22 | Tessellated decorative board made of synthetic resin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6755882A JPS58183255A (en) | 1982-04-22 | 1982-04-22 | Tessellated decorative board made of synthetic resin |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58183255A JPS58183255A (en) | 1983-10-26 |
| JPS6161980B2 true JPS6161980B2 (en) | 1986-12-27 |
Family
ID=13348407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6755882A Granted JPS58183255A (en) | 1982-04-22 | 1982-04-22 | Tessellated decorative board made of synthetic resin |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58183255A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0351356Y2 (en) * | 1984-10-01 | 1991-11-01 | ||
| JPH0751346B2 (en) * | 1990-12-28 | 1995-06-05 | アキレス株式会社 | Decorative sheet |
| JP3492556B2 (en) | 1999-06-25 | 2004-02-03 | アスモ株式会社 | Washer nozzle device for vehicles |
| JP6656735B2 (en) | 2014-12-25 | 2020-03-04 | 日本ビニロン株式会社 | Washer nozzle |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3170808A (en) * | 1958-12-09 | 1965-02-23 | Armstrong Cork Co | Method of fabricating a tessellated surface covering |
-
1982
- 1982-04-22 JP JP6755882A patent/JPS58183255A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3170808A (en) * | 1958-12-09 | 1965-02-23 | Armstrong Cork Co | Method of fabricating a tessellated surface covering |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58183255A (en) | 1983-10-26 |
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