JPS6160267A - High speed and continuous tack welding method - Google Patents
High speed and continuous tack welding methodInfo
- Publication number
- JPS6160267A JPS6160267A JP18069684A JP18069684A JPS6160267A JP S6160267 A JPS6160267 A JP S6160267A JP 18069684 A JP18069684 A JP 18069684A JP 18069684 A JP18069684 A JP 18069684A JP S6160267 A JPS6160267 A JP S6160267A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- speed
- weld
- electrode
- high speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
Description
【発明の詳細な説明】
(発明の技術分野)
この発明は本溶接に先立って行なう仮付溶接を高速度で
連続的に行なう高速連続仮付溶接方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION (Technical Field of the Invention) The present invention relates to a high-speed continuous tack welding method for continuously performing tack welding at high speed prior to main welding.
(従来技術)
仮付溶接を高速で行なう場合は第2図に示すように先行
電極1と後行電極2を用い、先行電極1のアーク6によ
り生じた溶融金属4が後方へ流出することを後行電極2
のアーク5で塞き止めながら溶接ビードを形成して行な
っている。(Prior art) When performing tack welding at high speed, a leading electrode 1 and a trailing electrode 2 are used as shown in FIG. 2 to prevent the molten metal 4 generated by the arc 6 of the leading electrode 1 from flowing backward. Trailing electrode 2
This is done by forming a weld bead while blocking the arc 5.
従来の高速仮付溶接においては、第3図に示すように溶
接開始時の短時間、例えば1〜2秒の間に溶接速度をO
n/分から所定の溶接速度V1例えば10m/分に変え
る必要がある。この溶接速度の変化に溶融金属4が追随
することができず、溶融金属3の流れが不安定となるた
め、この不安定な状態をタブ板で安定させている。In conventional high-speed tack welding, the welding speed is reduced to O during a short period of time, e.g. 1 to 2 seconds, at the start of welding, as shown in Figure 3.
It is necessary to change the welding speed V1 from n/min to a predetermined welding speed V1 of, for example, 10 m/min. Since the molten metal 4 cannot follow this change in welding speed and the flow of the molten metal 3 becomes unstable, this unstable state is stabilized by the tab plate.
しかし、上記不安定な状態を吸引するためにタブ板の長
さをあまり長くすると、タブ板を母材に取付けるときに
時間を要したり、材料の無駄を生じるためタブ板の長さ
は一定の長さに制限される。However, if the length of the tab plate is made too long in order to absorb the unstable condition mentioned above, it will take time to attach the tab plate to the base material, and material will be wasted, so the length of the tab plate should be fixed. is limited to the length of
このため溶接速度の急激な変化は溶接電極が母材に入っ
ても行なわれ、母材の溶接ビード形状が不連続となる。Therefore, a sudden change in welding speed occurs even when the welding electrode enters the base metal, and the weld bead shape of the base metal becomes discontinuous.
仮付溶接において母材の溶接ビード形状が不連続となり
、のど厚が平均していないと本溶接を行なったときに溶
込み深さに不連続を生じ、溶接欠陥が生じるという問題
点があった。During tack welding, the weld bead shape of the base metal becomes discontinuous, and if the throat thickness is not average, there is a problem that when main welding is performed, the penetration depth becomes discontinuous and weld defects occur. .
(発明の目的)
この発明は上記問題点を改善し、安定したビードを高速
度で連続的に形成する高速連続仮付溶接方法を提案する
ことを目的とするものである。(Object of the Invention) The object of the present invention is to improve the above-mentioned problems and to propose a high-speed continuous tack welding method that continuously forms stable beads at high speed.
(発明の概要)
この発明の高速連続仮付溶接方法はタブ板の溶接開始点
より手前から溶接電極あるいは母材を動かし、溶接電極
が所定の溶接速度よりも少し遅い速度で溶接開始点に入
るようにし、溶接開始と同時に溶接速度をゆっくりと早
めて所定の溶接速度に達するようにすることにより母材
端から連続溶接ビードを形成させる方法である。(Summary of the Invention) The high-speed continuous tack welding method of this invention moves the welding electrode or base metal from before the welding start point of the tab plate, and the welding electrode enters the welding start point at a speed slightly slower than a predetermined welding speed. In this method, a continuous weld bead is formed from the edge of the base metal by slowly increasing the welding speed to reach a predetermined welding speed at the same time as welding starts.
(発明の実施例)
第1図はこの発明の一実施例における溶接速度変化特性
を示す。図において■、は溶接条件により設定された溶
接速度の最大値を示し、2電極を用いて高速で仮付溶接
を行なう場合は10m/分程度である。Voは母材の溶
接開始部に取付けたタブ板の溶接開始点に先行電極及び
後行電極の両電極が入ったときの溶接速度であり、あら
かじめ設定された溶接速度の最大値v1よりも少し遅い
速度である。(Embodiment of the Invention) FIG. 1 shows welding speed change characteristics in an embodiment of the invention. In the figure, ■ indicates the maximum value of the welding speed set according to the welding conditions, which is about 10 m/min when tack welding is performed at high speed using two electrodes. Vo is the welding speed when both the leading and trailing electrodes enter the welding start point of the tab plate attached to the welding start point of the base metal, and is slightly less than the preset maximum welding speed v1. The speed is slow.
溶接開始に際しては、溶接条件にあった先行電極と後行
電極の溶接電流、電極間隔及び溶接速度の最大値鳩を設
定した後、タブ板の手前から先行電極と後行電極を備え
た溶接装置を搭載した台車あるいは母材の移動を開始し
、タブ板の溶接開始点に先行電極と後行電極の両it極
が溶接速度vlよりも少し遅い速度鳩で入るようにする
。このタブ板の溶接開始点に両電極が入った時に溶接を
開始し、溶接速度を速度v0からゆつ(つと早め、両電
極が母材端に達するまでに所定の速度V1に達するよう
にし、この溶接速度v1で母材の仮付溶接を行なう。To start welding, after setting the maximum values for the welding current, electrode spacing, and welding speed for the leading and trailing electrodes that match the welding conditions, weld the welding device equipped with the leading and trailing electrodes from the front of the tab plate. Start moving the trolley or the base material carrying the , and make sure that both the leading and trailing electrodes enter the welding start point of the tab plate at a speed slightly slower than the welding speed vl. Welding is started when both electrodes enter the welding start point of this tab plate, and the welding speed is gradually increased from speed v0 to reach a predetermined speed V1 by the time both electrodes reach the end of the base metal. Tack welding of the base metal is performed at this welding speed v1.
上述したように、タブ板の溶接開始点に先行電極と後行
電極が入る速度■が所定の溶接速度■、よりも少し遅い
速度であるため、両電極が母材端に達するまでに溶接速
度を容易に所定の速度v1に変化させることができ、ま
た、タブ板内における溶接速度を緩慢に変化させること
ができるため電極に対する溶融金属の追随性が良く先行
電極の溶接電流を早く安定させることができる。As mentioned above, the speed at which the leading and trailing electrodes enter the welding start point of the tab plate is a little slower than the predetermined welding speed, so the welding speed will drop by the time both electrodes reach the end of the base metal. can be easily changed to a predetermined speed v1, and the welding speed within the tab plate can be changed slowly, so the molten metal follows the electrode well and the welding current of the leading electrode can be stabilized quickly. I can do it.
(発明の効果)
この発明は以上説明したように、タブ板の溶接開始点に
溶接電し・(が所定の溶接速度より少し遅い速度で入る
ようにし、タブ板内で溶接速度が所定の速度に達するよ
うゆっくりと変化させることができるため、母材端から
高速に仮付溶接することができ、かつビードなのと厚が
平均した連続ビードとすることができる。し、たがって
本溶接の溶接欠陥発生も防止することができる。(Effects of the Invention) As explained above, this invention applies a welding electric current to the welding start point of the tab plate at a speed slightly slower than the predetermined welding speed, so that the welding speed within the tab plate reaches the predetermined speed. Since the change can be made slowly to reach It is also possible to prevent defects from occurring.
第1図はこの発明の実施例の溶接速度変化特性図、第2
図は2電極溶接法の電極配置図、第3図は従来の溶接速
度変化特性図である。
1・・・先行電極、2・・・後行電極、6,5・・・ア
ーク、4・・・溶融金属、Vl・・・所定溶接速度。
代理人 弁理士 木 村 三 朗
第2図Fig. 1 is a welding speed change characteristic diagram of an embodiment of this invention;
The figure is an electrode arrangement diagram for the two-electrode welding method, and FIG. 3 is a conventional welding speed change characteristic diagram. 1... Leading electrode, 2... Trailing electrode, 6, 5... Arc, 4... Molten metal, Vl... Predetermined welding speed. Agent Patent Attorney Sanro Kimura Figure 2
Claims (1)
う溶接方法において、タブ板の溶接開始点より手前から
溶接電極あるいは母材を動かし、溶接電極が所定の溶接
速度よりも少し遅い速度で溶接開始点に入るようにし、
溶接開始と同時に溶接速度をゆつくりと早めて仮付溶接
を行なうことを特徴とする高速連続仮付溶接方法。In a welding method in which the welding speed is set to a predetermined speed and tack welding of the base metal is performed, the welding electrode or the base metal is moved from before the welding start point of the tab plate, and the welding electrode is moved at a speed slightly slower than the predetermined welding speed. to enter the welding starting point,
A high-speed continuous tack welding method characterized by performing tack welding by gradually increasing the welding speed at the same time as welding starts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18069684A JPS6160267A (en) | 1984-08-31 | 1984-08-31 | High speed and continuous tack welding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18069684A JPS6160267A (en) | 1984-08-31 | 1984-08-31 | High speed and continuous tack welding method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6160267A true JPS6160267A (en) | 1986-03-27 |
Family
ID=16087704
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18069684A Pending JPS6160267A (en) | 1984-08-31 | 1984-08-31 | High speed and continuous tack welding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6160267A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008116946A (en) * | 2006-11-06 | 2008-05-22 | Xerox Corp | Soft contact portion flicker bar assembly and toner image reproduction machine including the same |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS558336A (en) * | 1978-07-04 | 1980-01-21 | Nippon Steel Corp | Bead forming method in automatic arc welding |
JPS56111572A (en) * | 1980-02-07 | 1981-09-03 | Nippon Steel Corp | Tack arc welding method |
-
1984
- 1984-08-31 JP JP18069684A patent/JPS6160267A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS558336A (en) * | 1978-07-04 | 1980-01-21 | Nippon Steel Corp | Bead forming method in automatic arc welding |
JPS56111572A (en) * | 1980-02-07 | 1981-09-03 | Nippon Steel Corp | Tack arc welding method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008116946A (en) * | 2006-11-06 | 2008-05-22 | Xerox Corp | Soft contact portion flicker bar assembly and toner image reproduction machine including the same |
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